Great Plains NTA2007HD Operator Manual

Contents Index NTA607/2007HD i

Operator Manual

NTA607HD or NTA2007HD
6m/20ft No-Till Heavy Duty Air Drill
Manufacturing, Inc.
www.greatplainsmfg.com
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Illustrations may show optional equipment not supplied with standard unit.
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EN
© Copyright 2011 Printed 04/04/2011 166-283M
Contents Index
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Contents Index ii
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Great Plains Manufacturing, Inc. Cover Index iii

Table of Contents

Important Safety Information ......................................1
Introduction ................................................................19
Models Covered ...........................................................19
Description of Unit ........................................................19
Document Family......................................................19
Intended Usage ........................................................19
Using This Manual........................................................19
Definitions.................................................................19
Owner Assistance ........................................................20
Preparation and Setup ...............................................21
Initial Setup...................................................................21
Seasonal Setup ............................................................21
Pre-Planting Setup .......................................................21
Hitching Tractor to Air Drill ...........................................22
Hydraulic Hose Hookup................................................23
Brake Hookup (Option).................................................24
Electrical Hookup .........................................................26
Heights and Leveling....................................................26
Marker Setup................................................................27
Operating Instructions...............................................29
Pre-Start Checklist .......................................................29
Master Switch (Option).............................................29
Unfolding and Folding ..................................................30
Unfold: Summary of Steps........................................31
Fold: Summary of Steps...........................................33
Lowering and Raising Air Drill ......................................35
Lowering...................................................................36
Raising .....................................................................37
Transporting the Air Drill...............................................38
Tractor Requirements...............................................39
Transport Checklist...................................................39
Brake Operation (option) ..............................................40
Parking Brakes .........................................................40
Service Brake Operation ..........................................41
Ladder Operations........................................................42
Hopper and Tank Lid Operations .................................43
Hopper Lid Safety Information..............................43
Tank Lid Operation...................................................45
Meter Doors..................................................................46
Loading Materials .........................................................47
Loading Material Safely............................................47
Loading Seed or Dry Fertilizer .................................48
Augering Heights.................................................. 48
Loading Liquid Fertilizer (Option) .............................50
Calibration Crank, Bag and Scale................................52
Calibration Crank Safety Information ....................... 52
Air System Operation...................................................54
Air Systems Overview ..............................................55
Fan Operation .......................................................... 56
Fan Field Operation .............................................58
Marker Operation (Option) ...........................................58
Field Operations........................................................... 60
Final Field Checklists ............................................... 60
Field Operation ............................................................61
Parking.........................................................................62
Storage ........................................................................63
Unfolded Storage ..................................................... 63
Adjustments ...............................................................64
Setting Material Rates.................................................. 65
Monitor Material Configuration .................................67
GRAN SEED MONITOR
GRAN FERT MONITOR................................... 67
GRAN SEED CONTROL
GRAN FERT CONTROL ..................................68
Example Material Library: ....................................68
Example Non-Preset Material Setup:...................69
Example Channel Setup: .....................................70
Meter Rate Adjustment ............................................71
Disable a Seed Meter........................................... 71
Setting Variable Rate Gearbox ............................72
Manual Rate Setting............................................. 72
Variable Rate (Servo) Rate Setting...................... 72
Meter Calibration.......................................................... 73
Calibration Crank Revolutions.............................. 75
Variable Rate (Servo) Calibration ............................78
Planting Depth Adjustments......................................... 80
Adjusting Tool Bar Height ............................................81
Air System Adjustments............................................... 82
Air System Settings.............................................. 82
Fan Speed Suggestions...........................................82
Adjusting Fan Speed................................................83
Fan Speed Tips.................................................... 83
Diverter Vane Adjustments ......................................84
© Copyright 2006, 2007, 2008, 2009, 2010. 2011 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
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Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.
Registered Trademarks of Great Plains Manufacturing, Inc. include:
Air-Pro, Clear-Shot, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand, Whirlfilter, Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
iv Great Plains Manufacturing, Inc. Cover Index NTA607/2007HD
Weight Transfer Adjustments....................................... 85
Frame-Mounted Coulters .............................................87
07HD Row Unit Adjustments .......................................89
Row Unit Spring Adjustment .................................... 90
Disk Blade Adjustments ........................................... 90
Adjusting Disk Contact ......................................... 91
Disk Scraper Adjustments........................................ 91
Seed Firmer Adjustments ........................................92
Fertilizer Tube Adjustment ....................................... 93
Opener Depth (Press Wheel Height) .......................93
Marker Adjustments ..................................................... 94
Marker Tension Adjustment ..................................... 94
Marker Extension Adjustment .................................. 95
Marker Speed ..........................................................96
Marker Disk Adjustment........................................... 96
Troubleshooting......................................................... 97
General Troubleshooting .............................................97
Lift Lock Troubleshooting........................................... 100
Brake Troubleshooting (Option)................................. 101
Magnehelic® Gauge Troubleshooting ...................103
Maintenance and Lubrication ................................. 104
Maintenance Lift Lock ................................................ 105
Maintenance Lift Unlock......................................... 105
Hopper Strap Maintenance ........................................ 106
Chain Maintenance .................................................... 106
Maintenance ..............................................................106
Fertilizer System Maintenance................................... 107
Liquid Fertilizer Strainer ......................................... 107
Unloading Materials ................................................... 108
Material Clean-Outs ................................................... 109
Problem Clean-Outs ..............................................110
Hopper Entry.......................................................... 110
Implement Lift Switch Adjustment.............................. 112
Contact Drive Re-setting............................................ 113
Hydraulic Maintenance ..............................................114
Hydraulic Maintenance Safety Information ............114
Bleeding Hydraulics ...............................................114
In-Line Filter ........................................................... 117
Brake Maintenance (Option) ...................................... 118
Hand Brake Maintenance ......................................118
Brake Line Charge and Bleed................................ 119
Drain Hydraulic Brake Lines .............................. 119
Charge and Bleed System................................. 120
Air Brake Maintenance .......................................... 121
Reservoir Draining ............................................. 121
Air Brake Filter Cleaning.................................... 121
Brake Drum and Liner Maintenance ...................... 122
Brake Shoe Replacement...................................... 123
Brake Drum Maintenance ...................................... 127
Mounting Wheels ................................................... 128
Test and Adjust Brakes.......................................... 128
Leveling Implement ................................................... 129
Wing Leveling (Eyebolts) ....................................... 129
Marker Maintenance (Option).................................... 130
Marker Shear Bolt.................................................. 130
Marker Hydraulic Bleeding..................................... 130
Seed Flap Replacement ............................................ 131
Lubrication and Scheduled Maintenance .................. 132
Options ..................................................................... 141
Appendix A - Reference Information ..................... 144
Specifications and Capacities.................................... 144
NTA607HD Export Models .................................... 144
NTA2007HD North America Models...................... 145
Dimensions Transport NTA607HD Export Model .... 146
Tire Inflation Chart ..................................................... 147
Hydraulic Connectors and Torque............................. 147
Torque Values Chart ................................................. 148
Chain Routing............................................................ 149
Hydraulic Diagrams ................................................... 153
Fertilizer Plumbing (Option) ................................... 161
Appendix B - Initial Setup ....................................... 162
Marker Hose Tips ...................................................... 162
Console Installation ................................................... 162
Monitor Setup Data.................................................... 162
Weight Transfer Setup............................................... 162
Appendix C - Option Installation............................ 163
Changing Meter Flutes .............................................. 163
Scraper Installation.................................................... 164
Warranty .................................................................... 165
Index ......................................................................... 167
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Great Plains Manufacturing, Inc. Contents Index 1

Important Safety Information

Look for Safety Symbol

The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that fol­lows it. In addition to design and configuration of equip­ment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

Be Aware of Signal Words

Signal words designate a degree or level of hazard seri­ousness.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional pur­poses, cannot be guarded.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe prac­tices.

Prepare for Emergencies

Be prepared if a fire starts
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.

Be Familiar with Safety Decals

Read and understand “Safety Decals” on page 6, thor-
oughly.
Read all instructions noted on the decals.
Keep decals clean. Replace damaged, faded and illegible
decals.
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Wear Protective Equipment

Wear protective clothing and equipment.
Wear clothing and equipment appropriate for the job. Avoid
loose-fitting clothing.
Because prolonged exposure to loud noise can cause hear-
ing impairment or hearing loss, wear suitable hearing pro­tection such as earmuffs or earplugs.
Because operating equipment safely requires your full
attention, avoid wearing entertainment headphones while operating machinery.

Use A Safety Chain

Use a safety chain to help control drawn machinery should
it separate from tractor draw-bar.
Use a chain with a strength rating equal to or greater than
the gross weight of towed machinery.
Attach chain to tractor draw-bar support or other specified
anchor location. Allow only enough slack in chain to permit turning.
Replace chain if any links or end fittings are broken,
stretched or damaged.
Do not use safety chain for towing.

Avoid High Pressure Fluids

Escaping fluid under pressure can penetrate the skin, causing serious injury.
Avoid the hazard by relieving pressure before disconnecting
hydraulic lines.
Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
If an accident occurs, seek immediate medical assistance
from a physician familiar with this type of injury.

Minimize Radiation Exposure

The DICKEY-john® RVS III Radar is an intentional radia­tor of RF energy. Although its radiated energy level is far below the limits set by EN 61010-1:1993 A2:1995­Chapter 12.4, it is advisable not to look directly into the face of the unit.
The radar must radiate toward the ground and at least 20 cm (8 inches) away from a human during use to comply with the RF human exposure limits as called out in FCC 47 CFR Sec.2.1091. DO NOT RE-MOUNT OR USE THE RADAR IN A MANNER INCONSISTENT WITH ITS DEFINED USE.
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Great Plains Manufacturing, Inc. Contents Index Important Safety Information 3

Handle Chemicals Properly

Agricultural chemicals can be dangerous. Improper use can seriously injure persons, animals, plants, soil and property.
Do not use liquid seed treatments with the NTA607/2007HD
drill.
Read and follow chemical manufacturer’s instructions.
Wear protective clothing.
Handle all chemicals with care.
Avoid inhaling smoke from any type of chemical fire.
Never drain, rinse or wash dispensers within 30m (100 feet)
of a freshwater source, nor at a car wash.
Store or dispose of unused chemicals as specified by chemi-
cal manufacturer.
Dispose of empty chemical containers properly. Laws gen-
erally require power rinsing or rinsing three times, followed by perforation of the container to prevent re-use.
Confined Space
With materials loaded, or once used for hazardous fertil­izers, or seeds with hazardous treatments, your hoppers may become “permit-required confined spaces” under applicable statutes, regulations, insurance rules or business policy. The vent tube structure in the hoppers has features to assist escape, and is not for routine entry.
A hopper that is full or merely appears full can be an
entrapment hazard. You can sink entirely into the material, or into an oxygen-deficient void, and suffocate in a matter of seconds. Bridges and crusts are especially dangerous.
When hazardous fumes are present, you can be quickly
overcome even with the hopper lid open.
Do not enter a hopper for material loading, material
unloading, hopper cleaning or meter maintenance.
Clean hopper by power washing from outside hopper top.
Perform meter maintenance by removing meters from bot-
tom of empty hopper.
If obstruction removal or repair requires hopper entry, have
the work performed by a team trained in confined space procedures. See “Hopper Entry” on page 110.
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Tire Safety

Tire changing can be dangerous and should be per­formed by trained personnel using correct tools and equipment.
When inflating tires, use a clip-on chuck and extension hose
long enough for you to stand to one side–not in front of or over tire assembly. Use a safety cage if available.
When removing and installing wheels, use wheel-handling
equipment adequate for weight involved.

Use Safety Lights and Devices

Slow-moving tractors and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and turn signals whenever driv-
ing on public roads.
Use lights and devices provided with implement

Keep Riders Off Machinery

Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from the machine.
Never allow children to operate equipment.
Keep all bystanders away from machine during operation.

Transport Machinery Safely

Maximum transport speed for implement is 30 kph or 20 mph. Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
Do not exceed 30 kph or 20 mph. Never travel at a speed
which does not allow adequate control of steering and stop­ping. Reduce speed if towed load is not equipped with brakes.
Comply with state and local laws.
Do not tow an implement that, when fully loaded, weighs
more than 1.5 times the weight of towing vehicle.
Carry reflectors or flags to mark air drill in case of break-
down on the road.
Keep clear of overhead power lines and other obstructions
when transporting. Refer to transport dimensions under “Specifications and Capacities” on page 144.
Do not fold or unfold the air drill while the tractor is mov-
ing

Shutdown and Storage

Unfold and lower air drill.
Block tires or use optional drill parking brakes.
Detach and store air drill in an area where children nor-
mally do not play.
A
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Practice Safe Maintenance

Understand procedure before doing work. Use proper
tools and equipment. Refer to this manual. For brake work, see specific safety information beginning on page 118.
Work in a clean, dry area.
Unfold and lower the drill, put tractor in park, turn off
engine, and remove key before performing maintenance. If work must be performed with implement raised, use center section lift lock and gauge lock channels provided.
Make sure all moving parts have stopped and all system
pressure is relieved.
Allow drill to cool completely.
Disconnect battery ground cable (-) before servicing or
adjusting electrical systems.
Welding: Disconnect battery ground. Protect hydraulic
lines. Avoid fumes from heated paint.
Inspect all parts. Make sure parts are in good condition
and installed properly.
Remove buildup of grease, oil or debris.
Remove all tools and unused parts from air drill before
operation.

Safety At All Times

Thoroughly read and understand the instructions in this manual before operation. Read all instructions noted on the safety decals.
Be familiar with all air drill functions.
Operate machinery from the driver’s seat only.
Do not leave drill unattended with tractor engine running.
Do not stand between the tractor and drill during hitching.
Keep hands, feet and clothing away from power-driven
parts.
Wear snug-fitting clothing to avoid entanglement with mov-
ing parts.
Watch out for wires, trees, etc., when folding and raising air
drill. Make sure all persons are clear of working area.
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Safety Decals

Safety Reflectors and Decals
Your implement comes equipped with all lights, safety reflectors and decals in place. They were designed to help you safely operate your implement.
Read and follow decal directions.
Keep lights in operating condition.
Keep all safety decals clean and legible.
Replace all damaged or missing decals. Order new decals
from your Great Plains dealer. Refer to this section for proper decal placement.
When ordering new parts or components, also request cor-
responding safety decals.
Reflector: Slow Moving Vehicle (SMV)
NTA607HD: n/a
(International models use 833-398C panels and 833-399C reflectors)
NTA2007HD: 818-055C
To install new decals:
1. Clean the area on which the decal is to be placed.
2. Peel backing from decal. Press firmly on surface, being careful not to cause air bubbles under decal.
At center of rear caster sub-frame cross-tube; 1 total
See “Transport Safety Information” on page 38.
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Reflectors: Red Triangles
NTA607HD: 833-399C NTA2007HD: n/a
(North American models use 818-055C SMV reflectors, 838-266C red reflectors &
838-267C amber reflectors.)
One each rear fluorescent panel; 2 total
See “Transport Safety Information” on page 38.
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Reflectors: Fluorescent Panels
NTA607HD: 833-398C
NTA2007HD: 833-398C
One each side, cart front frame, one each side, rear caster light bar;
One each side, cart front frame; 2 panels total
4 panels total
See “Transport Safety Information” on page 38.
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Reflectors: Red
NTA607HD: 838-266C
On rear face of reflector support tube under lights (outside of Daytime); 2 total
NTA2007HD: 838-266C
On rear face of lift assist frame tool bar (above Daytime); 2 total
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See “Transport Safety Information” on page 38.
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8 Great Plains Manufacturing, Inc. Contents Index NTA607/2007HD
Reflectors: Daytime
NTA607HD: 838-267C
NTA2007HD: 838-267C
On rear face of reflector support tube near lights (inside of Reds); 2 total
On rear face of lift assist
frame tool bar
(below Reds);
2 total
See “Transport Safety Information” on page 38.
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Reflectors: Amber
NTA607HD: 838-265C NTA2007HD: 838-265C
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On sides of cart frame above tires, on front face of ladders, on outside face of casters, on bottom forward face of wing pivot weldment (faces outward when wings are folded); 8 total.
See “Transport Safety Information” on page 38.
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Transport: Speed

NTA607HD: 848-398C
NTA2007HD: 818-188C
Centered on rear caster sub-frame cross-tube;
On tongue near hitch; 1 total
1 total
See “Transport Safety Information” on page 38.
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Transport: Brake Roll-Away (Option)

NTA607HD: 848-518C NTA2007HD: 848-518C
On rear cart frame, inside of tires, present only if brakes are installed; 0 or 2 total
See “Parking” on page 62.
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Danger: Read Manual

NTA607HD: n/a
Export models rely on picto­rial decals.
See also decal 848-512C on page 18.
On left side of tongue near hitch; 1 total
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NTA2007HD: 818-557C
(818-557C Text in Spanish advises non-English readers to seek trans­lation)
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Danger: Do Not Ride

NTA607HD: 848-511C NTA2007HD: 848-583C
On each side of cart side frame at ladder top; 2 total
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Danger: Crush (Marker Option)

NTA607HD: 848-513C NTA2007HD: 848-581C
On wing tip outside faces, preset only if markers are installed; 0 or 2 total
See “Marker Operation (Option)” on page 58.
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Danger: Electrocution

NTA607HD: 848-516C NTA2007HD: 848-574C
On left side of tongue near hitch, on sides of cart frame above tires; 3 total
See “Transporting the Air Drill” on page 38.
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Danger: Hitch Crushing

NTA607HD: 848-523C NTA2007HD: 818-624C
On outside rear faces of cart frame, above tires; 2 total
See “Unfolding and Folding” on page 30.
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See “Lowering and Raising Air Drill” on page 35.
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Danger: Marker Crush (Option)

NTA607HD: 848-528C NTA2007HD: 848-580C
On wing outside faces preset only if markers are installed; 0 or 2 total
See “Marker Safety Information” on page 59.
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Danger: Chemicals

NTA607HD: 848-520C NTA2007HD: 818-323C
On each hopper, near lid, 1 or 2 total
See “Loading Material Safely” on page 47. See “Loading Liquid Fertilizer (Option)” on page 50.
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Danger: Chemicals (Option)

NTA607HD: 848-529C NTA2007HD: 818-323C
on tank cradles, preset only if liquid fertilizer system installed; 0 or 2 total
See “Loading Liquid Fertilizer (Option)” on page 50.
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Danger: Wing Crushing

NTA607HD: 848-530C NTA2007HD: 848-579C
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On outside faces of center frame weldment riser, on bottom face of front wing pivot arm (faces outward when wings are folded); 4 total
See “Unfolding and Folding” on page 30.
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Danger: Marker Pinch (Option)

NTA607HD: COV-2753 NTA2007HD: COV-2753
On upper face at rear of primary marker arm (when wings are unfolded).
Note: This is a Haukaas-supplied decal and does not
need to be replaced if lost, damaged or illegible. The hazards it refers toare covered by Great Plains decal part numbers 848-513C, 848-528C, 848-580C and 848-581C.
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Warning: Fan Hazard

NTA607HD: 838-508C NTA2007HD: 818-632C
On front face of tongue cross-tube near fan; one total
See “Fan Safety Information” on page 56.
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Warning: Moving Chain

NTA607HD: 838-509C NTA2007HD: 818-860C
On right cart frame near contact drive, on bearing plate near calibration crank shaft, on bottom of hoppers above meter input sprocket; 4 or 5 total
See “Calibration Crank, Bag and Scale” on page 52.
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Warning: Wear Eye Protection

NTA607HD: 848-510C NTA2007HD: 848-392C
On each hopper at lid, walkboard side; 1 or 2 total
See “Loading Material Safely” on page 47.
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Warning: Pinch Point

NTA607HD: 848-514C NTA2007HD: 848-582C
On front face of wing pivot links, on outside faces of rear parallel arms; 4 total
See “Unfolding and Folding” on page 30.
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Warning: High Pressure Fluid

NTA607HD: 848-517C NTA2007HD: 818-437C
On left side of tongue near hitch, at hydraulic port bulkhead on rear of cart; 2 total
See “Hydraulic Hose Hookup” on page 23. See “Hydraulic Maintenance Safety Information” on page 114 See “Fan Safety Information” on page 56. See “Weight Transfer Safety Information” on page 85.
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Warning: Confined Space
NTA607HD: 848-519C NTA2007HD: 818-628C
On each hopper at lid, walkboard side; 1 or 2 total
See “Hopper Lid Safety Information” on page 43. See “Loading Material Safely” on page 47. See “Material Clean-Outs” on page 109.
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Warning: Moving Gears

NTA607HD: 848-522C NTA2007HD: 848-576C
On bottom of hoppers above final Range gears; 1 or 2 total
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See “Seed Meter Final Drive Range” on page 71.
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Warning: Pinch Point

NTA607HD: 848-525C NTA2007HD: 848-578C
On outside faces of flex link weldment, on outside face of cylinder lug above wing gauge wheels; 4 total
See “Weight Transfer Safety Information” on page 85.
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Warning: Falling Hazard

NTA607HD: 848-527C NTA2007HD: 848-575C
On each side of cart side frame at ladder top; 2 total
See “Ladder Operations” on page 42.
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Warning: Hand Pinch

NTA607HD: 848-531C NTA2007HD: 818-798C
On gearbox mounting plate near adjuster crank, on top outside face of cart-implement link arms; 3 or 4 total
See “Setting Material Rates” on page 65.
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Caution: Read Operator Manual

NTA607HD: 848-512C NTA2007HD: 818-630C
On left side of tongue near hitch; 1 total
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Caution: Radar in Use

NTA607HD: 838-506C NTA2007HD: 848-577C
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On top side of tongue near radar transceiver, 1 total
See “Minimize Radiation Exposure” on page 2.
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Caution: Tire Pressure and Torque

NTA607HD: 848-497C NTA2007HD: 838-092C
On rims of implement gauge and lift wheels; 4 total
See “Transport Safety Information” on page 38. See “Leveling Implement” on page 129.
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Caution: Tire Pressure and Torque

NTA607HD: 848-498C NTA2007HD: 848-102C
On outside rim each cart transport wheel; 2 total
See “Contact Drive Re-setting” on page 113.
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Caution: Tire Pressure and Torque

NTA607HD: 848-499C NTA2007HD: 848-484C
On inside face of contact drive wheel arm; 1 total
See “Transport Safety Information” on page 38.
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Caution: Tires Not A Step

NTA607HD: 838-507C NTA2007HD: 818-398C
On rear face of lift assist frame tool bar above casters, rear face of cart frame near transport tires, on gauge wheel arms above tires; 6 total
See “Unfold/Fold: Safety Information” on page 30. See “Unfold/Fold: Safety Information” on page 30. See “Weight Transfer Safety Information” on page 85.
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Caution: Use Adequate Tractor

NTA607HD: n/a NTA2007HD: 848-623C
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On left side of tongue near
hitch;
MetaData: End of “Safety Decals”. MetaData: End of “Important Safety Information”.
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Great Plains Manufacturing, Inc. Contents Index 19

Introduction

Great Plains welcomes you to its growing family of new product owners. Your 6m/20ft No-Till Heavy Duty Air Drill has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance, and safe operating practices will help you get years of satis­factory use from the machine.

Models Covered

NTA607HD-3275 6m, 32-row, 19.1cm (7.5in) spacing NTA607HD-4006 6m, 40-row, 15.0cm (5.9in) spacing NTA2007HD-3275 20ft, 32-row, 7.5in spacing NTA2007HD-4006 20ft, 40-row, 6in spacing
See “Specifications and Capacities” on page 144 for precise swath information.

Description of Unit

The NTA607/2007HD Drill is a pull-type integrated air drill. It has single or dual hoppers for separate or simulta­neous delivery of seed and/or granulated dry fertilizer. Hydraulic weight transfer is standard.
A single-hopper configuration may have liquid fertilizer saddle tanks. Each hopper has an independent metering system with infinite ratio gearboxes. The NTA607/ 2007HD Drill folds for narrow (3m) transport.
The NTA607HD or NTA2007HD has double-disk Series 07HD heavy duty openers, suitable for conventional till and, minimum-till conditions. With optional coulters, the drill is suitable for moderate no-till conditions.
The NTA607/2007HD offers optional brakes. Service brakes are operated by air or hydraulic lines to the trac­tor. Parking brakes are manually operated at the drill. Other options include variable rate meter servo and markers.

Document Family

166-283M Owner’s Manual (this document) 167-085B Seed Rate Charts 166-283P Parts Manual 166-263M Variable Rate Kit Installation 113-850M Marker Installation 12-M-43 CDS-JohnBlue NGP-6055K pump 110011544 DICKEY-john® Quick Start Guide 110011375 DICKEY-john® Air Cart Control manual 110111543 DICKEY-john® Tramline Kit instructions
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B
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Figure 1
NTA607/2007HD Air Drill

Intended Usage

Use the NTA607/2007HD Drill to seed and fertilize pro­duction-agriculture crops only. Do not modify the air drill for use with attachments other than Great Plains options and accessories specified for use with the NTA607/ 2007HD Drill.

Using This Manual

This manual will familiarize you with safety, hitching, operation, adjustments, troubleshooting, and mainte­nance. Read this manual and follow the recommenda­tions to help ensure safe and efficient operation.
The information in this manual is current at printing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
A crucial point of information related to the preceding topic. Read and follow the directions to remain safe, avoid serious damage to equipment and ensure desired field results.
Note: Useful information related to the preceding topic.
Right-hand and left-hand as used in this manual are determined by facing the direction the machine will travel while in use unless otherwise stated. An orientation rose in some line art illustrations shows the directions of: Up, Back, Left, Down, Front, Right.
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20 Great Plains Manufacturing, Inc. Contents Index NTA607/2007HD

Owner Assistance

If you need customer service or repair parts, contact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Refer to Figure 2
Your machine’s parts were specially designed and should only be replaced with Great Plains parts. Always use the serial and model number when ordering parts from your Great Plains dealer. The serial-number plate is located on the left side main frame, below crank.
Record your NTA607/2007HD Drill model and serial number here for quick reference:
Model Number:__________________________
Serial Number: __________________________
Your Great Plains dealer wants you to be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.
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1. Discuss the matter with your dealership service
manager. Make sure they are aware of any problems so they can assist you.
2. If you are still unsatisfied, seek out the owner or gen-
eral manager of the dealership.
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Figure 2
Serial Number Plate
For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
31174
785-823-3276
MetaData: End of “Introduction
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Great Plains Manufacturing, Inc. Contents Index 21

Preparation and Setup

This section helps you prepare your tractor and NTA607/ 2007HD Drill for use, and covers seasonal tasks, and task when the tractor/air drill configuration changes.
Before using the NTA607/2007HD Drill in the field, you must hitch the air drill to a suitable tractor, inspect sys­tems and level the air drill. Before using the air drill for the first time, and periodically thereafter, certain adjust­ments and calibrations are required.

Initial Setup

See “Appendix B - Initial Setup” on page 162 and “Appendix C - Option Installation” on page 163 for pre­delivery items (normally completed by dealer), and first­time/infrequent setup tasks, including:
• Install seed monitor console in tractor (page 162).
• Set marker extension (page 95) and speed.

Seasonal Setup

On initial delivery, use with a new tractor, and seasonally, check and as necessary, complete these items before continuing to the routine setup items:
• Bleed hydraulic system (page 114).
• Wing leveling and alignment (page 129).
• Speed sensor calibration (DICKEY-john® Air Cart Control manual).
• Blow out entire air system to remove condensation. Check air flow at each row, for evidence of plugging.
• De-grease exposed cylinder rods if so protected at last storage.

Pre-Planting Setup

Complete this checklist before routine setup:
Read and understand “Important Safety Informa-
tion” on page 1.
Check that all working parts are moving freely, bolts
are tight, and cotter pins are spread.
Check that all grease fittings are in place and lubri-
cated. See “Lubrication and Scheduled Mainte- nance” on page 132.
Check that all safety decals and reflectors are cor-
rectly located and legible. Replace if damaged. See “Safety Decals” on page 6.
Inflate tires to pressure recommended and tighten
wheel bolts as specified. See “Tire Inflation Chart” on page 147.
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22 Great Plains Manufacturing, Inc. Contents Index NTA607/2007HD

Hitching Tractor to Air Drill

Crushing Hazard: You may be severely injured or killed by being crushed between the tractor and air drill. Do not stand or place any part of your body between air drill and moving tractor. Stop tractor engine and set tractor parking brake before attaching cables and hoses.
1. With the drill still on the parking jack , check that the drill cart frame is level. See “Heights and Level- ing” on page 26 for details on setting level.
Implement Lift and Speed Error Risks: The frame must be level both for proper operation of the imple­ment, and to avoid frequent re-calibration of the speed radar.
Refer to Figure 3
2. Move the tractor to near hitching position. Put the tractor in Park and shut down the tractor. If the trac­tor draw bar height is incompatible with the drill hitch height, move and/or invert the hitch to match.
1
1
2
Hitch Failure Risk:
The hitch may be mounted inverted if necessary, but always have two (2) bolts in two holes of both tongue and hitch. See “Heights and Leveling” on page 26 for hitch adjustments.
3. Remove hitch pin. Back tractor to align draw bar and drill hitch. Shut down tractor and remove key.
4. Use parking jack to lower drill tongue onto tractor draw bar. Secure hitch to bar with pin. Secure pin with any means provided.
5. Securely attach safety chain to a tractor anchor of
2
sufficient strength to control the drill in the event of a hitch failure.
6. Use crank to raise jack foot. Remove pin and jack.
Refer to Figure 4
7. Store jack on stob inside right tongue tube.
3
8. Connect hydraulic hoses (page 23).
9. Connect brake hoses (option, page 24).
10. Connect electrical cables (page 26).
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Figure 3
Hitch on Parking Jack
Figure 4
Parking Jack Stored
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3
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Great Plains Manufacturing, Inc. Contents Index Preparation and Setup 23

Hydraulic Hose Hookup

High Pressure Fluid Hazard:
Escaping fluid under pressure can have sufficient pressure to penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic lines. Use a piece of paper or cardboard, NOT BODY PARTS, to check for leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. If an accident occurs, seek immediate medical assistance from a physician familiar with this type of injury.
Only trained personnel should work on system hydraulics!
Great Plains hydraulic hoses are color coded to help you hookup hoses to your tractor outlets. Hoses that go to the same remote valve are marked with the same color.
The fan pressure hose (yellow) must be connected to a circuit capable of continuous flow at high volume.
Note: This implement is compatible only with tractors
having Closed Center hydraulics.
Refer to Figure 5
To distinguish hoses on the same hydraulic circuit, refer to plastic hose label. The hose under an extended-cylin­der symbol feeds a cylinder base end. The hose under a retracted-cylinder symbol feeds a cylinder rod end.
For the hydraulic fan, connect the hose under the retracted cylinder symbol to the pressure side of the motor.
The fan motor further requires hookup of a (third) case drain line, which returns lubricating/cooling fluid.
Marker hoses are provided on the cart even if markers are not installed on the implement. See “Marker Hose Tips” on page 162 prior to first hitching.
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Figure 5
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Hose Label
Color Hydraulic Function
Orange Marker / Auxiliary Blue Opener Lift Yellow Wing Fold / Weight Transfer / Lock
Fan (via shutoff valve) Black Sump “BRAKES” Hydraulic trailer brakes (Option)
27270

Protecting Fan Hydraulic Motor Seals

Low Pressure (Case) Drain Connection:
11. Attach case drain hose to low pressure drain con­nection. See Notice at right.
12. Connect low pressure motor return hose, marked “SUMP”, to a high volume low pressure return port. The sump line is distinguished by a large (1.06in/
2.7cm diameter) quick coupler.
13. Connect hydraulic hoses to tractor remotes.
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Equipment Damage Risk:
Case Drain Hose must be attached first, prior to inlet and return hoses being connected, to prevent damage to hydraulic motor seals. The case drain has the smaller1⁄4in I.D. hose and small, flat-face, low-seep connector. DO NOT connect the case drain line to a power-beyond port.
Case Drain Hose must be detached last, to prevent damage to the fan motor. To allow pressure relief during temperature cycles, it is normal for this line to release small amounts of oil even when stored with the connector elevated.
24 Great Plains Manufacturing, Inc. Contents Index NTA607/2007HD

Brake Hookup (Option)

Two air drill braking (trailer braking) systems are avail­able:
• Dual-line air system (Figure 6) with independent cable- operated parking brake (Figure 8), and
• Single-line hydraulic (Figure 7) with independent cable-operated parking brake (Figure 8).
In both systems, the tractor’s trailer brake remote port(s) operate a hydraulic slave cylinder on the drill.
Tractor trailer braking systems are normally integrated with the tractor brakes, and operate the trailer brakes when tractor brakes are used during tractor movement.
The trailer braking system may or may not be integrated with the tractor parking brake system.
Trailer brakes typically are not automatically engaged when the tractor transmission is in Park, and may not be engaged by any tractor Emergency Brake.
Both drill systems include an independent cable-oper­ated parking brake on the drill. The tractor cannot engage or release the drill’s parking brake system.
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Figure 6
Air Brake System
31227
Braking Hazards:
Make sure the operator understands when drill brakes are engaged and when they are released (record tractor behavior on page 41).
Also understand and comply with tractor operational restric­tions when trailer brakes are used. For example, it is generally necessary to inter-tie split brakes, and avoid differential (steering braking) if trailer brakes are used.
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Figure 7
Hydraulic Brake System
Figure 8
Drill Parking Brake System
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Great Plains Manufacturing, Inc. Contents Index Preparation and Setup 25

Air Brake Hookup

Refer to Figure 9
14. Open petcock at reservoir tank. Drain any water from tank. Close petcock.
Refer to Figure 10
15. Inspect gladhands before connecting. Clean elas­tomer seal surfaces . Blow debris out of inlet ports. Check screen condition.
16. Connect the “Brake”, “Service” or “Control” line first. This line is Blue-coded.
This line operates the drill brakes.
17. Connect the “Provision” or “Supply” line. This line is Red-coded.
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2
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Figure 9
Air Brake Reservoir
31227
The Provision line charges a reservoir tank on the drill. The Brake line operates a valve system which meters tank air to the master cylinder on the drill.
Braking Hazard:
Do not use the NTA607HD with a “single-line” air brake sys­tem. This drill is designed for transport speeds that require an air brake system to be “dual-line”. A single-line tractor sys­tem cannot charge the tank that powers the drill brakes.
Roll-Away Hazard:
When unhitching, disconnect the red (control) line first. This sets the brakes on the drill.
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Hydraulic Brake Hookup

Refer to Figure 11
This is a single hydraulic line, connected to the tractor “Brake” outlet.
The factory default connector is a3⁄4in poppet-style QD (Quick Disconnect). If this is incompatible with your trac­tor, it may be replaced by a connector that mates to, or can be adapted to:
3
⁄4in male ORB (O-Ring Boss), or
3
⁄4in female JIC (Joint Industry Conference, 37° flare).
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RED
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Figure 10
Air Brake Connectors
Figure 11
Hydraulic Brake Connector
BLU
2
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26 Great Plains Manufacturing, Inc. Contents Index NTA607/2007HD

Electrical Hookup

Refer to Figure 12
Make sure tractor is shut down with accessory power off before making connections.
18. Mate lighting connector to tractor outlet.
19. Mate monitor connector to tractor harness.
20. Mate any optional or aftermarket electrical connec­tors.
Make connections prior to air drill movement. Some drill hydraulic circuits are under monitor control.
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Figure 12
Lighting Connector (European)
and Monitor Connector
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27172 27080

Heights and Leveling

All frame sections must be at the correct height and level to maintain even planting depth. The hitch height sets cart frame level, and must be at a consistent height to both maintain level, and maintain radar speed calibra­tion.
Periodic frame-leveling adjustments should not be nec­essary. If you are having problems with uneven depth, check air drill levelness and follow these procedures.
Hitch
Position
A 38.1 cm 15.0in B 45.7 cm 18.0in C 53.3 cm 21.0in D 61.0 cm 24.0in E 68.6 cm 27.0in
Hitch Height
Bottom to Ground
Set Tongue Height
Drill must be unfolded for this procedure.
Refer to Figure 13
1. Complete “Bleeding Hydraulics” on page 114.
2. Unfold the air drill fully (page 30).
3. Set the initial tongue height, tractor hitch, and chang­ing implement hitch configuration as necessary. Dis­tance is measured at bottom of hitch to ground level
4. If desired height cannot be attained with normal range of hitch, hitch may be relocated in tongue bolt holes. Always have two bolts in use, through two sets of hitch holes and two sets of tongue holes.
Consistent Seeding Depth Risk:
Level frame in planting conditions. Failure to do so may result in implement not producing desired results.
A
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B
C
Figure 13
Initial Tongue Height
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E
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