Great Plains AS PTO Sprayer User Manual
Great Plains Mfg., Inc.
Installation Instructions
Ace
PTO Sprayer Pump
Used with:
• 3P300
• TA500
• TS750 and TS1000
General Information
When you see this symbol, the subsequent instructions and
warnings areserious- follow without exception. Your life and
!
the lives of others depend on it!
These instructions explainhow to install the Acepump. The
pump is drivenoff the tractor PTO and pressurizes sprayercontents for application.
These instructions apply to:
507-077A PUMP 3PT ACE 540 HIGH VOLUME
507-078A PUMP 3PT ACE 1000 HIGH VOLUME
507-083A PUMP TS ACE150 DRIVE SHAFT
507-084A PUMP TS ACE 1000 1 3/8 DR SHFT
Manual Update
Refer to the sprayer operator’s manual for detailed information
onsafelyoperating, adjusting,troubleshootingand maintaining
the Ace pump. Refer to the parts manualfor part identification.
• 3P300 Operator’s Manual. . . . . . . . . . . . . . . . .500-103M
• 3P300 Parts Manual. . . . . . . . . . . . . . . . . . . . .500-062P
Assembly Instructions
TS750 and TS1000 Pump Assembly
Refer to Figure 1
1. Mount ball hitch(1) on sprayer. Use 1-by-9 1/2-inch bolt,
washers and nuts through top hole to mount hitch and safetychain (2).Use1-by-8-inchbolt,washersandnuts through
lower hole.
2. Bolt hitch plate(3)totractor drawbar (4). Use 3/4-inch bolts
and flange nuts through backup plate (5) and hitch plate as
shown. Use 1-by-5-inch bolt and flange nut through drawbar and hitchplate. Position flat washers onall bolts as
shown.
3. Securehitch pin (6) tohitch plate withflatwasher andnyloninsert nut(7).
4. To hitch sprayerto tractor, slidehitchpinthrough ball swivel
and secure withflat washer and wire lock pin.
• TA500 Operator’s Manual. . . . . . . . . . . . . . . . .500-102M
• TA500 Parts Manual . . . . . . . . . . . . . . . . . . . . .500-061P
• TS750 and TS1000Operator’s Manual . . . . . .500-104M
• TS750 and TS1000Parts Manual . . . . . . . . . .500-071P
Before You Start
Beginningonpage 3 are detailed listingsofpartsincluded in the
Ace pumppackages.Use these lists to inventoryparts received.
Definitions
NOTE: Useful information relatedto the preceding topic.
IMPORTANT: A crucial point of information related to thepreceding topic. F orsafe and correct operation, read and follow
the directions provided before continuing.
IMPORTANT: Use ball hitch shown in Figure 1 inconjunction
with PTO pump . Failure to use ball-hitch with PTO pump will
cause equipment damage and warranty will be voided.
© Copyright 2003 Printed
3/18/2003
17399
Figure 1
TS Hitch Assembly
507-096M
2 ADC2220 Great Plains Manufacturing, Inc.
Refer to Figure 2
5. Assembledriveline-bearingmount (1) on pump mount
(2) using 3/8-by-1-inch bolts and flange nuts. Use top
holes of bearing mount.
6. Mount pump (3)onto output shaft of driveline-bearing mount (4).Tighten lock collar on pump.
7. Install key (5) intoinput shaft of driveline-bearing
mount and threadset screws (6) intoyoke of PTO
shaft.Mount PTOshaft onto inputshaftand tighten set
screws.
8. Install driveline shield(7) onto driveline-bearing
mount using 5/16-inchflange bolts and flat
washers.
9. Use smaller t-bolt clamp (8) tosecure11/2-inchhose
(9)to elbow outlet(10)on pump.Use smaller worm
clamp(11) to secureother end ofhoseto Whirlfilter
on sprayer.
10. Use larger t-boltclamp (12) to secure 2-inch
hose (13) topump inlet (14). Use larger worm
clamp (15) to secure other end of hose toadaptor on four-way cross under sprayer.
NOTE:If sprayeris equippedwith aflush-and-rinse
system, secure pumpinlet hose to fitting below
three-way valveon sprayer. Replace elbow (830134C) with straightfitting (830-095C).
11. Assemble pump-chain mount (16) onto right tube of
tongue opposite pump and secure with 1/2-inch u-bolt
and flange nuts. Attach chain (17) betweenpump and
mount as shownand adjust mount accordingly.
12. Tighten all hardware and clamps. Refer to operator’s
manual for operating instructions.
Figure 2
TS750 and TS1000 Pump Assembly
17389
TA500 and 3P300 Assembly
Refer to Figure 3
1. InstallPTOextension(1) on tractorPTOshaft. Tighten
extension set screws.
2. Mount pump (2) on PTO extension. Tighten pump set
screws.
3. Use 1-inch hose(3) to connect pump outlet (4) and
Whirlfilter.If necessary, cut hose intotwosections and
connect with1-inchelbow(5) to avoid hosekinks.Use
worm clamps (6) to secure hosesto fittings.
4. Use 1 1/2-inchhose (7) to connect pump inlet (8)
and sump valve under sprayer tank. Use worm
clamps (9) tosecure hose.
5. TurnPTOshaftbyhandtomakesurethat pumpand its
hardware do not interferewith PTO guards.
6. Hook chain (10)on pump pulley asshown. Anchor
other end ofchain on a secure location on tractor.
7. Secure hoses to sprayer using cable ties provided.
Secure hoses sothey are not kinked,caught or
damaged during sprayer operation.
TA500 and 3P300 Assembly
167-073M 11/10/2008
Figure 3
17390
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