Great Plains CALIBRATION CRANK User Manual

Great Plains Mfg., Inc.
Update Instructions
706/1006NT, 605NT, 3P605NT, 3P500/3P500V, 3P600
Calibration Crank Kit
Used with:
• 1006 End Wheel No-Till
• 605NT
• 3P605NT
• 3P500/3P500V
• 3P600
General Information
When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and
!
!
the lives of others depend on it!
These instructions explain how to install the calibration crank kit. This kit uses a crank handle for calibration. This allows for calibration in the field.
These instructions apply to:
152-300A 706/1006NT Calibration Kit 152-301A 605NT Calibration Kit 152-303A 3P605NT Calibration Kit 152-305A 3P600 Calibration Kit 152-306A 3P500/3P500V Calibration Kit
Manual Update
Refer to the 706/1006NT, 605NT, 3P605NT, 3P500/ 3P500V, or 3P600 operator’s manual and seed rate book for detailed information on safely operating, ad­justing, troubleshooting and maintaining the calibration crank. Refer to the parts manual for part identification. A copy of the updated parts manual is available through
your Great Plains dealer.
150-285M 706/1006NT Operator’s Manual 150-285P 706/1006NT Parts Manual 151-061M 605NT/3P605NT Operator’s Manual 151-061P 605NT/3P605NT Parts Manual 118-794M 3P500/3P500V/3P600 Operator’s Manual 118-794P 3P500/3P500V/3P600 Parts Manual
Before You Start
Page 3 is a detailed listing of parts included in the Calibra­tion Crank Kit update. Use this list to inventory parts received.
Tools Required
• Basic Hand Tools
• Welder
• DA Grinder
706/1006NT 152-300A Assembly Instructions
Install Calibration Handle Stob
Refer to Figure 1
1. Choose a location on frame of drill to weld the calibration handle stob.
NOTE: Be sure to choose an out of the way location as the calibration handle stob stores the calibration crank when it is not in use.
2. Grind paint at location on frame where calibration handle stob is to be welded.
3. Weld calibration handle stob on frame.
4. Repaint portion of frame.
© Copyright 2005 Printed
10/4/2005
23384
Figure 1
Calibration Crank on Storage Stob
152-302M
Calibration Crank Kit
2
Assemble Calibration Crank and Coupler
Refer to Figure 2
1. Place black vinyl hand grip over calibration crank handle.
2. Secure calibration crank to storage stob with retaining pin.
3. Remove washer and roll pin from jackshaft. Attach coupler to jackshaft and secure with roll pin. Discard washer.
NOTE: Coupler should remain on jackshaft. Do not remove coupler even after calibration.
Calibrate
Refer to Figure 3
1. Attach calibration crank to 706/1006NT gauge wheel jackshaft. Disengage lockout on the drive wheel. NOTE: If unit has native grass an extra calibration coupler is needed on the right hand gauge wheel. This can be ordered thru your Great Plains Dealer.
Great Plains Mfg., Inc.
23385
Figure 2
Calibration Crank Assembly
2. Rotate calibration crank to see that feed cups and drive are working properly and are free from foreign matter.
3. To adjust seeding rate, decide which drive type (gearbox) setting you need from the seeding charts. Set the gear box. Rotate cali­bration crank a few turns to confirm gearbox has been engaged.
4. Record weight of an empty container large enough to hold seed metered for one acre.
5. Turn calibration crank several times to fill seed cups with seed. Turn crank until seed falls to the ground from each cup.
6. Rotate gauge wheel jackshaft using calibra­tion crank about 595 rotations for the 706 and 411 rotations for the 1006. This is equal to one acre.
7. Check that the three seed cups have plenty of seed coming into them.
8. Weigh metered seed. Subtract intial weight of container. Divide by three. Multiply by the number of openers on your drill to determine total pounds seeded per acre. If this figure is different than desired, set your seed rate ad­justment handle accordingly.
NOTE: You may want to repeat the calibration pro­cedure if your results vary greatly from the seed rate chart.
23386
Figure 3
Calibrate with Calibration Crank
Equations for calibrating seed rate:
measured seed - empty container
= pounds per seed cup
3 (number of seed cups measured)
pounds per seed cup x number of openers = pounds per acre
152-302M 10/4/2005
Great Plains Mfg., Inc.
605NT 152-301A Assembly Instructions
Install Calibration Handle Stob
Refer to Figure 1
1. Choose a location on frame of drill to weld the calibration handle stob.
NOTE: Be sure to choose an out of the way lo­cation as the calibration handle stob stores the calibration crank when it is not in use.
2. Grind paint at location on frame where cal­ibration handle stob is to be welded.
3. Weld calibration handle stob on frame.
4. Repaint portion of frame.
Assemble Calibration Crank
1. Place vinyl hand grip over calibration crank handle.
Replace Jackshaft
Refer to Figure 2
Installation Instructions
Figure 1
Calibration Crank on Storage Stob
3
23387
1. Loosen and remove 5/16-18 x 3/8 set screws from lock collars on both sides of left hand side gauge wheel drive assem­bly.
2. Remove lock collar from outside of left hand side gauge wheel drive assembly.
3. Unclip and remove chain from chain sprocket and jaw clutch located on inside of left hand side gauge wheel drive assem­bly.
4. Remove jaw clutch and sprocket assembly from gauge wheel jackshaft. Remove lock collar.
5. Holding on to center sprocket, replace gauge wheel jackshaft with new gauge wheel jackshaft from kit.
6. Replace jaw clutch and sprocket assembly on new jackshaft. Reattach chain to sprocket. Add lock collars and tighten.
jaw clutch and sprocket
assembly
23388
Figure 2
Jackshaft
10/4/2005
152-302M
Calibration Crank Kit
4
Calibrate
Refer to Figure 2
1. To adjust seeding rate, decide which drive type (gearbox) setting you need from the seeding charts. Set the gear box.
2. Record weight of an empty container large enough to hold seed metered for one acre.
3. Place several pounds of seed over three seed cups on an outside end of drill box. Pull seed tubes off of these three openers.
4. Attach calibration crank to gauge wheel jackshaft and secure with re­taining pin. Disengage lockout on the drive wheel. Rotate crank a few turns to confirm clutch and gearbox are en­gaged.
Great Plains Mfg., Inc.
-
5. Rotate calibration crank to see that feed cups and drive are working prop­erly and are free from foreign matter.
6. Turn crank several times to fill seed cups with seed. Rotate crank until seed falls to the ground from each cup.
7. Turn crank 935 rotations. This is equal to one acre.
8. Check that the three seed cups have plenty of seed coming into them.
9. Weigh metered seed. Subtract initial weight of container. Divide by three. Multiply by the number of openers on your drill to determine total pounds seeded per acre. If this figure is differ­ent than desired, set your seed rate adjustment handle accordingly.
NOTE: You may want to repeat the cali­bration procedure if your results vary greatly from seed rate chart.
23389
Figure 3
Calibrate
Equations for calibrating seed rate:
measured seed - empty container
= pounds per seed cup
3 (number of seed cups measured)
pounds per seed cup x number of openers = pounds per acre
152-302M 10/4/2005
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