P12719 20/05/04
Flatliner 500
2
Operating Instructions
Declaration of Conformity
DECLARATION OF CONFORMITY
Simba International Limited hereby declare that the Product described in this Operators Manual, and defined
by the Serial Number Plate attached to the Chassis of the Machine (a part copy of which is detailed overleaf
and must be completed indicating the relevant machine details), conforms with the following Directives and
Regulations, and has been certified accordingly.
EC Machinery Directive 89/392/EEC, as amended by 91/3688/EEC, 93/44/EEC, and
93/688/EEC.
In order to fulfill the requirements of health and safety described in the EC Directive, the following standards
and technical specifications have been taken into account:
EN 292 - 1
EN 292 - 2
THE MANUFACTURER
Simba International Limited
Woodbridge Road
SLEAFORD
NG34 7EW
Lincolnshire
NG34 7EW
England.
Telephone 01529 304654.
CERTIFIED ON BEHALF OF SIMBA INTERNATIONAL LIMITED.
Philip J. Wright. BSc (Hons) C Eng. MI Agr.E
Technical Director.
Operating Instructions
3Flatliner 500
r
Warranty
WARRANTY
TERMS AND CONDITIONS
2004
In this warranty Simba International Ltd., is referred to as “the Company”.
1. Subject to the provisions of this warranty the Company warrants each new machine sold by
it to be sold free from any defect in material or workmanship for a period of 12 months from
date of installation with the end-user.
Some specific items have additional warranty over and above the standard 12 months.
Details of these can be obtained upon request directly from the distributor or Simba
International Ltd.
2. If the machine or part thereof supplied by the Company is not in accordance with the
warranty given in clause 1 the Company will at its option:
(a) make good the machine or part thereof at the Company’s expense, or
(b) make an allowance to the purchaser against the purchase price of the machine o
part thereof, or
(c) accept the return of the machine and at the buyers option either:
I) repay or allow the buyer the invoice price of the machine or part thereof, or
II) replace the machine or part thereof as is reasonably practical.
3. This warranty shall not oblige the Company to make any payment in respect of loss of profit
or other consequential loss or contingent liability of the Purchaser alleged to arise from any
defect in the machine or impose any liability on the Company other than that contained in
clause 2.
4. Any claim under this warranty must be notified to the Company in writing specifying the
matters complained of within 14 days from the date of repair.
5. Any claim under this warranty must be made by the original purchaser of the machine and
is not assignable to any third party.
6. If the purchaser hires out the machine to any third party the warranty shall apply only to
matters notified to the Company in writing within 90 days of the date of delivery and clause
1 shall be read as if the period of 90 days were substituted for the period of 12 months.
7. The warranty will cease to apply if:
(a) any parts not made, supplied or approved in writing by the Company are fitted to the
machine or
(b) any repair is carried out to the machine other than by or with the express written approval
of the Company or
(c) any alterations not expressly authorized by the Company in writing are made to the
machine or
(d) the machine is damaged by accident or
(e) the machine is abused or overloaded or used for a purpose or load beyond its design
capabilities, or used in conjunction with a tractor whose power output capability exceeds
the stated implement power requirement by more than 40%. For the purpose of these
terms and conditions, “stated implement power requirement” refers to wheeled tractors
unless specifically stated. These power requirements should be reduced by 20% when
used in conjunction with tracked tractors.
(f) the machine is operated as part of a ‘cultivation train’ where more than one implement is
being towed, without the express written approval of Simba International Ltd.
(g) any maintenance is not carried out in accordance with the service schedules in the
operator’s manual.
(h) the Installation and Warranty Registration Certificate is not received by Simba International
Ltd., Service Dept., Woodbridge Road, Sleaford, Lincolnshire, England, NG34 7EW, within
7 days of installing a new machine.
Flatliner 500
4
Operating Instructions
Machine Identification
Enter the relevant data in the following list upon
acceptance of the machine:
Serial Number
Type of Machine
Machine Width
Year of Construction
Delivery Date
First Operation
Accessories
Operating Instructions/Spare Parts List: May 2004
Machine Identification
Dealer Address: Name: ......................................................................
Street: ......................................................................
Place: ......................................................................
Tel.: ................................................................. ....
Dealer's Customer No.: ............................................................
SIMBA Address: SIMBA
Woodbridge Road Ind. Est.
Sleaford
Lincolnshire
NG34 7EW
Tel.: 01529 304654
Fax: 01529 413468
E-Mail: simba.international@simba.co.uk
SIMBA Customer No.: .................................................................
Operating Instructions
5Flatliner 500
Flatliner 500
6
Operating Instructions
Table of Contents
Table of contents
Machine Identification ............................. 5
Introduction ............................... 8
Foreword ............................................... 8
Warranty Guidelines ............................... 8
1. Safety Data ............................ 9
1.1 Safety Symbols ................................ 9
1.2 Use for the Intended Purpose ......... 11
1.3 Operational Safety ......................... 11
1.3.1 No liability for Consequential Damage 11
1.4 Traffic Safety .................................. 12
1.5 Accident Prevention ....................... 12
1.5.1 Hitching-up the Machine .............. 12
1.5.2 Connection of the Hydraulic System 12
1.5.3 Changing Equipment ................... 13
1.5.4 During Operation ......................... 13
1.6 Servicing and Maintenance ............ 13
1.7 Maintenance Areas ........................ 14
1.8 Authorised Operators ..................... 14
1.9 Protective Equipment ..................... 14
2. Transportation/Installation . 15
2.1 Delivery .......................................... 15
2.2 Transportation ................................ 15
2.3 Installation ...................................... 15
2.5 When Driving on the Road .............. 16
2.5.1 Hitching-up the Machine .............. 16
2.5.1.1 Connecting the Hydraulic System 16
2.6 Parking the Machine....................... 16
5. Servicing and Maintenance 26
5.1 Servicing ........................................ 26
5.2 Cleaning ........................................ 26
5.3 Changing Tine Points and Wings.... 26
5.4 Preparation for Storage .................. 27
5.5 Operator Support ........................... 27
5.6 Maintenance Intervals ..................... 27
5.7 Maintenance Overview ................... 28
5.8 Overview of Lubricating Points ....... 29
5.9 Lubricating the Machine ................. 30
5.9.1 Handling of Lubricants ................. 30
5.9.2 Hygiene ....................................... 30
5.9.3 Storage and Handling .................. 30
5.9.4 Measures in case of injury through oil .. 31
5.9.5 Oil Spills ...................................... 31
5.9.6 Oil Fires ...................................... 31
5.9.7 Waste Oil Disposal ..................... 31
5.9.8 Lubricants & Hydraulic Oil ............ 31
5.9.9 Hydraulic System ......................... 31
5.9.10 Lubricants ................................. 31
6. Faults and Remedies ........... 32
7. Parts & Assembly ................ 33
7.1Parts & Assembly Contents ............. 33
3. Technical Data .................... 17
4. Adjustment/Operation ......... 18
4.1 Description .................................... 18
4.1.1 Mounted Machines ...................... 18
4.1.2 Trailed Machines ......................... 19
4.2 Tines .............................................. 20
4.3 Pro-Lift Points ................................ 20
4.4 Double Disc Roll ............................ 21
4.5 Scraped Crumbler .......................... 21
4.6 Aqueel Roll ..................................... 21
4.7 Operation ....................................... 22
4.7.1 Mounted Machine Operation........ 22
4.7.2 Trailing Kit Operation ................... 24
4.8 Work Instructions ............................ 25
4.9 Checks........................................... 25
Operating Instructions
7Flatliner 500
Introduction
Introduction
Foreword
Make sure you have read and follow the
Operating Instructions carefully before using
the machine. By doing so, you will avoid
accidents, reduce repair costs and downtime
and increase the reliability and service life
of your machine. Pay attention to the safety
instructions!
SIMBA will not accept any responsibility for
any damage or malfunctions resulting from
failure to comply with the Operating
Instructions.
These Operating Instructions will assist you
in getting to know your machine and in using
it correctly for its intended purposes. First,
you are given general instructions in
handling the machine. This is followed by
sections on servicing, maintenance and the
action to be taken should a malfunction
occur.
We reserve the right to alter
illustrations as well as technical data
and weights contained in these
Operating Instructions for the purpose
of improving the Flatliner 500.
Warranty Guidelines
1. The period of liability for material defects
(warranty) relating to our products is 12
months. In the case of written deviations
from the statutory provisions, these
agreements shall apply.
They shall become effective upon intallation
of the machine with the end customer. All wear
parts are excluded from the warranty.
2. Warranty claims must be submitted to the
SIMBA Customer Service Department in
Sleaford via your dealer. It is only possible
to process claims which have been correctly
completed and submitted no later than 14
days after the date of repair.
These operating instructions are to be read
and followed by all persons working on or
with the machine, e.g.:
• Operation (including preparation, remedying
of faults in the operating sequence and
servicing).
• Maintenance (maintenance and inspection)
• Transportation.
Together with the Operating Instructions, you
receive a Spare Parts List and a Machine
Registration form. Field service technicians
will instruct you in the operation and
servicing of your machine. Following this,
the Machine Registration form is to be
returned to SIMBA. This confirms your
formal acceptance of the machine. The
warranty period begins on the date of delivery.
3. In the case of deliveries made under the
warranty which are subject to the return of
the old parts, the old parts must be returned
to SIMBA within 28 days after the damage
occurred.
4. In the case of deliveries made under the
warranty which are not subject to the return
of the old parts, these parts must be kept for
the purpose of further decisions for a period
of 3 months after receipt of the warranty claim.
5. Warranty repairs to be carried out by
outside companies, or repairs which are
expected to take more than 10 working
hours, must be agreed upon in advance with
the Customer Service Department.
Flatliner 500
8
Operating Instructions
1. Safety Data
1. Safety Data
The following warnings and safety
instructions apply to all sections of these
Operating Instructions.
1.1 Safety Symbols
On the machine
Read and observe the Operating Instructions before
starting up the machine!
Parts may fly off during
operation. Keep a safe
distance away from the
machine!
Keep clear of the working
range of foldable machine
components!
Watch out for escaping
pressurised fluids! Follow
the instructions in the
Operating Instructions!
Never reach into areas
where there is a danger of
being crushed by moving
parts!
No passengers are allowed
on the machine!
Never reach into any
revolving parts!
Operating Instructions
9Flatliner 500
1. Safety Data
Refer to Operating
Instructions before
attempting maintenance.
Operating Instructions:
The Operating Instructions distinguish
between three different types of warning and
safety instructions. The following graphic
symbols are used:
Important!
Risk of injury!
Risk of fatal and serious injuries!
It is important that all the safety instructions
contained in these Operating Instructions
and all the warning signs on the machine
are read carefully.
Ensure that the warning signs are legible.
Replace any signs that are missing or
damaged.
These instructions must be followed in order
to prevent accidents. Inform other users of
the warnings and safety instructions.
Do not carry out any operations which may
affect safe use of the machine.
Flatliner 500
10
Operating Instructions
1. Safety Data
1.2 Use for the Intended
Purpose
The SIMBA Flatliner 500 is built using the
latest technology and in accordance with the
relevant recognised safety regulations.
However, risks of injury for the operator or third
parties and impairment of the machine or
other tangible assets can arise during use.
The machine is only to be operated when in
a technically perfect condition and for the
intended purpose, taking into consideration
safety and risks and following the Operating
Instructions. In particular, faults that can
impair safety are to be remedied
immediately.
Original parts and accessories from SIMBA
have been specially designed for this
machine. Spare parts and accessories not
supplied by us have not been tested or
authorised. Installation or use of non-original
SIMBA products may have a detrimental
effect on specific design features of the
machine and affect the safety of machine
operators and the machine itself. SIMBA will
accept no liability for damage resulting from
the use of non-original parts or accessories.
1.3 Operational Safety
The machine is to be put in operation only
after instruction has been provided by an
employee of the authorised dealer or an
employee of SIMBA. The “Machine
Registration” form is to be completed and
returned to SIMBA.
All protective and safety equipment, such
as removable protective equipment, must be
in place and functioning reliably before the
machine is put in use.
Check screws and bolts regularly for
tightness and retighten if necessary.
In the event of malfunctions, stop and
secure the machine immediately.
Ensure that any faults are remedied
immediately.
1.3.1 No Liability for
Consequential Damage
The Flatliner 500 has been manufactured by
SIMBA with great care. However, problems
may still occur when it is used for the intended
purpose. This may include:
The SIMBA Flatliner 500 is designed solely
as a cultivation implement. Use for any other
purpose, e.g., as a means of transport, will
be deemed to be improper use. SIMBA will
accept no liability for damage resulting from
improper use. The risk will be borne solely by
the operator.
• Worn wearing parts.
• Damage caused by external factors.
• Incorrect driving speeds.
• Incorrect setting of the unit (incorrect
attachment, non-adherence to the Setting
instructions).
Therefore, it is crucial to always
check your machine before and
during operation for correct
operation and adequate application
accuracy.
Compensation claims for damage which has
not occurred to the machine is excluded. This
includes any consequential damage resulting
from incorrect operation.
11Flatliner 500
Operating Instructions
1. Safety Data
1.4 Road Traffic Safety
When driving on public roads, tracks and
areas, it is important to observe the relevant
road traffic laws as well as the specific
regulations relating to this machine.
Pay attention to the permitted axle
loads, tyre carrying capacity, and
total weight in order to maintain
adequate braking and steerability.
Passengers on the machine are
strictly forbidden!
1.5 Accident Prevention
In addition to the Operating Instructions, it is
important to observe the accident prevention
regulations specified by agricultural trade
associations.
1.5.1 Hitching-up the
machine
There is a risk of injury when hitching/
unhitching the machine. Observe the
following:
• Secure the machine against rolling.
• Take special care when reversing the tractor!
• There is a risk of being crushed between
the machine and the tractor!
• Park the machine on firm, level ground.
1.5.2 On the Hydraulic
System
Do not connect the hydraulic lines to the
tractor until both hydraulic systems (machine
and tractor) are depressurised.
The hydraulic system and accumulator are
pressurised. Check all lines, pipes, and
screw connections regularly for leaks and
any recognisable external damage.
Only use appropriate aids when checking for
leaks. Repair any damage immediately.
Spurting oil can cause injuries and fires!
In case of injury, contact a doctor immediately.
The socket and plugs for the hydraulic
connections between the tractor and the
machine should be colour-coded in order to
avoid incorrect use.
Flatliner 500
12
Operating Instructions
1. Safety Data
1.5.3 Changing Equipment
• Secure the machine to prevent it from
accidentally rolling away!
• Use suitable supports to secure any raised
frame sections suspended above you!
• Caution! Risk of injury due to projecting parts!
• Use the ladders to climb on to the machine.
Never climb on to rotating parts such
as the roll unit. These parts may
rotate causing you to slip and suffer
serious injury!
1.5.4 During Operation
Ensure that the working range and the area
around the machine are clear (children!)
before operating the machine.
Always ensure adequate visibility!
Do not stand on the machine while it is in
operation!
Operators must have a valid driving licence
in order to drive on public roads. In the
operating area, the operator is responsible
for third parties.
The person in charge must:
• provide the operator with a copy of the
Operating Instructions, and
1.6 Servicing &
Maintenance
Ensure that regular checks and inspections
are always carried out within the periods
required by law or specified in these
Operating Instructions.
When carrying out service and maintenance
work always:
• switch off the tractor engine and remove
the ignition key.
• wait until all the machine parts have
stopped moving.
• depressurize the hydraulic system.
Prior to performing maintenance and
servicing work, ensure that the machine is
positioned on solid, level ground and is
secured to prevent it rolling away. Do not
use any parts to climb on to the machine
unless they are specifically designed for this
purpose.
Before cleaning the machine with water,
steam jets (high-pressure cleaning
apparatus) or other cleaning agents, cover
all openings into which, for reasons of safety
or operation, no water, steam or cleaning
agents are to penetrate (bearings, for
instance).
• ensure that the operator has read and
understood the instructions.
• make sure that the operator is aware of
the specific regulations relating to the
machine when driving on public roads.
Next, check all hydraulic lines for leaks, loose
connections, chafe marks and damage.
Remedy any deficiencies immediately!
Lubricate all the lubricating points to force
out any trapped water.
When carrying out servicing and maintenance
work, retighten any loose screw connections.
13Flatliner 500
Operating Instructions
1. Safety Data
1.7 Operating Areas
The operating areas include the 3 point
linkage, hydraulic connections and depth
adjustment equipment as well as all operating
points requiring maintenance.
All operating areas will be specified and
described in detail in the following chapters
on servicing and maintenance.
Observe all safety regulations included in the
Section dealing with Safety, and in the subsequent sections.
1.8 Authorised Operators
Only those persons who have been
authorised and instructed by the operator may
operate the machine. The operator must be
at least 16 years of age.
1.9 Protective Equipment
For operation and maintenance, you require:
• Tight fitting clothing.
• Strong protective gloves (to provide
protection against sharp-edged machine
components).
• Protective goggles (to stop dirt getting into
your eyes).
Flatliner 500
14
Operating Instructions
2. Transportation / Installation
2. Transportation and
Installation
Transportation and initial installation of the
machine are described in this chapter.
2.1 Delivery
The machine is normally delivered, fully
assembled, on a (low-bed) truck.
• The machine can be lifted off with a crane,
fork-lift truck, or other suitable lifting
equipment.
When doing so, the weights (see Technical
Data), the centre of gravity and the
attachment points on the machine are to
be taken into account.
Depending on the lifting gear, attachment
is only to be at appropriate points on the
frame.
• The machine can be hitched to a tractor and
driven off a low-loader.
2.2 Transportation
2.3 Installation
When carrying out installation and
maintenance work there is a higher risk of
injury. It is important that you familiarise
yourself with the machine and read the
Operating Instructions beforehand.
Operator instruction and initial installation of
the machine are carried out by our service
technicians or authorised distributors.
The machine must not be used in any way
beforehand! The machine can only be
released for operation after instructions have
been provided by our service technicians or
authorised distributors.
• If any modules or parts have been removed
for transportation, these shall be mounted by
our service technicians/authorised dealers
before the instruction takes place.
• Check all important screw connections!
• Lubricate all nipples and joints!
• Check all hydraulic connections and lines (if
applicable) for damage.
The Flatliner 500 can be transported on public
roads by hitching it up to a tractor or on a lowbed truck.
• It is important to observe the permitted
dimensions and weights when transporting the
machine.
• Use suitable lifting gear, e.g. a fork-lift truck.
• If the machine is transported on a trailer or a
flat-bed truck, it must be secured using straps
or other devices.
• Before transporting the machine on public
roads, it must be adjusted to its transportation
position and the stipulations relating to road
transportation fulfilled.
• The maximum permissible speed is 25 km /h.
Operating Instructions
15Flatliner 500
2. Transportation / Installation
2.5 When driving on the
road
Mounted Machines
When driving on the road the machine must
be converted to the transportation position.
There is a risk of injury on specially
sharpened edges and when
making adjustments on the
machine.
• Couple the machine to the tractor.
• Hook up the hydraulics.
When driving on the road, raise the
machine completely to prevent the
working elements dragging on the
ground.
2.5.1 Hitching-up the
machine
When hitching-up the machine,
ensure that no-one is between the
tractor and the machine.
• Attach the machine to the tractor 3 point
linkage.
• Place the parking stand (if applicable) into
the transportation position.
• Park the machine on level and solid ground.
Lower the parking stands (if fitted) to the
desired height.
Lower the machine so that it is supported on
the tines and parking stands.
• Unhitch the machine.
The parking stands have 4 height settings:
1. Maintenance
position for carrying out
maintenance work with
machine still attached to
the tractor.
2. Parking position
for tines at full depth.
3. Parking position
for tines in minimum
depth setting.
4. Transport position.
Fig. 2.01: Parking Stand Settings
Connecting the Hydraulic
System (on trailed machines)
Connect the hydraulic system only
when the hydraulic couplings are
depressurised.
2.6 Parking the machine
In order to avoid damage as a result of
moisture, the machine should be parked, if
possible, indoors or under cover.
When manoeuvring the machine,
pay attention to your surroundings.
Ensure that nobody is in the
manoeuvring area (watch for
children!).
Flatliner 500
16
Operating Instructions
Fig. 2.02: Parking Position
Trailed Machines
• Park the machine on level and solid ground.
Lower the machine so that it is supported.
• Disconnect hydraulic lines from the tractor.
• Unhitch the machine.
3. Technical Data
3. Technical Data
Flatliner 500
3m 3.5m 3.8m 4.2m Trailing Kit
Transport Width
Working Width
Length
Weight
No. of Tines / Tine Spacing
Tractor Power Required (H.P.)*
* It is important to correctly match your implement to your tractor for optimum performance.
Two power ratings are listed above. The lower HP figure relates to tracked tractors, the
higher HP figure relates to wheeled tractors. In instances where a trailing kit is fitted to the
implement the lower figure should be used.
2930mm 3465mm 3935mm 4245mm 2610mm 3150mm 3615mm 3930mm 2500mm 2660mm 2850mm 2950mm +2940mm
1730kg 2250kg 2435kg 2760kg +1080kg
3 / 812 5 / 630 5 / 720 7 / 550 -
130/150 140/200 140/200 190/260 -
Operating Instructions
17Flatliner 500
4. Adjustment / Operation
4. Adjustment/Operation
4.1 Description
4
5
1
2
Fig. 4.01: Flatliner 500 (with Double Disc roll)
4.1.1 Mounted Machine
1. 3 Point Linkage Mainframe
2. Adjustable Tine Clamps
3. Pro-Lift Tines
4. Roll Adjusters
5. Rear Roll Unit
The SIMBA Flatliner 500 is a heavy duty ‘V’
framed subsoiler designed to operate at
depths of 300-500mm. Adjustable tine
clamps offer flexibility of spacing to provide
optimum shatter. Depth control is achieved
using the rear roll, ensuring maximum
consolidation.
3
Flatliner 500
18
Operating Instructions
4. Adjustment / Operation
1
7
4
5
6
3
2
Fig. 4.02: Flatliner 500 Trailing Kit
4.1.2 Trailing Kit
1. Hitch
2. Drawbar
3. Transport Wheels
4. Toplink (wheel adjustment)
5. Toplink (pitch adjustment)
6. Transport Lock
7. Hydraulic Cylinder
With the Flatliner fitted with this kit the
implement becomes a trailed machine in its
own right. The wheel units as provided in the
kit are used both for depth control and for road
transport. When in road transport the machine
is lifted clear of the ground using a hydraulic
cylinder on each wheel unit.
For depth control in work, each wheel is set
via toplink adjusters to the required working
depth. When in work the hydraulic cylinder on
each wheel is used in the fully closed position.
If the wheel units are used in conjunction with
a rear mounted roll unit, the wheels may be
adjusted to run clear of the ground to ensure
that all possible weight and down force is
transmitted through the roll, increasing
consolidation of moved soil, so conserving
soil moisture and crushing any clods that may
have been brought to the surface.
Operating Instructions
19Flatliner 500
4. Adjustment / Operation
4.2 Tines
The Flatliner 500 is fitted with with Pro-Lift
tines and points. The tines are arranged in a
‘V‘ frame to give lower draft requirements and
the ability to work progressively deeper.
Different wings are available to suit the soil
conditions and optimise the performance of
the machine.
Coarse tine depth is achieved by moving the
tines up and down in the adjustable clamps
(main working depth is set using the rear roll).
Two additional tines may be added to each
machine to reduce the inter-tine spacing.
4.3 Pro-Lift Wings
Standard Wing
P09060
• Maximum soil disturbance with
minimum draft requirement under normal
circumstances.
• Wing angle reduces wear rates on leg.
Extra Lift Wing
P10392
• Increased lift height and and rake angle
creates greater soil disturbance on all soil
types especially in moister conditions.
• Lower relative distance between edge
of wing and point reduces draft requirement.
• Has ability to work at lower depths with
no decrease in soil disturbance or risk of
smear.
Extra Wide Wing
P10411
• Improved lateral shatter in moist/wet
soils, or non-cohesive soils.
• Ideal for deep vegetable applications
under light/medium soils.
Wear Shroud
Flatliner 500
20
Operating Instructions
P11181
• Wear plate to take soil abrasion so
lower trailing edge of tine does not wear.
4.4 Double Disc Roller
The standard DD600 roller is made up of
individual Double Disc (patented) Ring
segments.
The DD rings are designed to consolidate the
soil whilst cutting and crushing any clods.
Even in heavy, wet soils it can easily be
operated with minimal blockages occurring.
4.5 Scraped Crumbler
4. Adjustment / Operation
The scraped crumbler unit provides a firm and
level soil finish which conserves moisture and
crushes any clods.
4.6 Aqueel Roll
The SIMBA Aqueel is a polyurethane based
specialist self-cleaning tyre. The basic benefit
of Aqueeled ground (reservoir tillage) is
gained on light, easy working soils that can
slump or compact.
The patterned effect left by the Aqueel roll is
designed to combat surface water movement
and wind erosion in the field.
21Flatliner 500
Operating Instructions
4. Adjustment / Operation
4.7 Operation
4.7.1 Mounted Machines
With the Flatliner 500 mounted on the tractor
three-point linkage, lower the machine until the
foot of the leading tine is resting on the
ground. The trailing tines should be 50 to
125mm clear of the ground, depending on the
width of the implement and what the desired
operating depth is to be. Set the trailing tines
by adjusting the length of the toplink (A).
Once in work the operating depth of the
machine has to be controlled by the roll unit
or else it will attempt to go deeper. The roll
unit is set using the toplink (C).
The roll unit serves two functions; it conserves
soil moisture, breaking up any clods left by
the tines (not applicable to Aqueels) and limits
the operating depth of the machine. The
pressure that may be exerted upon the clods
by the roll is limited by the weight of the
implement and the downward tine thrust. This
downward thrust can be increased by fitting
wider wings, or slightly increasing the angle
of the points and wings (shortening the toplink
- A), and by minimising any draft control setting
on the tractor. This is the first area to be
investigated, if more crumbler pressure
should be required. Draft control can also
inhibit initial penetration if the implement is
lowered too quickly on the move into work.
The rapid increase in draft is sensed by the
tractor, which then inhibits further penetration.
The solution is to gradually lead the implement
into work, thereby not imposing a rapid
increase in pulling force.
In most cases where a significant roll pressure
is required it is advisable to eliminate draft
control if possible.
The Flatliner 500 must run reasonably level
or slightly nose down to achieve consistent
results across its width and any increase in
downward thrust will significantly increase the
pull required.
Flatliner 500
22
Operating Instructions
If the crumbler is exerting too much pressure
for the conditions, but if raised will cause the
machine to operate too deeply, then draft
control may have to be used. The operating
depth can be controlled to a certain extent by
lengthening the tractor top link. This causes
the implement to run tail down and reduces
the downward thrust on the points and wings,
reducing the shattering effect of the tines.
The lowest draught requirement is achieved
when the machine is slightly tail down (all points
touching the ground at the same time).
However the best shattering effect is
achieved when the main frame is running level,
this attitude being more desirable.
Hard/Dry Conditions
4. Adjustment / Operation
The Flatliner 500 achieves best results in dry
conditions but under very hard/dry conditions
it may produce large clods of soil at the
surface. If the roll unit is unable to break these
clods down effectively this may be overcome
by removing the tines and increasing the
spacing, or an initial precultivation at 50 to
100mm (eg. Disc) depth to eliminate the
possibility of forming large clods from soil at
this depth.
Surface Trash
The ‘ V ‘ shape of the Flatliner frame is ideal
for fields with surface trash as there are few
places for blockages to occur, but under
extreme conditions fouling may still be
evident. This can be overcome by either
increasing the mainframe to ground
clearance of the implement (by lowering the
tines in their clamps) or by removing some
tines if necessary.
Operating Instructions
23Flatliner 500
4. Adjustment / Operation
4.7.2 Trailing Kit
The main operating characteristics are
identical to the mounted implement. The
drawbar may be attached to the tractor rigid
drawbar or the pick up hitch. Altering the
length of the drawbar top link (D) will raise or
lower the back of the frame to alter the draught
requirements and quality of work. The
drawbar top link may also be used to take
account of varying tractor drawbar heights.
Alteration of working depth is effected by
altering the length of the top link on each wheel
unit (F). Both wheel units must be set to exactly
the same length. Remember to check the
wheels for clearance after any adjustment.
The tie bars should NEVER be removed,
therefore should reduced depth still be
required when working at the limit of the tie
bars; the tines will need to be raised in their
clamps.
To adjust working depth proceed as follows: -
Raise the machine and drive forward onto
hard ground. Lower the machine fully to
eliminate pressure in the hydraulic system.
Retain the hydraulic lever in the ‘lower’ or ‘float’
position, then lengthen the adjusters to
decrease depth or shorten to increase depth
as required.
When entering work ensure that the transport
locking units are removed, then lower the
tines to the ground, draw forwards until the
correct operating depth is achieved. In work
the hydraulic cylinders (E) should be in the fully
closed position. To leave work, extend the
hydraulic cylinders so that the tines are clear
of the ground.
Flatliner 500
24
Operating Instructions
4. Adjustment / Operation
4.8 Work Instructions
Driving speed
The Flatliner 500 can be driven at speeds of
up to 15 kph.
This depends on the field conditions (type of
soil, surface trash, etc.).
Drive more slowly if the conditions are difficult.
Turning:
Before turning, the machine should
be eased out of work while driving.
Likewise, it should eased back into
work once the turn has been
completed.
Parking the Machine
In order to avoid damage as a result of
moisture, the machine should be parked, if
possible, indoors or under cover.
When manoeuvring the machine,
pay attention to your surroundings.
Ensure that nobody (children!) is in
the manoeuvring area.
4.9 Checks
The working quality depends on the
adjustments and checks made prior to and
during work, as well as on regular servicing
and maintenance of the machine.
Before beginning work it is therefore
important to carry out any necessary servicing
and to lubricate the machine as required.
Checks prior to, and during work:
• Is the machine correctly hitched up and the
coupling device locked?
• Have the hydraulic lines (if applicable)been
connected according to the colour coding?
• Is the machine in a level operating position
and the working depth set correctly?
Working Elements
• Are the tines and other cultivation tools in a
serviceable condition?
• Are the scrapers still operable, so that the
rolls do not jam?
• Park the machine on level and solid ground.
• With the machine raised set the parking
stand to the desired height.
• Lower the machine onto the parking stands
and the tines, ensuring that it is stable.
• Shut down the tractor.
• Unhitch the machine.
Operating Instructions
25Flatliner 500
5. Servicing and Maintenance
5. Servicing and
Maintenance
Follow the safety instructions for
servicing and maintenance.
Specialist equipment is required
for the disassembly of Double Disc
axles. Please consult your dealer
under any circumstances that
require disassembly of these axles.
5.1 Servicing
Your machine has been designed and
constructed for maximum performance,
operational efficiency and operator
friendliness under a wide variety of operating
conditions.
Prior to delivery, your machine has been
checked at the factory and by your authorised
dealer to ensure that you receive a machine
in optimum condition.
5.3 Changing Tine Points
and Wings
When changing the tine points and wings it is
important to observe safe working practices.
• The machine should be raised and the
parking stands should be put into the
maintenance setting (see Fig. 2.01 on Page
16).
• Lower the machine onto the parking
stands.
• While still attached to the tractor, the tine
points will be clear of the ground allowing for
the maintenance to take place.
Do not attempt to assist fitting tine
points with a steel headed hammer,
as this can lead to splintering of the
metal due to it’s hardness, which
can cause injury. If tine fitting
requires assistance, a copper/hide
mallet should be used. Wear eye
protection.
If parking stands are not fitted:
To ensure trouble-free operation, it
is important that servicing and
maintenance work is performed at
the recommended intervals.
5.2 Cleaning
In order to ensure that the machine is always
in operating condition and to achieve
optimum performance, perform the cleaning
and servicing work at regular intervals.
Avoid cleaning the roll bearings with a highpressure hose or a direct water jet. The
housing, screwed connections and ball
bearings are not watertight.
• Lower the machine onto a level and solid
surface.
• With the machine fitted to the tractor,
remove the toplink.
• It is now possible to raise the machine,
allowing it to pivot on the ‘heels‘ of the trailing
tines so that access to the points is achieved.
Flatliner 500
26
Operating Instructions
5. Servicing and Maintenance
5.4 Preparation for Storage
If you need to store the machine for a longer
period, observe the following points:
• Park the machine undercover if possible.
• Protect the roll against rust. If you need to
spray the roll with oil, use light biologically
degradable oils, e.g. rape oil.
Cover any rubber sections before
using oil sprays. These sections
must not be oiled.
Remove any traces of oil with a
suitable cleaning agent.
5.5 Operator Support
If you have a problem, please contact Your
dealer. They will endeavour to solve any
problems which may occur and provide you
with support at all times.
In order to enable your dealer to deal with
problems as quickly as possible, it helps if
you can provide them with the following data.
Always state the
5.6 Maintenance Intervals
Apart from daily maintenance, the
maintenance intervals are based on the
number of operating hours and time data.
Keep a record of your operating hours to
ensure that the specified maintenance
intervals are adhered to as closely as
possible.
Never use a machine that is due for
maintenance. Ensure that all deficiencies
found during regular checks are remedied
immediately.
Avoid sharp-edged and pointed
parts (tine points, etc.) when
working on the machine.
Place the machine on suitable
supports when working
underneath! Do not work under a
machine which is not supported!
• Customer Number
• Name and Address
• Machine Model
• Date of Purchase and Operating Hours
• Type of Problem
Operating Instructions
27Flatliner 500
5. Servicing and Maintenance
5.7 Maintenance Overview
daily
Flatliner 500
28
Operating Instructions
Flatliner 500 Maintenance Overview
and settings
After first operation Instructions Interval Note
Check all screw, bolt and plug connections Check they are firmly seated. Tighten / Secure if necessary --- ---
During operation
Lubricate machine See overview of lubricating points --- Page 29
Lubricate machine See overview of lubricating points --- Page 29
Upper links and setting spindles Check setting and ensure they are firmly secured daily
Hydraulic system and components Check seals, signs of crushing/wear, function and condition daily
Pro-Lift tines, points and wings. Check condition, mountings, smooth operation Page 20
Roll bearings Check condition, mountings and smooth operation daily Page 21
Double Disc roller ring segments Check condtion and ensure they are firmly secured daily Page 21
After season
Safety devices (Parking stands, transport locks) Check condition and function daily ---
Lubricate machine See overview of lubricating points --- Page 29
Toplinks / Bolts Grease any exposed threads --- ---
Entire machine Carry out cleaning and maintenance --- ---
After 4 years
Spray Double Disc roll with oil Use biological oil if possible - cover rubber elements --- ---
Hydraulic pipes (if applicable) Replace MRL Anh I EN 1533
5. Servicing and Maintenance
5.8 Overview of Lubricating Points
Flatliner 500 lubrication points Number Interval Diag. No.
DD Roll Bearings 4 Daily 7.01
Scraped Crumbler Bearings 2 End of season 7.02
Aqueel Roll Bearings 2 End of season 7.03
Trailing Kit Wheel Pivot Bolt 2 50 hrs. 7.04
Trailing Kit Wheel Bearings 2 50 hrs. 7.05
Fig. 7.01: DD Roll Grease Points Fig. 7.02: Scraped Crumbler Grease Points
Fig. 7.03: Aqueel Roll Grease Points
Fig. 7.04: Trailing Kit Wheel Pivot Grease Points
Fig. 7.05: Trailing Kit Wheel Bearing Grease Points
29Flatliner 500
Operating Instructions
5. Servicing and Maintenance
5.9 Lubricating the Machine
Please read the section entitled "Using
Lubricants" carefully before lubricating the
machine.
The machine must be lubricated regularly in
order for it to remain serviceable. Regular
lubrication also contributes towards extending
the service life of your machine.
The recommended lubricating intervals are
specified in "Inspection" and "Maintenance
Intervals".
After it has been washed using a highpressure hose or steam cleaned, the machine
should always be lubricated using a grease
gun. Ensure that the universal joints and
splined shafts are lubricated regularly.
5.9.1 Handling of Lubricants
Please ensure that you read the following
instructions as well as the relevant
information. This also applies to any of your
employees who handle lubricants.
5.9.2 Hygiene
Lubricants do not present a health hazard
provided they are used for their specified
purpose.
the recommended hygiene rules when
handling mineral oil products. Details of these
handling regulations can be found in
information provided by the health authorities.
5.9.3 Storage and Handling
• Always store lubricants where they cannot be
accessed by children.
• Never store lubricants in open or unlabelled
containers.
Fresh Oil:
• Apart from taking the usual care and observing hygiene rules, there is no need to take
any special precautions when handling
fresh oil.
Waste Oil:
• Waste oil can contain harmful contaminants
which may cause skin cancer, allergies and
other illnesses.
Attention!
Oil is a toxic substance. Should you swallow
any oil, do not try to vomit. Contact a doctor
immediately.
Protect your hands with barrier cream or wear
gloves to avoid contact with the skin. Wash
off any traces of oil thoroughly with soap and
hot water.
In the case of prolonged skin contact,
lubricants - especially low-viscosity oils - may
remove the natural layer of fat contained in
the skin, resulting in dryness and possible
irritation .
It is important to take extreme care when
handling waste oil as it may contain other
irritants.
Vapours given off by cleaning agents and oils
are also a potential health hazard.
You should therefore not carry any oily cloths
around. Change soiled work clothing as soon
as possible.
Always exercise extreme care and observe
Flatliner 500
30
Operating Instructions
• Wash your skin thoroughly with soap and water.
• Use special cleaning agents to clean any
dirt off your hands.
• Never wash oil residue from your skin with
petrol, diesel fuel or paraffin.
• Avoid skin contact with any oily clothing.
• Do not keep any oily rags in your pockets.
• Wash soiled clothing before wearing it
again.
• Ensure that any oily footwear is disposed of in
the proper manner.
5. Servicing and Maintenance
5.9.4 Measures in case of injury
through oil
Eyes:
Should any oil be splashed into your eyes,
rinse with water for 15 minutes. If the eye is
still irritated, contact a doctor immediately
If oil is swallowed:
If oil is swallowed, it is important not to induce
vomiting. Contact a doctor immediately.
Skin irritation caused by oil:
In case of prolonged skin contact, wash off
the oil with soap and water.
5.9.5 Oil Spills
Use either sand or a suitable granular
absorbent to soak up any spilt oil. Dispose of
the oil-contaminated absorbent in the proper
manner.
5.9.6 Oil Fires
5.9.8 Lubricants & Hydraulic
Oil
5.9.9 Hydraulic System
The hydraulic fluid from the tractor is mixed
with the hydraulic fluid from the machine.
The supplied machine hydraulic system
contains Total AZOLLA ZS 32 oil.
5.9.10 Lubricants
The lubricating points on the seeder can be
lubricated with multigrade lubricating grease
as specified in DIN 51825 KP/2K - 40.
Never use water to extinguish an oil fire. The
oil will float on the water causing the fire to
spread.
Burning oil-lubricant must be extinguished
using a carbon dioxide powder or foam
extinguisher. Always wear respiratory
equipment when dealing with fires of this type.
5.9.7 Waste Oil Disposal
Oil-contaminated waste and used oil must be
disposed of in accordance with current
legislation.
Waste oil must be collected and disposed of
in accordance with local regulations. Never
pour used oil into unsealed sewage systems
or drains or onto the ground.
Operating Instructions
31Flatliner 500
6. Faults and Remedies
6. Faults and Remedies
Flatliner 500
Fault Possible cause Remedy
DD roller does not turn Bearing seized Replace bearing
Scraper misaligned Re-align scraper
Surface finish is uneven
and cloddy
All ground not being
moved by tines
Trailing kit lift cylinders
out of phase
Not enough roll pressure Reduce draft control
Fit different wings, either
Wings too aggressive
Running nose down Level frame
Working too shallow Increase tine depth
Working too shallow Increase tine depth
Wings not aggressive
enough
Air in hydraulic system Bleed hydraulic circuit
narrower wings or wings with a
shallower rake (see page 20)
Fit wider wings
Fit 2 extra tines
Flatliner 500
32
Operating Instructions
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