Great Plains AS20 Operator Manual

AS15 and AS20
Planting System
Manufacturing, Inc.
www .g reatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the subsequent in-
!
structions and warnings are serious -follow without exception. Your life and thelivesof others depend on it!
© Copyright 1998 Printed
4/14/2005
13621
Cover illustration may show optional equipment not supplied with standard unit.
148-153M
General Information
General Information
Important Notice
Great Plains Manufacturing, Inc. provides this publica­tion “as is” without warranty of any kind, either expressed or implied, while every precaution has been taken in the preparation of this manual, Great Plains Manufacturing,Inc. assumes no responsibility for errors oromissions.Neither is any liability assumed for damag­es resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the righttoreviseand improveitsproductsasitseesfit.This
This Operator’s Manual applies to:
The 15’ All Seeds Hitch The 20’ All Seeds Hitch
Owner’s Information
publicationdescribesthe state of this product atthetime of its publication, and may not reflect the product at all times in the future.
Printed in the United States of America. For your convenience, record your Serial Number,Mod-
el Number and the Date Purchased in the spaces provided below. Have this information before you when calling a Great Plains Authorized Dealer.
Name: _____________________________________ Address ____________________________________ City________________State ____ Zip ___________ Phone_______________________
Name of Dealership ___________________________ Dealer’s Name _______________________________ Address ____________________________________ City________________State ____ Zip ___________ Phone_______________________
Serial Number _______________________________ Model Number_______________________________ Date Purchased______________________________
AS15 and AS20 Planting System 148-153M 4/14/05Great Plains Mfg., Inc.
Table of Contents
Table of Contents
Using this Manual . . . . . . . . . . . . . . . . . . . . .2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . .2
Section 1 Safety Rules . . . . . . . . . . . . . . . . . . 3
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . 3
Section 2 Assembly Instructions & Set-Up. . 6
Torque Values Chart . . . . . . . . . . . . . . . . . 6
Tire Inflation Chart . . . . . . . . . . . . . . . . . . . .6
Assembling The All Seeds Hitch. . . . . . . . . 8
Tractor Drawbar Hookup. . . . . . . . . . . . . . . 8
Tractor Hydraulic Hookup . . . . . . . . . . . . . 10
Bleeding The Hydraulic Systems . . . . . . . 10
Drill and Planter Hookup. . . . . . . . . . . . . . 11
Transporting . . . . . . . . . . . . . . . . . . . . . . . 14
Section 3 Basic Operation . . . . . . . . . . . . . . 14
Pre Drilling/Planting Instructions. . . . . . . . 15
Basic Operating Rules. . . . . . . . . . . . . . . . 15
Operating Checklist . . . . . . . . . . . . . . . . . 17
Section 4 Hitch, Drill, & Planter Adjustments
For No-Till Planting Conditions . . . . . . . . . . 18
Hitch Adjustments . . . . . . . . . . . . . . . . . . . 18
Drill & Coulter Adjustments . . . . . . . . . . . . 19
Planter & Coulter Adjustments. . . . . . . . . . 22
Section 5 Maintenance & Lubrication . . . . . 25
General Maintenance . . . . . . . . . . . . . . . . 25
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . 25
Section 6 Troubleshooting . . . . . . . . . . . . . . 29
Section 7 Options. . . . . . . . . . . . . . . . . . . . . . 30
Section 8 Specifications & Warranty . . . . . . 32
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 33
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AS15 and AS20 Planting System 148-153M
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Using this Manual
Using this Manual
For your safety and to help in developinga better under­standing of your equipment we highly recommend that you read the operator sections of this manual. Reading these sections not only provides valuable training but also familiarizes you with helpful information and its lo-
Introduction
This manual has been prepared to instruct you in the safe and efficient operation of your All Seeds Hitch. Read and follow all instructions and safety precautions carefully.
The parts on your All Seeds Hitch have been specially designed and should only be replaced with genuine Great Plains parts. Therefore, should your All Seeds Hitch require replacement parts go to your Great Plains Dealer.
The right hand and left hand as used throughout this manual is determined by facing in the direction the ma­chine will travel when in use unless otherwise stated.
Serial Number
The serial number plate is located on the front of the Coulter Tool Bar support tube next to the 8" x 8" hitch tubeItissuggestedthat the serialnumber andpurchase datealso be recorded for your convenienceinthe space provided on the checklist page at the beginning of this manual.
Theserial number provides importantinformation about your All Seeds Hitch and may be required to obtain the correct replacement part. Alwaysuse the serial number and model number when sending correspondence or when ordering parts from your Great Plains Dealer.
cation. The parts sections are for reference only and don’trequire covertocoverreading.Afterreviewingyour manual store it in a dry,easily accessible location for fu­ture reference.
lows it. In addition to design and configuration of equipment; hazard control and accident prevention are dependentupon the awareness,concern,prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Watchforthe followingsafety notations through-out your Operators Manual:
!
DANGER!
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations.
!
WARNING!
Indicates a potentially hazardoussituation which, if not avoided, could result in death or serious injury.
!
Indicates a potentially hazardoussituation which, if not avoided, may result in minor or moderate injury.It may also be used to alert against unsafe practices.
CAUTION!
!
The SAFETY ALERT SYMBOL indicates that there is a potential hazard to personal safety involved and extra safety precautions must be taken. When you see this symbol, be alertand carefully read themessage that fol-
2
AS15 and AS20 Planting System 148-153M 4/14/05
NOTE: Indicates a special point of information which requires your attention.
Great Plains Mfg., Inc.
Section 1 Safety Rules
Section 1 Safety Rules
Most accidents are the result of negligence and care­lessness, usually caused by failure of the operator to follow simple but necessary safety precautions. The fol­lowingsafetyprecautions are suggested to help prevent such accidents. The safeoperation of any machinery is a big concern to consumers and manufactures.Your All SeedsHitch has beendesignedwithmany built-insafety features. However, no one should operate this product before carefully reading this Operators Manual.
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General Operation & Repair
1. Never permit anyone to ride on or walk beside the drill, planter, or tillage equipment when moving.
2. Never permit anyone to ride on tractor, drill, planter or hitch when they are being moved.
3. Never allow anyone to be near the drill or planter when performing operating functions with the drill, planter, hitch, or tractor.
4. Never load the drill or planter without being hooked up to a tractor.
5. Always make sure the drill and planter are securely locked in the quick hitch before raising.
6. Always put the transport lock lever into the transport “Road” position and make sure transport lock blocks havesnapped intotheir locked positionimmediately after raising the unit for transporting and before making adjustments.
7. Nevertransport the AllSeeds Hitch withoutthe pivot lock tubes (correctly adjusted), and in the horizontal (locked) position. The pivot lock tubes are located above and out­side of the leaf springs. The lock tubes will lock automat­ically when the unit is raised, unless they are manually pinned in the vertical position.
8. Extra care should be taken when transporting with seed in the box or hoppers.
9. Reduce speed of the tractor when transporting over un­even or rough terrain, hills or steep slopes. Avoid all chuck holes and washboard areas in roads.
10. Do not pull the All Seeds Hitch faster than 20 miles per hour.
11. Never turn a shorter radiusthan the All SeedsHitch pivot stops will allow.
12. When in transport, use accessory lights and devices for adequate warning to operators of other vehicles and use safety hitch chain. Comply with all federal, state and lo­cal laws when traveling on public roads.
13. Use slow moving vehicle” emblem for warning vehicles approaching from the rear.
14. When transporting, remember the All Seeds Hitch is wid­er than your tractor and extreme care must be taken to allow for safe clearance.
15. Never back up with the drill openers, planter openers or coulters in the ground.
16. Always set the drill or planter in the field position before lubrication, making adjustments, or servicing. Periodi­cally check bolts for tightness and lubricate all fittings.
17. Do not lubricate or adjust the drill or planter while it is in operation.
18. Do not permit smoking, sparks, or an open flame where combustible lubricants or liquids are being used.
19. When using treated seed, avoid direct contact with the seed. Do not breath or ingest chemicals.
20. When using compressed air to clean the drill boxes or planter hoppers wear safety glasses.
21. Never unhook hitch from tractor when attached to a raised drill or planter.
22. Escaping fluid under pressure can have sufficient force to penetrate the skin. Check all hydraulic lines and hoses before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or card­board, not body parts, to check for suspected leaks. If in­jured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tis­sue must be surgically removed within a few hours or gangrene will result.
23. Do not allow anyone to operate the machine who has not been properly trained in its safe operation.
24. Consult your drill operator’s manual for safe drill oper­ation.
25. Consult your planter operator’s manual for safe planter operation.
26. Do not operate equipment while under the influence of drugs or alcohol.
27. Keep hands, feet, hair, and clothing away from all mov­ing parts.
28. Clear the area of bystanders, especially small children and animals before moving or operating equipment.
29. Support implement with blocks or safety stands when changing tires or working on equipment.
30. Review the Safety instructions annually.
Safety Decals
1. Your All Seeds Hitch comes equipped with all safety de­cals in place. They were designed to help you safely op­erate your All Seeds Hitch. Read and follow their directions.
2. Keep safety decals clean and legible.
3. Replace all damaged or missing safety decals. To order new safety decals go to your Great Plains Dealer and or­derpart no. 148-179A. Refer tothe parts section for Allde­cals package part numbers.
4. Replace these decals whenever they become worn or un­readable. To instal new safety decals:
a. Clean the area the decal is to be placed b. Peel backing from the decal. Press firmly on to sur-
face being careful not to cause air bubbles under the decal.
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Section 1 Safety Rules
12306
!
WARNING
20 MPH MAX.
TRANSPORT SPEED
EXCEEDING 20 MPH MAY RESULT IN LOSS OF VEHICLE
CONTROL AND/OR IMPLEMENT DAMAGE
818-188C
Transport Speed Warning
818-188C
12307
12309
838-265C
Amber Reflector
CAUTION
!
AVOID INJURY
DO NOT STAND ON
TRANSPORT TIRESOR USE
TIRES AS A STEP
THE TIRES MAY NOT BE IN
CONTACT WITH THE GROUND AND
WILL
ROTATE EASILY
818-398C
818-398C
Caution - Tires Not A Step
818-437C
12308
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AS15 and AS20 Planting System 148-153M 4/14/05
Warning - High Pressure
12423
Great Plains Mfg., Inc.
Section 1 Safety Rules
12447
! !
WARNING
SAFETY HAZARD
USE EXTREME CAUTION
WHEN UNHITCHING IMPLEMENT
FROM TRACTOR.
Negative tongue weight may cause immediate
elevation of tongue resulting
in damage or personal injury.
818-019C
818-019C
Warning - Negative Tongue Weight
12448
818-439C
All Seeds General Caution
12424
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AS15 and AS20 Planting System 148-153M
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Section 2 Assembly Instructions & Set-Up
Section 2 Assembly Instructions & Set-Up
Torque Values Chart for Common Bolt Sizes
Bolt Head Identification
Bolt Head Identification
Bolt Size
(Inches)
1
in-tpi
1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 436597 1/4" - 28 8.5 6 13 10 18 14 M 6 X 1 7 5 11 8 15 11
5/16 - 18 15 11 24 17 33 25 M 8 X 1.25 17 12 26 19 36 27
5/16" - 24 17 13 26 19 37 27 M 8 X 1 18 13 28 21 39 29
3/8" - 16 27 20 42 31 59 44 M10 X 1.5 33 24 52 39 72 53
3/8" - 24 31 22 47 35 67 49 M10 X 0.75 39 29 61 45 85 62 7/16" - 14 43 32 67 49 95 70 M12 X 1.75 58 42 91 67 125 93 7/16" - 20 49 36 75 55 105 78 M12 X 1.5 60 44 95 70 130 97
1/2" - 13 66 49 105 76 145 105 M12 X 1 90 66 105 77 145 105
1/2" - 20 75 55 115 85 165 120 M14 X 2 92 68 145 105 200 150 9/16" - 12 95 70 150 110 210 155 M14 X 1.5 99 73 155 115 215 160 9/16" - 18 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230
5/8" - 11 130 97 205 150 285 210 M16 X 1.5 155 115 240 180 335 245
5/8" - 18 150 110 230 170 325 240 M18 X 2.5 195 145 310 230 405 300
3/4" - 10 235 170 360 265 510 375 M18 X 1.5 220 165 350 260 485 355
3/4" - 16 260 190 405 295 570 420 M20 X 2.5 280 205 440 325 610 450
7/8" - 9 225 165 585 430 820 605 M20 X 1.5 310 230 650 480 900 665
7/8" - 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780
1" - 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845
1" - 12 370 275 955 705 1350 995 M30 X 3.5 960 705 1510 1120 2100 1550
1-1/8" - 7 480 355 1080 795 1750 1290 M30 X 2 1060 785 1680 1240 2320 1710
1 1/8" - 12 540 395 1210 890 1960 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700
1 1/4" - 7 680 500 1520 1120 2460 1820 M36 X 2 1880 1380 2960 2190 4100 3220
1 1/4" - 12 750 555 1680 1240 2730 2010
1 3/8" - 6 890 655 1990 1470 3230 2380
1 3/8" - 12 1010 745 2270 1670 3680 2710
1 1/2" - 6 1180 870 2640 1950 4290 3160
1 1/2" - 12 1330 980 2970 2190 4820 3560
Grade 2 Grade 5
N · m2ft-lb3N · m ft-lb N · m ft-lb mm x pitch
Grade 8
Bolt Size
(Metric)
4
1
in-tpi = nominal thread dia .in inches-threads per inch
2
N· m = newton-meters
3
ft-lb= foot pounds
4
mm x pitch = nominal thread dia. in millimeters x thread pitch
5.8 8.8 10.9
Class 5.8 Class 8.8 Class 10.9
N · m ft-lb N · m ft-lb N · m ft-lb
Tire Inflation Chart
Tire Size Inflation PSI
7.50 x 20" 4-Ply Drill Rib 28
9.0 x 22.5 10-Ply Highway Service 70 70
9.0 x 24" 8-Ply Rib Implement 40
9.5L x 15" 6-Ply Rib Implement 32
9.5L x 15" 8-Ply Rib Implement 44
9.5L x 15" 12-Ply Rib Implement 60
5.00 x 15" 4-Ply T r action Type Implement 36
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AS15 and AS20 Planting System 148-153M 4/14/05
Tire Size Inflation PSI
11L x 15" 6-Ply Rib Implement 28 11L x 15" 12-Ply Rib Implement 52 11L x 15" 18-Ply Rib Implement 76
12.5L x 15" 8-Ply Rib Implement 36
12.5L x 15" 10-Ply Rib Implement 44
16.5L x 16.1" 10-Ply Rib Implement 36 41 x 15" x 18 - 22-Ply Rib Implement 44
Great Plains Mfg., Inc.
Section 2 Assembly Instructions & Set-Up
NOTE: All tires are warranted by the original manufacturer of the tire. Tire warranty information can be found in the brochures included with your Operator’s and Parts Manuals or online at the manufacturer’s websites. For service as­sistance or information, contact your nearest Authorized Farm Tire Retailer.
Manufacturer Websites
Titan www.titan-intl.com Goodyear www.goodyearag.com Firestone www.firestoneag.com
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Section 2 Assembly Instructions & Set-Up
Read and understand the owner’s manual for your All Seeds Hitch. A basic understanding of how the hitch works will aid in the assembly and setup of your hitch.
The followinginformation is general in nature and was written to aid the operator in preparation of the tractor
Pre-Assembly Checklist
Check Reference
All major components Operator’s
Fasteners that were shipped with the All Seeds Hitch. NOTE: Some of the hardware from the factory has been installed in the location where it will be used.
Have a minimum of 2 people at hand while assembling the All Seeds Hitch.
Manual Section
page 9
Section 2
page 8
Assembling The All Seeds Hitch
For the following assembly instructions refer to Figure 2-2.
1. Remove the transport tire, hub, and spindle assem­blies(#1) whicharebandedto the hitchandslidethe spindlesintothe outer spindle tubes of the transport rockshaft.Secure the spindles in place with the 1/2" x 4 3/4" long bolts (#2) and the 1/2" lock nuts (#14). Cut the bands that hold the tongue and tongue cyl­inder to the hitch and swing it into position and pin the cylinder to the cylinder lug on the hitch. Swing the tongue links into position and bolt them to the ears on the front tongue.
2. Center the coulter tool bar assembly (#3) under the hitch (#4) and fasten to upper coulter tool bar sup­port with the 5/8” x 6” long bolts (#5), 5/8” flat wash­ers (#6), 5/8” lock washers (#7), and 5/8" nuts (#8). It is criticalthat the coulters are centered under the All Seeds Hitch to insure proper tracking with the drill. Use extra care when assembling the coulter tool bar assembly to the hitch. The coulter tool bar assemblies should have a coulter blade gap cen­tered on the center line of the hitch.
and hitch for use, and to provide general operating pro­cedures. The operator’s experience, familiarity with the machine and the following information should combine for efficient hitch operation and good working habits. Having all the parts and equipment readily at hand will speed up your assembly task.
Check Reference
Havea fork lift or loader along with chains and safety stands ready for the assembly task.
If you are unsure where a fastener is used, use the partssection of this manual to identify it. Be sure the part gets used in the correct location.
Section 1
page 3
Parts Manual
263M)forassembly of optional Coulter Depth Control Attachments.
Tractor Drawbar Hookup
For the followingassembly instructions refer to Figure 2-1.
1. Place hitch weldment (#1) over the ball swivel of the front hydraulictongue and hold in place by inserting theinner spacer tubeweldment(#2) through the large hole in the hitch clevis and ball swivel.
2. Back tractor up to the machine and bolt hitch weld­mentassembly (#1)&(#2) to tractordrawbarlargepin holeusingthe1"x10"longbolt(#3),largeflatwasher (#4), 1" lock washer (#5), and 1" nut (#6). Use 3/4" x 9" long bolt (#7) to bolt the hitch weldment through its slotted hole and into thesecondary hole of the tractor drawbar. Install a 3/4" flat washer (#8) nextto the top slotted hole and fasten with a 3/4" lock washer (#9) and 3/4" nut (#10). Tighten both bolts.
NOTE: The center of the coulter blade is approxi­mately 1/4" to the right of the coulter mount casting and coulter spring bar.
3. Assemblethe springhose loop (#9) on the hydraulic tongue(#10)witha 1/2" x 1" long bolt (#11), two 1/2" flat washers (#12), and a 1/2" lock washer (#13). The spring hose loop bolts to a coupler nut welded near the front of the hydraulic tongue.
Drawbar
Assembly Illustration
Figure 2-1
4. Referto Fertilizer Option Manual (GP 148-152M) for assembly of optional Liquid Fertilizer Attachments.
5. Referto Coulter Command Option Manual(GP 148-
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AS15 and AS20 Planting System 148-153M 4/14/05
Great Plains Mfg., Inc.
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Section 2 Assembly Instructions & Set-Up
13620
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S
Y
S
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P
S
D
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S
L
L
A
Dealer Assembly Illustration
Figure 2-2
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