Great Plains ADI334 User Manual

Models ADI334 and ADI345
Air Drill Implement
Manufacturing, Inc.
P.O. Box 5060 Salina, Kansas 67402-5060
Read this manual entirely . When y ou see this symbol, the subsequent instructions and
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warnings are serious - follow without exception. Your life and the lives of others depend on it!
© Copyright 1998 Printed
06/03/98
14576
Cover illustration may show optional equipment not supplied with standard unit.
160-243M
Table of Contents
Table of Contents
Great Plains Mfg., Inc.
Important Safety Information . . . . . . . . . . . . . . . . . 1
Safety Notations. . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Description of Unit . . . . . . . . . . . . . . . . . . . . . . . . 2
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . 2
Assembly and Setup Assistance . . . . . . . . . . . . . 2
Section 1 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tools Required. . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pre-Assembly Checklist. . . . . . . . . . . . . . . . . . . . 3
Assemble Implement Frame . . . . . . . . . . . . . . . . 3
Flex Limiter Bars . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lift Cylinder Hydraulic Hoses. . . . . . . . . . . . . . . . 4
Fold Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Section 2 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hitching Cart to Implement. . . . . . . . . . . . . . . . . . 9
Bleeding the Lift Hydraulics . . . . . . . . . . . . . . . . 10
Bleeding the Folding Hydraulics. . . . . . . . . . . . . 11
Leveling Frame Side-to-Side. . . . . . . . . . . . . . . . 12
45-Foot Drill . . . . . . . . . . . . . . . . . . . . . . . . . 12
34-Foot Drill . . . . . . . . . . . . . . . . . . . . . . . . . 13
Distribution Towers and Hoses . . . . . . . . . . . . . .14
Primary Distribution Hoses. . . . . . . . . . . . . . . . . 16
Secondary Hoses . . . . . . . . . . . . . . . . . . . . . . . .16
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . . . . 21
Torque Values Chart for Common Bolt Sizes . . .21
© Copyright 1997 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warr anty of any kind, either expressed or implied. W hile ev ery precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions . Neither is any liability assumed for damages resulting from the use of the inf orma­tion contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, A usherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
Models ADI334 and ADI345 Air Drill Implement 160-243M 4/7/04
Great Plains Manufacturing, Incorporated Trademarks
Printed in the United States of America.
Great Plains Mfg., Inc.
Important Safety Information
Important Safety Information
For your safety, thoroughly read “Important Safety Informa­tion” and “Operating Instructions” in the operator’s manual
before proceeding.
Safety Notations
The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precautions must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and con­figuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, trans­port, maintenance and storage of equipment.
Watch for the following safety notations throughout these in­structions and the operator’s manual.
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DANGER!
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations.
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WARNING!
Indicates a potentially hazardous situation which, if not avoid­ed, could result in death or serious injury.
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CAUTION!
Indicates a potentially hazardous situation which, if not avoid­ed, may result in minor or moder ate injury. It may also be used to alert against unsafe practices.
Safety Rules
Most accidents are the result of negligence, carelessness or failure to follow safety precautions. Though your implement is designed with many built-in safety features, safety precautions are mandatory to prevent accidents.
4/7/04
Models ADI334 and ADI345 Air Drill Implement 160-243M
1
Introduction
Introduction
Great Plains Mfg., Inc.
Great Plains Manufacturing wants y ou to be satisfied with any new machine delivered b y the Great Plains Trucking network. To ease the assembly task and produce a prop erly working machine, read this entire manual before as­sembling or setting up new equipment.
Description of Unit
The three-rank air drill implement is a towed seeding im­plement used with a Great Plains air-drill cart. Seed is de­livered by a pressurized air stream to the floating-hoe openers via primary seed hoses, distribution towers and secondary seed hoses.
The implement has a working width of 34 or 45 feet. The implement has three ranks of staggered openers for easy residue flow . Opener depth is controlled by a hydraulic stop. Press wheels follo w the openers to firm and close the seedbed. An electric-clutch drive with an adjustable height switch turns seeding off automatically for headland turns.
Openers and press wheels are spaced over f our frame sections on the 34-foot or six sections on the 45-foot im plement. Floating arms link the cart to the implement, al­lowing the implement to move independently of the tractor and cart for increased front-to-rear flexibility.
The implement folds to a transport height of 15 feet, eight inches (45-foot drill) or 13 feet, two inches (34-foot drill). Rear castor wheels are used for transport and field turns and are lifted for seeding.
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An operator’s man ual is also pro vided with the ne w ma­chine. Read and understand “Important Safety Informa- tion” and “Operating Instructions” in the operator’ s
­manual before assembling the machine . As a reference, keep the operator’ s man ual on hand while assembling.
The information in this manual is current at printing. Some parts may change to assure top performance.
Definitions
Right and left as used in this manual are determined by facing the direction the machine will trav el while in use un less otherwise stated.
IMPORTANT: A crucial point of information related to the preceding topic. For safe and correct oper ation, read and follow the directions provided before continu­ing.
NOTE: Useful inf ormation related to the preceding topic.
Assembly and Setup Assistance
To order additional dealer assembly instructions or opera­tor’s and parts manuals, write to the following address . In­clude model numbers in all correspondence.
If you do not understand any part of this manual or have other assembly or setup questions, assistance is av ail able. Contact
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Using This Manual
This manual was written to help you assemble and pre­pare the new machine for the customer. The manual in­cludes instructions for assembly and set up . Read this manual and follow the recommendations f or safe, efficient and proper assembly and setup.
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
Models ADI334 and ADI345 Air Drill Implement 160-243M 4/7/04
2
Great Plains Mfg., Inc.
Section 1 Assembly
Section 1 Assembly
This section covers dealer requirements f or assembly. As the dealer, it is y our responsibility to unload, assemble and prepare the implement for use.
The implement is shipped via flat bed truck. It is not fully assembled. Unload all equipment before beginning as sembly. Do not attempt any assembly work while the im­plement is on the truck.
The following are step-by-step instructions f or assembling the implement. Each heading is a step in the assembly process. Begin with Tools Required and Pre-Assembly Checklist to ensure you have all necessary parts and equipment at hand. Then proceed with Assemble Imple ment Frame . Follow each step to make the job as quick and safe as possible and produce a properly working ma chine.
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Tools Required
Forklift or overhead hoist with 6,500-pound capacity
A tractor of sufficient size and horsepower with remote
hydraulics. Refer to Tractor Requirements, “Setup,” page 9.
General hand tools
Jack stands or blocks and safety chain
NOTE: You will need about 12 gallons of h ydraulic oil to re­fill the tractor hydraulic reservoir after initial bleeding and cycling of the hydraulic systems.
10. Inflate tires and torque all wheel bolts as recommend­ed in the Appendix,” page 21.
Assemble Implement Frame
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WARNING!
Obey all safety instructions fr om lifting equipment manufactur er. Do not walk or place any part of the body under the raised sec­tions. Be sure transport stands are securely attached prior to lift­ing. Be sure lifting equipment has enough capacity to lift sections.
1. Remove the implement sections from the truck and place them on the ground.
2. With all stacks securely on the ground, remov e the u-
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bolts from the bottom of the shipping stands on the highest sections so that the stand remains attached to the upper section.
3. Carefully lift the top section off of the stack and place it on solid, level ground or concrete if available.
4. Repeat steps 2 and 3 with each section, placing the sections approximately in the position for assemb ly.
5. Check that the pivot bushings are in place in the piv ot tubes in all sections
6. Use the hoist or forklift to position adjacent sections so that the holes in the clevis line up with the holes in the pivot tubes.
Pre-Assembly Checklist
1. Read and understand “Important Safety Informa­tion” on page 1 before assemb ling.
2. Have at least two people on hand while assemb ling.
3. Make sure the assembly area is le vel and free of ob­structions (preferably an open concrete area).
4. Make sure the assembly area is large enough f or the assembled drill. Assembled width is 34 or 45 feet.
5. Have all major frame components .
6. Have all f asteners and pins shipped with drill
IMPORTANT: If a pre-assembled part or fastener is temporarily removed, remember where it goes. Keep the parts separated.
7. Check that all working parts are moving freely, bolts are tight, and cotter pins are spread.
8. Have a cop y of the parts manual on hand. If unsure of proper placement or use of any part or fastener, ref er to the parts manual.
9. Check that all safety labels and reflectors are correctly located and legible. Replace if damaged. Refer to Safety Labels, “Important Safety Information, ” in the operator’s man ual.
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WARNING!
Do not place any part of the body between the frame sections when aligning holes or severe injury may result.
7. Refer to Figure 1-1. When the holes are aligned, in­stall the pivot clevis bolts (2) in place and secure them with one-inch nylock nuts (1).
Install bolts so that the flat section of bolt head is aligned with the square stock on the clevis to pre v ent the bolt from rotating in the clevis.
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Figure 1-1
Pivot Pin Installation
8. Repeat steps 6 and 7 until all sections are bolted to­gether.
4/7/04
Models ADI334 and ADI345 Air Drill Implement 160-243M
3
Section 1 Assembly
Flex Limiter Bars
Refer to Figure 1-2:
1. Position the flex-limiter bars so that the slots line up with the holes in the lugs near the center of the implement.
2. Install the 7/8 x 3 1/2-inch bolts (1), flat washers (2), spacer tubes (6), flex-limiter bars (3), lock washer (4), and nut (5) at each end of tube. The flex-limiter bars should be free to move from side-to-side on the bolts.
Great Plains Mfg., Inc.
Figure 1-2
Flex Limiter Bar Installation
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Lift Cylinder Hydraulic Hoses
Refer to Figure 1-4 or Figure 1-5. Install the hydr aulic hos­es on the lift wheels. Note the hose lengths listed and be sure to use the correct length of hose in each location. In stall the longest hose first and work down to the shortest hose length.
Refer to Figure 1-3. The row openers in some locations ha ve hose clips (1) mounted on them. Always route h ydraulic hos­es through the clips to prevent damage .
IMPORTANT: Carefully check hoses to be sure they are not rubbing on any sharp edges. Check that the hoses are loose enough to allow the implement to fold or unfold and raise or lower without damage. Be sure that hoses will not bind or get pinched during opera­tion.
NOTE: The SAE O-ring and JIC 37˚ flare-type hose con­nections do not require sealant for reconnecting. They do not require high torque for a good seal.
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Models ADI334 and ADI345 Air Drill Implement 160-243M 4/7/04
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Great Plains Mfg., Inc.
Section 1 Assembly
34-Foot Lifting Hydraulics
Hydraulic Hose Sizes
Item Part Number I.D. Length
1 811-235C 3/8 222 2 811-237C 3/8 174 3 811-245C 3/8 74 4 811-245C 3/8 74 5 811-236C 3/8 84 6 811-123C 3/8 51 7 811-237C 3/8 174 8 811-235C 3/8 222 9 811-127C 3/8 111
10 811-127C 3/8 111
4/7/04
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Models ADI334 and ADI345 Air Drill Implement 160-243M
5
Section 1 Assembly
45-Foot Lifting Hydraulics
Hydraulic Hose Sizes
Item Part Number I.D. Length
1 811-124C 3/8 268 2 811-125C 3/8 82 3 811-310C 3/8 198 4 811-245C 3/8 74 5 811-245C 3/8 74 6 811-236C 3/8 84 7 811-123C 3/8 51 8 811-124C 3/8 268
9 811-311C 3/8 242 10 811-127C 3/8 111 11 811-127C 3/8 111 12 811-125C 3/8 82
Great Plains Mfg., Inc.
Figure 1-4
34-Foot Lifting Hydraulics
Models ADI334 and ADI345 Air Drill Implement 160-243M 4/7/04
6
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