Great Plains AS-20 User Manual

All Seeds Hitch
Flat Fold Marker
Manufacturing, Inc.
P.O. Box 5060 Salina, Kansas 67402-5060
Read the Operator’s manual entirely. When you see this symbol, the subsequent in-
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structions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
© Copyright 1995 Printed 3/19/03
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Cover illustration may show optional equipment not supplied with standard unit.
113-476M
General Information
General Information
Important Notice
Great Plains Manufacturing, Inc. provides this publica­tion “as is” without warranty of any kind, either expressed or implied, while every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damag­es resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This
publication describes the state of this product at the time of its publication, and may not reflect the product at all times in the future.
Printed in the United States of America. For your convenience, record your Serial Number, Mod-
el Number and the Date Purchased, of your drill, in the spaces provided below. Have this information before you when calling a Great Plains Authorized Dealer.
This Operator’s Manual applies to the All Seeds Hitch Flat Fold Marker listed below:
113-469A 15’ All Seeds Dual Marker 113-470A 20’ All Seeds Dual Marker
Owner’s Information
Name: _____________________________________ Address ____________________________________ City________________State ____ Zip ___________ Phone_______________________
Name of Dealership ___________________________ Dealer’s Name _______________________________ Address ____________________________________ City________________State ____ Zip ___________ Phone_______________________
Model Number_______________________________ Date Purchased______________________________
All Seeds Hitch Flat Fold Marker 113-476M 4/8/04Great Plains Mfg., Inc.
Table of Contents
Table of Contents
Using this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Section 1Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General Operation & Repair . . . . . . . . . . . . . . . . 3
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Section 2 Assembly Instructions & Set-Up . . . . . . 4
Torque Values Chart. . . . . . . . . . . . . . . . . . . . . . . 4
Installation Instructions . . . . . . . . . . . . . . . . . . . . 5
Section 3 Hydraulic System . . . . . . . . . . . . . . . . . . 9
Adjusting The Hydraulics . . . . . . . . . . . . . . . . . . . 9
Section 4 Maintenance & Lubrication. . . . . . . . . . 10
Section 5 Troubleshooting . . . . . . . . . . . . . . . . . . 12
Section 6 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . 12
Parts Section
Section 7 Assembly . . . . . . . . . . . . . . . . . . . . . . . . 14
Flat Fold Marker Assembly . . . . . . . . . . . . . . . . 14
Disk Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Section 8 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . 18
Hydraulic Assembly . . . . . . . . . . . . . . . . . . . . . . 18
Hydraulics Cylinder (810-196C). . . . . . . . . . . . . 20
Sequence Valve (810-197C) . . . . . . . . . . . . . . . 22
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All Seeds Hitch Flat Fold Marker 113-476M
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Using this Manual
Using this Manual
For your safety and to help in developing a better under­standing of your equipment we highly recommend that you read the operator sections of this manual. Reading these sections not only provides valuable training but also familiarizes you with helpful information and its lo
Introduction
This manual has been prepared to instruct you in the safe and efficient operation of your All Seeds Hitch Flat Fold Marker. Read and follow all instructions and safety precautions carefully.
The parts on your All Seeds Hitch Flat Fold Marker have been specially designed and should only be replaced with genuine Great Plains parts. Therefore, should your All Seeds Hitch Flat Fold Marker require replacement parts go to your Great Plains Dealer.
The right hand and left hand as used throughout this manual is determined by facing in the direction the ma chine will travel when in use unless otherwise stated.
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The SAFETY ALERT SYMBOL indicates that there is a potential hazard to personal safety involved and extra safety precautions must be taken. When you see this symbol, be alert and carefully read the message that fol lows it. In addition to design and configuration of equipment; hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
cation. The parts sections are for reference only and don’t require cover to cover reading. After reviewing your manual store it in a dry, easily accessible location for future reference.
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Watch for the following safety notations through­out your Operators Manual:
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DANGER!
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations.
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Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
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WARNING!
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CAUTION!
NOTE: Indicates a special point of information which requires your attention.
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All Seeds Hitch Flat Fold Marker 113-476M 4/8/04
Great Plains Mfg., Inc.
Section 1 Safety Rules
Section 1 Safety Rules
Most accidents are the result of negligence and care­lessness, usually caused by failure of the operator to follow simple but necessary safety precautions. The fol lowing safety precautions are suggested to help prevent such accidents. The safe operation of any machinery is a big concern to consumers and manufacturers. Your All Seeds Hitch Flat Fold Marker has been designed with many built-in safety features. However, no one should operate this product before carefully reading this Oper ators Manual.
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General Operation & Repair
1. Never allow the Flat Fold Marker to be operated by any­one who is unfamiliar with the operation of all functions of the unit. All operators should read and thoroughly un­derstand the instructions given in this manual prior to moving the unit.
2. Make sure safety rules are understood before operating machinery or tractor.
3. Never permit any persons other than the operator to ride on the tractor.
4. Never permit any persons to stand near the Flat Fold Marker while it is in operation.
5. Regulate your speed to the field conditions, maintaining complete control at all times.
6. After repairing or adjusting, make sure all tools and parts are removed from the implement before attempting to operate it.
7. Do not grease or oil machine while it is in operation.
8. Loose fitting clothing should not be worn as it may catch in moving parts.
9. Never dismount from a moving tractor.
10. Do not leave the tractor or the implement unattended with the engine running.
11. Do not stand between the tractor and the implement dur-
ing hitching.
12. Detach and store implements in an area where children
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normally do not play. Stabilize implements by using suit able supports and block wheels.
13. If a hydraulic leak develops, correct it immediately. Es­caping hydraulic oil can have extremely high pressure. A stream of high pressure oil may easily penetrate the skin as with modern needle-less vaccination equipment - but with the exception that hydraulic fluid may cause blood poisoning. It is imperative that the connections are tight and that all lines and pipes are in good condition. If an injury is caused by the escaping hydraulic fluid, see doc­tor at once!
14. Use a piece of cardboard or wood to detect leaks of hy­draulic oil under pressure.
15. Be sure to relieve all hydraulic pressure before disconnec­tion any lines or pipes between the implement and the trac­tor hydraulic system. Keep all guards and shields in place.
Transporting
1. Use good judgement when transporting tractor and im­plements on the highway. Always maintain complete con­trol of the machine.
2. Limit transport speed to 20 mph. Transport only with a farm tractor of sufficient size and horse power.
3. Always make sure flashing safety lights, “Slow Moving Vehicle” emblem, and reflectors are in place and visible prior to transporting the machine on public roads.
4. Know your state and local laws concerning highway safety and regulations. Comply with these laws when transporting machinery.
5. Use warning flags or approved warning lights at night and during other periods of poor visibility. Do your best to prevent highway accidents
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Section 2 Assembly Instructions & Set-Up
Section 2 Assembly Instructions & Set-Up
Torque Values Chart for UNC Threads
Bolt head identification marks are as per grade.
NOTE: Manufactur­ing marks will vary.
Bolt Size
inches mm Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
1/4" 6.35
5/16" 7.94
3/8" 9.53
7/16" 11.11
1/2" 12.70
9/16" 14.29
5/8" 15.88 3/4" 19.05 7/8" 22.23
1" 25.40 1 1/8" 25.58 1 1/4" 31.75 1 3/8" 34.93 1 1/2" 38.10
Foot Pounds Newton-Meters Foot Pounds Newton-Meters Foot Pounds Newton-Meters
5 6 6.8 8.13 9 11 12.2 14.9 12 15 16.3 20.3 10 12 13.6 16.3 17 20.5 23.1 27.8 24 29 32.5 39.3 20 23 27.1 31.2 35 42 47.5 57.0 45 54 61.0 73.2 30 35 40.7 47.4 54 64 73.2 86.8 70 84 94.9 113.9 45 52 61.0 70.5 80 96 108.5 130.2 110 132 149.2 179.0 65 75 88.1 101.6 110 132 149.2 179.0 160 192 217.0 260.4 95 105 128.7 142.3 150 180 203.4 244.1 220 254 298.3 358.0
150 185 203.3 250.7 270 324 366.1 439.3 380 456 515.3 618.3 160 200 216.8 271.0 400 480 542.4 650.9 600 720 813.6 976.3 250 300 338.8 406.5 580 596 786.5 943.8 900 1080 1220.4 1464.5
Grade 2 Grade 5 Grade 8*
800 880 1084.8 1193.3 1280 1440 1735.7 1952.6 1120 1240 1518.7 1681.4 1820 2000 2467.9 2712.0 1460 1680 1979.8 2278.1 2380 2720 3227.3 3688.3 1940 2200 2630.6 2983.2 3160 3560 4285.0 4827.4
* Thick nuts must be used with Grade 8 bolts
NOTE: Torque requirements listed above do not apply to self-locking nuts . For self-locking nuts increase the torque requirements listed by 15%.
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All Seeds Hitch Flat Fold Marker 113-476M 4/8/04
Great Plains Mfg., Inc.
Section 2 Assembly Instructions & Set-Up
All Seeds Hitch Marker Installation Instructions
NOTE: While using the following text to install your flat fold marker, you may need to refer back to the parts section of this manual for more details and for positive identification of related items not mentioned in these instructions.
Refer to Figure 2-1 for Installation Instructions steps 1, 2, and 3.
1. Lower the hitch to field position. Allow clearance of 9’ on a 15’ drill and 11’ on a 20’ drill from each end of the coulter tool bar for marker assembly.
2. Remove the outside u-bolt on the rear, left and right hand coulter clamp. Position the left marker mount (#1) so the outer flange can be bolted through the coulter clamp with 5/8" x 7" bolts, lockwashers and nuts (#2, 3 & 4). The inside flange of the mount is fastened to the tube with a 5/8" x 4 1/32" x 6" u-bolt,
Assembly Diagram
Figure 2-1
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All Seeds Hitch Flat Fold Marker 113-476M
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Section 2 Assembly Instructions & Set-Up
lock washers and nuts, (#5, 3, & 4).
NOTE: The offset of the mount must be in the up­ward direction.
The right hand mount (#10) is mounted similar to the left mount only the u-bolt is installed in the outside flange and the inside flange is bolted through the coulter clamp (See
3. Install the marker valve mount (#6) under the inner coulter clamp u-bolt of the coulter that is just to the right of center on the coulter frame tube. Assemble the valve (#7) to the mount with the 4-port side downward using two 3/8" x 3/4" long bolts (#8) and lock washers (#9).
NOTE: JIC fittings do not require high torque. JIC and O-Ring fittings do not require sealant. Always use liquid pipe sealant when adding or replacing pipe thread fittings. To avoid possible danger of cracking hydraulic fittings from over tightening, DO NOT use plastic sealant tape.
Refer to Figure 2-2 for Installation Instructions steps 4, 5, and 6.
Figure 2-1).
4. Route the hoses from each marker through the mount and out the opening in the inside end of the mount. Slide the cylinder and first section assembly (#1) into the mount and manually swing the first sec tion into the lowered position. Bolt the flanges of the assembly and mount together with four 5/8" x 1 3/4" long bolts (#2), lockwashers (#3), and nuts (#4) in each mount.
5. Route the hoses along the coulter frame tube and tie them to the tube with the releasable cable ties (#6)
Figure 2-2.
See
NOTE: If your hitch is equipped with the fertilizer op­tion, the hydraulic hose can be ran with the fertilizer hoses.
Connect the hoses to the sequence valve (#7) with four JIC elbows (#5). Note the port markings and re fer to the drawing below for proper connections.
6. Connect the two 156" long hoses (#8) to the two top ports of the sequence valve with two elbows (#5) and route them to the tongue and through the hose loop. Use releasable cable ties to secure hose to frame.
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All Seeds Hitch Flat Fold Marker 113-476M 4/8/04
Great Plains Mfg., Inc.
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