Great Plains NTA2000 Operator Manual

NTA 2000
Manufacturing, Inc.
www .g reatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the subsequent in-
!
structions and warnings are serious- follow without exception. Your life and the lives of others depend on it!
© Copyright 2001 Printed
6/30/2005
19765
Cover illustration may show optional equipment not supplied with standard unit.
148-561M
Table of Contents
Table of Contents
Great Plains Mfg., Inc.
Important Safety Information . . . . . . . . . . . . . . . . . . 1
Safety Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Description of Unit. . . . . . . . . . . . . . . . . . . . . . . . . 8
Using This Manual. . . . . . . . . . . . . . . . . . . . . . . . . 8
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . . 8
Preparation and Set-Up. . . . . . . . . . . . . . . . . . . . . . . 9
Wiring Drill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hitching Tractor to Implement . . . . . . . . . . . . . . . 10
Hydraulic Hook-up. . . . . . . . . . . . . . . . . . . . . . . . 11
Bleeding Hydraulic Systems . . . . . . . . . . . . . . . . 12
Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . 14
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . . . 14
Field Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Opener Operation . . . . . . . . . . . . . . . . . . . . . 15
Fan Operation. . . . . . . . . . . . . . . . . . . . . . . . 15
Marker Operation . . . . . . . . . . . . . . . . . . . . . 15
Folding the Drill . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Unfolding the Drill . . . . . . . . . . . . . . . . . . . . . . . . 19
Transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Seeding Depth. . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Coulters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Openers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Coulter Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Hydraulic Control. . . . . . . . . . . . . . . . . . . . . . 24
Coulter Wing Adjustment . . . . . . . . . . . . . . . 25
Coulter Mounting Height . . . . . . . . . . . . . . . . 26
Coulter Down Pressure . . . . . . . . . . . . . . . . . . . . 26
Added Weight . . . . . . . . . . . . . . . . . . . . . . . . 26
Coulter Springs . . . . . . . . . . . . . . . . . . . . . . . 26
Opener Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Press Wheel Adjustment. . . . . . . . . . . . . . . . 27
Opener Mounting Height. . . . . . . . . . . . . . . . 27
Opener Down Pressure. . . . . . . . . . . . . . . . . . . . 28
Disk Scraper Adjustment . . . . . . . . . . . . . . . . . . 28
Leaf Spring Adjustment . . . . . . . . . . . . . . . . . . . 28
Harrow Adjustments. . . . . . . . . . . . . . . . . . . . . . 29
Marker Adjustments . . . . . . . . . . . . . . . . . . . . . . 30
Folding Speed . . . . . . . . . . . . . . . . . . . . . . . 30
Disk Adjustments . . . . . . . . . . . . . . . . . . . . . 30
Cylinder Lock Channel. . . . . . . . . . . . . . . . . 30
Seed-Lok Lock Up . . . . . . . . . . . . . . . . . . . . . . . 31
Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Variator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Feed Flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Half Width Shut-Off . . . . . . . . . . . . . . . . . . . . . . 32
Checking the Seeding Rate . . . . . . . . . . . . . . . . . . 33
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Calibrations for Number of Turns . . . . . . . . . . . . 34
Hopper Clean-out. . . . . . . . . . . . . . . . . . . . . . . . 34
Tramlining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Setting up for Tramlines . . . . . . . . . . . . . . . . . . . 35
Monitor Operation. . . . . . . . . . . . . . . . . . . . . . . . . 35a
Forward Speed/Sensor Calibration . . . . . . . . . .35d
Area/Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35f
Tramlining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35h
Fan Speed/Speed Alarms . . . . . . . . . . . . . . . . .35o
Seed Distribution Shaft Speed . . . . . . . . . . . . . .35p
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Maintenance and Lubrication . . . . . . . . . . . . . . . . .37
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Specifications and Capacities. . . . . . . . . . . . . . . . 44
Seed Rate Charts . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . . . . 60
Torque Values Chart for Common Bolt Sizes . . .60
Hose Connection and Routing . . . . . . . . . . . . . . .61
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
© Copyright 2000 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa­tion contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication,and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains, Seed-Lok
All other brands and product names are trademarks or registered trademarks of their respective holders.
NTA 2000 148-561M 2/2/2006
Great Plains Manufacturing, Incorporated T rademarks
Printed in the United States of America.
Great Plains Mfg., Inc.
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indi­cates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness,con­cern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
!
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness. The sig­nal words are:
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DANGER!
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for func­tional purposes, cannot be guarded.
!
WARNING!
Indicates a potentially hazardous sit­uation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
!
CAUTION!
Indicates a potentially hazardous sit­uation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from machine.
Never allow riders on implement.Never allow children to operate
equipment.
For Your Protection
Thoroughly read and understand
Safety Decals, page 4. Read all instructions noted on decals.
OFF
Shutdown and Storage
Lower machine to ground, put
tractor in park, turn off engine, and remove key.
Detach and store implement in an
area where children normally do not play. Secure implement with blocks and supports.
Handle Chemicals Properly
Agricultural chemicals can be dan­gerous. Improper use can seriously injure persons, animals, plants, soil and property.
Wear protective clothing.Handle all chemicals with care.Follow instructions on container
label.
Avoid inhaling smoke from any
type of chemical fire.
Store or dispose of unused chem-
icals as specified by chemical manufacturer.
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Great Plains Mfg., Inc.
Use Safety Lights and Devices
Slow-moving tractors, self-propelled equipment and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and
turn signals whenever driving on public roads.
Use lights and devices provided
with implement.
Transport Machinery Safely
Maximum transport speed for imple­ment is 25 kph. Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
Do not exceed 25 kph. Never
travel at a speed that does not
allow adequate control of steering and stopping.
Comply with state and local laws.Reduce speed if towed load is not
equipped with brakes.
Do not tow an implement that,
when fully loaded, weighs more than 1.5 times the weight of tow­ing vehicle.
Use A Safety Chain
Use a safety chain to help con-
trol drawn machinery should it separate from tractor drawbar.
Use a chain with a strength rat-
ing equal to or greater than gross weight of towed machin­ery.
Attach chain to tractor drawbar
support or other specified anchor location. Allow only enough slack in chain to permit turning.
Replace chain if any links or end
fittings are broken, stretched or damaged.
Do not use safety chain for tow-
ing.
Practice Safe Maintenance
Understand procedure before
doing work. Use proper tools and equipment. Refer to this manual for additional information.
Work in a clean, dry area.Lower implement to ground, put
tractor in park, turn off engine, and remove key before performing maintenance.
Allow implement to cool completely.Inspect all parts. Make sure parts
are in good condition and installed properly.
Remove buildup of grease, oil or
debris.
Remove all tools and unused
parts from implement before oper­ation.
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Prepare for Emergencies
Be prepared if a fire starts.Keep a first-aid kit and fire extin-
guisher handy.
Keep emergency numbers for
doctor, ambulance, hospital and fire department near phone.
911
Wear Protective Equipment
Wear protective clothing and
equipment.
Wear clothing and equipment
appropriate for the job. Avoid loose-fitting clothing.
Because prolonged exposure to
loud noise can cause hearing impairment or hearing loss, wear suitable hearing protection such as earmuffs or earplugs.
Because operating equipment
safely requires your full attention, avoid wearing radio headphones while operating machinery.
Avoid High Pressure Fluids Hazard
Escaping fluid under pressure can penetrate skin, causing serious injury.
Avoid the hazard by relieving
pressure before disconnecting hydraulic lines.
Use a piece of paper or card-
board, not body parts, to check for suspected leaks.
Wear protective gloves and safety
glasses or goggles when working with hydraulic systems.
If an accident occurs, see a doc-
tor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result.
Safety at All Times
Thoroughly read and understand this manual before operation. Refer to Safety Decals, page 4. Read all instructions noted on decals.
Be familiar with all implement
functions.
Operate implement from driver’s
seat only.
Do not leave tractor or implement
unattended with engine running.
Do not dismount a moving tractor.
Dismounting a moving tractor could cause serious injury or death.
Do not stand between tractor and
implement during hitching.
Keep hands, feet and clothing
away from power-driven parts.
Wear snug-fitting clothing to avoid
entanglement with moving parts.
Watch out for wires, trees, etc.,
when raising implement. Make sure all persons are clear of work­ing area.
Do not turn tractor too tight, caus-
ing implement to ride up on wheels. This could result in injury or equipment damage.
Tire Safety
Tire changing can be dangerous and should be performed by trained per­sonnel using correct tools and equip­ment.
When inflating tires, use a clip-on
chuck and extension hose long enough to allow you to stand to one side–NOT in front of or over the tire assembly. Use a safety cage if available.
When removing and installing
wheels, use wheel-handling equipment adequate for weight involved.
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Safety Decals
Your implement comes equipped with all safety decals in place. They were designed to help you safely operate your implement.
1. Read and follow decal directions.
2. Keep all safety decals clean and legible.
3. Replace all damaged or missing decals. Order new decals from your Great Plains dealer. Refer to this section for proper decal placement.
Great Plains Mfg., Inc.
4. When ordering new parts or components, also request cor­responding safety decals.
5. To install new decals:
a. Clean the area on which the decal is to be placed. b. Peel backing from decal. Press firmly on surface,
being careful not to cause air bubbles under decal.
838-369C
Decal 25 KPH Transport One on rear center of the
sub-frame.
838-362C
Decal Pic-Is not a step One on each side of Main frame. Two decals total.
838-368C
Decal Pic-Pinch Point Four on opener hinges.Fouron coulter
hinges. One on lower step platform. Nine decals total.
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Great Plains Mfg., Inc.
838-366C
838-366C
Decal Pic-Overhead Crushing
Decal Pic-Overhead Crushing Four on opener hinges.Fouron
Four on opener hinges.Fouron coulter hinges. One on light bar
coulter hinges. One on light bar bracket.
bracket. Nine decals total.
Nine decals total.
838-367C
838-367C
Decal Pic-Overhead Marker
Decal Pic-Overhead Marker Crushing
Crushing One on each Marker mount and 2nd
One on each Marker mount and 2nd section.
section. Four decals total.
Four decals total.
838-364C
838-364C
Decal Pic-Turning Fan
Decal Pic-Turning Fan On on Main frame below fan
On on Main frame below fan screen on tube.
screen on tube. One decal total.
One decal total.
838-365C
838-365C
Decal Pic-Marker Pinch Point
Decal Pic-Marker Pinch Point
One on each Marker mount and
One on each Marker mount and
2nd sections.
2nd sections.
Four decal total.
Four decal total.
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838-358C
Decal Pic-Read Manual One on tongue. One decal total.
Great Plains Mfg., Inc.
838-359C
Decal Pic-High Pressure Fluids One on tongue. One decal total.
838-360C
Decal Pic-Wear Eye Protection One on tongue. One decal total.
838-361C
Decal Pic- Do Not Ride One on tongue and one on the up-
per step platform. Two decals total.
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838-363C
Decal Pic-Moving Chain One on each chain guard. Two decals total. Roger: 1 of 2 decals.
838-266C
Red Reflectors Two reflectors on ends of light brackets. Two reflectors total.
838-265C
Amber Reflectors One on each side of main frame One under each opener extensions One each 2nd Marker first section. Two reflectors on the front of drill. Eight reflectors total.
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Introduction
Great Plains Mfg., Inc.
Great Plains welcomes you to its growing family of new product owners. This implement has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance and safe operating practices will help you get years of satisfactory use from the machine.
Description of Unit
The NTA 2000 is a pull-type seeding implement. The implementhas No-till coulters and openers intricately con­nected on a center pivot. No-till coulters mounted on the front frame zone-till strips for seed furrows. Straight-arm openers on the rear frame prepare seedbeds and place the seed. The pivoting action of the frames allows drill openers to track the coulters. A contact-drive tire powers the seed meter from a transport tire. The tongue cylinder and transport tires control the coulter and opener depth. Transport cylinders raise the drill for turns and transport. The drill is equiped with hydraulic brakes which work in conjuction with the tractor brakes. There is a seperate park brake lever which locks the brake when appllied.
Intended Usage
Use this implement for seeding production-agriculture crops only. Do not modify implement for use with attach­ments other than those specified by Great Plains. Use implement in no till or minimum tillage.
Using This Manual
This manual will familiarize you with safety, assembly, operation, adjustments, troubleshooting and mainte­nance.Readthis manualand followthe recommendations to help ensure safe and efficient operation.
Theinformation in this manual is current atprinting. Some parts may change to assure top performance.
Definitions
Right-handand left-hand as used in thismanual are deter­mined by facing the direction the machine willtravel while in use unless otherwise stated.
IMPORTANT: A crucial point of information related to the preceding topic. For safe and correct oper ation, read and follow the directions provided before continu­ing.
NOTE: Useful information related to the preceding topic.
Owner Assistance
If you need customer service or repair parts, contact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Your machine’sparts were specially designed and should only be replaced with Great Plains parts. Always use serial and model numbers when ordering parts from your
19731
GreatPlains dealer. The serial-number plate islocated on the implement as shown in Figure A.
Figure A
Serial Number Plate
Recordyourimplement modeland serialnumbershere for quick reference:
Model Number: _________________________________ Serial Numbers: _________________________________ Your Great Plains dealer wants you to be satisfied with
your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.
1. Discuss the matter with your dealership service man­ager.Make sure they are aware of anyproblems so they can assist you.
2. If you are still not satisfied, seek out theowner or gen­eral manager of the dealership.
3. For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
USA
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Great Plains Mfg., Inc.
Preparation and Set-Up
This section will help you prepare your tractor and imple­ment for use.
Wiring Drill
NOTE:If tractor does not comply with ASAE connector, use the European adapter.
Refer to Figure 1
1. Remove screw from outer casing of ASAE connector.
2. Loosen screw holding wires in place from outer casing of ASAE connector.Pull outer casing apart. Disconnect wires from connector by removing screws.
3. Completely remove outer casing from wires.
Refer to Figure 2
4. Remove black rubber end piece from European adapter. Thread wires through black rubber end piece starting with the smaller end.
Refer to Figure 3
5. Removethe two screws holding the outer casing of the European adapter together. Keep for reuse.
6. Removeconnector from outer casing. Thread wires un­der metal bar in bottom of outer casing.
Refer to Figure 4
7. Attach wires to connector using the terminal number in­dicators on the back of the connector and the table be­low.
Conductor
Identification
Wire
Color
Terminal
Number
Circuit
23264
Figure 1
Removing ASAE Connector
End Piece
Figure 2
European Adapter
23265
23252
Wht White 3 Ground
Yel Yellow 1 Left Blinker
Grn Green 4 Right Blinker
Brn Brown 6 Tail Lamps
8. Align connector in bottom of outer casing. NOTE: BE SURE CONNECTORAND CASING ARE
PROPERLY ALIGNED, OTHERWISE CASING WILL NOT FIT CORRECTLY.
9. Tighten screws securing wires and metal bar in place.
10. Replace top of outer casing. Insert and tighten screws removed in Step 3.
11. Slide black rubber end piece over the end of the outer casing securing the wires.
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Figure 3
Remove Screws to Outer Casing
Figure 4
Back of Connector
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23255
9
Hitching Tractor to Implement
!
DANGER!
You may be severely injured or killed by being crushed be­tween the tractor and drill. Do not stand or place any part of your body between drill and moving tractor.Stop tractor engine and set park brake before installing pins.
Refer to Figure 1
1. Place hitch weldment (1) over ball swivelon hitch tongue (2). Hold hitch weldmentin placeby insert­ing spacer tube (3) through hitch clevis and ball swivel.
2. Back tractor up to hitch and bolt hitchweldment to tractor drawbar using 1” x 10" bolt (4), large flat washer (5), lockwasher (6), and nut (7).
3. Use3/4” x9"bolt (8)to bolthitch weldmentthrough its slotted hole and onto secondary hole of tractor drawbar. Install a 3/4” flat washer (9) next to top slottedhole and fastenwith a lockwasher (10)and nut (11). Tighten both bolts.
4. Securely attach safetychain to tractor-drawbar frame.
5. Plug light harness and monitor leads into tractor connections.
6. Connect hydraulic hoses to the tractorremotes.
7. Connect drill hydraulic brake hose to tractor brake
remote.
Refer to Figure 2
8. Removejackfrom stob onside of hitch tongueand place in transport position on implement.
Great Plains Mfg., Inc.
17215
Figure 1
Hitch
Figure 2
Jack in Transport
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Hydraulic Hook-up
!
WARNING!
Escaping fluid under pressure can have sufficient forceto pen­etrate the skin. Check all hydraulic lines and hoses before ap­plying pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this kind of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
Great Plainshydraulic hoses are color coded to help you hook-up hoses to your tractor outlets. Hoses that go to the same remote valve are marked with the same color.
Colour Hydraulic Function
Red T ransport Lift Cylinders
Blue T ongue Cylinder
Y ellow Fan and Fold
Orange Marker
Refer to Figure 3
To distinguish hoses on the same hydrauliccircuit, refer toplastic hose holder. Connect hose under extended cyl­inder to outlet you choose for cylinder extension. Connect hose under retracted symbol to outlet for cylin­der retraction.
Connect hydraulic hoses from tongue cylinder to one tractor remote valve. Connect hoses from transport-lift cylinders to another tractor remote valve.
.
17641
Figure 3
Hydraulic Hose Color Ties
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Bleeding Hydraulic Systems
!
WARNING!
Escaping fluid under pressure can have sufficient pressure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure.Fluidescaping fromavery smallhole can be almost invisible. Use paper or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgicallyremoved within a few hours or gangrene will result.
Note: For safe and smooth operation, the hydraulic sys­tems must be free of air.The hydraulic systems should be bled during initial implement set-up. If they were not bled, or if you replace a hydrauliccomponent during the life of the drill, bleed the hydraulics.
Bleeding Lift Hydraulics
1. Checkhydraulicfluidlevelin tractorreservoirandfill to proper level. Add fluid to system as needed while cy­cling new cylinders. LIft hydrauliccapacity is7.5 liters (2 gallons).
2. Lower drill to ground.
3. Loosen the fittings at the base end of each transport lift cylinder. Supply oil to the base ends of the cylin­ders until oil seeps from loosened fittings. Tighten those fittings.
4. Supplyoil to thebase ends and completelyextend the cylinders. Insert transport lock channels.
5. Loosen the fittings at the rod end ofeach transport lift cylinder.Supply oil to the rod ends of the cylinders un­til oil seeps from loosened fittings. Tighten those fit­tings.
6. Removetransport lockchannelsand cycle drillup and down three times.
Bleeding Tongue Cylinder
1. Check hydraulic fluid in tractor reservoir and fill to proper level. Add fluid to system as needed. Tongue cylinder capacity is 1.9 litres (1/2 gallon).
2. Raise and safelysupport hitch, transport frame and front tongue.
3. Unpin rod end of tongue cylinder. Block, wire or other-
wise safely support cylinder so when rod end is fully extended it does not contact anything.
4. Cycle cylinder completely in and out at least three times to purge air from cylinder and hoses.
5. Fully extend cylinder and repin rod end.
6. Recheck tractor reservoir and fill to proper level.
!
CAUTION!
You may be injured or killed by a folding or unfolding opener or coulter frame.
Bleeding Fold Hydraulics
Check hydraulic fluid level in tractor reservoir and fill to proper level. Add fluid to system as needed while cycling new cylinders. Fold hydraulic capacity is 7.5 liters (2 gallons).
If drill is folded:
1. Makesure theopener foldlock pins arein place. Loos­en the fittings at the rod endof each coulter fold cylin­der and at the base end of each opener fold cylinder. Supply oil as to unfold the drill. As oil begins to seep from the loosened fittings, tighten those fittings. Do not unfold the wing sections at this time.
2. Makesure theopener foldlock pins arein place. Loos­en the fittings at the base end of each coulter fold cyl­inder and at the rod end of each opener foldcylinder. Supplyoil as tofoldthe drill. As oilbegins to seepfrom the loosened fittings, tighten those fittings. Continue supplying oil as to completely fold the drill for at least five seconds.
3. Remove the fold lock pins and unfold the drill.
!
CAUTION!
Use extreme caution because some sudden dropping of the wings may occur if a small amount of air still remained in the cylinders.
4. Fold and unfold the drill three more times.
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If drill is unfolded:
1. Makesure thewing sections areon the ground.Loos­en the fittings at the base end of each coulter fold cyl­inder and at the rod end of each opener foldcylinder. Supplyoil as tofoldthe drill. As oilbegins to seepfrom the loosened fittings,tighten those fittings. Do not fold the wing sections yet.
2. Make sure the wing sections are still on the ground. Loosen the fittings at the rod end of each coulter fold cylinder and at the base end of each opener fold cyl­inder.Supply oil as to unfold the drill. As oil begins to seep from theloosened fittings, tighten those fittings. Continuesupplying oil as to completelyunfold the drill for at least five seconds.
3. Fold the drill.
!
CAUTION!
Use extreme caution because some sudden dropping of the wings may occur if a small amount of air still remained in the cylinders.
2. Withtractor idling, activatetractor hydraulicvalveuntil oilseeps out around a loosenedfitting. Tighten that fit­ting.
IMPORTANT: JIC fittings do not require high torque. JIC and O-ring fittingsdo not require sealant. Always use liq­uid pipe sealant when adding or replacing pipe-thread fit­tings. To avoid cracking hydraulic fittings from over tightening, do not use plastic sealant tape.
3. Reactivate tractor hydraulic valve until oil seeps out around another loosened fitting. Tighten that fitting. Repeat process until all loosened fittings have been bled and tightened.
4. Cycle both cylinders completely in and out at least threetimes to completely purge airfrom cylinders and hoses.
5. Repin cylinders and cycle markers at least three times.
4. Fold and unfold the drill three more times.
Bleeding Marker Hydraulics
Tofold properly, the marker hydraulics must be freeof air. If the markers fold in jerky, uneven motion, follow these steps.
!
CAUTION!
You may be injured if hit by a folding or unfolding marker. Markersmayfall quickly and unexpectedlyif the hydraulics fail. Neverallow anyonenear the drill when folding or unfolding the markers.
Check that tractor hydraulic reservoir is full. Marker hy­draulic capacity is 5.8 liters (1 1/2 gallons).
1. With both markers lowered into field position, unpin rodend ofeachcylinder andblockcylinder upso itcan be extended and retracted safely and without contact­inganything.Loosen hydraulic-hosefittingsat rodand base ends of marker cylinders. Loosen fittings on back side of sequence valve.
IMPORTANT: Never bleed an O-ring fitting. Instead, bleed a nearby pipe or JIC fitting.
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Operating Instructions
This section covers general operation. Experience, machine familiarity, and the following information will lead to efficient operation and good working habits. Always operate farm machinery with safety in mind.
Prestart Checklist
1. Carefully read “Important Safety Information,” be­ginning on page 1.
2. Lubricate implement as indicated under Lubrication, “Maintenance and Lubrication,” page 38.
3. Check all tires for proper inflation as indicated on Tire Inflation Chart,“Appendix,” page 49.
4. Check all bolts,pins and fasteners. Torque as speci­fied on Torque Values Chart,“Appendix,”page 49.
5. Check implement for worn or damaged parts. Repair or replace beforegoing to the field.
6. Checkhydraulichoses,fittings andcylinders forleaks. Repair or replace before going to the field.
Great Plains Mfg., Inc.
Field Operation
1. Hitchimplement to asuitable tractor.Referto Hitching Tractor toImplement,“Preparation and Setup,” page
9.
2. Set seeding rate. Refer to “Checking the Seeding Rate,” page 32.
3. Load box with clean seed.
4. Lower the drill and hydraulicallyadjust coulters to de­sired depth. Note reference measurement on tongue­cylinder gauge to help you achieve the same coulter depth with each field pass. Refer to Coulter Depth, “Adjustments,” page 23, for further adjustment in­structions.
5. Retract transport cylinders until opener bodies are levelwith the ground when the coulters are at the de­sired depth. Cylinder depth rings are provided to hold the openers to the desired setting. Set opener depth and begin seeding. Refer to Opener Depth,“Adjust- ments,” page 26.
6. Alwayslift drill out of groundwhen turningat row ends and for other sharp turns. Seeding will stop automati­cally as drill is raised and contact drive wheels lose contact with drive tires.
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Great Plains Mfg., Inc.
Opener Operation
Never backup with openers in ground. If you do, check all openers to be sure none are clogged or damaged.
For information on seeding depth and opener adjust­ments, refer to Seeding Depth,“Adjustments,” page 23. For more information on troubleshooting opener prob­lems, see “Troubleshooting,” page 35.
Fan Operation
Refer to Figure 4
The selector valve diverts the folding circuit to the fan circuit.
The fan must be operated with the return oil line con­nected to a low backpressure sumpreturn onthe tractor. Check with tractor manufacturer for proper connection of oilsump return line. Alow back pressure quick disconnect is supplied with the drill for ease of connection to the trac­tor sump return line.
Use tractor remote hydraulic valve flow control to set fan speed.
Run fan for at least 15 minutes beforeseeding. Hydraulic fluid must be warm before fan will operate properly.
Watch monitor and adjust fan speed by increasing or decreasing hydraulic flow from tractor.
Use thefan speed chart as a guide. Actual fan speeds will vary with seeding rates, seed weights and seed size. Increase fan speed for heavier seeding rate or seed. Reducefan speedfor lighter seedingrates and seedmore prone to cracking.
Setthe fan speed for the type of seed andseed rate being planted.Refer to“Seed Rate Charts,” page 44.Operating the fan at higher than recommended speeds can cause seeds to be blown out of the opener seed trench.
Note: Do not operate fan above 4500 RPM.
Fan
Figure 4
Turn Selector Valve
19879
Follow the chart at the rightas a guide.Actual fan speeds will vary with seeding rates, seed weights and seed size. Increase fan speed for heavier seeding rates or seed. Reducefan speedfor lighter seedingrates and seedmore prone to cracking.
Marker Operation
Optional markers are on their own hydraulic circuit. They operate through a sequence valve which alternateslower and lift cycles between the right hand and left hand marker.
2/2/2006
Fan Speed Chart
Seeds Fan RMP
Sunflowers 2250-3000
Wheat 2800-3200
Soybeans 2750-3500
Milo 2250-3000
Barley 2800-3500
Peas 3200-3500
Canola 2000-2200
Grass 2000-2200
NTA 2000 148-561M
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Folding the Drill
Fold the drill on level ground. Be aware of clearance required to foldimplement. Refer to “Specifications and Capacities,” page 43.
!
WARNING!
Pinch Point and Crushing Hazard. To preventserious injury or death. Be certain the drill is hitched securely to your tractor drawbar and the hitch safety chain is securely attached to the tractor before raising or folding the drill.
Always lift drill when before folding.
Fold only if hydraulics are bled freeof air and fully charged
with hydraulic oil.
Keepaway and keepothersaway when foldingor unfolding
drill.
Note: Foldthe drillon level ground with the tractor in neu­tral.
Figure 5
Lock Guard Installed
Great Plains Mfg., Inc.
19733
1. Hydraulically lift drill with transport-lift cylinders and tongue cylinder.
Refer to Figure 5
2. Installtransport lockchannels on the extended gauge wheel cylinder rods.
Refer to Figure 6
3. Install lock channel over extended tongue-cylinder rod.
Refer to Figure 7
4. Turn handle counterclockwise on valveto folding posi­tion.
Figure 6
Lock Channel Installed
17217
Folding
Figure 7
Valve
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19732
Great Plains Mfg., Inc.
Folding the Drill
!
WARNING!
Pinch Point and Crushing Hazard. To preventserious injury or death. Be certain the drill is hitched securely to your tractor drawbar and the hitch safety chain is securely attached to the tractor before raising or folding the drill.
Always lift drill when before folding.
Fold only if hydraulics are bled freeof air and fully charged
with hydraulic oil.
Keepaway and keepothersaway when foldingor unfolding
drill.
Markers
Note: If makeroption is installed, markers must be folded before coulter wings can be folded.
Refer to Figure 8
5. Beforefolding markersremove cylinderlock channels from cylinders and place in storage positions. Failure to do so will not allow the markers to travel to their transport positions.
Refer to Figure 9
6. Fold markers to their transport positions. The second marker section should rest on top of drill frame main tube.
:
Figure 8
Marker Cylinder Lock Channel
Figure 9
Marker, Transport Position
19894
19877
Opener Wing Frame
Refer to Figure 10
7. Turn opener wing framelock handles down to unlock opener wing frames.
2/2/2006
Figure 10
Opener Wing Frame Lock
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17
Folding the Drill
!
WARNING!
Pinch Point and Crushing Hazard. To preventserious injury or death. Be certain the drill is hitched securely to your tractor drawbar and the hitch safety chain is securely attached to the tractor before raising or folding the drill.
Always lift drill when before folding.
Fold only if hydraulics are bled freeof air and fully charged
with hydraulic oil.
Keepaway and keepothersaway when foldingor unfolding
drill.
Coulter Wing Frame
Refer to Figure 11
8. Remove lock pins from lock links
Figure 11
Coulter Extension
Great Plains Mfg., Inc.
19736
Refer to Figure 12
9. Store lock pins instorage hole as shown. Flip up lock links to keep the drill transport width below 3 meters (118 inches).
10. Allow tongue and transport cylinders to settle back against the lock channels.
!
DANGER!
Electrocution hazard. To prevent serious injury or death from electric shock, keep clear of overhead power lines when trans­porting, folding, unfolding or operating all air-drill compo­nents. Machine is not grounded. Electrocution can occur without direct contact.
11. Fold opener and coulter wings.
Refer to Figure 13
12. Installopener wingframe lockpinto keepopener wing frames secure in their transport position.
Figure 12
Lock Link Pin Storage
19738
Figure 13
Opener Wing Frame Lock Pin
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19736
Great Plains Mfg., Inc.
Unfolding the Drill
Unfold the drill on level ground. Be aware of clearance required to foldimplement. Refer to “Specifications and Capacities,” page 43.
!
WARNING!
Pinch Point and Crushing Hazard. To preventserious injury or death. Be certain the drill is hitched securely to your tractor drawbar and the hitch safety chain is securely attached to the tractor before raising or unfolding the drill.
Unfold the wings with the drill raised.
Fold only if hydraulics are bled freeof air and fully charged
with hydraulic oil.
Keepaway and keepothersaway when foldingor unfolding
drill
Opener Extensions.
Refer to Figure 14
1. Remove transport lockpins from opener wings and place in storage holes indicated by arrow.
Refer to Figure 15
2. Make sure the lock levers are in the unlock position. The levers should be in a position which is pointing awayfrom the frame.
3. Unfold the drill on level ground with the tractor in neu­tral.
!
DANGER!
Electrocution hazard. To prevent serious injury or death from electric shock, keep clear of overhead power lines when trans­porting, folding, unfolding or operating all air-drill compo­nents. Machine is not grounded. Electrocution can occur without direct contact.
Figure 14
Lock Pin
Figure 15
Lock Lever
19736
19740
Refer to Figure 16
4. When opener wings are in their loweredposition lock inplaceby engagingthe locklevers.The leversshould be pushed towardsthe frame to lock.
2/2/2006
Figure 16
Lock Lever
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Unfolding the Drill
!
WARNING!
Pinch Point and Crushing Hazard. To preventserious injury or death. Be certain the drill is hitched securely to your tractor drawbar and the hitch safety chain is securely attached to the tractor before raising or unfolding the drill.
Unfold the wings with the drill raised.
Fold only if hydraulics are bled freeof air and fully charged
with hydraulic oil.
Keepaway and keepothersaway when foldingor unfolding
drill
Coulter Extensions
Refer to Figure 17
5. After unfolding the coulterwing extensions,secure in place with lock links and lock pins.
Great Plains Mfg., Inc.
Makers
Note: For drills with maker option installed.
Refer to Figure 18
6. Afterthe drill has been unfoldedlowerthe makersand install the lock channels over the cylinder rod as shown. This allowsthe maker cylinders to retract for field operation without retracting all the way to trans­port position.
Figure 17
Lock Link and Pin
Figure 18
Lock Channel
19743
19744
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Great Plains Mfg., Inc.
Unfolding the Drill
!
WARNING!
Pinch Point and Crushing Hazard. To preventserious injury or death. Be certain the drill is hitched securely to your tractor drawbar and the hitch safety chain is securely attached to the tractor before raising or unfolding the drill.
Unfold the wings with the drill raised.
Fold only if hydraulics are bled freeof air and fully charged
with hydraulic oil.
Keepaway and keepothersaway when foldingor unfolding
drill
Refer to Figure 19 and 20
1. After the drill has been unfolded remove the lock channels from the tongue cylinder and the gauge wheel cylinders. Slowlylower drill and place lock channels in their storage positions.
Figure 19
Lock Channel
17217
Refer to Figure 21
2. Turn selector valve handle to the left forfan position.
Fan
Figure 20
Lock Channel
Figure 21
Valve
19733
19732
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Transporting
!
WARNING!
Towing the implement at high speeds or with a vehicle that is not heavy enough can lead to loss of vehicle control. Loss of ve­hicle control can lead to serious road accidents, injury and death. To reduce the hazard:
Do not exceed 25 kph (20 mph).
Do not tow an implement that, when fully loaded, weighs
more than 1.5 times the weight of the towing vehicle.
1. Check that implement is securely hitched to a suffi­cient tractor. Refer to Hitching Tractor to Implement,Preparation and Setup,” Page 9. Makesure safety chain is secured to tractor.
2. Unload seed box before transporting if atall possible. The implement can be transported with a full box of grain, but added weight will increase stopping dis­tance and decrease maneuverability.
3. Check that tires are properly inflated. Refer to Tire In- flation Chart,“Appendix,” page 49.
4. Know implement dimensions in transport position. Choose a route that provides adequate clearance from all obstructions. Refer to “Specifications and Capacities,” page 43, for dimensions.
5. Plug light-harness lead into tractor connector. Always use warning lights when transporting drill.
6. Release parking brake.
Comply with all laws when travelling on public roads.
Great Plains Mfg., Inc.
Parking
Perform the following steps when parking implement. Refer toStorage ,“Maintenanceand Lubrication,” page 37, for information on long-term storage preparation.
7. Set parking brake.
8. Raise and install cylinder locks
9. Fold and lock wings.
10. Block tires securely to prevent rolling.
11. Release pressure on hydraulic system, then discon­nect hydrauliclines. Check that hose ends do not rest on ground.
Refer to Figure 22
12. Movejack from transport position and place it on stob on side of hitch tongue.
13. Extend jack until all weight is off tractor drawbar. Re­move 1” x 10” bolt and 3/4” x 3” drawbar bolt.
14. Disconnect implement light harness, monitor and power cord.
Figure 22
Tongue Jack
19752
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Great Plains Mfg., Inc.
Adjustments
Seeding Depth
To set drill seeding depth, you must:
Set coulter depth with tongue cylinder and gauge wheels.
Set opener depth with T-handles on press wheel.
If field conditions make it necessary, increase coulter
downpressure by addingtractor weights toframe. Re­fer to Added Weight, page 25.
If necessary, adjust individual coulters or openers to seed in tire tracks.
The following is an introduction to how the coulters and double-disk openers are designed to control seeding depth.
Coulters
A no-till coulter is mounted on the coulter frame directly aheadof eachopener onthe drill.The coulterscut through heavy trash and make a tilled path in the soil for the openers.
Coulter cutting depth is controlled by the tongue cylinder and the gauge wheels. You also can change the depth of individual coulters by changing coulter-mounting height. Refer to Coulter Depth, page 23, for informationon these adjustments.
The amount of coulter down pressure needed to cut a soil groove varies with soil conditions. Adding weight orshort­ening the coulter spring increases coulter down pressure and cutting force. Refer to Coulter Down Pressure, page 25, for more information on these adjustments.
Openers
Opener double disks travel in the coulter path to make a seed bed. Mounted on the rear of each opener is a press wheel. The press wheels control opener seeding depth and firms the seed into the soil.
To maintain a consistent seeding depth, upward press wheel movement is restricted by an independently adjust­able stop on each opener. Moving this stop changes the depth at which seed is placed. The mounting height of openers that run in tire tracks also canbe changed. Refer to Opener Depth, page 26, for information on these adjustments.
The amount of opener down pressure needed to cut and widen the coulter grooveand tofirm the seed into the soil varies with soil conditions. Openerdown pressurecan be adjusted for all openers or individual openers. Refer to Opener Down Pressure, page 27, for information on how to make these adjustments.
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Coulter Depth
Adjust coulters to run 13mm to 25mm (1/2” to 1”) below the drill openers. Coulter depth can be adjusted hydrauli­cally for all coulters or manually for individual coulters.
Hydraulic Control
Make the following adjustment when drilling in level ground with the seed box half full.
1. Retracttonguecylinder totransferthetractor weightto the coulter toolbar.
Great Plains Mfg., Inc.
17218
Refer to Figure 23
2. Lowerthe drill and set tongue cylinder so coulters are at desired depth. Note the setting on cylinder gauge so you can return to the same depth.
NOTE: Use cylinder gauge only as a reference. Gauge does not measure actual coulter depth.
Refer to Figure 24
3. Adjust the cylinder spacers on the transport cylinders so the opener bodies are levelwith the ground when the coulters and openers are at the desired depth.
Figure 23
Cylinder Gauge
Figure 24
Spacers
19750
Levelling Implement
Refer to Figure 25
4. The bottom of the 3 x 3 opener frame tube should be
41.91mm to 46.36mm (16 1/2” to 18 1/4”) off the ground with the opener at the desired depth and the opener bodies level with the ground.
Figure 25
Opener Depth
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19885
12961
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