Great Plains AS1600 User Manual

Page 1
7. Parts & Assembly
Table of contents
General Assembly ................... 44
4.6m Full Assembly .............................. 44
5.5m Full Assembly .............................. 46
6.6m Full Assembly .............................. 48
Drawbar Assembly ............................... 50
Axle Assembly ...................................... 56
Roll Carriers ............................. 58
4.6m Roll Carrier Assembly R/H ........... 58
4.6m Roll Carrier Assembly L/H............ 60
5.5m Roll Carrier Assembly R/H ........... 62
5.5m Roll Carrier Assembly L/H............ 64
6.6m Roll Carrier Assembly R/H ........... 66
6.6m Roll Carrier Assembly L/H............ 68
7. Parts & Assembly
Disc Frames ............................. 70
4.6m Disc Frame Assembly R/H .......... 70
4.6m Disc Frame Assembly L/H ........... 72
5.5m Disc Frame Assembly R/H .......... 74
5.5m Disc Frame Assembly L/H ........... 76
6.6m Disc Frame Assembly R/H .......... 78
6.6m Disc Frame Assembly L/H ........... 80
Disc Unit Arm Assembly ....................... 82
Disc Hub Assembly (to serial no. 11345) ....... 84
Disc Hub Assembly (from serial no. 11346) .. 86
Disc Frame Adjuster Manual ................ 88
Disc Frame Adjuster Hydraulic ............. 90
Double Disc Axles .................... 92
Double Disc Axle Assembly 5 rings ........ 92
Double Disc Axle Assembly 6 rings ........ 94
Double Disc Axle Assembly 7 rings ........ 96
Double Disc Pillar Assembly .................. 98
Hydraulics .............................. 100
Hydraulic Components ....................... 100
Lift Circuit........................................... 102
Wing Circuit ....................................... 104
Cushion Circuit .................................. 106
Operating Instructions
43X-Press
Page 2
7. Parts & Assembly
A
AS1600
11191
ARH
06/04/2004
X-Press
44
Operating Instructions
X-PRESS 4.6m FULL ASSEMBLY
Page 3
7. Parts & Assembly
AS1600
FU LL ASSE M BLY
X-PRESS 4.6m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1603 DRAWBAR ASSEMBLY - X-PRESS 1 AS1604 CHASSIS ASSEMBLY - X-PRESS 2004 1 AS1605 LIFT AXLE ASSEMBLY - X-PRESS 2004 1 AS1607 ROLL CARRIER ASSEMBLY RH 4.6m 1 AS1608 ROLL CARRIER ASSEMBLY LH 4.6m 1 AS1613 DISC FRAME ASSEMBLY RH 4.6m 1 AS1614 DISC FRAME ASSEMBLY LH 4.6m 1 AS1622 HYDRAULIC COMPONENTS X-PRESS 1 AS1628 DISC FRAME ADJUSTER ASSEMBLY - HYDRAULIC 2 AS1629 DISC FRAME ADJUSTER ASSEMBLY - MANUAL 2
P12720 MANUAL - X-PRESS 1
Operating Instructions
45X-Press
Page 4
7. Parts & Assembly
ARH
AAS1601
11191
06/04/2004
X-Press
46
Operating Instructions
X-PRESS 5.5m FULL ASSEMBLY
Page 5
7. Parts & Assembly
AS1601
FU LL ASSE M BLY
X-PRESS 5.5m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1603 DRAWBAR ASSEMBLY - X-PRESS 1 AS1604 CHASSIS ASSEMBLY - X-PRESS 2004 1 AS1605 LIFT AXLE ASSEMBLY - X-PRESS 2004 1 AS1609 ROLL CARRIER ASSEMBLY RH 5.5m 1 AS1610 R OLL CARRIER ASSEMBLY LH 5.5m 1 AS1615 DISC FRAME ASSEMBLY RH 5.5m 1 AS1616 DISC FRAME ASSEMBLY LH 5.5m 1 AS1622 HYDRAULIC COMPONENTS X-PRESS 1 AS1628 DISC FRAME ADJUSTER ASSEMBLY - HYDRAULIC 2 AS1629 DISC FRAME ADJUSTER ASSEMBLY - MANUAL 2
P12720 MANUAL - X-PRESS 1
Operating Instructions
47X-Press
Page 6
7. Parts & Assembly
A
AS1602
ARH
11191
06/04/2004
X-Press
48
Operating Instructions
X-PRESS 6.6m FULL ASSEMBLY
Page 7
7. Parts & Assembly
AS1602
FU LL ASSE M BLY
X-PRESS 6.6m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1603 DRAWBAR ASSEMBLY - X-PRESS 1 AS1604 CHASSIS ASSEMBLY - X-PRESS 2004 1 AS1605 LIFT AXLE ASSEMBLY - X-PRESS 2004 1 AS1611 ROLL CARRIER ASSEMBLY RH 6.6m 1 AS1612 ROLL CARRIER ASSEMBLY LH 6.6m 1 AS1617 DISC FRAME ASSEMBLY RH 6.6m 1 AS1618 DISC FRAME ASSEMBLY LH 6.6m 1 AS1622 HYDRAULIC COMPONENTS X-PRESS 1 AS1628 DISC FRAME ADJUST ER ASSEMBLY - HYDRAULIC 4 AS1629 DISC FRAME ADJUST ER ASSEMBLY - MANUAL 4
P12720 MANUAL - X-PRESS 1
Operating Instructions
49X-Press
Page 8
7. Parts & Assembly
ARH
A
AS1603
11191
11/03/2004
X-Press
50
Operating Instructions
DRAWBAR ASSEMBLY - X-PRESS
Page 9
7. Parts & Assembly
AS1603 DR AWBAR ASSEMBLY
X-PRESS
ITEM PART NO DESCRIPTION QTY COMMENTS
1 P12284 DRAWBAR - X-PRESS 1 2 J904625110 PIN Ø30x138 1 3 J220111150 HOSE MAST - SOLO 330 1 4 J931027400 CYLINDER Ø120x310 1 5 J932280040 SEAL KIT Ø120 1 6 P12766 BOLT M24x180 GR10.9 2 7 P03089 BOLT M12x65 GR. 8.8 2 8 P12507 BOLT M8x80 GR. 8.8 1
9 P02007 NUT LOCK M12 2 10 P02483 LYN CH PIN CAT 1 1 11 P09092 HOSE STOWAGE PLATE 1 12 P06651 BOLT M10x25 GR. 8.8 2 13 P02600 WASHER FLAT M10 2 14 P05534 NUT LOCK M10 2 15 P09112 CLAMP ½" BSP 6 16 P09113 CLAMP - TOP PLATE 2 17 P10278 BOLT M8x45 GR. 8.8 1 18 P02604 WASHER FLAT M24 Ø50 4 19 P02010 NUT LOCK M24 2 20 P08802 SHIM KIT 7 PIECE 1 21 P00071 NIPPLE - GREASE 4 22 P01593 BOLT M36x200 GRS GR. 8.8 2 23 P02541 WASHER FLAT M36 2 24 P02012 NUT LOCK M36 2 25 P08999 CAT 4 PERFECT HITCH ASSEMBLY 1 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Operating Instructions
51X-Press
Page 10
7. Parts & Assembly
ARH
A
AS1604
11191
11/03/2004
X-Press
52
Operating Instructions
CHASSIS ASSEMBLY - X-PRESS 2004
Page 11
7. Parts & Assembly
AS1604
ITEM PART NO DESCRIPTION QTY COMMENTS
1 J220210011 CHASSIS - X-PRESS 1
2 J220211260 PARKING STAND 2
3 J913182512 PIN Ø25x118 2
4 J904625170 PIN Ø30x159 2
5 J912234037 BUSH Ø45xØ36.5x40 4
6 J912232430 BUSH Ø31.5xØ25x30 4
7 P01597 BOLT M36x240 GRS GR. 8.8 4
8 P02541 WASHER FLAT M36 4
9 P02012 NUT LOCK M36 4 10 P06155 RATCHET STRAP MOUNT PLATE 2 11 P11689 BOLT M8x110 GR. 8.8 2 12 J939020033 ACCUMULAT OR - 0.7L BLADDER 3 13 J939020032 ACCUMULAT OR - 1.8L BLADDER 1 14 J990150008 DECAL - WARNING 1 15 J990150010 DECAL - T RAN SPORT 1 16 P00071 NIPPLE - GREASE 4 17 P02483 LYN CH PIN CAT 1 4 18 P04753 BOLT M8x60 GR. 8.8 4 19 P09112 CLAMP ½" BSP 10 20 P09113 CLAMP - TOP PLATE 5 21 P10278 BOLT M8x45 GR. 8.8 5 22 J931030600 CYLINDER Ø95x400 4 2 qty on 4.6m
- J932280140 SEAL KIT 90G 1 23 P02604 WASHER FLAT M24 Ø50 29 24 P02010 NUT LOCK M24 8 25 P08817 WASHER SPRING M8 6 26 P12610 BOLT M24x120 GR 10.9 ST R 8 27 P05361 RAT CHET ST RAP 1 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
CHASSIS ASSEMBLY
X-PRESS 2004
Operating Instructions
53X-Press
Page 12
7. Parts & Assembly
A
AS1605
ARH
11191
11/03/2004
X-Press
54
Operating Instructions
LIFT AXLE ASSEMBLY - X-PRESS 2004
Page 13
7. Parts & Assembly
AS1605
LIFT AXLE ASS E MBLY
X-PRESS 2004
ITEM PART NO DESCRIPTION QTY COMMENTS
J220211081 LIFT AXLE - X-PRESS 1
1
J220211561 LIGHT MOUNT 2
2
J220211601 REAR H ITCH 1
3
J913183205 PIN Ø32x138 1
4
J971910101 BOT T OM AXLE - X-PRESS 1
5
J931026600 CYLINDER Ø120 1
6
J932280040 SEAL KIT Ø120 1
7
J904625140 PIN Ø30x129 1
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P05820 JUN CT ION BOX 1
P05797 LIGHT UNIT 2 J220211870 SPRING LEAF 1 J913301020 RIVET Ø5x25 13 J226720230 BACK PLAT E 3
P05796 REFLECTOR - RED 2 J913300516 RIVET Ø5x16 4 J930001101 NIPPLE GREASE M10x1 2
P06337 BULB INDICATOR LLB 335 2
P06338 BULB ST OP/T AIL LIGHT LLB 380 2 J971151535 WHEEL 500/50-17 2
P12656 RIM 6 ST UD - OFFSET KNAVE
P12655 T YRE 500/50 14PLY -
P02483 LYN CH PIN CAT 1 2
P03087 BOLT M12x50 GR. 8.8 2
P03624 BOLT M36x280/125 GRS GR. 8.8 2
P02012 NUT LOCK M36 2
P00056 BOLT M30x240 GR. 8.8 1
P00006 BOLT M12x80 GR. 8.8 1
P01901 BOLT M16x80 GR. 8.8 14
P02601 WASHER FLAT M12 3
P02007 NUT LOCK M12 3
P00071 NIPPLE - GREASE 2
P02608 WASHER FLAT M30 2
P02011 NUT LOCK M30 1
P02038 WASHER SPRING M16 14
P01358 NUT PLAIN M16 14
Operating Instructions
55X-Press
Page 14
7. Parts & Assembly
A
AS1606
ARH
11191
11/03/2004
X-Press
56
Operating Instructions
2185
1330
BOTTOM AXLE ASSEMBLY
Page 15
7. Parts & Assembly
AS1606
AXLE ASSEMBLY
70mm SQ.
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AXLE AXLE SQ 70x70 1 J950010509 SEAL 2 J951332210 BEARING - INN ER 2 J224510061 BOT T OM AXLE - X-PRESS 2 J951332207 BEARING - OUT ER 2 J911134303 NUT CAST LE M30 2 J310130500 HUB CAP 2 J225570280 WHEEL STUD M18 12 J901301810 WHEEL NUT M18 12 J971918210 SPRING PIN 2 J930001101 NIPPLE GREASE M10x1 2 J971910081 AXLE COMPLET E - SOLO 330 1 1330mm J971910101 AXLE COMPLET E - X-PRESS 1 2185mm
Operating Instructions
57X-Press
Page 16
7. Parts & Assembly
A
AS1607
ARH
11191
11/03/2004
X-Press
58
Operating Instructions
ROLL CARRIER ASSEMBLY RH 4.6m
Page 17
7. Parts & Assembly
AS1607
ROLL CARRIER ASSEMBLY RH
X-PRESS 4.6m
ITEM PART NO DESCRIPTION QTY COMMENTS
J220210401 WING FRAME RH - 4.6m 1
1
J220211550 PITCH ADJU STER 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0775 AXLE ASSEMBLY - DD700 5 RINGS 2
P10029 SCRAPER 1 1/2 4
J912232430 BUSH Ø31.5xØ25x30 1
P02541 WASHER FLAT M36 2 J912082071 BELLEVILLE WASHER Ø70x2.5 2 J911117361 NUT M36 2 J912232425 BUSH Ø31.5xØ25x25 1
P02601 WASHER FLAT M12 16
P02037 WASHER SPRING M12 16
P10870 BOLT M12x30 GR. 8.8 16
P06802 BOLT U M16 GR8.8 190x117 4
P02008 NUT LOCK M16 8
P02602 WASHER FLAT M16 8
P09559 SCRAPER STEM RH 2
P09558 SCRAPER PLATE 4
P09560 SCRAPER STEM LH 2
Operating Instructions
59X-Press
Page 18
7. Parts & Assembly
A
AS1608
ARH
11191
11/03/2004
X-Press
60
Operating Instructions
ROLL CARRIER ASSEMBLY LH 4.6m
Page 19
7. Parts & Assembly
AS1608
ROLL CARRIER ASSEMBLY LH
X-PRESS 4.6m
ITEM PART NO DESCRIPTION QTY COMMENTS
J220210611 WING FRAME LH - 4.6m 1
1
J220211550 PITCH ADJU STER 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0775 AXLE ASSEMBLY - DD700 5 RINGS 2
P10029 SCRAPER 1 1/2 4 J912232430 BUSH Ø31.5xØ25x30 1
P02541 WASHER FLAT M36 2 J912082071 BELLEVILLE WASHER Ø70x2.5 2 J911117361 NUT M36 2 J912232425 BUSH Ø31.5xØ25x25 1
P02601 WASHER FLAT M12 16
P02037 WASHER SPRING M12 16
P10870 BOLT M12x30 GR. 8.8 16
P06802 BOLT U M16 GR8.8 190x117 4
P02008 NUT LOCK M16 8
P02602 WASHER FLAT M16 8
P09558 SCRAPER PLATE 4
P09559 SCRAPER STEM RH 2
P09560 SCRAPER STEM LH 2
Operating Instructions
61X-Press
Page 20
7. Parts & Assembly
A
AS1609
ARH
11191
11/03/2004
X-Press
62
Operating Instructions
ROLL CARRIER ASSEMBLY RH 5.5m
Page 21
7. Parts & Assembly
AS1609
ROLL CARRIER ASSEMBLY RH
X-PRESS 5.5
ITEM PART NO DESCRIPTION QTY COMMENTS
J220220011 WING FRAME RH 5.5m 1
1
J220211550 PITCH ADJU STER 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0776 AXLE ASSEMBLY - DD700 6 RINGS 2
P10029 SCRAPER 1 1/2 4 J912232430 BUSH Ø31.5xØ25x30 2
P02541 WASHER FLAT M36 2 J912082071 BELLEVILLE WASHER Ø70x2.5 2 J911117361 NUT M36 2 J912232425 BUSH Ø31.5xØ25x25 1
P09558 SCRAPER PLATE 6
P09559 SCRAPER STEM RH 2
P06802 BOLT U M16 GR8.8 190x117 6
P09560 SCRAPER STEM LH 4
P02601 WASHER FLAT M12 20
P02037 WASHER SPRING M12 20
P10870 BOLT M12x30 GR. 8.8 20
P02602 WASHER FLAT M16 12
P02008 NUT LOCK M16 12
Operating Instructions
63X-Press
Page 22
7. Parts & Assembly
AAS1610
11191
ARH
11/03/2004
X-Press
64
Operating Instructions
ROLL CARRIER ASSEMBLY LH 5.5m
Page 23
7. Parts & Assembly
AS1610
ROLL CARRIER ASSEMBLY LH
X-PRESS 5.5m
ITEM PART NO DESCRIPTION QTY COMMENTS
J220220041 WING FRAME LH 5.5m 1
1
J220211550 PITCH ADJU STER 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0776 AXLE ASSEMBLY - DD700 6 RINGS 2
P10029 SCRAPER 1 1/2 4 J912232430 BUSH Ø31.5xØ25x30 2
P02541 WASHER FLAT M36 2 J912082071 BELLEVILLE WASHER Ø70x2.5 2 J911117361 NUT M36 2 J912232425 BUSH Ø31.5xØ25x25 1
P02037 WASHER SPRING M12 19
P02601 WASHER FLAT M12 20
P10870 BOLT M12x30 GR. 8.8 20
P09558 SCRAPER PLATE 6
P09560 SCRAPER STEM LH 2
P02602 WASHER FLAT M16 12
P02008 NUT LOCK M16 12
P06802 BOLT U M16 GR8.8 190x117 6
P09559 SCRAPER STEM RH 4
Operating Instructions
65X-Press
Page 24
7. Parts & Assembly
A
AS1611
ARH
11191
11/03/2004
X-Press
66
Operating Instructions
ROLL CARRIER ASSEMBLY RH 6.6m
Page 25
7. Parts & Assembly
AS1611
ROLL CARRIER ASSEMBLY RH
X-PRESS 6.6m
ITEM PART NO DESCRIPTION QTY COMMENTS
J220240011 WING FRAME RH - 6.6m 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0643 AXLE ASSEMBLY - DD700 7 RINGS 2
P10029 SCRAPER 1 1/2 4 J220211550 PITCH ADJU STER 2 J912232430 BUSH Ø31.5xØ25x30 2
P09558 SCRAPER PLATE 8
P09559 SCRAPER STEM RH 4
P06802 BOLT U M16 GR8.8 190x117 8
P09560 SCRAPER STEM LH 4
P02601 WASHER FLAT M12 24
P02037 WASHER SPRING M12 24
P10870 BOLT M12x30 GR. 8.8 24
P02602 WASHER FLAT M16 16
P02008 NUT LOCK M16 16
P02541 WASHER FLAT M36 4 J911117361 NUT M36 4 J912082071 BELLEVILLE WASHER Ø70x2.5 4 J912232425 BUSH Ø31.5xØ25x25 2
Operating Instructions
67X-Press
Page 26
7. Parts & Assembly
ARH
A
AS1612
11191
11/03/2004
X-Press
68
Operating Instructions
ROLL CARRIER ASSEMBLY LH 6.6m
Page 27
7. Parts & Assembly
AS1612
ROLL CARRIER ASSEMBLY LH
X-PRESS 6.6m
ITEM PART NO DESCRIPTION QTY COMMENTS
J220240041 WING FRAME LH - 6.6m 1
1
J220211550 PITCH ADJU STER 2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P10029 SCRAPER 1 1/2 4
AS0643 AXLE ASSEMBLY - DD700 7 RINGS 2 J912232430 BUSH Ø31.5xØ25x30 2 J911117361 NUT M36 4
P02541 WASHER FLAT M36 4 J912082071 BELLEVILLE WASHER Ø70x2.5 4 J912232425 BUSH Ø31.5xØ25x25 2
P02601 WASHER FLAT M12 24
P02037 WASHER SPRING M12 24
P10870 BOLT M12x30 GR. 8.8 24
P09558 SCRAPER PLATE 8
P09560 SCRAPER STEM LH 4
P02602 WASHER FLAT M16 16
P02008 NUT LOCK M16 16
P06802 BOLT U M16 GR8.8 190x117 8
P09559 SCRAPER STEM RH 4
Operating Instructions
69X-Press
Page 28
7. Parts & Assembly
ARH
AAS1613
11191
11/03/2004
X-Press
70
Operating Instructions
DISC FRAME ASSEMBLY RH 4.6m
Page 29
7. Parts & Assembly
AS1613
DISC FRAME ASSEMBLY RH
X-PRESS 4.6m
ITEM PART NO DESCRIPTION QTY COMMENTS
J220210621 DISC FRAME RH - 4.6m 1
1
J220211290 TRACKROD FRONT RH 4.6m 1
2
J220211300 TRACKROD REAR RH 4.6m 1
3
J220211750 JACK ADJUST ER 1
4
J220211760 JACK ADJUST ER 1
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1619 DISC UNIT ARM ASSEMBLY RH 18
J912232430 BUSH Ø31.5xØ25x30 1
P00036 BOLT M30x180 GR. 8.8 2
P02603 WASHER FLAT M20 4
P02608 WASHER FLAT M30 8
P02011 NUT LOCK M30 2
P02654 BOLT M20x60 GR. 8.8 4
P02009 NUT LOCK M20 4 J912290201 BUSH Ø65xØ55x25 36 J930001101 NIPPLE GREASE M10x1 18
P12032 STICKER "0 - 4" 116x20 2
Operating Instructions
71X-Press
Page 30
7. Parts & Assembly
ARH
AAS1614
11191
11/03/2004
X-Press
72
Operating Instructions
DISC FRAME ASSEMBLY LH 4.6m
Page 31
7. Parts & Assembly
AS1614
DISC FRAME ASSEMBLY LH
X-PRESS 4.6m
ITEM PART NO DESCRIPTION QTY COMMENTS
J220210761 DISC FRAME LH - 4.6m 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1620 DISC UNIT ARM ASSEMBLY LH 18 J220211310 TRACKROD FRONT LH 4.6m 1 J220211320 TRACKROD REAR LH 4.6m 1 J220211750 JACK ADJUST ER 1 J220211760 JACK ADJUST ER 1 J220211711 TIE ROD 1 J912232430 BUSH Ø31.5xØ25x30 1
P00036 BOLT M30x180 GR. 8.8 2 P02603 WASHER FLAT M20 5 P02608 WASHER FLAT M30 8 P02011 NUT LOCK M30 2 P02654 BOLT M20x60 GR. 8.8 5
P02009 NUT LOCK M20 5 J912290201 BUSH Ø65xØ55x25 36 J930001101 NIPPLE GREASE M10x1 18
P12032 STICKER "0 - 4" 116x20 2
Operating Instructions
73X-Press
Page 32
7. Parts & Assembly
ARH
AAS1615
11191
11/03/2004
X-Press
74
Operating Instructions
DISC FRAME ASSEMBLY RH 5.5m
Page 33
7. Parts & Assembly
AS1615
DISC FRAME ASSEMBLY RH
X-PRESS 5.5
ITEM PART NO DESCRIPTION QTY COMMENTS
J220220051 DISC FRAME RH - 5.5m 1
1
J220220110 TRACKROD FRONT RH 5.5m 1
2
J220220120 TRACKROD REAR RH 5.5m 1
3
J220211750 JACK ADJUST ER 1
4
J220211760 JACK ADJUST ER 1
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1619 DISC UNIT ARM ASSEMBLY RH 22
J912232430 BUSH Ø31.5xØ25x30 1
P00036 BOLT M30x180 GR. 8.8 2
P02603 WASHER FLAT M20 4
P02608 WASHER FLAT M30 8
P02011 NUT LOCK M30 2
P02654 BOLT M20x60 GR. 8.8 4
P02009 NUT LOCK M20 4 J912290201 BUSH Ø65xØ55x25 44 J930001101 NIPPLE GREASE M10x1 22
P12032 STICKER "0 - 4" 116x20 2
Operating Instructions
75X-Press
Page 34
7. Parts & Assembly
ARH
AAS1616
11191
11/03/2004
X-Press
76
Operating Instructions
DISC FRAME ASSEMBLY LH 5.5m
Page 35
7. Parts & Assembly
AS1616
DISC FRAME ASSEMBLY LH
X-PRESS 5.5m
ITEM PART NO DESCRIPTION QTY COMMENTS
J220220071 DISC FRAME LH - 5.5m 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1620 DISC UNIT ARM ASSEMBLY LH 22 J220220090 TRACKROD FRONT LH 5.5m 1 J220220100 TRACKROD REAR LH 5.5m 1 J220211750 JACK ADJUST ER 1 J220211760 JACK ADJUST ER 1 J220211711 TIE ROD 1
P00036 BOLT M30x180 GR. 8.8 2 P02603 WASHER FLAT M20 5 P02608 WASHER FLAT M30 8 P02011 NUT LOCK M30 2 P02654 BOLT M20x60 GR. 8.8 5
P02009 NUT LOCK M20 5 J912290201 BUSH Ø65xØ55x25 44 J930001101 NIPPLE GREASE M10x1 22
P12032 STICKER "0 - 4" 116x20 2 J912232430 BUSH Ø31.5xØ25x30 1
Operating Instructions
77X-Press
Page 36
7. Parts & Assembly
ARH
AAS1617
11191
11/03/2004
X-Press
78
Operating Instructions
DISC FRAME ASSEMBLY RH 6.6m
Page 37
7. Parts & Assembly
AS1617
DISC FRAME ASSEMBLY RH
X-PRESS 6.6m
ITEM PART NO DESCRIPTION QTY COMMENTS
J220240051 DISC FRAME RH - 6.6m 1
1
J220240160 TRACKROD FRONT RH - 6.6m 1
2
J220240170 TRACKROD REAR RH - 6.6m 1
3
J220211750 JACK ADJUST ER 1
4
J220211760 JACK ADJUST ER 1
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1619 DISC UNIT ARM ASSEMBLY RH 26
J912232430 BUSH Ø31.5xØ25x30 2
P00036 BOLT M30x180 GR. 8.8 2
P02603 WASHER FLAT M20 4
P02608 WASHER FLAT M30 8
P02011 NUT LOCK M30 2
P02654 BOLT M20x60 GR. 8.8 4
P02009 NUT LOCK M20 4 J912290201 BUSH Ø65xØ55x25 52 J930001101 NIPPLE GREASE M10x1 26
P12032 STICKER "0 - 4" 116x20 2
Operating Instructions
79X-Press
Page 38
7. Parts & Assembly
ARH
AAS1618
11191
11/03/2004
X-Press
80
Operating Instructions
DISC FRAME ASSEMBLY LH 6.6m
Page 39
7. Parts & Assembly
AS1618
DISC FRAME ASSEMBLY LH
X-PRESS 6.6m
ITEM PART NO DESCRIPTION QTY COMMENTS
J220240071 DISC FRAME LH - 6.6m 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1620 DISC UNIT ARM ASSEMBLY LH 26 J220240140 TRACKROD FRONT LH - 6.6m 1 J220240150 TRACKROD REAR LH - 6.6m 1 J220211750 JACK ADJUST ER 1 J220211760 JACK ADJUST ER 1 J220211711 TIE ROD 1
P00036 BOLT M30x180 GR. 8.8 2 P02603 WASHER FLAT M20 5 P02608 WASHER FLAT M30 8 P02011 NUT LOCK M30 2 P02654 BOLT M20x60 GR. 8.8 5
P02009 NUT LOCK M20 5 J912290201 BUSH Ø65xØ55x25 52 J930001101 NIPPLE GREASE M10x1 26
P12032 STICKER "0 - 4" 116x20 2 J912232430 BUSH Ø31.5xØ25x30 2
Operating Instructions
81X-Press
Page 40
7. Parts & Assembly
ARH
AAS1619
11191
29/03/2004
X-Press
82
Operating Instructions
DISC UNIT ARM ASSEMBLY RH
Page 41
7. Parts & Assembly
AS1619
DISC UNIT ASSEMBLY
X-PRESS
ITEM PART NO DESCRIPTION QTY COMMENTS
J220211970 DISC ARM RH 1
1
J220212000 DISC ARM LH 1
2
3
-
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
P12904 DISC HU B COMPLETE 2004 1
J220211370 DISC HUB COMPLET E 2003 1
P01281 BOLT M12x100 GR. 8.8 1 P00010 BOLT M16x100 GR. 8.8 1 P02007 NUT LOCK M12 2 P02008 NUT LOCK M16 1 P02012 NUT LOCK M36 1 P02037 WASHER SPRING M12 5 P11032 BOLT M12x25 GR. 8.8 5 P11033 BOLT M12x50 SHOULDERED 1
J912105725 COLLAR Ø76xØ57x25 1
P02541 WASHER FLAT M36 1
P11168 NUT CAP Ø61x60 1 J811015050 DISC BLADE Ø24" CUT 1 J811015060 DISC BLADE Ø18" 1
ILLUSTRATED
FROM S/ NO. 11346
TO S/ NO. 11345
LEADING BLADE
Operating Instructions
83X-Press
Page 42
7. Parts & Assembly
ARH
AAS1621
11345
J220211370
11/03/2004
X-Press
84
Operating Instructions
DISC HUB COMPLETE
Page 43
7. Parts & Assembly
AS1621
DISC HUB ASSEMBLY
X-PRESS
ITEM PART NO DESCRIPTION QTY COMMENTS
J220211451 DISC HUB 1
1
J232140171 HUB CAP 1
2
J932190020 SEAL 1
3
J220211381 SPINDLE 1
4
J951332008 BEARING 32008X 1
5
J951332206 BEARING 32206 1
6
J911131272 NUT CAST LE M27x2 1
7
J913010636 ROLL PIN Ø5x36 1
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00071 NIPPLE - GREASE 1
J910900608 GRUB SCREW M6x8 1
P12415 BEARING + SEAL KIT COMPLETE 1
J220211370 HUB ASSEMBLY COMPLET E
ITEMS 3, 5 +6
ITEMS 1 to 11
Operating Instructions
85X-Press
Page 44
7. Parts & Assembly
P12904
ARH
A
AS1627
11346
14/07/2004
X-Press
86
Operating Instructions
DISC HUB COMPLETE 2004
Page 45
7. Parts & Assembly
AS1627
DISC HUB COMPLETE
X-PRESS 2004
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11 12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P12905 HOUSING 1 P12909 HUB CAP 1 P12415 BEARING + SEAL KIT COMPLETE 1 P12906 SPINDLE M27x1.5 1
P12907 NUT CAST LE M27x1.5 1 P12908 SPRING PIN 1 P00071 NIPPLE - GREASE 1 P12910 GRUB SCREW M6x8 1
P12904 HUB ASSEMBLY COMPLETE 1
NOT AVA ILAB LE INDIVIDUALLY
ITEMS 1 TO 10
Operating Instructions
87X-Press
Page 46
7. Parts & Assembly
ARH
AAS1629
11191
08/04/2004
X-Press
88
Operating Instructions
DISC FRAME ADJUSTER ASSEMBLY - MANUAL
Page 47
7. Parts & Assembly
AS1629
DISC FRAME ADJUSTER
MANUAL
ITEM PART NO DESCRIPTION QTY COMMENTS
J220212270 TOPLINK ADJUST ER 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P08802 SHIM KIT 7 PIECE 1 P02604 WASHER FLAT M24 Ø50 4 P02010 NUT LOCK M24 2 P00017 BOLT M24x100 GR. 8.8 2
Operating Instructions
89X-Press
Page 48
7. Parts & Assembly
ARH
AAS1628
11191
08/04/2004
X-Press
90
Operating Instructions
DISC FRAME ADJUSTER ASSEMBLY - HYDRAULIC
Page 49
7. Parts & Assembly
AS1628
DISC FRAME ADJUSTER
HYDRAULIC
ITEM PART NO DESCRIPTION QTY COMMENTS
J930700100 CUSHION CYLINDER 1
1
J932280140 SEAL KIT 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P08802 SHIM KIT 7 PIECE 1 P08833 SHIM COLLAR Ø45 1 P02604 WASHER FLAT M24 Ø50 8 P02010 NUT LOCK M24 2 P00019 BOLT M24x120 GR. 8.8 2
Operating Instructions
91X-Press
Page 50
7. Parts & Assembly
ARH
BAS0775
27/04/2004
X-Press
92
Operating Instructions
AXLE ASSEMBLY - DD700 5 RINGS
Page 51
7. Parts & Assembly
AS0775
AXLE ASSEMBLY DD700
5 RINGS
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0658 PILLAR ASSEMBLY DD600 2
P07727 AXLE Ø60x1135 1 P08190 DD 600 - NUT SPOOL 2 P08994 DD RING Ø700 10 P08191 DD 600 - INT ERN AL SPACER 5 P08189 DD 600 - BEARING SPOOL 4 P08188 DD 600 - SPOOL 2 P02489 PIN SPLIT Ø10x100 1 P01698 NUT CASTLE M60 1
Operating Instructions
93X-Press
Page 52
7. Parts & Assembly
ARH
B
AS0776
27/04/2004
X-Press
94
Operating Instructions
AXLE ASSEMBLY - DD700 6 RINGS
Page 53
7. Parts & Assembly
AS0776
AXLE ASSEMBLY DD700
6 RINGS
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0658 PILLAR ASSEMBLY DD600 2
P07728 AXLE Ø60x1369 1 P08190 DD 600 - NUT SPOOL 2 P08994 DD RING Ø700 12 P08191 DD 600 - INT ERN AL SPACER 6 P08189 DD 600 - BEARING SPOOL 4 P08188 DD 600 - SPOOL 3 P02489 PIN SPLIT Ø10x100 1 P01698 NUT CASTLE M60 1
Operating Instructions
95X-Press
Page 54
7. Parts & Assembly
ARH
AAS0643
26/04/2004
X-Press
96
Operating Instructions
AXLE ASSEMBLY - DD700 7 RINGS
Page 55
7. Parts & Assembly
AS0643
AXLE ASSEMBLY DD700
7 RINGS
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0658 PILLAR ASSEMBLY DD600 2
P07729 AXLE Ø60x1623 1 P08190 DD 600 - NUT SPOOL 2 P08994 DD RING Ø700 14 P08191 DD 600 - INT ERN AL SPACER 7 P08189 DD 600 - BEARING SPOOL 4 P08188 DD 600 - SPOOL 4 P02489 PIN SPLIT Ø10x100 1 P01698 NUT CASTLE M60 1
Operating Instructions
97X-Press
Page 56
7. Parts & Assembly
ARH
C
AS0658
23/04/2004
X-Press
98
Operating Instructions
PILLAR ASSEMBLY DD600
Page 57
7. Parts & Assembly
AS0658
PILLAR ASS E M BLY
DD600 + 700
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P07696 PRESS ROLL PILLAR 1 P05431 BEARING - PRESSED STEEL 1 P08276 GREASE PIPE 1 P08450 BEARING GUARD 1 P08298 SPACER 10mm 2 P00057 BOLT M16x60 GR. 8.8 2 P02602 WASHER FLAT M16 4 P02008 NUT LOCK M16 4 P01704 BOLT M16x50 GR. 8.8 2 P02603 WASHER FLAT M20 4 P02009 NUT LOCK M20 4 P01619 BOLT U M20 GR8.8 145x172 2
Operating Instructions
99X-Press
Page 58
7. Parts & Assembly
AAS1622
11191
ARH
11/03/2004
X-Press
100
Operating Instructions
HYDRAULIC COMPONENTS X-PRESS
Page 59
7. Parts & Assembly
AS1622
HYDRAULIC COMPONEN T S
X-PRESS 2004
ITEM PART NO DESCRIPTION QTY COMMENTS
J931026600 CYLINDER Ø120 1
1
J931027400 CYLINDER Ø120x310 1
2
J932280040 SEAL KIT Ø120 2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P12056 DOC + PR R ED. MANIFOLD 1 J930700100 CUSHION CYLINDER 2 2 SEAL KITS REQD J932280140 SEAL KIT 90G 2 2 REQD FOR J930700100 J931030600 CYLINDER Ø95x400 4 J932280140 SEAL KIT 90G 1 J225601210 CONN ECTOR BLOCK 1 J296110190 CONN ECTOR BLOCK 1
P06268 BLANKING PLUG - 1/4" BSP 1 J930570129 T 3/8" BSP SFOL 7 J912061803 WASHER COPPER 18mm 4
P00202 F-F 1/2" BSP 2
P00209 CROSS 1/2" BSP 1 J939020033 ACCUMULAT OR - 0.7L BLADDER 3 J939020032 ACCUMULAT OR - 1.8L BLADDER 1
P02734 ELBOW 1/2" BSP M-F 1
P08255 M 1/2" - F 1/4" 2
P02733 ELBOW 1/2" BSP F-F 1 J939020310 PRESSURE GAUGE 1 J930621217 M-M 1/2" BSP - M18 4
P02735 BU LKHEAD 1/2" BSP 4
P06219 BLANKING PLUG - 1/2" BSP 1
P07977 BLANKING PLUG - 3/8" BSP 4
P03687 DOWTY SEAL 3/8" 21
P03686 M-M 1/2" - 3/8" BSP 21
P00206 M-F 1/2" BSP 4
P00774 SHUT OFF VALVE 1/2" BSP 8
P03236 M-M 1/2" BSP REST RICTED 1
P06216 T 1/2" BSP SFOR 3
P02730 QRC 1/2" BSP FEMALE 4 J939020300 PRESSURE GAUGE 250bar 1
P02263 DOWTY SEAL 1/2" 39
P00203 M-M 1/2" BSP 26
Operating Instructions
101X-Press
Page 60
7. Parts & Assembly
ISSUETO SERIAL NO.FROM SERIAL NO.
DRAWING NO.
AS1623 A
PART NO.DESCRIPTION
4
5
24/04/04
DRAWN:-
UPDATED:-
© 2004
SIMBA
3
2
X-Press
102
Operating Instructions
1
1
LIFT CIRCUIT 2004 X-PRESS
Page 61
7. Parts & Assembly
AS1623
LIFT CIRCUIT 2004
X-PRESS
ITEM PART NO DESCRIPTION QTY COMMENTS
J930 30 90 36 HA 1/2x4850 90° 1
1
J930 30 04 17 HA 1/2x3250 1
2
J930 30 04 16 HA 1/2x2950 1
3
J930 30 04 15 HA 1/2x1250 90°/90° 1
4
J930 30 04 18 HA 1/2x850 90°/90° 1
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Operating Instructions
103X-Press
Page 62
7. Parts & Assembly
ISSUET O SERIAL NO.FROM SERIAL NO.
DRAWING NO.
AS1624 A
67
PART NO.DESCRIPTION
4
4
22/04/04DRAWN:-
UPDATED:-
5
5
© 2004
SIMBA
5
5
4
4
2
3
X-Press
104
Operating Instructions
1
1
WING CIRCUIT 2004 X-PRESS
Page 63
7. Parts & Assembly
AS1624
WING CIRCUIT 2004
X-PRESS
ITEM PART NO DESCRIPTION QTY COMMENTS
J930 30 90 36 HA 1/2x4850 90° 1
1
J930 30 04 19 HA 1/2x2050 90° 1
2
J930 30 04 21 HA 1/2x1950 90° 1
3
J930 30 04 22 HA 1/2x650 90°/90° 1
4
J930 30 04 23 HA 1/2x1050 90°/90° 1
5
J930 30 04 24 HA 1/2x650 1
6
J930 30 04 25 HA 1/2x300 1
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Operating Instructions
105X-Press
Page 64
7. Parts & Assembly
ISSUETO SERIAL NO.FROM SERIAL NO.
DRAWING NO.
AS1625 A
PART NO.DESCRIPTION
28/04/04
12/03/03DRAWN:-
UPDATED:-
© 2004
SIMBA
X-Press
106
Operating Instructions
X-PRESS CUSHION CIRCUIT
Page 65
7. Parts & Assembly
AS1625
X-PRESS 2004
CUSHION CIRCUIT
ITEM PART NO DESCRIPTION QTY COMMENTS
J930 30 90 37 HA 1/2x5550 2
1
J930 30 04 32 HA 1/2x1300 90°/90° 2
2
J930 30 04 29 HA 1/2x1250 90° 3
3
J930 30 04 31 HA 1/2x1200 90° 1
4
J930 30 03 68 HA 1/2x450 90° 2
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Operating Instructions
107X-Press
Page 66
7. Parts & Assembly
X-Press
108
Operating Instructions
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