Great Plains CALIBRATION CRANK User Manual

Page 1
Great Plains Mfg., Inc.
Update Instructions
706/1006NT, 605NT, 3P605NT, 3P500/3P500V, 3P600
Calibration Crank Kit
Used with:
• 1006 End Wheel No-Till
• 605NT
• 3P605NT
• 3P500/3P500V
• 3P600
General Information
When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and
!
!
the lives of others depend on it!
These instructions explain how to install the calibration crank kit. This kit uses a crank handle for calibration. This allows for calibration in the field.
These instructions apply to:
152-300A 706/1006NT Calibration Kit 152-301A 605NT Calibration Kit 152-303A 3P605NT Calibration Kit 152-305A 3P600 Calibration Kit 152-306A 3P500/3P500V Calibration Kit
Manual Update
Refer to the 706/1006NT, 605NT, 3P605NT, 3P500/ 3P500V, or 3P600 operator’s manual and seed rate book for detailed information on safely operating, ad­justing, troubleshooting and maintaining the calibration crank. Refer to the parts manual for part identification. A copy of the updated parts manual is available through
your Great Plains dealer.
150-285M 706/1006NT Operator’s Manual 150-285P 706/1006NT Parts Manual 151-061M 605NT/3P605NT Operator’s Manual 151-061P 605NT/3P605NT Parts Manual 118-794M 3P500/3P500V/3P600 Operator’s Manual 118-794P 3P500/3P500V/3P600 Parts Manual
Before You Start
Page 3 is a detailed listing of parts included in the Calibra­tion Crank Kit update. Use this list to inventory parts received.
Tools Required
• Basic Hand Tools
• Welder
• DA Grinder
706/1006NT 152-300A Assembly Instructions
Install Calibration Handle Stob
Refer to Figure 1
1. Choose a location on frame of drill to weld the calibration handle stob.
NOTE: Be sure to choose an out of the way location as the calibration handle stob stores the calibration crank when it is not in use.
2. Grind paint at location on frame where calibration handle stob is to be welded.
3. Weld calibration handle stob on frame.
4. Repaint portion of frame.
© Copyright 2005 Printed
10/4/2005
23384
Figure 1
Calibration Crank on Storage Stob
152-302M
Page 2
Calibration Crank Kit
2
Assemble Calibration Crank and Coupler
Refer to Figure 2
1. Place black vinyl hand grip over calibration crank handle.
2. Secure calibration crank to storage stob with retaining pin.
3. Remove washer and roll pin from jackshaft. Attach coupler to jackshaft and secure with roll pin. Discard washer.
NOTE: Coupler should remain on jackshaft. Do not remove coupler even after calibration.
Calibrate
Refer to Figure 3
1. Attach calibration crank to 706/1006NT gauge wheel jackshaft. Disengage lockout on the drive wheel. NOTE: If unit has native grass an extra calibration coupler is needed on the right hand gauge wheel. This can be ordered thru your Great Plains Dealer.
Great Plains Mfg., Inc.
23385
Figure 2
Calibration Crank Assembly
2. Rotate calibration crank to see that feed cups and drive are working properly and are free from foreign matter.
3. To adjust seeding rate, decide which drive type (gearbox) setting you need from the seeding charts. Set the gear box. Rotate cali­bration crank a few turns to confirm gearbox has been engaged.
4. Record weight of an empty container large enough to hold seed metered for one acre.
5. Turn calibration crank several times to fill seed cups with seed. Turn crank until seed falls to the ground from each cup.
6. Rotate gauge wheel jackshaft using calibra­tion crank about 595 rotations for the 706 and 411 rotations for the 1006. This is equal to one acre.
7. Check that the three seed cups have plenty of seed coming into them.
8. Weigh metered seed. Subtract intial weight of container. Divide by three. Multiply by the number of openers on your drill to determine total pounds seeded per acre. If this figure is different than desired, set your seed rate ad­justment handle accordingly.
NOTE: You may want to repeat the calibration pro­cedure if your results vary greatly from the seed rate chart.
23386
Figure 3
Calibrate with Calibration Crank
Equations for calibrating seed rate:
measured seed - empty container
= pounds per seed cup
3 (number of seed cups measured)
pounds per seed cup x number of openers = pounds per acre
152-302M 10/4/2005
Page 3
Great Plains Mfg., Inc.
605NT 152-301A Assembly Instructions
Install Calibration Handle Stob
Refer to Figure 1
1. Choose a location on frame of drill to weld the calibration handle stob.
NOTE: Be sure to choose an out of the way lo­cation as the calibration handle stob stores the calibration crank when it is not in use.
2. Grind paint at location on frame where cal­ibration handle stob is to be welded.
3. Weld calibration handle stob on frame.
4. Repaint portion of frame.
Assemble Calibration Crank
1. Place vinyl hand grip over calibration crank handle.
Replace Jackshaft
Refer to Figure 2
Installation Instructions
Figure 1
Calibration Crank on Storage Stob
3
23387
1. Loosen and remove 5/16-18 x 3/8 set screws from lock collars on both sides of left hand side gauge wheel drive assem­bly.
2. Remove lock collar from outside of left hand side gauge wheel drive assembly.
3. Unclip and remove chain from chain sprocket and jaw clutch located on inside of left hand side gauge wheel drive assem­bly.
4. Remove jaw clutch and sprocket assembly from gauge wheel jackshaft. Remove lock collar.
5. Holding on to center sprocket, replace gauge wheel jackshaft with new gauge wheel jackshaft from kit.
6. Replace jaw clutch and sprocket assembly on new jackshaft. Reattach chain to sprocket. Add lock collars and tighten.
jaw clutch and sprocket
assembly
23388
Figure 2
Jackshaft
10/4/2005
152-302M
Page 4
Calibration Crank Kit
4
Calibrate
Refer to Figure 2
1. To adjust seeding rate, decide which drive type (gearbox) setting you need from the seeding charts. Set the gear box.
2. Record weight of an empty container large enough to hold seed metered for one acre.
3. Place several pounds of seed over three seed cups on an outside end of drill box. Pull seed tubes off of these three openers.
4. Attach calibration crank to gauge wheel jackshaft and secure with re­taining pin. Disengage lockout on the drive wheel. Rotate crank a few turns to confirm clutch and gearbox are en­gaged.
Great Plains Mfg., Inc.
-
5. Rotate calibration crank to see that feed cups and drive are working prop­erly and are free from foreign matter.
6. Turn crank several times to fill seed cups with seed. Rotate crank until seed falls to the ground from each cup.
7. Turn crank 935 rotations. This is equal to one acre.
8. Check that the three seed cups have plenty of seed coming into them.
9. Weigh metered seed. Subtract initial weight of container. Divide by three. Multiply by the number of openers on your drill to determine total pounds seeded per acre. If this figure is differ­ent than desired, set your seed rate adjustment handle accordingly.
NOTE: You may want to repeat the cali­bration procedure if your results vary greatly from seed rate chart.
23389
Figure 3
Calibrate
Equations for calibrating seed rate:
measured seed - empty container
= pounds per seed cup
3 (number of seed cups measured)
pounds per seed cup x number of openers = pounds per acre
152-302M 10/4/2005
Page 5
Great Plains Mfg., Inc.
3P605NT 152-303A Assembly Instructions
Install Calibration Handle Stob
Refer to Figure 1
1. Choose a location on frame of drill to weld the calibration handle stob.
NOTE: Be sure to choose an out of the way location as the calibration handle stob stores the calibration crank when it is not in use.
2. Grind paint at location on frame where calibration handle stob is to be welded.
3. Weld calibration handle stob on frame.
4. Repaint portion of frame.
Assemble Calibration Crank
1. Place vinyl hand grip over calibration crank han­dle.
Replace Jackshaft
NOTE: If the 3P605NT is not equipped with weight brackets, replace the jackshaft according to the steps below.
If the 3P605NT is equipped with weight brackets, re­place the jackshaft according to the steps listed un­der Replace Jackshaft (with Weight Brackets).
Refer to Figure 2
23390
Calibration Crank on Storage Stob
Installation Instructions
Figure 1
5
1. Unscrew acremeter from jackshaft.
2. Detach chain from sprocket on far right end of up­per jackshaft. Remove sprocket from jackshaft.
3. Detach chain from sprock on far left end of upper jackshaft. Remove sprocket from jackshaft by pulling jackshaft from drive assembly.
4. Replace upper jackshaft with new jackshaft pro­vided in kit. Reattach all sprockets and chains to assembly.
Replace Jackshaft (with Weight Brackets)
Refer to Figure 3
1. Unscrew acremeter from jackshaft.
2. Detach chain from sprocket on far left end of up­per jackshaft. Remove sprocket from jackshaft.
3. Detach chain from sprocket on far right end of up­per jackshaft. Remove sprocket from jackshaft by pulling jackshaft from drive assembly.
4. Replace upper jackshaft with new jackshaft pro­vided in kit. Reattach all sprockets and chains to assembly.
23391
Figure 2
Calibration Crank Location without Weight Brackets
23393
Figure 3
Calibration Crank Location with Weight Brackets
10/4/2005
152-302M
Page 6
Calibration Crank Kit
6
Calibrate
Refer to Figure 4
1. To adjust seeding rate, decide which drive type (gearbox) setting you need from the seeding charts. Set the gearbox.
2. Record weight of an empty container large enough to hold seed metered for one acre.
3. Place several pounds of seed over three seed cups on an outside end of drill box. Pull seed tubes off of these three openers.
4. Attach calibration crank to upper jackshaft and secure with retaining pin. Rotate crank a few turns to confirm gearbox has engaged.
5. Rotate calibration crank to see that feed cups and drive are working properly and are free from foreign matter.
Great Plains Mfg., Inc.
23392
6. Turn crank several times to fill seed cups with seed. Rotate crank until seed falls to the ground from each cup.
7. For this shaft location, turn crank 913 rota­tions. This will equal the amount of revolutions in one acre.
8. Check that the three seed cups have plenty of seed coming into them.
9. Weigh metered seed. Subtract initial weight of container. Divide by three. Multiply by the number of openers on your drill to determine total pounds seeded per acre. If this figure is different than desired, set your seed rate ad­justment handle accordingly.
NOTE: You may want to repeat the calibration pro­cedure if your results vary greatly from seed rate chart.
Figure 4
Calibrate
Equations for calibrating seed rate:
measured seed - empty container
= pounds per seed cup
3 (number of seed cups measured)
pounds per seed cup x number of openers = pounds per acre
152-302M 10/4/2005
Page 7
Great Plains Mfg., Inc.
Installation Instructions
3P600/3P500/3P500V 152-305A & 152-306A Assembly Instructions
Install Calibration Handle Stob
Refer to Figure 1
1. Choose a location on frame of drill to weld the calibration handle stob.
NOTE: Be sure to choose an out of the way location as the calibration handle stob stores the calibration crank when it is not in use.
2. Grind paint at location on frame where calibration handle stob is to be welded.
3. Weld calibration handle stob on frame.
4. Repaint portion of frame.
Assemble Calibration Crank
1. Place vinyl hand grip over calibration crank han­dle.
Replace Jackshaft
Refer to Figure 2
1. Unscrew acremeter from jackshaft.
23390
Figure 1
Calibration Crank on Storage Stob
7
2. Detach chain from sprocket on far right end of up­per jackshaft. Remove sprocket from jackshaft.
3. Detach chain from sprock on far left end of upper jackshaft. Remove sprocket from jackshaft by pulling jackshaft from drive assembly.
4. Replace upper jackshaft with new jackshaft pro­vided in kit. Reattach all sprockets and chains to assembly.
23391
Figure 2
Calibration Crank Location (Outside)
23393
10/4/2005
Figure 3
Calibration Crank Location (Inside)
152-302M
Page 8
Calibration Crank Kit
8
Calibrate
Refer to Figure 4
1. To adjust seeding rate, decide which drive type (gearbox) setting you need from the seeding charts. Set the gearbox.
2. Record weight of an empty container large enough to hold seed metered for one acre.
3. Place several pounds of seed over three seed cups on an outside end of drill box. Pull seed tubes off of these three openers.
4. Attach calibration crank to gauge wheel jack­shaft and secure with retaining pin. Disen­gage lockout on the drive wheel. Rotate crank a few turns to confirm gearbox has engaged.
5. Rotate calibration crank to see that feed cups and drive are working properly and are free from foreign matter.
Great Plains Mfg., Inc.
6. Turn crank several times to fill seed cups with seed. Rotate crank until seed falls to the ground from each cup.
7. For this shaft location, turn crank 982 rota­tions for the 3P500 and 3P500V. Turn crank 786 rotations for 3P600. This will equal the amount of revolutions in one acre.
8. Check that the three seed cups have plenty of seed coming into them.
9. Weigh metered seed. Subtract initial weight of container. Divide by three. Multiply by the number of openers on your drill to determine total pounds seeded per acre. If this figure is different than desired, set your seed rate ad­justment handle accordingly.
NOTE: You may want to repeat the calibration pro­cedure if your results vary greatly from seed rate chart.
23394
Figure 4
Calibrate
Equations for calibrating seed rate:
measured seed - empty container
= pounds per seed cup
3 (number of seed cups measured)
pounds per seed cup x number of openers = pounds per acre
152-302M 10/4/2005
Page 9
Great Plains Mfg., Inc.
152-300A 706/1006NT CALIBRATION KIT
Your kit includes:
Qty. Part No. Part Description
1 148-654D CALIBRATION HANDLE STOB 1 175-235H CALIBRATION CRANK WELDMENT 1 805-065C PIN WIRE RETAINING 1/4 X 1 1 812-335C CALIBRATION CRANK COUPLER 1 817-632C GRIP HANDLE VNYL 1.0 ID X 4.5 1 152-302M MANUAL CALIBRATION CRANK
Installation Instructions
9
152-301A 605NT CALIBRATION KIT
Your kit includes:
Qty. Part No. Part Description
1 148-654D CALIBRATION HANDLE STOB 1 152-556D 605NT GW JACKSHAFT 1 175-235H CALIBRATION CRANK WELDMENT 1 805-065C PIN WIRE RETAINING 1/4 X 1 1 817-632C GRIP HANDLE VNYL 1.0 ID X 4.5 1 152-302M MANUAL CALIBRATION CRANK
152-302M10/4/2005
Page 10
Calibration Crank Kit
10
152-303A 3P605NT CALIBRATION KIT
Your kit includes:
Qty. Part No. Part Description
1 148-654D CALIBRATION HANDLE STOB 1 152-557D 3P605NT UPPER JACKSHAFT 1 175-235H CALIBRATION CRANK WELDMENT 1 805-065C PIN WIRE RETAINING 1/4 X 1 1 817-632C GRIP HANDLE VNYL 1.0 ID X 4.5 1 152-302M MANUAL CALIBRATION CRANK
Great Plains Mfg., Inc.
152-305A 3P600 CALIBRATION KIT
Your kit includes:
Qty. Part No. Part Description
1 148-654D CALIBRATION HANDLE STOB 1 152-304H 3PT CONV CALIBRATION HANDLE 1 152-558D 3PT CONVENTIONAL JACKSHAFT 1 805-065C PIN WIRE RETAINING 1/4 X 1 1 817-632C GRIP HANDLE VNYL 1.0 ID X 4.5 1 152-302M MANUAL CALIBRATION CRANK
10/4/2005
152-302M
Page 11
Great Plains Mfg., Inc.
152-306A 3P500/3P500V CALIBRATION KIT
Your kit includes:
Qty. Part No. Part Description
1 148-654D CALIBRATION HANDLE STOB 1 152-558D 3PT CONVENTIONAL JACKSHAFT 1 175-235H CALIBRATION CRANK WELDMENT 1 805-065C PIN WIRE RETAINING 1/4 X 1 1 817-632C GRIP HANDLE VNYL 1.0 ID X 4.5 1 152-302M MANUAL CALIBRATION CRANK
Installation Instructions
11
10/4/2005
152-302M
Loading...