Great Plains AS3243-18007975 User Manual

7. Parts & Assembly
Table of contents
7. Parts & Assembly
General Assembly ......................... 40
4.6m Full Assembly ....................................40
5.5m Full Assembly ....................................42
6.6m Full Assembly ....................................44
Drawbar Assembly ..................................... 46
Lift Axle Assembly ....................................... 50
Rear Drawbar Assembly ............................ 52
Eradicator Tine Kit ......................................54
Loadbinder Assembly 4.6m & 5.5m ........... 56
Loadbinder Assembly 6.6m ........................ 58
Roll Carriers .................................. 60
4.6m Roll Carrier Assembly L/H ................. 60
4.6m Roll Carrier Assembly R/H ................ 62
5.5m Roll Carrier Assembly L/H ................. 64
5.5m Roll Carrier Assembly R/H ................ 66
6.6m Roll Carrier Assembly L/H ................. 68
6.6m Roll Carrier Assembly R/H ................ 70
Disc Frames ..................................72
4.6m Disc Frame Assembly L/H ................72
4.6m Disc Frame Assembly R/H................ 74
5.5m Disc Frame Assembly L/H ................76
5.5m Disc Frame Assembly R/H................ 78
6.6m Disc Frame Assembly L/H ................80
6.6m Disc Frame Assembly R/H................ 82
Disc Unit Assembly R/H ............................. 84
Disc Unit Assembly L/H .............................. 86
Disc Unit Assembly Centre ........................ 88
Disc Hub Assembly L/H.............................. 90
Disc Hub Assembly R/H ............................. 92
Disc Frame Adjuster Manual ...................... 94
Double Disc Roll ...........................96
Double Disc Roll Assembly 4.6m L/H........... 96
Double Disc Roll Assembly 4.6m R/H .......... 98
Double Disc Roll Assembly 5.5m L/H......... 100
Double Disc Roll Assembly 5.5m R/H ........ 102
Double Disc Roll Assembly 6.6m L/H......... 104
Double Disc Roll Assembly 6.6m R/H ........ 106
Double Disc Axle Assembly 5 rings ............ 108
Double Disc Axle Assembly 6 rings ............ 110
Double Disc Axle Assembly 7 rings ............ 112
Double Disc Pillar Assembly ...................... 114
Tyre Roll ...................................... 116
Tyre Roll Assembly 4.6m ........................... 116
Tyre Roll Assembly 5.5m ........................... 118
Tyre Roll Assembly 6.6m ........................... 120
Following Harrows (Optional) .... 122
4.6m Following Harrow L/H (DD700) ...... 122
4.6m Following Harrow R/H (DD700) ....... 124
5.5m Following Harrow L/H (DD700) ....... 126
5.5m Following Harrow R/H (DD700) ....... 128
6.6m Following Harrow L/H (DD700) ....... 130
6.6m Following Harrow R/H (DD700) ....... 132
4.6m Following Harrow L/H (Tyre Roll).... 134
4.6m Following Harrow R/H (Tyre Roll) .... 136
5.5m Following Harrow L/H (Tyre Roll) ..... 138
5.5m Following Harrow R/H (Tyre Roll) .... 140
6.6m Following Harrow L/H (Tyre Roll) ..... 142
6.6m Following Harrow R/H (Tyre Roll) .... 144
Brakes.......................................... 146
Braked Axle - Air ....................................... 146
Air Tank & Fittings ..................................... 148
Braked Axle - Hydraulic............................. 150
Hydraulic Brakes Hose Layout ................. 152
Hydraulics ...................................154
Lift Circuit Components............................ 154
Lift Circuit ................................................. 156
Wing Circuit Components (4.6m) ............ 158
Wing Circuit (4.6m) .................................. 160
Wing Circuit Components (5.5 & 6.6m) ... 162
Wing Circuit (5.5 & 6.6m) ......................... 164
Rear Drawbar Hydraulics ......................... 166
Wearing Parts Reference ...........168
Operating Instructions
39X-Press
7. Parts & Assembly
AAS3243
PJG
06/10/2007
X-PRESS 4.6m
X-Press
40
Operating Instructions
GENERAL ASSEMBLY 4.6m
7. Parts & Assembly
AS3243
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS2157 DISC FRAME ADJUSTER ASSEMBLY 2 AS2158 LIFT CIRCUIT - HYD. COMPONENT 1 AS2660 LOADBINDER ASSEMBLY 1 AS2748 WING CIRCUIT - HYD. COMPONENTS 1 AS2794 X-PRESS DRAWBAR ASSEMBLY 1 AS2818 27/10-12 ROLLER ASSEMBLY 4.6m 2 AS3246 DISC FRAME RH 4.6m 1 AS3247 DISC FRAME ASSEMBLY LH 1 AS3252 ROLL FRAME ASSEMBLY - RH 4.6m 1 AS3253 ROLL FRAME ASSEMBLY - LH 4.6m 1 AS3258 DD700 ROLL ASSEMBLY RH 1 AS3259 DD700 ROLL ASSEMBLY LH 1 AS3265 LIFT AXLE ASSEMBLY 1 AS3266 CHASSIS ASSEMBLY 1
P13013 MANUAL CASE Ø100 1 P14201 HYDRAULIC KIT - X-PRESS 4.2m 1 P15845 MANUAL - X-PRESS 2008 1 P15895 WIRING LOOM - TRAILED X-PRESS 1 P15952 STICKER KIT X-PRESS 4.6m 1
GENERAL ASSEMBLY - 4.6m
Operating Instructions
41X-Press
7. Parts & Assembly
A
AS3244
PJG
06/10/2007
X-PRESS 5.5m
X-Press
42
Operating Instructions
GENERAL ASSEMBLY - 5.5m
7. Parts & Assembly
AS3244
ITEM DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS2157 DISC FRAME ADJUSTER ASSEMBLY 2 AS2158 LIFT CIRCUIT - HYD. COMPONENT LAYOUT 1 AS2160 WING CIRCUIT - HYD. COMPONENTS 1 AS2660 LOADBINDER ASSEMBLY 1 AS2794 X-PRESS DRAWBAR ASSEMBLY 1 AS2819 27/10-12 ROLLER ASSEMBLY 5.5m XPRESS 2 AS3248 DISC FRAME ASSEMBLY 5.5m RH 1 AS3249 DISC FRAME ASSEMBLY 5.5m LH 1 AS3254 ROLL FRAME ASSEMBLY - 5.5m RH 1 AS3255 ROLL FRAME ASSEMBLY 5.5m LH 1 AS3260 DD700 ROLL ASSEMBLY - 5.5m RH 1 AS3261 DD700 ROLL ASSEMBLY - 5.5m LH 1 AS3265 LIFT AXLE ASSEMBLY 1 AS3266 CHASSIS ASSEMBLY 1
P13013 MANUAL CASE Ø100 1 P14202 HYDRAULIC KIT - 5.5m+6.6m X-RPESS 1 P15845 MANUAL - X-PRESS 2008 1 P15895 WIRING LOOM - TRAILED X-PRESS 1 P15953 STICKER KIT X-PRESS 5.5m 1
GENERAL ASSEMBLY - 5.5m
Operating Instructions
43X-Press
7. Parts & Assembly
A
AS3245
PJG
08/10/2007
X-PRESS - 6.6m
X-Press
44
Operating Instructions
GENERAL ASSEMBLY - 6.6m
7. Parts & Assembly
AS3245
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS2157 DISC FRAME ADJUSTER ASSEMBLY 4 AS2158 LIFT CIRCUIT - HYD. COMPONENT LAYO 1 AS2160 WING CIRCUIT - HYD. COMPONENTS 1 AS2661 LOADBINDER ASSEMBLY 1 AS2794 X-PRESS DRAWBAR ASSEMBLY 1 AS2820 27/10-12 ROLLER ASSEMBLY 6.6m XPRES2 AS3250 DISC FRAME ASSMEMBLY 6.6m RH 1 AS3251 6.6m DISC FRAME ASSEMBLY LH 1 AS3256 ROLL FRAME ASSMEBLY - RH 6.6m 1 AS3257 ROLL FR AME ASSEMBLY L - LH 6.6m 1 AS3262 DD700 ROLL ASSEMBLY - 6.6m RH 1 AS3263 DD700 ROLL ASSEMBLY - 6.6m LH 1 AS3265 LIFT AXLE ASSEMBLY 1 AS3266 CHASSIS ASSEMBLY 1 AS3275 STICKER KIT X-PRESS 6.6m 1
P13013 MANUAL CASE Ø100 1 P14202 HYDRAULIC KIT - 5.5m+6.6m X-RPESS 1 P15845 MANUAL - X-PRESS 2008 1 P15897 WIRING LOOM - TRAILED X-PRESS 1
GENERAL ASSEMBLY - 6.6m
Operating Instructions
45X-Press
7. Parts & Assembly
BAS2794
PJG
11/08/2005
X-PRESS
X-Press
46
Operating Instructions
X-PRESS DRAWBAR ASSEMBLY
7. Parts & Assembly
AS2794
DRAWBAR ASSEMBLY
F/W TRAILED X-PRESS
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00045 BOLT M36x200 GR. 8.8 2 P02007 NUT LOCK M12 2 P02010 NUT LOCK M24 2 P02012 NUT LOCK M36 2 P02483 LYNCH PIN CAT 1 1 P02600 WASHER FLAT M10 2 P02604 WASHER FLAT M24 Ø50 4 P02609 WASHER FLAT M39 2 P03089 BOLT M12x65 GR. 8.8 2 P05534 NUT LOCK M10 2 P06651 BOLT M10x25 GR. 8.8 2 P08997 HITCH - FRONT 1 P09092 HOSE STOWAGE PLATE 1 P09112 CLAMP ½" BSP PAIR 3 P09113 CLAMP - TOP PLATE 2 P10278 BOLT M8x45 GR. 8.8 1 P12284 X-PRESS DRAWBAR 1 P12507 BOLT M8x80 GR. 8.8 1 P12766 BOLT M24x180 GR10.9 2 P14001 HOSE MAST - X-PRESS 1 P14029 PIN Ø30x138 1 P16007 SOCKET PLATE 12N 1
Operating Instructions
47X-Press
7. Parts & Assembly
A
AS3266
P[JG
09/10/2007
TRAILED X-PRESS
X-Press
48
Operating Instructions
CHASSIS ASSEMBLY
7. Parts & Assembly
AS3266
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00047 BOLT M36x240 GR. 8.8 4 P00071 NIPPLE - GREASE 4 P01645 BUSH SPRUNG - Ø32xØ26x30 4 P01709 NUT STAYT IGHT M16 8 P02010 NUT LOCK M24 4 P02012 NUT LOCK M36 4 P02483 LYNCH PIN CAT 1 4 P02602 WASHER FLAT M16 8 P02604 WASHER FLAT M24 Ø50 16 P02609 WASHER FLAT M39 4 P03704 BOLT U M16 GR8.8 145x117 4 P04233 SPANNER - M60 2 P04753 BOLT M8x60 GR. 8.8 2 P04754 NUT LOCK M8 8 P05535 WASHER FLAT M8 16 P07543 PLAST IC END CAP 40x40 4 P08802 SHIM KIT 7 PIECE 1 P08817 WASHER SPRING M8 4 P09112 CLAMP ½" BSP PAIR 4 P09113 CLAMP - TOP PLATE 2 P09597 BOLT M8x25 GR. 8.8 8 P10049 BOLT M8x25 STAU FF ST ACK 2 P10234 LOCK CLIP 2 P10278 BOLT M8x45 GR. 8.8 2 P11689 BOLT M8x110 GR. 8.8 2 P12610 BOLT M24x120 GR 10.9 STR 4 P14003 PARKING ST AND 2 P14027 PIN Ø25x118 HAND LED 2 P14028 PIN Ø30x159 2 P14031 BUSH Ø45xØ36.5x40 8 P14963 CHASSIS 1 P15509 FRONT LIGHT ARM RH 1 P15510 FRONT LIGHT ARM LH 1 P15560 LIGHT BOAR D FRH 1 P15561 LIGHT BOAR D FLH 1 P16016 TRAILER SOCKET BULKHEAD 1
CHASSIS ASSEMBLY
Operating Instructions
49X-Press
7. Parts & Assembly
A
AS3265
PJG
04/10/2007
X-PRESS
X-Press
50
Operating Instructions
LIFT AXLE ASSEMBLY
7. Parts & Assembly
AS3265
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS2364 REAR DRAWBAR ASSEMBLY 1
P01293 BOLT M36x280 GR. 8.8 2 P01901 BOLT M16x80 GR. 8.8 14 P02007 NUT LOCK M12 8 P02008 NUT LOCK M16 14 P02012 NUT LOCK M36 2 P02483 LYNCH PIN CAT 1 1 P02601 WASHER FLAT M12 16 P02602 WASHER FLAT M16 14 P03088 BOLT M12x60 GR. 8.8 8 P03788 WHEEL ASSEMBLY - 500/50 2 P04754 NUT LOCK M8 8 P05535 WASHER FLAT M8 16 P09597 BOLT M8x25 GR. 8.8 8 P13033 HUB ASSEMBLY 6 STUD COMPLETE 2 P14007 BOT T OM AXLE 1 P14024 BACK PLAT E 3 P14025 PIN Ø30x129 1 P14047 REAR LIGHT ARM - RH 1 P14048 REAR LIGHT ARM - LH 1 P15562 LIGHT BOAR D RRH 1 P15563 LIGHT BOAR D RLH 1
LIFT AXLE AS S EM BLY
OPTIONAL
Operating Instructions
51X-Press
7. Parts & Assembly
A
AS2364
PJG
30/11/2005
X-PRESS
X-Press
52
Operating Instructions
REAR DRAWBAR ASSEMBLY
7. Parts & Assembly
AS2364
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P08836 HELPER LEAF 1 P02608 WASHER FLAT M30 2 P14026 PIN Ø32x138 HAND LED 1 P02483 LYNCH PIN CAT 1 1 P02011 NUT LOCK M30 1 P00006 BOLT M12x80 GR. 8.8 1 P02601 WASHER FLAT M12 1 P02007 NUT LOCK M12 1 P14006 REAR H ITCH 1 P00056 BOLT M30x240 GR. 8.8 1
REAR DR AW BAR ASSEMBLY
Operating Instructions
53X-Press
7. Parts & Assembly
AAS1637
AGD
23/06/2004
X-Press
54
Operating Instructions
ERADICATOR TINE KIT
7. Parts & Assembly
AS1637
ER AD ICATOR KIT
X-PRESS
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23 QUANTITY SHOW N PER MACHINE
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P12809 ERADICATOR TINE BEAM 2 P05207 PIN Ø16x73 6 P12524 TINE CLAMP UNIT 6 P12525 BUSH Ø25xØ16.5x26 6 P12575 RET AINING PLAT E 6 P02602 WASHER FLAT M16 74 P02008 NUT LOCK M16 66 P11494 BOLT M16x55 GR. 8.8 12 P07546 PLAST IC END CAP 80x80 4 P12573 PRO-ACT IVE 150x12 6 P12574 BOLT U M16 130/115-86 GR8.8 12 P00007 BOLT M16x40 GR. 8.8 18 P02485 R CLIP Ø6x120 6 P12628 TINE 2x1 SHORT 6 P01102 BOLT M16x70 GR. 8.8 12 P03017 POINT 1½" REVERSIBLE 6 P03448 BOLT 7/16" UNFx75 12 P07131 NUT LOCK 7/16"UNF 12
Operating Instructions
55X-Press
7. Parts & Assembly
A
AS2660
PJG
04/07/2006
X-PRESS 4.6 & 5.5
X-Press
56
Operating Instructions
LOADBINDER ASSEMBLY
7. Parts & Assembly
AS2660
LOAD BINDER ASSEMBLY - X-PRESS
4.6m & 5.5m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P14762 RAT CHET LOADBINDER 1 P14687 SHACKLE - BOW 2T M16 2 P14869 LOADBINDER EXTENSION 1 P09280 BOLT M16x45 GR8.8 1 P02602 WASHER FLAT M16 2 P02008 NU T LOCK M16 1
Operating Instructions
57X-Press
7. Parts & Assembly
A
AS2661
PJG
04/07/2006
X-PRESS 6.6
X-Press
58
Operating Instructions
LOADBINDER ASSEMBLY
7. Parts & Assembly
AS2661
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P14762 RAT CHET LOADBINDER 1 P14687 SHACKLE - BOW 2T M16 2 P09280 BOLT M16x45 GR8.8 1 P02602 WASHER FLAT M16 2 P02008 NU T LOCK M16 1 P14870 LOADBINDER EXTENSION 1
LOADBINDER ASSEMBLY - X-PRESS 6.6m
Operating Instructions
59X-Press
7. Parts & Assembly
A
AS3253
PJG
09/10/2007
X-PRESS 4.6m
X-Press
60
Operating Instructions
ROLL FRAME ASSEMBLY - LH 4.6m
7. Parts & Assembly
AS3253
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00071 NIPPLE - GREASE 2 P01645 BUSH SPRUNG - Ø32xØ26x30 2 P02010 NUT LOCK M24 1 P02604 WASHER FLAT M24 Ø50 2 P12610 BOLT M24x120 GR 10.9 STR 1 P14861 ROLL FRAME LH 4.6m 1
ROLL FRAME ASSEMBLY - LH 4.6m
Operating Instructions
61X-Press
7. Parts & Assembly
A
AS3252
PJG
06/10/2007
X-PRESS 4.6m
X-Press
62
Operating Instructions
ROLL FRAME ASSEMBLY - RH 4.6m
7. Parts & Assembly
AS3252
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00071 NIPPLE - GREASE 2 P01645 BUSH SPRUNG - Ø32xØ26x30 2 P02010 NUT LOCK M24 1 P02604 WASHER FLAT M24 Ø50 2 P12610 BOLT M24x120 GR 10.9 STR 1 P14862 4.6m RH ROLL FR AME 1
R OLL FR AME ASS E MBLY - RH 4.6m
Operating Instructions
63X-Press
7. Parts & Assembly
A
AS3255
PJG
06/10/2007
X-PRESS 5.5m
X-Press
64
Operating Instructions
ROLL FRAME ASSEMBLY 5.5m LH
7. Parts & Assembly
AS3255
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00071 NIPPLE - GREASE 2 P01645 BUSH SPRUNG - Ø32xØ26x30 3 P02010 NUT LOCK M24 2 P02604 WASHER FLAT M24 Ø50 4 P12610 BOLT M24x120 GR 10.9 STR 2 P14863 ROLL FRAME LH 5.5m 1
ROLL FR AME ASSE M BLY - 5.5m LH
Operating Instructions
65X-Press
7. Parts & Assembly
A
AS3254
PJG
06/10/2007
X-PRESS 5.5m
X-Press
66
Operating Instructions
ROLL FRAME ASSEMBLY - 5.5m RH
7. Parts & Assembly
AS3254
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00071 NIPPLE - GREASE 2 P01645 BUSH SPRUNG - Ø32xØ26x30 3 P02010 NUT LOCK M24 2 P02604 WASHER FLAT M24 Ø50 4 P12610 BOLT M24x120 GR 10.9 STR 2 P14864 ROLL FRAME 5.5m RH 1
R OLL FR AME ASS E MBLY - 5.5m R H
Operating Instructions
67X-Press
7. Parts & Assembly
A
AS3257
PJG
08/10/2007
X-PRESS 6.6m
X-Press
68
Operating Instructions
ROLL FRAME ASSEMBLY L - LH 6.6m
Loading...
+ 100 hidden pages