Great Plains AS3243 User Manual
7. Parts & Assembly
Table of contents
7. Parts & Assembly
General Assembly ......................... 42
4.6m Full Assembly ....................................42
5.5m Full Assembly ....................................44
6.6m Full Assembly ....................................46
Drawbar Assembly ..................................... 48
Chassis Assembly ..................................... 50
Lift Axle Assembly ....................................... 52
Rear Drawbar Assembly ............................ 54
Eradicator Tine Kit ......................................56
Loadbinder Assembly 4.6m & 5.5m ........... 58
Loadbinder Assembly 6.6m ........................ 60
Roll Carriers .................................. 62
4.6m Roll Carrier Assembly L/H ................. 62
4.6m Roll Carrier Assembly R/H ................ 64
5.5m Roll Carrier Assembly L/H ................. 66
5.5m Roll Carrier Assembly R/H ................ 68
6.6m Roll Carrier Assembly L/H ................. 70
6.6m Roll Carrier Assembly R/H ................ 72
Disc Frames ..................................74
4.6m Disc Frame Assembly L/H ................74
4.6m Disc Frame Assembly R/H................ 76
5.5m Disc Frame Assembly L/H ................78
5.5m Disc Frame Assembly R/H................ 80
6.6m Disc Frame Assembly L/H ................82
6.6m Disc Frame Assembly R/H................ 84
Disc Unit Assembly R/H ............................. 86
Disc Unit Assembly L/H .............................. 88
Disc Unit Assembly Centre ........................ 90
Disc Hub Assembly L/H.............................. 92
Disc Hub Assembly R/H ............................. 94
Disc Frame Adjuster Manual ...................... 96
Double Disc Roll ...........................98
Double Disc Roll Assembly 4.6m L/H........... 98
Double Disc Roll Assembly 4.6m R/H ........ 100
Double Disc Roll Assembly 5.5m L/H......... 102
Double Disc Roll Assembly 5.5m R/H ........ 104
Double Disc Roll Assembly 6.6m L/H......... 106
Double Disc Roll Assembly 6.6m R/H ........ 108
Double Disc Axle Assembly 5 rings ............ 110
Double Disc Axle Assembly 6 rings ............ 112
Double Disc Axle Assembly 7 rings ............ 114
Double Disc Pillar Assembly ...................... 116
DD Light Roll ............................... 118
DD Light Roll Assembly 4.6m .................... 118
DD Light Roll Assembly 5.5m .................... 120
DD Light Roll Assembly 6.6m .................... 122
Following Harrows (Optional) .... 124
4.6m Following Harrow L/H (DD700) ...... 124
4.6m Following Harrow R/H (DD700) ....... 126
5.5m Following Harrow L/H (DD700) ....... 128
5.5m Following Harrow R/H (DD700) ....... 130
6.6m Following Harrow L/H (DD700) ....... 132
6.6m Following Harrow R/H (DD700) ....... 134
Brakes.......................................... 136
Braked Axle - Air ....................................... 136
Air Tank & Fittings ..................................... 138
Braked Axle - Hydraulic............................. 140
Hydraulic Brakes Hose Layout ................. 142
Hydraulics ...................................144
Lift Circuit Components............................ 144
Lift Circuit ................................................. 146
Wing Circuit Components (4.6m) ............ 148
Wing Circuit (4.6m) .................................. 150
Wing Circuit Components (5.5 & 6.6m) ... 152
Wing Circuit (5.5 & 6.6m) ......................... 154
Rear Drawbar Hydraulics ......................... 156
Wearing Parts Reference ...........158
Operating Instructions
41X-Press
7. Parts & Assembly
B
AS3243
AGD
06/10/2007
X-PRESS 4.6m
GENERAL ASSEMBLY 4.6m
X-Press
42
Operating Instructions
7. Parts & Assembly
AS3243
ITEM PART NO DESCRIPTION QTY COMMENTS
AS2157 DISC FR AME AD JUST ER ASSEMBLY 2
1
AS2158 LIFT CIRCUIT - H YD. COMPONENT LAYO 1
2
AS2748 WING CIRCUIT - HYD . COMPONENTS 1
3
AS2794 X-PRESS DRAWBAR ASSEMBLY 1
4
AS2849 LOADBINDER ASSEMBLY 530mm 1
5
AS3246 DISC FR AME RH 4.6m 1
6
AS3247 DISC FR AME ASSEMBLY LH 1
7
AS3252 ROLL FRAME ASSEMBLY - RH 4.6m 1
8
AS3253 ROLL FRAME ASSEMBLY - LH 4.6m 1
9
AS3258 DD 700 ROLL ASSEMBLY R H 1
10
AS3259 DD 700 ROLL ASSEMBLY LH 1
11
AS3265 LIFT AXLE ASSEMBLY 1
12
AS3266 CHASSIS ASSEMBLY 1
13
P13013 MANUAL CASE Ø100 1
14
P14201 HYDRAULIC KIT - X-PRESS 4.2m 1
15
P15845 MANU AL - X-PRESS 1
16
P15895 WIRING LOOM - TRAILED X-PRESS 1
17
P15952 ST ICKER KIT X-PRESS 4.6m 1
18
19
AS2818 27./10-12 RUBBER ROLL ASSEMBLY 2
20
AS3452 DD L600 - X-PRESS 4.6M - BOLT ON KIT
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
GEN E RAL AS S E MBLY - 4.6m
(NOT SHOWN)
1 (NOT SHOWN)
Operating Instructions
43X-Press
7. Parts & Assembly
B
AS3244
AGD
06/10/2007
X-PRESS 5.5m
GENERAL ASSEMBLY - 5.5m
X-Press
44
Operating Instructions
7. Parts & Assembly
AS3244
ITEM PART NO DESCRIPTION QTY COMMENTS
AS2157 DISC FR AME ADJU STER ASSEMBLY 2
1
AS2158 LIFT CIRCUIT - H YD. COMPONENT LAYO 1
2
AS2160 WING CIRCUIT - HYD . COMPONENTS 1
3
AS2794 X-PRESS DRAWBAR ASSEMBLY 1
4
AS2849 LOADBINDER ASSEMBLY 530mm 1
5
AS3248 DISC FR AME ASSEMBLY 5.5m RH 1
6
AS3249 DISC FR AME ASSEMBLY 5.5m LH 1
7
AS3254 ROLL FRAME ASSEMBLY - 5.5m RH 1
8
AS3255 ROLL FRAME ASSEMBLY 5.5m LH 1
9
AS3260 DD 700 ROLL ASSEMBLY - 5.5m RH 1
10
AS3261 DD 700 ROLL ASSEMBLY - 5.5m LH 1
11
AS3265 LIFT AXLE ASSEMBLY 1
12
AS3266 CHASSIS ASSEMBLY 1
13
P13013 MANUAL CASE Ø100 1
14
P14202 HYDRAULIC KIT - 5.5m+6.6m X-RPESS 1
15
P15845 MANU AL - X-PRESS 1
16
P15895 WIRING LOOM - TRAILED X-PRESS 1
17
P15953 ST ICKER KIT X-PRESS 5.5m 1
18
19
AS2819 27/10-12 RUBBER ROLL ASSEMBLY 2
20
AS3453 DD L600 - X-PRESS 5.5M - BOLT ON KIT 1
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
GE NE R AL ASSE M BLY - 5.5m
(NOT SHOWN)
(NOT SHOWN)
Operating Instructions
45X-Press
7. Parts & Assembly
AGD
BAS3245
08/10/2007
X-PRESS - 6.6m
X-Press
46
Operating Instructions
GENERAL ASSEMBLY - 6.6m
7. Parts & Assembly
AS3245
ITEM PART NO DESCRIPTION QTY COMMENTS
AS2157 DISC FR AME ADJU STER ASSEMBLY 4
1
AS2158 LIFT CIRCUIT - H YD. COMPONENT LAYO 1
2
AS2160 WING CIRCUIT - HYD . COMPONENTS 1
3
AS2794 X-PRESS DRAWBAR ASSEMBLY 1
4
AS2849 LOADBINDER ASSEMBLY 530mm 1
5
AS3250 DISC FRAME ASSMEMBLY 6.6m RH 1
6
AS3251 6.6m DISC FRAME ASSEMBLY LH 1
7
AS3256 ROLL FRAME ASSMEBLY - RH 6.6m 1
8
AS3257 ROLL FRAME ASSEMBLY L - LH 6.6m 1
9
AS3262 DD 700 ROLL ASSEMBLY - 6.6m RH 1
10
AS3263 DD 700 ROLL ASSEMBLY - 6.6m LH 1
11
AS3265 LIFT AXLE ASSEMBLY 1
12
AS3266 CHASSIS ASSEMBLY 1
13
AS3275 ST ICKER KIT X-PRESS 6.6m 1
14
P13013 MANUAL CASE Ø100 1
15
P14202 HYDRAULIC KIT - 5.5m+6.6m X-RPESS 1
16
P15845 MANU AL - X-PRESS 1
17
P15897 WIRING LOOM - TRAILED X-PRESS 1
18
19
AS2820 27/10-12 RUBBER ROLL ASSEMBLY 2
20
AS3454 DD L600 - X-PRESS 6.6M - BOLT ON KIT 1
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
GE NE R AL ASS E M BLY - 6.6m
(NOT SHOWN)
(NOT SHOWN)
Operating Instructions
47X-Press
7. Parts & Assembly
BAS2794
PJG
11/08/2005
X-PRESS
X-Press
48
Operating Instructions
X-PRESS DRAWBAR ASSEMBLY
7. Parts & Assembly
AS2794
DRAWBAR ASSEMBLY
F/W TRAILED X-PRESS
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00045 BOLT M36x200 GR. 8.8 2
P02007 NU T LOCK M12 2
P02010 NU T LOCK M24 2
P02012 NU T LOCK M36 2
P02483 LYNCH PIN CAT 1 1
P02600 WASHER FLAT M10 2
P02604 WASHER FLAT M24 Ø50 4
P02609 WASHER FLAT M39 2
P03089 BOLT M12x65 GR. 8.8 2
P05534 NU T LOCK M10 2
P06651 BOLT M10x25 GR. 8.8 2
P08997 HIT CH - FRONT 1
P09092 HOSE STOWAGE PLATE 1
P09112 CLAMP ½" BSP PAIR 3
P09113 CLAMP - TOP PLATE 2
P10278 BOLT M8x45 GR. 8.8 1
P12284 X-PRESS DRAWBAR 1
P12507 BOLT M8x80 GR. 8.8 1
P12766 BOLT M24x180 GR10.9 2
P14001 HOSE MAST - X-PRESS 1
P14029 PIN Ø30x138 1
P16007 SOCKET PLATE 12N 1
Operating Instructions
49X-Press
7. Parts & Assembly
A
AS3266
P[JG
09/10/2007
TRAILED X-PRESS
X-Press
50
Operating Instructions
CHASSIS ASSEMBLY
7. Parts & Assembly
AS3266
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00047 BOLT M36x240 GR. 8.8 4
P00071 NIPPLE - GREASE 4
P01645 BUSH SPRUNG - Ø32xØ26x30 4
P01709 NU T STAYT IGHT M16 8
P02010 NU T LOCK M24 4
P02012 NU T LOCK M36 4
P02483 LYNCH PIN CAT 1 4
P02602 WASHER FLAT M16 8
P02604 WASHER FLAT M24 Ø50 16
P02609 WASHER FLAT M39 4
P03704 BOLT U M16 GR8.8 145x117 4
P04233 SPANNER - M60 2
P04753 BOLT M8x60 GR. 8.8 2
P04754 NU T LOCK M8 8
P05535 WASHER FLAT M8 16
P07543 PLAST IC END CAP 40x40 4
P08802 SHIM KIT 7 PIECE 1
P08817 WASHER SPRING M8 4
P09112 CLAMP ½" BSP PAIR 4
P09113 CLAMP - TOP PLATE 2
P09597 BOLT M8x25 GR. 8.8 8
P10049 BOLT M8x25 STAUFF ST ACK 2
P10234 LOCK CLIP 2
P10278 BOLT M8x45 GR. 8.8 2
P11689 BOLT M8x110 GR. 8.8 2
P12610 BOLT M24x120 GR 10.9 STR 4
P14003 PARKING ST AND 2
P14027 PIN Ø25x118 HANDLED 2
P14028 PIN Ø30x159 2
P14031 BUSH Ø45xØ36.5x40 8
P14963 CHASSIS 1
P15509 FRONT LIGHT ARM RH 1
P15510 FRONT LIGHT ARM LH 1
P15560 LIGHT BOAR D FRH 1
P15561 LIGHT BOAR D FLH 1
P16016 TRAILER SOCKET BULKHEAD 1
CHASSIS ASSEMBLY
Operating Instructions
51X-Press
7. Parts & Assembly
A
AS3265
PJG
04/10/2007
X-PRESS
X-Press
52
Operating Instructions
LIFT AXLE ASSEMBLY
7. Parts & Assembly
AS3265
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS2364 REAR DRAWBAR ASSEMBLY 1
P01293 BOLT M36x280 GR. 8.8 2
P01901 BOLT M16x80 GR. 8.8 14
P02007 NU T LOCK M12 8
P02008 NU T LOCK M16 14
P02012 NU T LOCK M36 2
P02483 LYNCH PIN CAT 1 1
P02601 WASHER FLAT M12 16
P02602 WASHER FLAT M16 14
P03088 BOLT M12x60 GR. 8.8 8
P03788 WHEEL ASSEMBLY - 500/50 2
P04754 NU T LOCK M8 8
P05535 WASHER FLAT M8 16
P09597 BOLT M8x25 GR. 8.8 8
P13033 HUB ASSEMBLY 6 STUD COMPLETE 2
P14007 BOT T OM AXLE 1
P14024 BACK PLAT E 3
P14025 PIN Ø30x129 1
P14047 REAR LIGHT ARM - RH 1
P14048 REAR LIGHT ARM - LH 1
P15562 LIGHT BOAR D RRH 1
P15563 LIGHT BOAR D RLH 1
LIFT AXLE AS S EM BLY
OPTIONAL
Operating Instructions
53X-Press
7. Parts & Assembly
A
AS2364
PJG
30/11/2005
X-PRESS
X-Press
54
Operating Instructions
REAR DRAWBAR ASSEMBLY
7. Parts & Assembly
AS2364
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P08836 HELPER LEAF 1
P02608 WASHER FLAT M30 2
P14026 PIN Ø32x138 HANDLED 1
P02483 LYNCH PIN CAT 1 1
P02011 NU T LOCK M30 1
P00006 BOLT M12x80 GR. 8.8 1
P02601 WASHER FLAT M12 1
P02007 NU T LOCK M12 1
P14006 REAR H ITCH 1
P00056 BOLT M30x240 GR. 8.8 1
REAR DR AW BAR ASSEMBLY
Operating Instructions
55X-Press
7. Parts & Assembly
AAS1637
AGD
23/06/2004
X-Press
56
Operating Instructions
ERADICATOR TINE KIT
7. Parts & Assembly
AS1637
ER AD ICATOR KIT
X-PRESS
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23 QUANT ITY SHOWN PER MACHINE
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P12809 ERADICATOR TINE BEAM 2
P05207 PIN Ø16x73 6
P12524 TINE CLAMP UNIT 6
P12525 BUSH Ø25xØ16.5x26 6
P12575 RET AINING PLAT E 6
P02602 WASHER FLAT M16 74
P02008 NU T LOCK M16 66
P11494 BOLT M16x55 GR. 8.8 12
P07546 PLAST IC END CAP 80x80 4
P12573 PRO-ACT IVE 150x12 6
P12574 BOLT U M16 130/115-86 GR8.8 12
P00007 BOLT M16x40 GR. 8.8 18
P02485 R CLIP Ø6x120 6
P12628 TINE 2x1 SHORT 6
P01102 BOLT M16x70 GR. 8.8 12
P03017 POINT 1½" R EVERSIBLE 6
P03448 BOLT 7/16" UNFx75 12
P07131 NU T LOCK 7/16"UN F 12
Operating Instructions
57X-Press
7. Parts & Assembly
A
AS2660
PJG
04/07/2006
X-PRESS 4.6 & 5.5
X-Press
58
Operating Instructions
LOADBINDER ASSEMBLY
7. Parts & Assembly
AS2660
LOAD BINDER ASSEMBLY - X-PRESS
4.6m & 5.5m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P14762 RAT CH ET LOADBINDER 1
P14687 SHACKLE - BOW 2T M16 2
P14869 LOADBINDER EXTENSION 1
P09280 BOLT M16x45 GR8.8 1
P02602 WASHER FLAT M16 2
P02008 NU T LOCK M16 1
Operating Instructions
59X-Press
7. Parts & Assembly
A
AS2661
PJG
04/07/2006
X-PRESS 6.6
X-Press
60
Operating Instructions
LOADBINDER ASSEMBLY
7. Parts & Assembly
AS2661
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P14762 RAT CH ET LOADBINDER 1
P14687 SHACKLE - BOW 2T M16 2
P09280 BOLT M16x45 GR8.8 1
P02602 WASHER FLAT M16 2
P02008 NU T LOCK M16 1
P14870 LOADBINDER EXTENSION 1
LOADBINDER ASSEMBLY - X-PRESS 6.6m
Operating Instructions
61X-Press
7. Parts & Assembly
A
AS3253
PJG
09/10/2007
X-PRESS 4.6m
X-Press
62
Operating Instructions
ROLL FRAME ASSEMBLY - LH 4.6m
7. Parts & Assembly
AS3253
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00071 NIPPLE - GREASE 2
P01645 BUSH SPRUNG - Ø32xØ26x30 2
P02010 NU T LOCK M24 1
P02604 WASHER FLAT M24 Ø50 2
P12610 BOLT M24x120 GR 10.9 STR 1
P14861 ROLL FRAME LH 4.6m 1
ROLL FRAME ASSEMBLY - LH 4.6m
Operating Instructions
63X-Press
7. Parts & Assembly
A
AS3252
PJG
06/10/2007
X-PRESS 4.6m
X-Press
64
Operating Instructions
ROLL FRAME ASSEMBLY - RH 4.6m
7. Parts & Assembly
AS3252
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00071 NIPPLE - GREASE 2
P01645 BUSH SPRUNG - Ø32xØ26x30 2
P02010 NU T LOCK M24 1
P02604 WASHER FLAT M24 Ø50 2
P12610 BOLT M24x120 GR 10.9 STR 1
P14862 4.6m RH ROLL FR AME 1
R OLL FR AME ASS E MBLY - RH 4.6m
Operating Instructions
65X-Press
7. Parts & Assembly
A
AS3255
PJG
06/10/2007
X-PRESS 5.5m
X-Press
66
Operating Instructions
ROLL FRAME ASSEMBLY 5.5m LH
7. Parts & Assembly
AS3255
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00071 NIPPLE - GREASE 2
P01645 BUSH SPRUNG - Ø32xØ26x30 3
P02010 NU T LOCK M24 2
P02604 WASHER FLAT M24 Ø50 4
P12610 BOLT M24x120 GR 10.9 STR 2
P14863 ROLL FRAME LH 5.5m 1
ROLL FR AME ASSE M BLY - 5.5m LH
Operating Instructions
67X-Press
7. Parts & Assembly
A
AS3254
PJG
06/10/2007
X-PRESS 5.5m
X-Press
68
Operating Instructions
ROLL FRAME ASSEMBLY - 5.5m RH
7. Parts & Assembly
AS3254
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00071 NIPPLE - GREASE 2
P01645 BUSH SPRUNG - Ø32xØ26x30 3
P02010 NU T LOCK M24 2
P02604 WASHER FLAT M24 Ø50 4
P12610 BOLT M24x120 GR 10.9 STR 2
P14864 ROLL FRAME 5.5m RH 1
R OLL FR AME ASS E MBLY - 5.5m R H
Operating Instructions
69X-Press
7. Parts & Assembly
A
AS3257
PJG
08/10/2007
X-PRESS 6.6m
X-Press
70
Operating Instructions
ROLL FRAME ASSEMBLY L - LH 6.6m
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