Great Plains P13926 User Manual

P13926 28/09/07
Box Scraper
2
Operating Instructions
Declaration of Conformity
DECLARATION OF CONFORMITY
Simba International Limited hereby declare that the Product described in this Operators Manual, and defined by the Serial Number Plate attached to the Chassis of the Machine (a part copy of which is detailed overleaf and must be completed indicating the relevant machine details), conforms with the following Directives and Regulations, and has been certified accordingly.
EC Machinery Directive 89/392/EEC, as amended by 91/3688/EEC, 93/44/EEC, and 93/688/EEC.
In order to fulfill the requirements of health and safety described in the EC Directive, the following standards and technical specifications have been taken into account:
EN 292 - 1 EN 292 - 2
THE MANUFACTURER
Simba International Limited Woodbridge Road SLEAFORD NG34 7EW Lincolnshire NG34 7EW England.
Telephone 01529 304654.
CERTIFIED ON BEHALF OF SIMBA INTERNATIONAL LIMITED.
Rod Daffern Chairman
Operating Instructions
3Box Scraper
Warranty
WARRANTY
TERMS AND CONDITIONS
In this warranty Simba International Ltd., is referred to as “the Company”.
1. Subject to the provisions of this warranty the Company warrants each new machine sold by it to be sold free from any defect in material or workmanship for a period of 12 months from date of installation with the end-user.
Some specific items have additional warranty over and above the standard 12 months. Details of these can be obtained upon request directly from the distributor or Simba International Ltd.
2. If the machine or part thereof supplied by the Company is not in accordance with the warranty given in clause 1 the Company will at its option:
(a) make good the machine or part thereof at the Company’s expense, or (b) make an allowance to the purchaser against the purchase price of the machine or
part thereof, or (c) accept the return of the machine and at the buyers option either: I) repay or allow the buyer the invoice price of the machine or part thereof, or II) replace the machine or part thereof as is reasonably practical.
3. This warranty shall not oblige the Company to make any payment in respect of loss of profit or other consequential loss or contingent liability of the Purchaser alleged to arise from any defect in the machine or impose any liability on the Company other than that contained in clause 2.
4. Any claim under this warranty must be notified to the Company in writing specifying the matters complained of within 14 days from the date of repair.
5. Any claim under this warranty must be made by the original purchaser of the machine and is not assignable to any third party.
6. If the purchaser hires out the machine to any third party the warranty shall apply only to matters notified to the Company in writing within 90 days of the date of delivery and clause 1 shall be read as if the period of 90 days were substituted for the period of 12 months.
7. The warranty will cease to apply if:
(a) any parts not made, supplied or approved in writing by the Company are fitted to the
machine or
(b) any repair is carried out to the machine other than by or with the express written approval
of the Company or
(c) any alterations not expressly authorized by the Company in writing are made to the
machine or
(d) the machine is damaged by accident or (e) the machine is abused or overloaded or used for a purpose or load beyond its design
capabilities, or used in conjunction with a tractor whose power output capability exceeds the stated implement power requirement by more than 40%. For the purpose of these terms and conditions, “stated implement power requirement” refers to wheeled tractors unless specifically stated. These power requirements should be reduced by 20% when used in conjunction with tracked tractors.
(f) the machine is operated as part of a ‘cultivation train’ where more than one implement is
being towed, without the express written approval of Simba International Ltd.
(g) any maintenance is not carried out in accordance with the service schedules in the
operator’s manual.
(h) the Installation and Warranty Registration Certificate is not received by Simba International
Ltd., Service Dept., Woodbridge Road, Sleaford, Lincolnshire, England, NG34 7EW, within 7 days of installing a new machine.
Box Scraper
4
Operating Instructions
Machine Identification
Enter the relevant data in the following list upon acceptance of the machine:
Serial Number Type of Machine Machine Width Year of Construction Delivery Date First Operation Accessories
Operating Instructions/Spare Parts List: September 2007
Machine Identification
Dealer Address: Name: ......................................................................
Street: ......................................................................
Place: ......................................................................
Tel.: ................................................................. ....
Dealer's Customer No.: ............................................................
SIMBA Address: SIMBA
Woodbridge Road Ind. Est. Sleaford Lincolnshire NG34 7EW
Tel.: 01529 304654 Fax: 01529 413468 E-Mail: simba.international@simba.co.uk
SIMBA Customer No.: .................................................................
Operating Instructions
5Box Scraper
Table of Contents
Contents
Machine Identification ....................................................................................................... 5
Introduction ............................................................................................. 8
Foreword ......................................................................................................................... 8
Warranty Guidelines ......................................................................................................... 8
1. Safety Data .................................................................................... 9
1.1 Safety Symbols..................................................................................................... 9
1.2 Use for the Intended Purpose .............................................................................. 11
1.3 Operational Safety .............................................................................................. 11
1.3.1 No Liability for Consequential Damage ............................................................... 11
1.4 Road Traffic Safety ............................................................................................. 12
1.5 Accident Prevention............................................................................................ 12
1.5.1 Hitching-up the machine ...................................................................................... 12
1.5.2 On the Hydraulic System ..................................................................................... 12
1.5.3 Changing Equipment .......................................................................................... 13
1.5.4 During Operation ................................................................................................ 13
1.6 Servicing & Maintenance .................................................................................... 13
1.7 Operating Areas ................................................................................................. 14
1.8 Authorised Operators ......................................................................................... 14
1.9 Protective Equipment ......................................................................................... 14
2. Transportation and Installation .................................................. 15
2.1 Delivery .............................................................................................................. 15
2.2 Transportation..................................................................................................... 15
2.3 Installation ........................................................................................................... 15
2.4 Hitching Up ......................................................................................................... 16
2.4.1 Hitching up a Tractor to the Box Scraper / Preparing for Transport ....................... 16
2.4.2 Changing to Work Position ................................................................................. 16
2.5 When driving on the road .................................................................................... 16
2.6 Parking the machine ........................................................................................... 16
3. Technical Data Box Scraper ........................................................ 17
4. Adjustment/Operation .................................................................. 18
4.1 Description ......................................................................................................... 18
4.2 Transport Wheels ................................................................................................ 19
4.3 Scraper Bowl ......................................................................................................19
4.4 Work Settings / Depth Control ............................................................................. 19
4.5 Laser Mounting Mast .......................................................................................... 19
4.6 Work Instructions ................................................................................................ 20
4.7 Parking the machine ........................................................................................... 20
4.8 Checks ...............................................................................................................20
Box Scraper
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Operating Instructions
Table of Contents
5. Servicing and Maintenance ........................................................ 21
5.1 Servicing ............................................................................................................ 21
5.2 Cleaning ............................................................................................................. 21
5.3 Hydraulics ........................................................................................................... 21
5.4 Operator Support ................................................................................................ 21
5.5 Maintenance Intervals ......................................................................................... 21
5.6 Maintenance Overview ........................................................................................ 22
5.7 Overview of Lubricating Points ............................................................................ 23
5.8 Lubricating the Machine ...................................................................................... 24
5.9 Handling of Lubricants ........................................................................................ 24
5.10 Lubricants & Hydraulic Oil ................................................................................... 25
6. Parts & Assembly ........................................................................ 27
Operating Instructions
7Box Scraper
Introduction
Introduction
Foreword
Make sure you have read and follow the Operating Instructions carefully before using the machine. By doing so, you will avoid accidents, reduce repair costs and downtime and increase the reliability and service life of your machine. Pay attention to the safety instructions!
SIMBA will not accept any responsibility for any damage or malfunctions resulting from failure to comply with the Operating Instructions.
These Operating Instructions will assist you in getting to know your machine and in using it correctly for its intended purposes. First, you are given general instructions in handling the machine. This is followed by sections on servicing, maintenance and the action to be taken should a malfunction occur.
We reserve the right to alter illustrations as well as technical data and weights contained in these Operating Instructions for the purpose of improving the Box Scraper.
Warranty Guidelines
1. The period of liability for material defects (warranty) relating to our products is 12 months. In the case of written deviations from the statutory provisions, these agreements shall apply.
They shall become effective upon installation of the machine with the end customer. All wear parts are excluded from the warranty.
2. Warranty claims must be submitted to the SIMBA Customer Service Department in Sleaford via your dealer. It is only possible to process claims which have been correctly completed and submitted no later than 14 days after the date of repair.
These operating instructions are to be read and followed by all persons working on or with the machine, e.g.:
• Operation (including preparation, remedying
of faults in the operating sequence and servicing).
• Maintenance (maintenance and inspection)
• Transportation.
Together with the Operating Instructions, you receive a Spare Parts List and a Machine Registration form. Field service technicians will instruct you in the operation and servicing of your machine. Following this, the Machine Registration form is to be returned to SIMBA. This confirms your formal acceptance of the machine. The warranty period begins on the date of delivery.
3. In the case of deliveries made under the warranty which are subject to the return of the old parts, the old parts must be returned to SIMBA within 28 days after the damage occurred.
4. In the case of deliveries made under the warranty which are not subject to the return of the old parts, these parts must be kept for the purpose of further decisions for a period of 3 months after receipt of the warranty claim.
5. Warranty repairs to be carried out by outside companies, or repairs which are expected to take more than 10 working hours, must be agreed upon in advance with the Customer Service Department.
Box Scraper
8
Operating Instructions
1. Safety Data
1. Safety Data
The following warnings and safety instructions apply to all sections of these Operating Instructions.
1.1 Safety Symbols
On the machine
Read and observe the Ope­rating Instructions before starting up the machine!
Parts may fly off during operation. Keep a safe distance away from the machine!
Keep clear of the working range of foldable machine components!
Watch out for escaping pressurised fluids! Follow the instructions in the Operating Instructions!
Never reach into areas where there is a danger of being crushed by moving parts!
No passengers are allowed on the machine!
Never reach into any revolving parts!
Operating Instructions
9Box Scraper
1. Safety Data
Refer to Operating Instructions before attempting maintenance.
Operating Instructions:
The Operating Instructions distinguish between three different types of warning and safety instructions. The following graphic symbols are used:
Important!
Risk of injury!
Risk of fatal and serious injuries!
It is important that all the safety instructions contained in these Operating Instructions and all the warning signs on the machine are read carefully.
Ensure that the warning signs are legible. Replace any signs that are missing or damaged.
These instructions must be followed in order to prevent accidents. Inform other users of the warnings and safety instructions.
Do not carry out any operations which may affect safe use of the machine.
Box Scraper
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Operating Instructions
1. Safety Data
1.2 Use for the Intended Purpose
The SIMBA Box Scraper is built using the latest technology and in accordance with the relevant recognised safety regulations. However, risks of injury for the operator or third parties and impairment of the machine or other tangible assets can arise during use.
The machine is only to be operated when in a technically perfect condition and for the intended purpose, taking into consideration safety and risks and following the Operating Instructions. In particular, faults that can impair safety are to be remedied immediately.
Original parts and accessories from SIMBA have been specially designed for this machine. Spare parts and accessories not supplied by us have not been tested or authorised. Installation or use of non-original SIMBA products may have a detrimental effect on specific design features of the machine and affect the safety of machine operators and the machine itself. SIMBA will accept no liability for damage resulting from the use of non-original parts or accessories.
1.3 Operational Safety
The machine is to be put in operation only after instruction has been provided by an employee of the authorised dealer or an employee of SIMBA. The “Machine Registration” form is to be completed and returned to SIMBA.
All protective and safety equipment, such as removable protective equipment, must be in place and functioning reliably before the machine is put in use.
Check screws and bolts regularly for tightness and retighten if necessary.
In the event of malfunctions, stop and secure the machine immediately.
Ensure that any faults are remedied immediately.
1.3.1 No Liability for Consequential Damage
The Box Scraper has been manufactured by SIMBA with great care. However, problems may still occur when it is used for the intended purpose. These may include:
The SIMBA Box Scraper is designed solely as a land levelling implement. Use for any other purpose, e.g., as a means of transport, will be deemed to be improper use. SIMBA will accept no liability for damage resulting from improper use. The risk will be borne solely by the operator.
• Worn wearing parts.
• Damage caused by external factors.
• Incorrect driving speeds.
• Incorrect setting of the unit (incorrect attachment, non-adherence to the Setting instructions).
Therefore, it is crucial to always check your machine before and during operation for correct operation and adequate application accuracy.
Compensation claims for damage which has not occurred to the machine is excluded. This includes any consequential damage resulting from incorrect operation.
Operating Instructions
11Box Scraper
1. Safety Data
1.4 Road Traffic Safety
When driving on public roads, tracks and areas, it is important to observe the relevant road traffic laws as well as the specific regulations relating to this machine.
Pay attention to the permitted axle loads, tyre carrying capacity, and total weight in order to maintain adequate braking and steerability.
Passengers on the machine are strictly forbidden!
Max. road transport speed 16mph (25km/h).
1.5 Accident Prevention
In addition to the Operating Instructions, it is important to observe the accident prevention regulations specified by agricultural trade associations.
1.5.1 Hitching-up the machine
There is a risk of injury when hitching/ unhitching the machine. Observe the following:
• Secure the machine against rolling.
• Take special care when reversing the tractor!
• There is a risk of being crushed between the machine and the tractor!
• Park the machine on firm, level ground.
1.5.2 On the Hydraulic System
Do not connect the hydraulic lines to the tractor until both hydraulic systems (machine and tractor) are depressurised.
Only use appropriate aids when checking for leaks. Repair any damage immediately. Spurting oil can cause injuries and fires!
In case of injury, contact a doctor immediately.
The socket and plugs for the hydraulic connections between the tractor and the machine should be colour-coded in order to avoid incorrect use.
Box Scraper
12
Operating Instructions
1. Safety Data
1.5.3 Changing Equipment
• Secure the machine to prevent it from accidentally rolling away!
• Use suitable supports to secure any raised frame sections suspended above you!
• Caution! Risk of injury due to projecting parts!
Never climb on to rotating parts such as the castor wheels. These parts may rotate causing you to slip and suffer serious injury!
1.5.4 During Operation
Ensure that the working range and the area around the machine are clear (children!) before operating the machine.
Always ensure adequate visibility!
Do not stand on the machine while it is in operation!
Operators must have a valid driving licence in order to drive on public roads. In the operating area, the operator is responsible for third parties.
The person in charge must:
• provide the operator with a copy of the Operating Instructions, and
1.6 Servicing & Maintenance
Ensure that regular checks and inspections are always carried out within the periods required by law or specified in these Operating Instructions.
When carrying out service and maintenance work always:
• switch off the tractor engine and remove the ignition key.
• wait until all the machine parts have stopped moving.
• depressurize the hydraulic system.
Prior to performing maintenance and servicing work, ensure that the machine is positioned on solid, level ground and is secured to prevent it rolling away. Do not use any parts to climb on to the machine unless they are specifically designed for this purpose.
Before cleaning the machine with water, steam jets (high-pressure cleaning apparatus) or other cleaning agents, cover all openings into which, for reasons of safety or operation, no water, steam or cleaning agents are to penetrate (bearings, for instance).
• ensure that the operator has read and understood the instructions.
• make sure that the operator is aware of the specific regulations relating to the machine when driving on public roads.
Next, check all hydraulic lines for leaks, loose connections, chafe marks and damage. Remedy any deficiencies immediately!
Lubricate all the lubricating points to force out any trapped water.
When carrying out servicing and maintenance work, retighten any loose screw connections.
13Box Scraper
Operating Instructions
1. Safety Data
1.7 Operating Areas
The operating areas include the drawbar, hydraulic connections and depth adjustment equipment as well as all operating points requiring maintenance.
All operating areas will be specified and described in detail in the following chapters on servicing and maintenance.
Observe all safety regulations included in the Section dealing with Safety, and in the sub­sequent sections.
1.8 Authorised Operators
Only those persons who have been authorised and instructed by the operator may operate the machine. The operator must be at least 16 years of age.
1.9 Protective Equipment
For operation and maintenance, you require:
• Tight fitting clothing.
•Strong protective gloves (to provide
protection against sharp-edged machine components).
• Protective goggles (to stop dirt getting into
your eyes).
Box Scraper
14
Operating Instructions
2. Transportation / Installation
2. Transportation and Installation
Transportation and initial installation of the machine are described in this chapter.
2.1 Delivery
The machine is normally delivered, fully assembled.
• The machine can be lifted off with a crane or other suitable lifting equipment.
• The machine should be hitched to a tractor and driven off a low-loader.
2.2 Transportation
The Box Scraper can be transported on public roads by hitching it up to a tractor or on a low-loader.
• It is important to observe the permitted dimensions and weights when transporting the machine.
• If the machine is transported on a trailer or a low-loader, it must be secured using straps or other devices.
2.3 Installation
When carrying out installation and maintenance work there is a higher risk of injury. It is important that you familiarise yourself with the machine and read the Operating Instructions beforehand.
Operator instruction and initial installation of the machine are carried out by our service technicians or authorised distributors.
The machine must not be used in any way beforehand! The machine can only be released for operation after instructions have been provided by our service technicians or authorised distributors.
• If any modules or parts have been removed for transportation, these shall be mounted by our service technicians/authorised dealers before the instruction takes place.
• Check all important screw connections!
• Lubricate all nipples and joints!
• Check all hydraulic connections and lines for damage.
• Before transporting the machine on public roads, it must be adjusted to its transportation position and the stipulations relating to road transportation fulfilled.
• The maximum permissible speed for road transport is 25 km /h.
Operating Instructions
15Box Scraper
2. Transportation / Installation
2.4 Hitching Up
2.4.1 Hitching up a Tractor
to the Box Scraper / Preparing for Transport
When hitching-up the machine, ensure that no-one is between the tractor and the machine.
Tractor Oil Flow Adjustment: As a general rule the tractor oil flow rate should be set in the lowest setting before starting. This can then be increased to allow the desired rate of operation as applicable. This will minimise excessive oil flow and consequent power usage and heat generation.
2.4.2 Changing to Work Position
1. Raise the machine using the lift axle and remove the transport shims.
2. Add in the required amount of shims for work.
3. Lower the machine into work.
2.5 When driving on the
road
When driving on the road the machine must be converted to the transportation position.
When driving on the road, raise the machine completely to prevent the working elements dragging on the ground.
1. Ensure the tractor hydraulics are depressurised and in the locked or closed (not float) setting.
2. Couple the hydraulic hoses to the tractor ensuring that the two lift axle cylinder hoses (red) are together.
3. Connect the tractor to the drawbar shackle.
4. Carefully operate the hydraulics to lift the Box Scraper on the road transport wheels and add in the shims for road transport.
2.6 Parking the machine
In order to avoid damage as a result of moisture, the machine should be parked, if possible, indoors or under cover.
When manoeuvring the machine, pay attention to your surroundings. Ensure that nobody is in the manoeuvring area (watch for children!).
With the machine in the transport position:
• Park the machine on level and solid ground.
• Raise the machine and remove shims from the lift axle cylinder.
• Lower the machine to the ground, ensuring that it is stable.
• Remove the drawbar pin and drive forward slowly until hitch is clear of tractor drawbar.
• Switch off the tractor.
• Disconnect hydraulic lines from the tractor.
Fig. 2.00: Transport Axle with Transport Shim Fitted
Box Scraper
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Operating Instructions
3. Technical Data Box Scraper
3.0m 3.5m 4.0m 5.0m
3. Technical Data
Working Width Transport Width Length Weight
3000mm 3500mm 4000mm 5000mm 3065mm 3565mm 4065mm 5065mm 4300mm 4300mm 4300mm 4300mm
1300kg 1400kg 1500kg 1700kg
Tractor Power
80-100 100-120 110-140 130-180
Required (H.P.)*
* It is important to correctly match your implement to your tractor for optimum performance.
Operating Instructions
17Box Scraper
4. Adjustment / Operation
4. Adjustment/Operation
4.1 Description
2
1
3
Fig. 4.01: Simba Box Scraper
1. Transport Wheels
2. Axle cylinder
3. Scraper Bowl
4. Drawbar
5. Drawbar Adjuster
The Box Scraper is designed to the highest specification for optimum levelling performance under the widest range of ground conditions.
All units are designed to be easily maintained at minimum cost. Cutting edges are reversible and replaceable, being made of toughened steel for longer life.
5
4
Box Scraper
18
Operating Instructions
4. Adjustment / Operation
4.2 Transport Wheels
In work, the transport wheels carry the weight of the machine and are used to set the working depth, ensuring accurate levelling for large areas.
4.4 Work Settings / Depth Control
The depth of the scraper is altered by adding shims into the rear axle cylinder A. Hydraulic cylinder A is also used to lift the machine out of work when turning. The pitch/height of the drawbar is altered by adjusting the toplink B. Used in conjuction with cylinder A, toplink B should be used to set the scraper unit level in work.
A
Fig. 4.04: Setting the Machine
B
Fig. 4.02: Transport Wheels
4.3 Scraper Bowl
The scraper bowl is fitted with a reversible blade made from toughened steel. The working depth and pitch is adjustable in order to obtain the desired levelling effect on the land.
4.5 Laser Mounting Mast
The box scraper can be fitted with an optional laser mounting mast allowing a laser receiver to be fitted to accomodate laser levelling.
Fig. 4.03: Scraper Bowl
Fig. 4.05: Laser Mounting Mast
19Box Scraper
Operating Instructions
4. Adjustment / Operation
4.6 Work Instructions
Driving speed
In work, the Box Scraper can be driven at speeds of up to 6 km/h.
This depends on the field conditions (type of soil, levelness of field, etc.).
Drive more slowly if the conditions are difficult.
Turning:
Before turning, the scraper bowl should be eased out of work. Likewise, it should eased back into work once the turn has been completed.
4.7 Parking the machine
In order to avoid damage as a result of moisture, the machine should be parked, if possible, indoors or under cover.
When manoeuvring the machine, pay attention to your surroundings. Ensure that nobody is in the manoeuvring area (watch for children!).
4.8 Checks
The working quality depends on the adjustments and checks made prior to and during work, as well as on regular servicing and maintenance of the machine.
Before beginning work it is therefore important to carry out any necessary servicing and to lubricate the machine as required.
Checks prior to, and during work:
• Is the machine correctly hitched up and the coupling device locked?
• Have the hydraulic lines been connected according to the colour coding?
• Is the machine in a level operating position and the working depth set correctly?
Working Elements
• Are the elements of the machine in a serviceable condition?
With the machine in the transport position:
• Park the machine on level and solid ground.
• Raise the machine and remove shims from
the lift axle cylinder.
• Lower the machine to the ground, ensuring
that it is stable.
• Remove the drawbar pin and drive forward
slowly until hitch is clear of tractor drawbar.
• Switch off the tractor.
• Disconnect hydraulic lines from the tractor.
Box Scraper
20
Operating Instructions
5. Servicing and Maintenance
5. Servicing and Maintenance
Follow the safety instructions for servicing and maintenance.
5.1 Servicing
Your machine has been designed and constructed for maximum performance, operational efficiency and operator friendliness under a wide variety of operating conditions.
Prior to delivery, your machine has been checked at the factory and by your authorised dealer to ensure that you receive a machine in optimum condition.
To ensure trouble-free operation, it is important that servicing and maintenance work is performed at the recommended intervals.
5.2 Cleaning
In order to ensure that the machine is always in operating condition and to achieve optimum performance, perform the cleaning and servicing work at regular intervals.
Avoid cleaning the bearings with a high­pressure hose or a direct water jet. The housing, screwed connections and ball bearings are not watertight.
5.4 Operator Support
If you have a problem, please contact your dealer. They will endeavour to solve any problems which may occur and provide you with support at all times.
In order to enable your dealer to deal with problems as quickly as possible, it helps if you can provide them with the following data:
• Customer Number
• Name and Address
• Machine Model
• Serial Number of Machine
• Date of Purchase and Operating Hours
• Type of Problem
5.5 Maintenance Intervals
Apart from daily maintenance, the maintenance intervals are based on the number of operating hours and time data.
Keep a record of your operating hours to ensure that the specified maintenance intervals are adhered to as closely as possible.
Never use a machine that is due for maintenance. Ensure that all deficiencies found during regular checks are remedied immediately.
Avoid sharp-edged and pointed parts (blades, etc.) when working on the machine.
5.3 Hydraulics
A low oil flow should be used, i.e., tractor tickover or low flow selected.
Exercise extreme care when checking the circuits, and under no circumstances attempt to adjust or loosen fittings without prior reference to your authorised simba dealer, and detailed maintenance instructions.
Place the machine on suitable supports when working underneath! Do not work under a machine which is not supported!
On a new machine tighten all nuts and bolts after 5 hours work and again after 15 hours. This also applies to parts that have been moved or replaced. After the initial 15 hours of work a once a week check should be sufficient depending on daily work rates.
21Box Scraper
Operating Instructions
5. Servicing and Maintenance
5.6 Maintenance Overview
--- ---
Check they are firmly seated. Tighten / Secure if necessary -
Refer to table below for bolt torques
Max. Tyre Pressures
Tyre Size Max. P.S.I. Max. Bar
10.0/75-15, 10 Ply 50 3.5
11.5/80-15, 10 Ply 60 4
12.5/80-15, 10 Ply 80 5.5
15/55-17, 10 Ply 50 3.5
Max. Bolt Torques
M12 8.8 10 KgM ( 73 lb.ft)
M16 8.8 24 KgM ( 176 lb.ft)
M20 8.8 47 KgM ( 345 lb.ft)
M24 8.8 80 KgM ( 587 lb.ft)
M30 8.8 150 KgM (1100 lb.ft)
M36 8.8 280 KgM (2055 lb.ft)
5/8" UNC 24 KgM ( 175 lb.ft)
Box Scraper Maintenance Overview
Box Scraper
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Operating Instructions
After first operation Instructions Interval Note
Check all screw, bolt and plug connections
Check wheel studs for tightness Check on delivery and before transporting the machine --- ---
During operation
Lubricate machine See overview of lubricating points --- Page 23
Lubricate machine See overview of lubricating points --- Page 23
Wheel studs Check tightness before transporting the machine daily ---
Working Depth Check setting and ensure implements are firmly secured daily Page 19
Hydraulic system and components Check seals, signs of crushing/wear, function and condition daily ---
After season
Safety devices (Transport shims) Check condition and function daily ---
Lubricate machine See overview of lubricating points --- Page 23
Bolts / Lock Bolts / Toplink adjusters Grease any exposed threads --- ---
After 4 years
Entire machine Carry out cleaning and maintenance --- ---
Hydraulic pipes Replace MRL Anh I EN 1533
5. Servicing and Maintenance
5.7 Overview of Lubricating Points
Box Scraper lubrication points Interval Diag. No.
Transport Axle Pivots 50 Hours 5.01 Wheel Hubs 50 Hours 5.02
Fig. 5.01: Transport Axle Pivot Points
Fig. 5.02: Wheel Hub Grease Points
Operating Instructions
23Box Scraper
5. Servicing and Maintenance
5.8 Lubricating the
Machine
Please read the section entitled "Using Lubricants" carefully before lubricating the machine. The machine must be lubricated regularly in order for it to remain serviceable. Regular lubrication also contributes towards extending the service life of your machine. The recommended lubricating intervals are specified in "Inspection" and "Maintenance Intervals".
After it has been washed using a high­pressure hose or steam cleaned, the machine should always be lubricated using a grease gun. Ensure that the universal joints and splined shafts are lubricated regularly.
5.9 Handling of Lubricants
Please ensure that you read the following instructions as well as the relevant information. This also applies to any of your employees who handle lubricants.
Hygiene
Lubricants do not present a health hazard provided they are used for their specified purpose.
Always exercise extreme care and observe the recommended hygiene rules when handling mineral oil products. Details of these handling regulations can be found in information provided by the health authorities.
Storage and Handling
• Always store lubricants where they cannot be accessed by children.
• Never store lubricants in open or unlabelled containers.
Fresh Oil
• Apart from taking the usual care and obser­ving hygiene rules, there is no need to take any special precautions when handling fresh oil.
Waste Oil
• Waste oil can contain harmful contaminants which may cause skin cancer, allergies and other illnesses.
Attention!
Oil is a toxic substance. Should you swallow any oil, do not try to vomit. Contact a doctor immediately. Protect your hands with barrier cream or wear gloves to avoid contact with the skin. Wash off any traces of oil thoroughly with soap and hot water.
In the case of prolonged skin contact, lubricants - especially low-viscosity oils - may remove the natural layer of fat contained in the skin, resulting in dryness and possible irritation .
It is important to take extreme care when handling waste oil as it may contain other irritants.
Vapours given off by cleaning agents and oils are also a potential health hazard. You should therefore not carry any oily cloths around. Change soiled work clothing as soon as possible.
Box Scraper
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Operating Instructions
• Wash your skin thoroughly with soap and water.
• Use special cleaning agents to clean any dirt off your hands.
• Never wash oil residue from your skin with petrol, diesel fuel or paraffin.
• Avoid skin contact with any oily clothing.
• Do not keep any oily rags in your pockets.
• Wash soiled clothing before wearing it again.
• Ensure that any oily footwear is disposed of in the proper manner.
5. Servicing and Maintenance
Measures in case of injury through oil
Eyes:
Should any oil be splashed into your eyes, rinse with water for 15 minutes. If the eye is still irritated, contact a doctor immediately
If oil is swallowed
If oil is swallowed, it is important not to induce vomiting. Contact a doctor immediately.
Skin irritation caused by oil
In case of prolonged skin contact, wash off the oil with soap and water.
Oil Spills
Use either sand or a suitable granular absorbent to soak up any spilt oil. Dispose of the oil-contaminated absorbent in the proper manner.
5.10 Lubricants & Hydraulic Oil
Hydraulic System
The hydraulic fluid from the tractor is mixed with the hydraulic fluid from the machine.
The supplied machine hydraulic system contains Total AZOLLA ZS 32 oil.
Lubricants
All lubricating points on the machine can be lubricated with multigrade lubricating grease as specified in DIN 51825 KP/2K - 40.
Oil Fires
Never use water to extinguish an oil fire. The oil will float on the water causing the fire to spread.
Burning oil/lubricant must be extinguished using a carbon dioxide powder or foam extinguisher. Always wear respiratory equipment when dealing with fires of this type.
Waste Oil Disposal
Oil-contaminated waste and used oil must be disposed of in accordance with current legislation.
Waste oil must be collected and disposed of in accordance with local regulations. Never pour used oil into unsealed sewage systems or drains or onto the ground.
Operating Instructions
25Box Scraper
Box Scraper
26
Operating Instructions
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