Great Plains AS1600 User Manual

7. Parts & Assembly

Table of contents

General Assembly ................... 44

4.6m Full Assembly .............................. 44

5.5m Full Assembly .............................. 46

6.6m Full Assembly .............................. 48

Drawbar Assembly ............................... 50

Chassis Assembly ................................ 52

Lift Axle Assembly ................................ 54

Axle Assembly ...................................... 56

Roll Carriers ............................. 58

4.6m Roll Carrier Assembly R/H ........... 58

4.6m Roll Carrier Assembly L/H............ 60

5.5m Roll Carrier Assembly R/H ........... 62

5.5m Roll Carrier Assembly L/H............ 64

6.6m Roll Carrier Assembly R/H ........... 66

6.6m Roll Carrier Assembly L/H............ 68

7. Parts & Assembly

Disc Frames ............................. 70

4.6m Disc Frame Assembly R/H .......... 70

4.6m Disc Frame Assembly L/H ........... 72

5.5m Disc Frame Assembly R/H .......... 74

5.5m Disc Frame Assembly L/H ........... 76

6.6m Disc Frame Assembly R/H .......... 78

6.6m Disc Frame Assembly L/H ........... 80

Disc Unit Arm Assembly ....................... 82

Disc Hub Assembly (to serial no. 11345) ....... 84

Disc Hub Assembly (from serial no. 11346) .. 86

Disc Frame Adjuster Manual ................ 88

Disc Frame Adjuster Hydraulic ............. 90

Double Disc Axles .................... 92

Double Disc Axle Assembly 5 rings ........ 92

Double Disc Axle Assembly 6 rings ........ 94

Double Disc Axle Assembly 7 rings ........ 96

Double Disc Pillar Assembly .................. 98

Hydraulics .............................. 100

Hydraulic Components ....................... 100

Lift Circuit........................................... 102

Wing Circuit ....................................... 104

Cushion Circuit .................................. 106

Operating Instructions

43X-Press

7. Parts & Assembly

A

AS1600

11191

ARH

06/04/2004

X-Press

44

Operating Instructions

X-PRESS 4.6m FULL ASSEMBLY

7. Parts & Assembly

AS1600

FU LL ASSE M BLY

X-PRESS 4.6m

ITEM PART NO DESCRIPTION QTY COMMENTS

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AS1603 DRAWBAR ASSEMBLY - X-PRESS 1
AS1604 CHASSIS ASSEMBLY - X-PRESS 2004 1
AS1605 LIFT AXLE ASSEMBLY - X-PRESS 2004 1
AS1607 ROLL CARRIER ASSEMBLY RH 4.6m 1
AS1608 ROLL CARRIER ASSEMBLY LH 4.6m 1
AS1613 DISC FRAME ASSEMBLY RH 4.6m 1
AS1614 DISC FRAME ASSEMBLY LH 4.6m 1
AS1622 HYDRAULIC COMPONENTS X-PRESS 1
AS1628 DISC FRAME ADJUSTER ASSEMBLY - HYDRAULIC 2
AS1629 DISC FRAME ADJUSTER ASSEMBLY - MANUAL 2

P12720 MANUAL - X-PRESS 1

Operating Instructions

45X-Press

7. Parts & Assembly

ARH

AAS1601

11191

06/04/2004

X-Press

46

Operating Instructions

X-PRESS 5.5m FULL ASSEMBLY

7. Parts & Assembly

AS1601

FU LL ASSE M BLY

X-PRESS 5.5m

ITEM PART NO DESCRIPTION QTY COMMENTS

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AS1603 DRAWBAR ASSEMBLY - X-PRESS 1
AS1604 CHASSIS ASSEMBLY - X-PRESS 2004 1
AS1605 LIFT AXLE ASSEMBLY - X-PRESS 2004 1
AS1609 ROLL CARRIER ASSEMBLY RH 5.5m 1
AS1610 R OLL CARRIER ASSEMBLY LH 5.5m 1
AS1615 DISC FRAME ASSEMBLY RH 5.5m 1
AS1616 DISC FRAME ASSEMBLY LH 5.5m 1
AS1622 HYDRAULIC COMPONENTS X-PRESS 1
AS1628 DISC FRAME ADJUSTER ASSEMBLY - HYDRAULIC 2
AS1629 DISC FRAME ADJUSTER ASSEMBLY - MANUAL 2

P12720 MANUAL - X-PRESS 1

Operating Instructions

47X-Press

7. Parts & Assembly

A

AS1602

ARH

11191

06/04/2004

X-Press

48

Operating Instructions

X-PRESS 6.6m FULL ASSEMBLY

7. Parts & Assembly

AS1602

FU LL ASSE M BLY

X-PRESS 6.6m

ITEM PART NO DESCRIPTION QTY COMMENTS

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AS1603 DRAWBAR ASSEMBLY - X-PRESS 1
AS1604 CHASSIS ASSEMBLY - X-PRESS 2004 1
AS1605 LIFT AXLE ASSEMBLY - X-PRESS 2004 1
AS1611 ROLL CARRIER ASSEMBLY RH 6.6m 1
AS1612 ROLL CARRIER ASSEMBLY LH 6.6m 1
AS1617 DISC FRAME ASSEMBLY RH 6.6m 1
AS1618 DISC FRAME ASSEMBLY LH 6.6m 1
AS1622 HYDRAULIC COMPONENTS X-PRESS 1
AS1628 DISC FRAME ADJUST ER ASSEMBLY - HYDRAULIC 4
AS1629 DISC FRAME ADJUST ER ASSEMBLY - MANUAL 4

P12720 MANUAL - X-PRESS 1

Operating Instructions

49X-Press

7. Parts & Assembly

ARH

A

AS1603

11191

11/03/2004

X-Press

50

Operating Instructions

DRAWBAR ASSEMBLY - X-PRESS

7. Parts & Assembly

AS1603 DR AWBAR ASSEMBLY

X-PRESS

ITEM PART NO DESCRIPTION QTY COMMENTS

1 P12284 DRAWBAR - X-PRESS 1
2 J904625110 PIN Ø30x138 1
3 J220111150 HOSE MAST - SOLO 330 1
4 J931027400 CYLINDER Ø120x310 1
5 J932280040 SEAL KIT Ø120 1
6 P12766 BOLT M24x180 GR10.9 2
7 P03089 BOLT M12x65 GR. 8.8 2
8 P12507 BOLT M8x80 GR. 8.8 1

9 P02007 NUT LOCK M12 2
10 P02483 LYN CH PIN CAT 1 1
11 P09092 HOSE STOWAGE PLATE 1
12 P06651 BOLT M10x25 GR. 8.8 2
13 P02600 WASHER FLAT M10 2
14 P05534 NUT LOCK M10 2
15 P09112 CLAMP ½" BSP 6
16 P09113 CLAMP - TOP PLATE 2
17 P10278 BOLT M8x45 GR. 8.8 1
18 P02604 WASHER FLAT M24 Ø50 4
19 P02010 NUT LOCK M24 2
20 P08802 SHIM KIT 7 PIECE 1
21 P00071 NIPPLE - GREASE 4
22 P01593 BOLT M36x200 GRS GR. 8.8 2
23 P02541 WASHER FLAT M36 2
24 P02012 NUT LOCK M36 2
25 P08999 CAT 4 PERFECT HITCH ASSEMBLY 1
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Operating Instructions

51X-Press

7. Parts & Assembly

ARH

A

AS1604

11191

11/03/2004

X-Press

52

Operating Instructions

CHASSIS ASSEMBLY - X-PRESS 2004

7. Parts & Assembly

AS1604

ITEM PART NO DESCRIPTION QTY COMMENTS

1 J220210011 CHASSIS - X-PRESS 1

2 J220211260 PARKING STAND 2

3 J913182512 PIN Ø25x118 2

4 J904625170 PIN Ø30x159 2

5 J912234037 BUSH Ø45xØ36.5x40 4

6 J912232430 BUSH Ø31.5xØ25x30 4

7 P01597 BOLT M36x240 GRS GR. 8.8 4

8 P02541 WASHER FLAT M36 4

9 P02012 NUT LOCK M36 4
10 P06155 RATCHET STRAP MOUNT PLATE 2
11 P11689 BOLT M8x110 GR. 8.8 2
12 J939020033 ACCUMULAT OR - 0.7L BLADDER 3
13 J939020032 ACCUMULAT OR - 1.8L BLADDER 1
14 J990150008 DECAL - WARNING 1
15 J990150010 DECAL - T RAN SPORT 1
16 P00071 NIPPLE - GREASE 4
17 P02483 LYN CH PIN CAT 1 4
18 P04753 BOLT M8x60 GR. 8.8 4
19 P09112 CLAMP ½" BSP 10
20 P09113 CLAMP - TOP PLATE 5
21 P10278 BOLT M8x45 GR. 8.8 5
22 J931030600 CYLINDER Ø95x400 4 2 qty on 4.6m

- J932280140 SEAL KIT 90G 1
23 P02604 WASHER FLAT M24 Ø50 29
24 P02010 NUT LOCK M24 8
25 P08817 WASHER SPRING M8 6
26 P12610 BOLT M24x120 GR 10.9 ST R 8
27 P05361 RAT CHET ST RAP 1
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CHASSIS ASSEMBLY

X-PRESS 2004

Operating Instructions

53X-Press

7. Parts & Assembly

A

AS1605

ARH

11191

11/03/2004

X-Press

54

Operating Instructions

LIFT AXLE ASSEMBLY - X-PRESS 2004

7. Parts & Assembly

AS1605

LIFT AXLE ASS E MBLY

X-PRESS 2004

ITEM PART NO DESCRIPTION QTY COMMENTS

J220211081 LIFT AXLE - X-PRESS 1

1

J220211561 LIGHT MOUNT 2

2

J220211601 REAR H ITCH 1

3

J913183205 PIN Ø32x138 1

4

J971910101 BOT T OM AXLE - X-PRESS 1

5

J931026600 CYLINDER Ø120 1

6

J932280040 SEAL KIT Ø120 1

7

J904625140 PIN Ø30x129 1

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P05820 JUN CT ION BOX 1

P05797 LIGHT UNIT 2
J220211870 SPRING LEAF 1
J913301020 RIVET Ø5x25 13
J226720230 BACK PLAT E 3

P05796 REFLECTOR - RED 2
J913300516 RIVET Ø5x16 4
J930001101 NIPPLE GREASE M10x1 2

P06337 BULB INDICATOR LLB 335 2

P06338 BULB ST OP/T AIL LIGHT LLB 380 2
J971151535 WHEEL 500/50-17 2

P12656 RIM 6 ST UD - OFFSET KNAVE

P12655 T YRE 500/50 14PLY -

P02483 LYN CH PIN CAT 1 2

P03087 BOLT M12x50 GR. 8.8 2

P03624 BOLT M36x280/125 GRS GR. 8.8 2

P02012 NUT LOCK M36 2

P00056 BOLT M30x240 GR. 8.8 1

P00006 BOLT M12x80 GR. 8.8 1

P01901 BOLT M16x80 GR. 8.8 14

P02601 WASHER FLAT M12 3

P02007 NUT LOCK M12 3

P00071 NIPPLE - GREASE 2

P02608 WASHER FLAT M30 2

P02011 NUT LOCK M30 1

P02038 WASHER SPRING M16 14

P01358 NUT PLAIN M16 14

Operating Instructions

55X-Press

7. Parts & Assembly

A

AS1606

ARH

11191

11/03/2004

X-Press

56

Operating Instructions

2185

1330

BOTTOM AXLE ASSEMBLY

7. Parts & Assembly

AS1606

AXLE ASSEMBLY

70mm SQ.

ITEM PART NO DESCRIPTION QTY COMMENTS

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AXLE AXLE SQ 70x70 1
J950010509 SEAL 2
J951332210 BEARING - INN ER 2
J224510061 BOT T OM AXLE - X-PRESS 2
J951332207 BEARING - OUT ER 2
J911134303 NUT CAST LE M30 2
J310130500 HUB CAP 2
J225570280 WHEEL STUD M18 12
J901301810 WHEEL NUT M18 12
J971918210 SPRING PIN 2
J930001101 NIPPLE GREASE M10x1 2
J971910081 AXLE COMPLET E - SOLO 330 1 1330mm
J971910101 AXLE COMPLET E - X-PRESS 1 2185mm

Operating Instructions

57X-Press

7. Parts & Assembly

A

AS1607

ARH

11191

11/03/2004

X-Press

58

Operating Instructions

ROLL CARRIER ASSEMBLY RH 4.6m

7. Parts & Assembly

AS1607

ROLL CARRIER ASSEMBLY RH

X-PRESS 4.6m

ITEM PART NO DESCRIPTION QTY COMMENTS

J220210401 WING FRAME RH - 4.6m 1

1

J220211550 PITCH ADJU STER 1

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AS0775 AXLE ASSEMBLY - DD700 5 RINGS 2

P10029 SCRAPER 1 1/2 4

J912232430 BUSH Ø31.5xØ25x30 1

P02541 WASHER FLAT M36 2
J912082071 BELLEVILLE WASHER Ø70x2.5 2
J911117361 NUT M36 2
J912232425 BUSH Ø31.5xØ25x25 1

P02601 WASHER FLAT M12 16

P02037 WASHER SPRING M12 16

P10870 BOLT M12x30 GR. 8.8 16

P06802 BOLT U M16 GR8.8 190x117 4

P02008 NUT LOCK M16 8

P02602 WASHER FLAT M16 8

P09559 SCRAPER STEM RH 2

P09558 SCRAPER PLATE 4

P09560 SCRAPER STEM LH 2

Operating Instructions

59X-Press

7. Parts & Assembly

A

AS1608

ARH

11191

11/03/2004

X-Press

60

Operating Instructions

ROLL CARRIER ASSEMBLY LH 4.6m

7. Parts & Assembly

AS1608

ROLL CARRIER ASSEMBLY LH

X-PRESS 4.6m

ITEM PART NO DESCRIPTION QTY COMMENTS

J220210611 WING FRAME LH - 4.6m 1

1

J220211550 PITCH ADJU STER 1

2

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AS0775 AXLE ASSEMBLY - DD700 5 RINGS 2

P10029 SCRAPER 1 1/2 4
J912232430 BUSH Ø31.5xØ25x30 1

P02541 WASHER FLAT M36 2
J912082071 BELLEVILLE WASHER Ø70x2.5 2
J911117361 NUT M36 2
J912232425 BUSH Ø31.5xØ25x25 1

P02601 WASHER FLAT M12 16

P02037 WASHER SPRING M12 16

P10870 BOLT M12x30 GR. 8.8 16

P06802 BOLT U M16 GR8.8 190x117 4

P02008 NUT LOCK M16 8

P02602 WASHER FLAT M16 8

P09558 SCRAPER PLATE 4

P09559 SCRAPER STEM RH 2

P09560 SCRAPER STEM LH 2

Operating Instructions

61X-Press

7. Parts & Assembly

A

AS1609

ARH

11191

11/03/2004

X-Press

62

Operating Instructions

ROLL CARRIER ASSEMBLY RH 5.5m