Great Plains AS1600 User Manual

7. Parts & Assembly

Table of contents

General Assembly ................... 44

4.6m Full Assembly .............................. 44

5.5m Full Assembly .............................. 46

6.6m Full Assembly .............................. 48

Drawbar Assembly ............................... 50

Chassis Assembly ................................ 52

Lift Axle Assembly ................................ 54

Axle Assembly ...................................... 56

Roll Carriers ............................. 58

4.6m Roll Carrier Assembly R/H ........... 58

4.6m Roll Carrier Assembly L/H............ 60

5.5m Roll Carrier Assembly R/H ........... 62

5.5m Roll Carrier Assembly L/H............ 64

6.6m Roll Carrier Assembly R/H ........... 66

6.6m Roll Carrier Assembly L/H............ 68

7. Parts & Assembly

Disc Frames ............................. 70

4.6m Disc Frame Assembly R/H .......... 70

4.6m Disc Frame Assembly L/H ........... 72

5.5m Disc Frame Assembly R/H .......... 74

5.5m Disc Frame Assembly L/H ........... 76

6.6m Disc Frame Assembly R/H .......... 78

6.6m Disc Frame Assembly L/H ........... 80

Disc Unit Arm Assembly ....................... 82

Disc Hub Assembly (to serial no. 11345) ....... 84

Disc Hub Assembly (from serial no. 11346) .. 86

Disc Frame Adjuster Manual ................ 88

Disc Frame Adjuster Hydraulic ............. 90

Double Disc Axles .................... 92

Double Disc Axle Assembly 5 rings ........ 92

Double Disc Axle Assembly 6 rings ........ 94

Double Disc Axle Assembly 7 rings ........ 96

Double Disc Pillar Assembly .................. 98

Hydraulics .............................. 100

Hydraulic Components ....................... 100

Lift Circuit........................................... 102

Wing Circuit ....................................... 104

Cushion Circuit .................................. 106

Operating Instructions

43X-Press

7. Parts & Assembly

A

AS1600

11191

ARH

06/04/2004

X-Press

44

Operating Instructions

X-PRESS 4.6m FULL ASSEMBLY

7. Parts & Assembly

AS1600

FU LL ASSE M BLY

X-PRESS 4.6m

ITEM PART NO DESCRIPTION QTY COMMENTS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

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30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

AS1603 DRAWBAR ASSEMBLY - X-PRESS 1
AS1604 CHASSIS ASSEMBLY - X-PRESS 2004 1
AS1605 LIFT AXLE ASSEMBLY - X-PRESS 2004 1
AS1607 ROLL CARRIER ASSEMBLY RH 4.6m 1
AS1608 ROLL CARRIER ASSEMBLY LH 4.6m 1
AS1613 DISC FRAME ASSEMBLY RH 4.6m 1
AS1614 DISC FRAME ASSEMBLY LH 4.6m 1
AS1622 HYDRAULIC COMPONENTS X-PRESS 1
AS1628 DISC FRAME ADJUSTER ASSEMBLY - HYDRAULIC 2
AS1629 DISC FRAME ADJUSTER ASSEMBLY - MANUAL 2

P12720 MANUAL - X-PRESS 1

Operating Instructions

45X-Press

7. Parts & Assembly

ARH

AAS1601

11191

06/04/2004

X-Press

46

Operating Instructions

X-PRESS 5.5m FULL ASSEMBLY

7. Parts & Assembly

AS1601

FU LL ASSE M BLY

X-PRESS 5.5m

ITEM PART NO DESCRIPTION QTY COMMENTS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

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23

24

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30

31

32

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34

35

36

37

38

39

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41

42

43

44

45

46

47

48

49

50

AS1603 DRAWBAR ASSEMBLY - X-PRESS 1
AS1604 CHASSIS ASSEMBLY - X-PRESS 2004 1
AS1605 LIFT AXLE ASSEMBLY - X-PRESS 2004 1
AS1609 ROLL CARRIER ASSEMBLY RH 5.5m 1
AS1610 R OLL CARRIER ASSEMBLY LH 5.5m 1
AS1615 DISC FRAME ASSEMBLY RH 5.5m 1
AS1616 DISC FRAME ASSEMBLY LH 5.5m 1
AS1622 HYDRAULIC COMPONENTS X-PRESS 1
AS1628 DISC FRAME ADJUSTER ASSEMBLY - HYDRAULIC 2
AS1629 DISC FRAME ADJUSTER ASSEMBLY - MANUAL 2

P12720 MANUAL - X-PRESS 1

Operating Instructions

47X-Press

7. Parts & Assembly

A

AS1602

ARH

11191

06/04/2004

X-Press

48

Operating Instructions

X-PRESS 6.6m FULL ASSEMBLY

7. Parts & Assembly

AS1602

FU LL ASSE M BLY

X-PRESS 6.6m

ITEM PART NO DESCRIPTION QTY COMMENTS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

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30

31

32

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34

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36

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38

39

40

41

42

43

44

45

46

47

48

49

50

AS1603 DRAWBAR ASSEMBLY - X-PRESS 1
AS1604 CHASSIS ASSEMBLY - X-PRESS 2004 1
AS1605 LIFT AXLE ASSEMBLY - X-PRESS 2004 1
AS1611 ROLL CARRIER ASSEMBLY RH 6.6m 1
AS1612 ROLL CARRIER ASSEMBLY LH 6.6m 1
AS1617 DISC FRAME ASSEMBLY RH 6.6m 1
AS1618 DISC FRAME ASSEMBLY LH 6.6m 1
AS1622 HYDRAULIC COMPONENTS X-PRESS 1
AS1628 DISC FRAME ADJUST ER ASSEMBLY - HYDRAULIC 4
AS1629 DISC FRAME ADJUST ER ASSEMBLY - MANUAL 4

P12720 MANUAL - X-PRESS 1

Operating Instructions

49X-Press

7. Parts & Assembly

ARH

A

AS1603

11191

11/03/2004

X-Press

50

Operating Instructions

DRAWBAR ASSEMBLY - X-PRESS

7. Parts & Assembly

AS1603 DR AWBAR ASSEMBLY

X-PRESS

ITEM PART NO DESCRIPTION QTY COMMENTS

1 P12284 DRAWBAR - X-PRESS 1
2 J904625110 PIN Ø30x138 1
3 J220111150 HOSE MAST - SOLO 330 1
4 J931027400 CYLINDER Ø120x310 1
5 J932280040 SEAL KIT Ø120 1
6 P12766 BOLT M24x180 GR10.9 2
7 P03089 BOLT M12x65 GR. 8.8 2
8 P12507 BOLT M8x80 GR. 8.8 1

9 P02007 NUT LOCK M12 2
10 P02483 LYN CH PIN CAT 1 1
11 P09092 HOSE STOWAGE PLATE 1
12 P06651 BOLT M10x25 GR. 8.8 2
13 P02600 WASHER FLAT M10 2
14 P05534 NUT LOCK M10 2
15 P09112 CLAMP ½" BSP 6
16 P09113 CLAMP - TOP PLATE 2
17 P10278 BOLT M8x45 GR. 8.8 1
18 P02604 WASHER FLAT M24 Ø50 4
19 P02010 NUT LOCK M24 2
20 P08802 SHIM KIT 7 PIECE 1
21 P00071 NIPPLE - GREASE 4
22 P01593 BOLT M36x200 GRS GR. 8.8 2
23 P02541 WASHER FLAT M36 2
24 P02012 NUT LOCK M36 2
25 P08999 CAT 4 PERFECT HITCH ASSEMBLY 1
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

Operating Instructions

51X-Press

7. Parts & Assembly

ARH

A

AS1604

11191

11/03/2004

X-Press

52

Operating Instructions

CHASSIS ASSEMBLY - X-PRESS 2004

7. Parts & Assembly

AS1604

ITEM PART NO DESCRIPTION QTY COMMENTS

1 J220210011 CHASSIS - X-PRESS 1

2 J220211260 PARKING STAND 2

3 J913182512 PIN Ø25x118 2

4 J904625170 PIN Ø30x159 2

5 J912234037 BUSH Ø45xØ36.5x40 4

6 J912232430 BUSH Ø31.5xØ25x30 4

7 P01597 BOLT M36x240 GRS GR. 8.8 4

8 P02541 WASHER FLAT M36 4

9 P02012 NUT LOCK M36 4
10 P06155 RATCHET STRAP MOUNT PLATE 2
11 P11689 BOLT M8x110 GR. 8.8 2
12 J939020033 ACCUMULAT OR - 0.7L BLADDER 3
13 J939020032 ACCUMULAT OR - 1.8L BLADDER 1
14 J990150008 DECAL - WARNING 1
15 J990150010 DECAL - T RAN SPORT 1
16 P00071 NIPPLE - GREASE 4
17 P02483 LYN CH PIN CAT 1 4
18 P04753 BOLT M8x60 GR. 8.8 4
19 P09112 CLAMP ½" BSP 10
20 P09113 CLAMP - TOP PLATE 5
21 P10278 BOLT M8x45 GR. 8.8 5
22 J931030600 CYLINDER Ø95x400 4 2 qty on 4.6m

- J932280140 SEAL KIT 90G 1
23 P02604 WASHER FLAT M24 Ø50 29
24 P02010 NUT LOCK M24 8
25 P08817 WASHER SPRING M8 6
26 P12610 BOLT M24x120 GR 10.9 ST R 8
27 P05361 RAT CHET ST RAP 1
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

CHASSIS ASSEMBLY

X-PRESS 2004

Operating Instructions

53X-Press

7. Parts & Assembly

A

AS1605

ARH

11191

11/03/2004

X-Press

54

Operating Instructions

LIFT AXLE ASSEMBLY - X-PRESS 2004

7. Parts & Assembly

AS1605

LIFT AXLE ASS E MBLY

X-PRESS 2004

ITEM PART NO DESCRIPTION QTY COMMENTS

J220211081 LIFT AXLE - X-PRESS 1

1

J220211561 LIGHT MOUNT 2

2

J220211601 REAR H ITCH 1

3

J913183205 PIN Ø32x138 1

4

J971910101 BOT T OM AXLE - X-PRESS 1

5

J931026600 CYLINDER Ø120 1

6

J932280040 SEAL KIT Ø120 1

7

J904625140 PIN Ø30x129 1

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

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41

42

43

44

45

46

47

48

49

50

P05820 JUN CT ION BOX 1

P05797 LIGHT UNIT 2
J220211870 SPRING LEAF 1
J913301020 RIVET Ø5x25 13
J226720230 BACK PLAT E 3

P05796 REFLECTOR - RED 2
J913300516 RIVET Ø5x16 4
J930001101 NIPPLE GREASE M10x1 2

P06337 BULB INDICATOR LLB 335 2

P06338 BULB ST OP/T AIL LIGHT LLB 380 2
J971151535 WHEEL 500/50-17 2

P12656 RIM 6 ST UD - OFFSET KNAVE

P12655 T YRE 500/50 14PLY -

P02483 LYN CH PIN CAT 1 2

P03087 BOLT M12x50 GR. 8.8 2

P03624 BOLT M36x280/125 GRS GR. 8.8 2

P02012 NUT LOCK M36 2

P00056 BOLT M30x240 GR. 8.8 1

P00006 BOLT M12x80 GR. 8.8 1

P01901 BOLT M16x80 GR. 8.8 14

P02601 WASHER FLAT M12 3

P02007 NUT LOCK M12 3

P00071 NIPPLE - GREASE 2

P02608 WASHER FLAT M30 2

P02011 NUT LOCK M30 1

P02038 WASHER SPRING M16 14

P01358 NUT PLAIN M16 14

Operating Instructions

55X-Press

7. Parts & Assembly

A

AS1606

ARH

11191

11/03/2004

X-Press

56

Operating Instructions

2185

1330

BOTTOM AXLE ASSEMBLY

7. Parts & Assembly

AS1606

AXLE ASSEMBLY

70mm SQ.

ITEM PART NO DESCRIPTION QTY COMMENTS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

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18

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45

46

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48

49

50

AXLE AXLE SQ 70x70 1
J950010509 SEAL 2
J951332210 BEARING - INN ER 2
J224510061 BOT T OM AXLE - X-PRESS 2
J951332207 BEARING - OUT ER 2
J911134303 NUT CAST LE M30 2
J310130500 HUB CAP 2
J225570280 WHEEL STUD M18 12
J901301810 WHEEL NUT M18 12
J971918210 SPRING PIN 2
J930001101 NIPPLE GREASE M10x1 2
J971910081 AXLE COMPLET E - SOLO 330 1 1330mm
J971910101 AXLE COMPLET E - X-PRESS 1 2185mm

Operating Instructions

57X-Press

7. Parts & Assembly

A

AS1607

ARH

11191

11/03/2004

X-Press

58

Operating Instructions

ROLL CARRIER ASSEMBLY RH 4.6m

7. Parts & Assembly

AS1607

ROLL CARRIER ASSEMBLY RH

X-PRESS 4.6m

ITEM PART NO DESCRIPTION QTY COMMENTS

J220210401 WING FRAME RH - 4.6m 1

1

J220211550 PITCH ADJU STER 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

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23

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31

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33

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36

37

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39

40

41

42

43

44

45

46

47

48

49

50

AS0775 AXLE ASSEMBLY - DD700 5 RINGS 2

P10029 SCRAPER 1 1/2 4

J912232430 BUSH Ø31.5xØ25x30 1

P02541 WASHER FLAT M36 2
J912082071 BELLEVILLE WASHER Ø70x2.5 2
J911117361 NUT M36 2
J912232425 BUSH Ø31.5xØ25x25 1

P02601 WASHER FLAT M12 16

P02037 WASHER SPRING M12 16

P10870 BOLT M12x30 GR. 8.8 16

P06802 BOLT U M16 GR8.8 190x117 4

P02008 NUT LOCK M16 8

P02602 WASHER FLAT M16 8

P09559 SCRAPER STEM RH 2

P09558 SCRAPER PLATE 4

P09560 SCRAPER STEM LH 2

Operating Instructions

59X-Press

7. Parts & Assembly

A

AS1608

ARH

11191

11/03/2004

X-Press

60

Operating Instructions

ROLL CARRIER ASSEMBLY LH 4.6m

7. Parts & Assembly

AS1608

ROLL CARRIER ASSEMBLY LH

X-PRESS 4.6m

ITEM PART NO DESCRIPTION QTY COMMENTS

J220210611 WING FRAME LH - 4.6m 1

1

J220211550 PITCH ADJU STER 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

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23

24

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31

32

33

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36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

AS0775 AXLE ASSEMBLY - DD700 5 RINGS 2

P10029 SCRAPER 1 1/2 4
J912232430 BUSH Ø31.5xØ25x30 1

P02541 WASHER FLAT M36 2
J912082071 BELLEVILLE WASHER Ø70x2.5 2
J911117361 NUT M36 2
J912232425 BUSH Ø31.5xØ25x25 1

P02601 WASHER FLAT M12 16

P02037 WASHER SPRING M12 16

P10870 BOLT M12x30 GR. 8.8 16

P06802 BOLT U M16 GR8.8 190x117 4

P02008 NUT LOCK M16 8

P02602 WASHER FLAT M16 8

P09558 SCRAPER PLATE 4

P09559 SCRAPER STEM RH 2

P09560 SCRAPER STEM LH 2

Operating Instructions

61X-Press

7. Parts & Assembly

A

AS1609

ARH

11191

11/03/2004

X-Press

62

Operating Instructions

ROLL CARRIER ASSEMBLY RH 5.5m

7. Parts & Assembly

AS1609

ROLL CARRIER ASSEMBLY RH

X-PRESS 5.5

ITEM PART NO DESCRIPTION QTY COMMENTS

J220220011 WING FRAME RH 5.5m 1

1

J220211550 PITCH ADJU STER 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

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31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

AS0776 AXLE ASSEMBLY - DD700 6 RINGS 2

P10029 SCRAPER 1 1/2 4
J912232430 BUSH Ø31.5xØ25x30 2

P02541 WASHER FLAT M36 2
J912082071 BELLEVILLE WASHER Ø70x2.5 2
J911117361 NUT M36 2
J912232425 BUSH Ø31.5xØ25x25 1

P09558 SCRAPER PLATE 6

P09559 SCRAPER STEM RH 2

P06802 BOLT U M16 GR8.8 190x117 6

P09560 SCRAPER STEM LH 4

P02601 WASHER FLAT M12 20

P02037 WASHER SPRING M12 20

P10870 BOLT M12x30 GR. 8.8 20

P02602 WASHER FLAT M16 12

P02008 NUT LOCK M16 12

Operating Instructions

63X-Press

7. Parts & Assembly

AAS1610

11191

ARH

11/03/2004

X-Press

64

Operating Instructions

ROLL CARRIER ASSEMBLY LH 5.5m

7. Parts & Assembly

AS1610

ROLL CARRIER ASSEMBLY LH

X-PRESS 5.5m

ITEM PART NO DESCRIPTION QTY COMMENTS

J220220041 WING FRAME LH 5.5m 1

1

J220211550 PITCH ADJU STER 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

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36

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39

40

41

42

43

44

45

46

47

48

49

50

AS0776 AXLE ASSEMBLY - DD700 6 RINGS 2

P10029 SCRAPER 1 1/2 4
J912232430 BUSH Ø31.5xØ25x30 2

P02541 WASHER FLAT M36 2
J912082071 BELLEVILLE WASHER Ø70x2.5 2
J911117361 NUT M36 2
J912232425 BUSH Ø31.5xØ25x25 1

P02037 WASHER SPRING M12 19

P02601 WASHER FLAT M12 20

P10870 BOLT M12x30 GR. 8.8 20

P09558 SCRAPER PLATE 6

P09560 SCRAPER STEM LH 2

P02602 WASHER FLAT M16 12

P02008 NUT LOCK M16 12

P06802 BOLT U M16 GR8.8 190x117 6

P09559 SCRAPER STEM RH 4

Operating Instructions

65X-Press

7. Parts & Assembly

A

AS1611

ARH

11191

11/03/2004

X-Press

66

Operating Instructions

ROLL CARRIER ASSEMBLY RH 6.6m

7. Parts & Assembly

AS1611

ROLL CARRIER ASSEMBLY RH

X-PRESS 6.6m

ITEM PART NO DESCRIPTION QTY COMMENTS

J220240011 WING FRAME RH - 6.6m 1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

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29

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31

32

33

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36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

AS0643 AXLE ASSEMBLY - DD700 7 RINGS 2

P10029 SCRAPER 1 1/2 4
J220211550 PITCH ADJU STER 2
J912232430 BUSH Ø31.5xØ25x30 2

P09558 SCRAPER PLATE 8

P09559 SCRAPER STEM RH 4

P06802 BOLT U M16 GR8.8 190x117 8

P09560 SCRAPER STEM LH 4

P02601 WASHER FLAT M12 24

P02037 WASHER SPRING M12 24

P10870 BOLT M12x30 GR. 8.8 24

P02602 WASHER FLAT M16 16

P02008 NUT LOCK M16 16

P02541 WASHER FLAT M36 4
J911117361 NUT M36 4
J912082071 BELLEVILLE WASHER Ø70x2.5 4
J912232425 BUSH Ø31.5xØ25x25 2

Operating Instructions

67X-Press

7. Parts & Assembly

ARH

A

AS1612

11191

11/03/2004

X-Press

68

Operating Instructions

ROLL CARRIER ASSEMBLY LH 6.6m

7. Parts & Assembly

AS1612

ROLL CARRIER ASSEMBLY LH

X-PRESS 6.6m

ITEM PART NO DESCRIPTION QTY COMMENTS

J220240041 WING FRAME LH - 6.6m 1

1

J220211550 PITCH ADJU STER 2

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

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23

24

25

26

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28

29

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31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

P10029 SCRAPER 1 1/2 4

AS0643 AXLE ASSEMBLY - DD700 7 RINGS 2
J912232430 BUSH Ø31.5xØ25x30 2
J911117361 NUT M36 4

P02541 WASHER FLAT M36 4
J912082071 BELLEVILLE WASHER Ø70x2.5 4
J912232425 BUSH Ø31.5xØ25x25 2

P02601 WASHER FLAT M12 24

P02037 WASHER SPRING M12 24

P10870 BOLT M12x30 GR. 8.8 24

P09558 SCRAPER PLATE 8

P09560 SCRAPER STEM LH 4

P02602 WASHER FLAT M16 16

P02008 NUT LOCK M16 16

P06802 BOLT U M16 GR8.8 190x117 8

P09559 SCRAPER STEM RH 4

Operating Instructions

69X-Press

7. Parts & Assembly

ARH

AAS1613

11191

11/03/2004

X-Press

70

Operating Instructions

DISC FRAME ASSEMBLY RH 4.6m

7. Parts & Assembly

AS1613

DISC FRAME ASSEMBLY RH

X-PRESS 4.6m

ITEM PART NO DESCRIPTION QTY COMMENTS

J220210621 DISC FRAME RH - 4.6m 1

1

J220211290 TRACKROD FRONT RH 4.6m 1

2

J220211300 TRACKROD REAR RH 4.6m 1

3

J220211750 JACK ADJUST ER 1

4

J220211760 JACK ADJUST ER 1

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

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31

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33

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35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

AS1619 DISC UNIT ARM ASSEMBLY RH 18

J912232430 BUSH Ø31.5xØ25x30 1

P00036 BOLT M30x180 GR. 8.8 2

P02603 WASHER FLAT M20 4

P02608 WASHER FLAT M30 8

P02011 NUT LOCK M30 2

P02654 BOLT M20x60 GR. 8.8 4

P02009 NUT LOCK M20 4
J912290201 BUSH Ø65xØ55x25 36
J930001101 NIPPLE GREASE M10x1 18

P12032 STICKER "0 - 4" 116x20 2

Operating Instructions

71X-Press

7. Parts & Assembly

ARH

AAS1614

11191

11/03/2004

X-Press

72

Operating Instructions

DISC FRAME ASSEMBLY LH 4.6m

7. Parts & Assembly

AS1614

DISC FRAME ASSEMBLY LH

X-PRESS 4.6m

ITEM PART NO DESCRIPTION QTY COMMENTS

J220210761 DISC FRAME LH - 4.6m 1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

AS1620 DISC UNIT ARM ASSEMBLY LH 18
J220211310 TRACKROD FRONT LH 4.6m 1
J220211320 TRACKROD REAR LH 4.6m 1
J220211750 JACK ADJUST ER 1
J220211760 JACK ADJUST ER 1
J220211711 TIE ROD 1
J912232430 BUSH Ø31.5xØ25x30 1

P00036 BOLT M30x180 GR. 8.8 2
P02603 WASHER FLAT M20 5
P02608 WASHER FLAT M30 8
P02011 NUT LOCK M30 2
P02654 BOLT M20x60 GR. 8.8 5

P02009 NUT LOCK M20 5
J912290201 BUSH Ø65xØ55x25 36
J930001101 NIPPLE GREASE M10x1 18

P12032 STICKER "0 - 4" 116x20 2

Operating Instructions

73X-Press

7. Parts & Assembly

ARH

AAS1615

11191

11/03/2004

X-Press

74

Operating Instructions

DISC FRAME ASSEMBLY RH 5.5m

7. Parts & Assembly

AS1615

DISC FRAME ASSEMBLY RH

X-PRESS 5.5

ITEM PART NO DESCRIPTION QTY COMMENTS

J220220051 DISC FRAME RH - 5.5m 1

1

J220220110 TRACKROD FRONT RH 5.5m 1

2

J220220120 TRACKROD REAR RH 5.5m 1

3

J220211750 JACK ADJUST ER 1

4

J220211760 JACK ADJUST ER 1

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

AS1619 DISC UNIT ARM ASSEMBLY RH 22

J912232430 BUSH Ø31.5xØ25x30 1

P00036 BOLT M30x180 GR. 8.8 2

P02603 WASHER FLAT M20 4

P02608 WASHER FLAT M30 8

P02011 NUT LOCK M30 2

P02654 BOLT M20x60 GR. 8.8 4

P02009 NUT LOCK M20 4
J912290201 BUSH Ø65xØ55x25 44
J930001101 NIPPLE GREASE M10x1 22

P12032 STICKER "0 - 4" 116x20 2

Operating Instructions

75X-Press

7. Parts & Assembly

ARH

AAS1616

11191

11/03/2004

X-Press

76

Operating Instructions

DISC FRAME ASSEMBLY LH 5.5m

7. Parts & Assembly

AS1616

DISC FRAME ASSEMBLY LH

X-PRESS 5.5m

ITEM PART NO DESCRIPTION QTY COMMENTS

J220220071 DISC FRAME LH - 5.5m 1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

AS1620 DISC UNIT ARM ASSEMBLY LH 22
J220220090 TRACKROD FRONT LH 5.5m 1
J220220100 TRACKROD REAR LH 5.5m 1
J220211750 JACK ADJUST ER 1
J220211760 JACK ADJUST ER 1
J220211711 TIE ROD 1

P00036 BOLT M30x180 GR. 8.8 2
P02603 WASHER FLAT M20 5
P02608 WASHER FLAT M30 8
P02011 NUT LOCK M30 2
P02654 BOLT M20x60 GR. 8.8 5

P02009 NUT LOCK M20 5
J912290201 BUSH Ø65xØ55x25 44
J930001101 NIPPLE GREASE M10x1 22

P12032 STICKER "0 - 4" 116x20 2
J912232430 BUSH Ø31.5xØ25x30 1

Operating Instructions

77X-Press

7. Parts & Assembly

ARH

AAS1617

11191

11/03/2004

X-Press

78

Operating Instructions

DISC FRAME ASSEMBLY RH 6.6m

7. Parts & Assembly

AS1617

DISC FRAME ASSEMBLY RH

X-PRESS 6.6m

ITEM PART NO DESCRIPTION QTY COMMENTS

J220240051 DISC FRAME RH - 6.6m 1

1

J220240160 TRACKROD FRONT RH - 6.6m 1

2

J220240170 TRACKROD REAR RH - 6.6m 1

3

J220211750 JACK ADJUST ER 1

4

J220211760 JACK ADJUST ER 1

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

AS1619 DISC UNIT ARM ASSEMBLY RH 26

J912232430 BUSH Ø31.5xØ25x30 2

P00036 BOLT M30x180 GR. 8.8 2

P02603 WASHER FLAT M20 4

P02608 WASHER FLAT M30 8

P02011 NUT LOCK M30 2

P02654 BOLT M20x60 GR. 8.8 4

P02009 NUT LOCK M20 4
J912290201 BUSH Ø65xØ55x25 52
J930001101 NIPPLE GREASE M10x1 26

P12032 STICKER "0 - 4" 116x20 2

Operating Instructions

79X-Press

7. Parts & Assembly

ARH

AAS1618

11191

11/03/2004

X-Press

80

Operating Instructions

DISC FRAME ASSEMBLY LH 6.6m

7. Parts & Assembly

AS1618

DISC FRAME ASSEMBLY LH

X-PRESS 6.6m

ITEM PART NO DESCRIPTION QTY COMMENTS

J220240071 DISC FRAME LH - 6.6m 1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

AS1620 DISC UNIT ARM ASSEMBLY LH 26
J220240140 TRACKROD FRONT LH - 6.6m 1
J220240150 TRACKROD REAR LH - 6.6m 1
J220211750 JACK ADJUST ER 1
J220211760 JACK ADJUST ER 1
J220211711 TIE ROD 1

P00036 BOLT M30x180 GR. 8.8 2
P02603 WASHER FLAT M20 5
P02608 WASHER FLAT M30 8
P02011 NUT LOCK M30 2
P02654 BOLT M20x60 GR. 8.8 5

P02009 NUT LOCK M20 5
J912290201 BUSH Ø65xØ55x25 52
J930001101 NIPPLE GREASE M10x1 26

P12032 STICKER "0 - 4" 116x20 2
J912232430 BUSH Ø31.5xØ25x30 2

Operating Instructions

81X-Press

7. Parts & Assembly

ARH

AAS1619

11191

29/03/2004

X-Press

82

Operating Instructions

DISC UNIT ARM ASSEMBLY RH

7. Parts & Assembly

AS1619

DISC UNIT ASSEMBLY

X-PRESS

ITEM PART NO DESCRIPTION QTY COMMENTS

J220211970 DISC ARM RH 1

1

J220212000 DISC ARM LH 1

2

3

-

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

P12904 DISC HU B COMPLETE 2004 1

J220211370 DISC HUB COMPLET E 2003 1

P01281 BOLT M12x100 GR. 8.8 1
P00010 BOLT M16x100 GR. 8.8 1
P02007 NUT LOCK M12 2
P02008 NUT LOCK M16 1
P02012 NUT LOCK M36 1
P02037 WASHER SPRING M12 5
P11032 BOLT M12x25 GR. 8.8 5
P11033 BOLT M12x50 SHOULDERED 1

J912105725 COLLAR Ø76xØ57x25 1

P02541 WASHER FLAT M36 1

P11168 NUT CAP Ø61x60 1
J811015050 DISC BLADE Ø24" CUT 1
J811015060 DISC BLADE Ø18" 1

ILLUSTRATED

FROM S/ NO. 11346

TO S/ NO. 11345

LEADING BLADE

Operating Instructions

83X-Press

7. Parts & Assembly

ARH

AAS1621

11345

J220211370

11/03/2004

X-Press

84

Operating Instructions

DISC HUB COMPLETE

7. Parts & Assembly

AS1621

DISC HUB ASSEMBLY

X-PRESS

ITEM PART NO DESCRIPTION QTY COMMENTS

J220211451 DISC HUB 1

1

J232140171 HUB CAP 1

2

J932190020 SEAL 1

3

J220211381 SPINDLE 1

4

J951332008 BEARING 32008X 1

5

J951332206 BEARING 32206 1

6

J911131272 NUT CAST LE M27x2 1

7

J913010636 ROLL PIN Ø5x36 1

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

P00071 NIPPLE - GREASE 1

J910900608 GRUB SCREW M6x8 1

P12415 BEARING + SEAL KIT COMPLETE 1

J220211370 HUB ASSEMBLY COMPLET E

ITEMS 3, 5 +6

ITEMS 1 to 11

Operating Instructions

85X-Press

7. Parts & Assembly

P12904

ARH

A

AS1627

11346

14/07/2004

X-Press

86

Operating Instructions

DISC HUB COMPLETE 2004

7. Parts & Assembly

AS1627

DISC HUB COMPLETE

X-PRESS 2004

ITEM PART NO DESCRIPTION QTY COMMENTS

1

2

3

4

5

6

7

8

9

10

11
12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

P12905 HOUSING 1
P12909 HUB CAP 1
P12415 BEARING + SEAL KIT COMPLETE 1
P12906 SPINDLE M27x1.5 1

P12907 NUT CAST LE M27x1.5 1
P12908 SPRING PIN 1
P00071 NIPPLE - GREASE 1
P12910 GRUB SCREW M6x8 1

P12904 HUB ASSEMBLY COMPLETE 1

NOT AVA ILAB LE INDIVIDUALLY

ITEMS 1 TO 10

Operating Instructions

87X-Press

7. Parts & Assembly

ARH

AAS1629

11191

08/04/2004

X-Press

88

Operating Instructions

DISC FRAME ADJUSTER ASSEMBLY - MANUAL

7. Parts & Assembly

AS1629

DISC FRAME ADJUSTER

MANUAL

ITEM PART NO DESCRIPTION QTY COMMENTS

J220212270 TOPLINK ADJUST ER 1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

P08802 SHIM KIT 7 PIECE 1
P02604 WASHER FLAT M24 Ø50 4
P02010 NUT LOCK M24 2
P00017 BOLT M24x100 GR. 8.8 2

Operating Instructions

89X-Press

7. Parts & Assembly

ARH

AAS1628

11191

08/04/2004

X-Press

90

Operating Instructions

DISC FRAME ADJUSTER ASSEMBLY - HYDRAULIC

7. Parts & Assembly

AS1628

DISC FRAME ADJUSTER

HYDRAULIC

ITEM PART NO DESCRIPTION QTY COMMENTS

J930700100 CUSHION CYLINDER 1

1

J932280140 SEAL KIT 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

P08802 SHIM KIT 7 PIECE 1
P08833 SHIM COLLAR Ø45 1
P02604 WASHER FLAT M24 Ø50 8
P02010 NUT LOCK M24 2
P00019 BOLT M24x120 GR. 8.8 2

Operating Instructions

91X-Press

7. Parts & Assembly

ARH

BAS0775

27/04/2004

X-Press

92

Operating Instructions

AXLE ASSEMBLY - DD700 5 RINGS

7. Parts & Assembly

AS0775

AXLE ASSEMBLY DD700

5 RINGS

ITEM PART NO DESCRIPTION QTY COMMENTS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

AS0658 PILLAR ASSEMBLY DD600 2

P07727 AXLE Ø60x1135 1
P08190 DD 600 - NUT SPOOL 2
P08994 DD RING Ø700 10
P08191 DD 600 - INT ERN AL SPACER 5
P08189 DD 600 - BEARING SPOOL 4
P08188 DD 600 - SPOOL 2
P02489 PIN SPLIT Ø10x100 1
P01698 NUT CASTLE M60 1

Operating Instructions

93X-Press

7. Parts & Assembly

ARH

B

AS0776

27/04/2004

X-Press

94

Operating Instructions

AXLE ASSEMBLY - DD700 6 RINGS

7. Parts & Assembly

AS0776

AXLE ASSEMBLY DD700

6 RINGS

ITEM PART NO DESCRIPTION QTY COMMENTS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

AS0658 PILLAR ASSEMBLY DD600 2

P07728 AXLE Ø60x1369 1
P08190 DD 600 - NUT SPOOL 2
P08994 DD RING Ø700 12
P08191 DD 600 - INT ERN AL SPACER 6
P08189 DD 600 - BEARING SPOOL 4
P08188 DD 600 - SPOOL 3
P02489 PIN SPLIT Ø10x100 1
P01698 NUT CASTLE M60 1

Operating Instructions

95X-Press

7. Parts & Assembly

ARH

AAS0643

26/04/2004

X-Press

96

Operating Instructions

AXLE ASSEMBLY - DD700 7 RINGS

7. Parts & Assembly

AS0643

AXLE ASSEMBLY DD700

7 RINGS

ITEM PART NO DESCRIPTION QTY COMMENTS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

AS0658 PILLAR ASSEMBLY DD600 2

P07729 AXLE Ø60x1623 1
P08190 DD 600 - NUT SPOOL 2
P08994 DD RING Ø700 14
P08191 DD 600 - INT ERN AL SPACER 7
P08189 DD 600 - BEARING SPOOL 4
P08188 DD 600 - SPOOL 4
P02489 PIN SPLIT Ø10x100 1
P01698 NUT CASTLE M60 1

Operating Instructions

97X-Press

7. Parts & Assembly

ARH

C

AS0658

23/04/2004

X-Press

98

Operating Instructions

PILLAR ASSEMBLY DD600

7. Parts & Assembly

AS0658

PILLAR ASS E M BLY

DD600 + 700

ITEM PART NO DESCRIPTION QTY COMMENTS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

P07696 PRESS ROLL PILLAR 1
P05431 BEARING - PRESSED STEEL 1
P08276 GREASE PIPE 1
P08450 BEARING GUARD 1
P08298 SPACER 10mm 2
P00057 BOLT M16x60 GR. 8.8 2
P02602 WASHER FLAT M16 4
P02008 NUT LOCK M16 4
P01704 BOLT M16x50 GR. 8.8 2
P02603 WASHER FLAT M20 4
P02009 NUT LOCK M20 4
P01619 BOLT U M20 GR8.8 145x172 2

Operating Instructions

99X-Press

7. Parts & Assembly

AAS1622

11191

ARH

11/03/2004

X-Press

100

Operating Instructions

HYDRAULIC COMPONENTS X-PRESS

7. Parts & Assembly

AS1622

HYDRAULIC COMPONEN T S

X-PRESS 2004

ITEM PART NO DESCRIPTION QTY COMMENTS

J931026600 CYLINDER Ø120 1

1

J931027400 CYLINDER Ø120x310 1

2

J932280040 SEAL KIT Ø120 2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

P12056 DOC + PR R ED. MANIFOLD 1
J930700100 CUSHION CYLINDER 2 2 SEAL KITS REQD
J932280140 SEAL KIT 90G 2 2 REQD FOR J930700100
J931030600 CYLINDER Ø95x400 4
J932280140 SEAL KIT 90G 1
J225601210 CONN ECTOR BLOCK 1
J296110190 CONN ECTOR BLOCK 1

P06268 BLANKING PLUG - 1/4" BSP 1
J930570129 T 3/8" BSP SFOL 7
J912061803 WASHER COPPER 18mm 4

P00202 F-F 1/2" BSP 2

P00209 CROSS 1/2" BSP 1
J939020033 ACCUMULAT OR - 0.7L BLADDER 3
J939020032 ACCUMULAT OR - 1.8L BLADDER 1

P02734 ELBOW 1/2" BSP M-F 1

P08255 M 1/2" - F 1/4" 2

P02733 ELBOW 1/2" BSP F-F 1
J939020310 PRESSURE GAUGE 1
J930621217 M-M 1/2" BSP - M18 4

P02735 BU LKHEAD 1/2" BSP 4

P06219 BLANKING PLUG - 1/2" BSP 1

P07977 BLANKING PLUG - 3/8" BSP 4

P03687 DOWTY SEAL 3/8" 21

P03686 M-M 1/2" - 3/8" BSP 21

P00206 M-F 1/2" BSP 4

P00774 SHUT OFF VALVE 1/2" BSP 8

P03236 M-M 1/2" BSP REST RICTED 1

P06216 T 1/2" BSP SFOR 3

P02730 QRC 1/2" BSP FEMALE 4
J939020300 PRESSURE GAUGE 250bar 1

P02263 DOWTY SEAL 1/2" 39

P00203 M-M 1/2" BSP 26

Operating Instructions

101X-Press

7. Parts & Assembly

ISSUETO SERIAL NO.FROM SERIAL NO.

DRAWING NO.

AS1623 A

PART NO.DESCRIPTION

4

5

24/04/04

DRAWN:-

UPDATED:-

© 2004

SIMBA

3

2

X-Press

102

Operating Instructions

1

1

LIFT CIRCUIT 2004 X-PRESS

7. Parts & Assembly

AS1623

LIFT CIRCUIT 2004

X-PRESS

ITEM PART NO DESCRIPTION QTY COMMENTS

J930 30 90 36 HA 1/2x4850 90° 1

1

J930 30 04 17 HA 1/2x3250 1

2

J930 30 04 16 HA 1/2x2950 1

3

J930 30 04 15 HA 1/2x1250 90°/90° 1

4

J930 30 04 18 HA 1/2x850 90°/90° 1

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

Operating Instructions

103X-Press

7. Parts & Assembly

ISSUET O SERIAL NO.FROM SERIAL NO.

DRAWING NO.

AS1624 A

67

PART NO.DESCRIPTION

4

4

22/04/04DRAWN:-

UPDATED:-

5

5

© 2004

SIMBA

5

5

4

4

2

3

X-Press

104

Operating Instructions

1

1

WING CIRCUIT 2004 X-PRESS

7. Parts & Assembly

AS1624

WING CIRCUIT 2004

X-PRESS

ITEM PART NO DESCRIPTION QTY COMMENTS

J930 30 90 36 HA 1/2x4850 90° 1

1

J930 30 04 19 HA 1/2x2050 90° 1

2

J930 30 04 21 HA 1/2x1950 90° 1

3

J930 30 04 22 HA 1/2x650 90°/90° 1

4

J930 30 04 23 HA 1/2x1050 90°/90° 1

5

J930 30 04 24 HA 1/2x650 1

6

J930 30 04 25 HA 1/2x300 1

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

Operating Instructions

105X-Press

7. Parts & Assembly

ISSUETO SERIAL NO.FROM SERIAL NO.

DRAWING NO.

AS1625 A

PART NO.DESCRIPTION

28/04/04

12/03/03DRAWN:-

UPDATED:-

© 2004

SIMBA

X-Press

106

Operating Instructions

X-PRESS CUSHION CIRCUIT

7. Parts & Assembly

AS1625

X-PRESS 2004

CUSHION CIRCUIT

ITEM PART NO DESCRIPTION QTY COMMENTS

J930 30 90 37 HA 1/2x5550 2

1

J930 30 04 32 HA 1/2x1300 90°/90° 2

2

J930 30 04 29 HA 1/2x1250 90° 3

3

J930 30 04 31 HA 1/2x1200 90° 1

4

J930 30 03 68 HA 1/2x450 90° 2

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

Operating Instructions

107X-Press

7. Parts & Assembly

X-Press

108

Operating Instructions