Great Plains P13114 Operator Manual

P13114 23/03/05
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Operating Instructions
Declaration of Conformity
DECLARATION OF CONFORMITY
Simba International Limited hereby declare that the Product described in this Operators Manual, and defined by the Serial Number Plate attached to the Chassis of the Machine (a part copy of which is detailed overleaf and must be completed indicating the relevant machine details), conforms with the following Directives and Regulations, and has been certified accordingly.
EC Machinery Directive 89/392/EEC, as amended by 91/3688/EEC, 93/44/EEC, and 93/688/EEC.
In order to fulfill the requirements of health and safety described in the EC Directive, the following standards and technical specifications have been taken into account:
EN 292 - 1 EN 292 - 2
THE MANUFACTURER
Simba International Limited Woodbridge Road SLEAFORD NG34 7EW Lincolnshire NG34 7EW England.
Telephone 01529 304654.
CERTIFIED ON BEHALF OF SIMBA INTERNATIONAL LIMITED.
Rod Daffern
Chairman Simba International Limited
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Warranty
WARRANTY
TERMS AND CONDITIONS
In this warranty Simba International Ltd., is referred to as “the Company”.
1. Subject to the provisions of this warranty the Company warrants each new machine sold by it to be sold free from any defect in material or workmanship for a period of 12 months from date of installation with the end-user.
Some specific items have additional warranty over and above the standard 12 months. Details of these can be obtained upon request directly from the distributor or Simba International Ltd.
2. If the machine or part thereof supplied by the Company is not in accordance with the warranty given in clause 1 the Company will at its option:
(a) make good the machine or part thereof at the Company’s expense, or (b) make an allowance to the purchaser against the purchase price of the machine or
part thereof, or (c) accept the return of the machine and at the buyers option either: I) repay or allow the buyer the invoice price of the machine or part thereof, or II) replace the machine or part thereof as is reasonably practical.
3. This warranty shall not oblige the Company to make any payment in respect of loss of profit or other consequential loss or contingent liability of the Purchaser alleged to arise from any defect in the machine or impose any liability on the Company other than that contained in clause 2.
4. Any claim under this warranty must be notified to the Company in writing specifying the matters complained of within 14 days from the date of repair.
5. Any claim under this warranty must be made by the original purchaser of the machine and is not assignable to any third party.
6. If the purchaser hires out the machine to any third party the warranty shall apply only to matters notified to the Company in writing within 90 days of the date of delivery and clause 1 shall be read as if the period of 90 days were substituted for the period of 12 months.
7. The warranty will cease to apply if:
(a) any parts not made, supplied or approved in writing by the Company are fitted to the
machine or
(b) any repair is carried out to the machine other than by or with the express written approval
of the Company or
(c) any alterations not expressly authorized by the Company in writing are made to the
machine or
(d) the machine is damaged by accident or (e) the machine is abused or overloaded or used for a purpose or load beyond its design
capabilities, or used in conjunction with a tractor whose power output capability exceeds the stated implement power requirement by more than 40%. For the purpose of these terms and conditions, “stated implement power requirement” refers to wheeled tractors unless specifically stated. These power requirements should be reduced by 20% when used in conjunction with tracked tractors.
(f) the machine is operated as part of a ‘cultivation train’ where more than one implement is
being towed, without the express written approval of Simba International Ltd.
(g) any maintenance is not carried out in accordance with the service schedules in the
operator’s manual.
(h) the Installation and Warranty Registration Certificate is not received by Simba International
Ltd., Service Dept., Woodbridge Road, Sleaford, Lincolnshire, England, NG34 7EW, within 7 days of installing a new machine.
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Operating Instructions
Machine Identification
Enter the relevant data in the following list upon acceptance of the machine:
Serial Number Type of Machine Machine Width Year of Construction Delivery Date First Operation Accessories
Operating Instructions/Spare Parts List: March 2005
Machine Identification
Dealer Address: Name: ......................................................................
Street: ......................................................................
Place: ......................................................................
Tel.: ................................................................. ....
Dealer's Customer No.: ............................................................
SIMBA Address: SIMBA
Woodbridge Road Ind. Est. Sleaford Lincolnshire NG34 7EW
Tel.: 01529 304654 Fax: 01529 413468 E-Mail: simba.international@simba.co.uk
SIMBA Customer No.: .................................................................
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Table of Contents
Contents
Machine Identification .................................................................................................................... 5
Introduction ....................................................................................................... 8
Foreword .......................................................................................................................................8
Warranty Guidelines ......................................................................................................................8
1. Safety Data ................................................................................................ 9
1.1 Safety Symbols ................................................................................................................... 9
1.2 Use for the Intended Purpose ........................................................................................... 11
1.3 Operational Safety ............................................................................................................ 11
1.3.1 No Liability for Consequential Damage ............................................................................. 11
1.4 Road Traffic Safety ........................................................................................................... 12
1.5 Accident Prevention ..........................................................................................................12
1.5.1 Hitching-up the machine ...................................................................................................12
1.5.2 On the Hydraulic System ..................................................................................................12
1.5.3 Changing Equipment ........................................................................................................ 13
1.5.4 During Operation ...............................................................................................................13
1.6 Servicing & Maintenance ................................................................................................... 13
1.7 Operating Areas ................................................................................................................ 14
1.8 Authorised Operators ........................................................................................................ 14
1.9 Protective Equipment ........................................................................................................ 14
2. Transportation and Installation ............................................................. 15
2.1 Delivery ............................................................................................................................. 15
2.2 Transportation ................................................................................................................... 15
2.3 Installation .........................................................................................................................15
2.4 Hitching Up........................................................................................................................ 16
2.4.1 Hitching up a Tractor to the CultiPress / Preparing for Transport ......................................16
2.5 Folding and Unfolding ........................................................................................................17
2.5.1 Unfolding into the Work Position .......................................................................................17
2.6 Preceding and Trailing Implements ................................................................................... 18
2.6.1 Hitching a Disc Harrow to the CultiPress ......................................................................... 18
2.6.2 Transporting an CultiPress Towed Behind a Disc Harrow ................................................ 18
2.6.3 Changing from Work to Road Transport (Disc Harrow Towed Behind a CultiPress). ...... 19
2.6.4 Hitching a Rear Roll to the CultiPress .............................................................................. 19
2.7 When driving on the road .................................................................................................. 20
2.8 Parking the machine ......................................................................................................... 20
3. Technical Data CultiPress ...................................................................... 21
4. Adjustment/Operation ............................................................................ 22
4.1 Description ........................................................................................................................22
4.2 Pro-Active Tines ................................................................................................................ 24
4.3 Levelling Boards ................................................................................................................ 24
4.4 Double Disc Roller ............................................................................................................25
4.5 Work Settings ...................................................................................................................26
4.5.1 Levelling Boards ................................................................................................................26
4.7 Work Instructions ..............................................................................................................28
4.8 Checks.............................................................................................................................. 28
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Operating Instructions
Table of Contents
5. Servicing and Maintenance .................................................................... 29
5.1 Servicing ...........................................................................................................................29
5.2 Cleaning ............................................................................................................................29
5.3 Double Disc Axles ............................................................................................................. 29
5.4 Hydraulics ......................................................................................................................... 29
5.5 Preparation for Storage .....................................................................................................30
5.6 Operator Support ..............................................................................................................30
5.7 Maintenance Intervals........................................................................................................30
5.8 Maintenance Overview ...................................................................................................... 31
5.9 Overview of Lubricating Points ......................................................................................... 32
5.10 Lubricating the Machine ....................................................................................................33
5.11 Handling of Lubricants....................................................................................................... 33
5.12 Lubricants & Hydraulic Oil .................................................................................................34
6. Faults and Remedies .............................................................................. 35
7. Parts & Assembly ................................................................................... 37
7.1 Parts & Assembly Contents .............................................................................................. 37
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Introduction
Introduction
Foreword
Make sure you have read and follow the Operating Instructions carefully before using the machine. By doing so, you will avoid accidents, reduce repair costs and downtime and increase the reliability and service life of your machine. Pay attention to the safety instructions!
SIMBA will not accept any responsibility for any damage or malfunctions resulting from failure to comply with the Operating Instructions.
These Operating Instructions will assist you in getting to know your machine and in using it correctly for its intended purposes. First, you are given general instructions in handling the machine. This is followed by sections on servicing, maintenance and the action to be taken should a malfunction occur.
We reserve the right to alter illustrations as well as technical data and weights contained in these Operating Instructions for the purpose of improving the CultiPress.
Warranty Guidelines
1. The period of liability for material defects (warranty) relating to our products is 12 months. In the case of written deviations from the statutory provisions, these agreements shall apply.
They shall become effective upon installation of the machine with the end customer. All wear parts are excluded from the warranty.
2. Warranty claims must be submitted to the SIMBA Customer Service Department in Sleaford via your dealer. It is only possible to process claims which have been correctly completed and submitted no later than 14 days after the date of repair.
These operating instructions are to be read and followed by all persons working on or with the machine, e.g.:
• Operation (including preparation, remedying
of faults in the operating sequence and servicing).
• Maintenance (maintenance and inspection)
• Transportation.
Together with the Operating Instructions, you receive a Spare Parts List and a Machine Registration form. Field service technicians will instruct you in the operation and servicing of your machine. Following this, the Machine Registration form is to be returned to SIMBA. This confirms your formal acceptance of the machine. The warranty period begins on the date of delivery.
3. In the case of deliveries made under the warranty which are subject to the return of the old parts, the old parts must be returned to SIMBA within 28 days after the damage occurred.
4. In the case of deliveries made under the warranty which are not subject to the return of the old parts, these parts must be kept for the purpose of further decisions for a period of 3 months after receipt of the warranty claim.
5. Warranty repairs to be carried out by outside companies, or repairs which are expected to take more than 10 working hours, must be agreed upon in advance with the Customer Service Department.
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Operating Instructions
1. Safety Data
1. Safety Data
The following warnings and safety instructions apply to all sections of these Operating Instructions.
1.1 Safety Symbols
On the machine
Read and observe the Ope­rating Instructions before starting up the machine!
Parts may fly off during operation. Keep a safe distance away from the machine!
Keep clear of the working range of foldable machine components!
Watch out for escaping pressurised fluids! Follow the instructions in the Operating Instructions!
Never reach into areas where there is a danger of being crushed by moving parts!
No passengers are allowed on the machine!
Never reach into any revolving parts!
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1. Safety Data
Refer to Operating Instructions before attempting maintenance.
Operating Instructions:
The Operating Instructions distinguish between three different types of warning and safety instructions. The following graphic symbols are used:
Important!
Risk of injury!
Risk of fatal and serious injuries!
It is important that all the safety instructions contained in these Operating Instructions and all the warning signs on the machine are read carefully.
Ensure that the warning signs are legible. Replace any signs that are missing or damaged.
These instructions must be followed in order to prevent accidents. Inform other users of the warnings and safety instructions.
Do not carry out any operations which may affect safe use of the machine.
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Operating Instructions
1. Safety Data
1.2 Use for the Intended Purpose
The SIMBA CultiPress is built using the latest technology and in accordance with the rele­vant recognised safety regulations. However, risks of injury for the operator or third parties and impairment of the machine or other tangible assets can arise during use.
The machine is only to be operated when in a technically perfect condition and for the intended purpose, taking into consideration safety and risks and following the Operating Instructions. In particular, faults that can impair safety are to be remedied immediately.
Original parts and accessories from SIMBA have been specially designed for this machine. Spare parts and accessories not supplied by us have not been tested or authorised. Installation or use of non-original SIMBA products may have a detrimental effect on specific design features of the machine and affect the safety of machine operators and the machine itself. SIMBA will accept no liability for damage resulting from the use of non-original parts or accessories.
1.3 Operational Safety
The machine is to be put in operation only after instruction has been provided by an employee of the authorised dealer or an employee of SIMBA. The “Machine Registration” form is to be completed and returned to SIMBA.
All protective and safety equipment, such as removable protective equipment, must be in place and functioning reliably before the machine is put in use.
Check screws and bolts regularly for tightness and retighten if necessary.
In the event of malfunctions, stop and secure the machine immediately.
Ensure that any faults are remedied immediately.
1.3.1 No Liability for Consequential Damage
The CultiPress has been manufactured by SIMBA with great care. However, problems may still occur when it is used for the intended purpose. These may include:
The SIMBA CultiPress is designed solely as a cultivation implement. Use for any other purpose, e.g., as a means of transport, will be deemed to be improper use. SIMBA will accept no liability for damage resulting from improper use. The risk will be borne solely by the operator.
• Worn wearing parts.
• Damage caused by external factors.
• Incorrect driving speeds.
• Incorrect setting of the unit (incorrect attachment, non-adherence to the Setting instructions).
Therefore, it is crucial to always check your machine before and during operation for correct operation and adequate application accuracy.
Compensation claims for damage which has not occurred to the machine is excluded. This includes any consequential damage resulting from incorrect operation.
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