Great Plains ADI334 Operator Manual

Operator’ s Manual
Models ADI334 and ADI345
Air Drill Implement
Manufacturing, Inc.
www .g reatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the subsequent in-
!
structions and warnings are serious -follow without exception. Your life and thelivesof others depend on it!
© Copyright 1998 Printed
5/11/2005
14576
160-195M
Table of Contents
Table of Contents
Great Plains Mfg., Inc.
Important Safety Information . . . . . . . . . . . . . . . . . . 1
Safety Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Description of Unit. . . . . . . . . . . . . . . . . . . . . . . . 10
Intended Usage. . . . . . . . . . . . . . . . . . . . . . . 10
Using This Manual. . . . . . . . . . . . . . . . . . . . . . . . 10
Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . 10
Section 1 Preparation and Setup . . . . . . . . . . . . . . 11
Hitching Cart to Implement . . . . . . . . . . . . . . . . . 11
Bleeding the Hydraulics. . . . . . . . . . . . . . . . . . . . 12
Bleeding the Lift System. . . . . . . . . . . . . . . . 12
Bleeding the Fold System. . . . . . . . . . . . . . . 13
Side-to-Side Frame Leveling. . . . . . . . . . . . . . . . 14
45-Foot Drill . . . . . . . . . . . . . . . . . . . . . . . . . 14
34-Foot Drill . . . . . . . . . . . . . . . . . . . . . . . . . 15
Section 2 Operating Instructions . . . . . . . . . . . . . . 16
General Description. . . . . . . . . . . . . . . . . . . . . . . 16
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . . . 16
Lifting the Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Rephasing Lift System . . . . . . . . . . . . . . . . . 16
Lift Cylinder Channel Locks . . . . . . . . . . . . . 16
Folding the Drill . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Unfolding the Drill . . . . . . . . . . . . . . . . . . . . . . . . 17
Field Operations . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fan Speed Chart. . . . . . . . . . . . . . . . . . . . . . 18
Opener Operation. . . . . . . . . . . . . . . . . . . . . 18
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Section 3 Adjustments . . . . . . . . . . . . . . . . . . . . . . 20
Setting the Seeding Depth . . . . . . . . . . . . . . . . . 20
Individual Opener Adjustments . . . . . . . . . . . . . . 21
Opener Depth . . . . . . . . . . . . . . . . . . . . . . . . 21
Opener Spring Down Pressure . . . . . . . . . . . 21
Hoe-Tip Angle . . . . . . . . . . . . . . . . . . . . . . . . 21
Electric Clutch Height Switch. . . . . . . . . . . . . . . . 22
Section 4 Troubleshooting. . . . . . . . . . . . . . . . . . . . 23
Section 5 Maintenance and Lubrication. . . . . . . . . 25
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Gauge Wheel Pivots . . . . . . . . . . . . . . . . . . . 25
Castor Wheel Shafts . . . . . . . . . . . . . . . . . . . 26
Press Wheel Gang Bearings . . . . . . . . . . . . . 26
Press Wheel Pivot Bearings . . . . . . . . . . . . . 26
Lift Assist Pivots. . . . . . . . . . . . . . . . . . . . . . . 26
Implement Hinge Pivots. . . . . . . . . . . . . . . . . 27
Cart Pull Link Pivots. . . . . . . . . . . . . . . . . . . . 27
Parallel Arm Pivots. . . . . . . . . . . . . . . . . . . . . 27
Press Wheel Screw Adjustments. . . . . . . . . . 27
Floating Hoe Opener Pivots. . . . . . . . . . . . . . 28
Wheel or Axle Bearings. . . . . . . . . . . . . . . . . 28
Section 6 Options. . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Section 7 Specifications and Capacities . . . . . . . . 30
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Torque Values Chart for Common Bolt Sizes. . . . 31
Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . . . . . 31
Hydraulic Schematics–45-Foot Drill. . . . . . . . . . . 32
Hydraulic Schematics–34-Foot Drill. . . . . . . . . . . 34
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
© Copyright 1997 All rights Reserved
Great Plains Manufacturing,Inc. provides this publication “as is” without warranty of any kind, either expressedor implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing,Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa­tion contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication,and maynot reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
Great Plains Manufacturing, Incorporated Trademarks
Printed in the United States of America.
Models ADI334 and ADI345 Air Drill Implement 160-195M 5/11/05Great Plains Mfg., Inc.
Great Plains Mfg., Inc.
Important Safety Information
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indi­cates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness,con­cern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
!
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness. The sig­nal words are:
!
DANGER!
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for func­tional purposes, cannot be guarded.
!
WARNING!
Indicates a potentially hazardous sit­uation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION!
!
Indicates a potentially hazardous sit­uation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Keep Riders Off Machinery
Riders obstruct the operator’s
view. They could be struck by for­eign objects or thrown from the machine.
Never allow children to operate
equipment.
For Your Protection
Thoroughly read and understand
Safety Labels, page 4,
Read all instructions noted on the
labels.
OFF
Shutdown and Storage
Lower machine to ground, put
tractor in park, turn off engine, and remove the key.
Detach and store implements in a
area where children normally do not play. Secure implement by using blocks and supports.
Handle Chemicals Properly
Wear protective clothing.Handle all chemicals with care.Follow instructions on container
label.
Use agricultural chemicals prop-
erly. Improper use can seriously injure persons, animals, plants, soil and property.
Do not inhale smoke from any
type of chemical fire. This is a serious health hazard.
Store or dispose of unused chem-
icals as specified by the chemical manufacturer.
5/11/05
Models ADI334 and ADI345 Air Drill Implement 160-195M
1
Important Safety Information
Great Plains Mfg., Inc.
Use Safety Lights and Devices
Slow moving tractors, self-pro-
pelled equipment and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Flashing warning lights and turn
signals are recommended when­ever driving on public roads. Use lights and devices provided with implement.
Transport Machinery Safely
Comply with state and local laws.Maximum transport speed for
implement is 20 mph. DO NOT EXCEED. Never travel at a speed which does not allow adequate control of steering and stopping. Some rough terrains require a slower speed.
Do not transport implement
unless it is attached to an air drill cart.
Keep clear of overhead power
lines when folding, unfolding or transporting.
Transport with channel locks in
place.
Sudden braking can cause a
towed load to swerve and upset. Reduce speed if towed load is not equipped with brakes.
Use the following ratios as a max-
imum-speed guide.
20 mph when towed weight is less than or equal to tractor weight.
10 mph when towed weight is double tractor weight.
IMPORTANT:Do not tow a load that is more than double tractor weight.
Use A Safety Chain
Use a safety chain to help con-
trol drawn machinery should it separate from the tractor draw­bar.
Use a chain with the strength
rating equal to or greater than the total weight of the towed machinery.
Attach the chain to the tractor
drawbar support or other speci­fied anchor location. Allow only enough slack in the chain to per­mit turning.
Do not use safety chain for tow-
ing.
Practice Safe Maintenance
Understand procedure before
doing work. Use proper tools and equipment. Refer to “Mainte- nance and Lubrication,” page 25, for additional information.
Work in a clean, dry area.Lower the implement to the
ground, put tractor in park, turn off engine, and remove key before performing maintenance.
Install all transport locks as
explained under Lifting the Drill, “Operating Instructions,” page 16, before working underneath the raised drill.
Do not grease or oil implement
while it is in operation.
Disk edges are sharp. Be careful
when working in this area.
Disconnect battery ground cable
(-) before servicing or adjusting electrical systems or before weld­ing on implement.
Inspect all parts. Make sure parts
are in good condition and installed properly.
Remove buildup of grease, oil or
debris.
Remove all tools and unused
parts from implement before oper­ation.
Models ADI334 and ADI345 Air Drill Implement 160-195M 5/11/05
2
Great Plains Mfg., Inc.
Important Safety Information
Prepare for Emergencies
Be prepared if a fire starts.Keep a first aid kit and fire extin-
guisher handy.
Keep emergency numbers for
doctor, ambulance, hospital and fire department near phone.
911
Wear Protective Equipment
Wear protective clothing and
equipment.
Wear clothing and equipment
appropriate for the job. Avoid loose-fitting clothing.
Wear suitable hearing protection
such as earmuffs or earplugs. Prolonged exposure to loud noise can cause hearing impairment or loss.
Avoid wearing radio headphones
while operating machinery. Oper­ating equipment safely requires full attention.
Avoid High Pressure Fluids Hazard
Relieve hydraulic pressure before
disconnecting lines. Escaping fluid under pressure can pene­trate the skin, causing serious injury.
Use a piece of paper or card-
board, NOT BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety
glasses or goggles when working with hydraulic systems.
If an accident occurs, see a doc-
tor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result.
Safety at All Times
Thoroughly read and understand the instructions given in this manual before operation. Refer to Safety Labels, page 4. Read all instructions noted on the labels.
Operator should be familiar with
all implement functions.
Operate implement from the
driver’s seat only.
Do not leave tractor or implement
unattended with engine running.
Do not dismount a moving tractor.
Dismounting a moving tractor could cause serious injury or death.
Do not stand between the air drill
cart and implement while hitching.
Keep hands, feet and clothing
away from power-driven parts.
Wear snug-fitting clothing to avoid
entanglement with moving parts.
Watch out for overhead power
lines, trees, etc., when raising, folding, unfolding and transporting the implement.
Make sure all persons are clear of
working area.
Do not turn tractor too tight, caus-
ing implement to ride up on wheels. This could result in injury or equipment damage.
Keep away and keep others away
when folding or unfolding imple­ment.
Tire Safety
Tire changing can be dangerous
and should be performed by trained personnel using the cor­rect tools and equipment.
When inflating tires, use a clip-on
chuck and extension hose long enough to allow you to stand to one side–NOT in front of or over the tire assembly. Use a safety cage if available.
When removing and installing
wheels, use wheel-handling equipment adequate for the weight involved.
5/11/05
Models ADI334 and ADI345 Air Drill Implement 160-195M
3
Important Safety Information
Safety Labels
Your implement comes equipped with all safety labels in place. They were designed to help you safely operate your implement.
1. Read and follow label directions.
2. Keep all safety labels clean and legible.
3. Replace all damaged or missing labels. Order new labels from your Great Plains dealer. Refer to this section for proper label placement.
Great Plains Mfg., Inc.
4. When ordering new parts or components, also request cor­responding safety labels.
5. To install new labels:
a. Clean the area on which the label is to be placed. b. Peel backing from label. Press firmly on surface,
being careful not to cause air bubbles under label.
16558
818-055C
Slow Moving VehicleLabel
838-265C
Amber Reflector (Two la­bels–one each side of frame)
14356
838-265C
Amber Reflector (Both rear castor wheels)
16558
Models ADI334 and ADI345 Air Drill Implement 160-195M 5/11/05
4
Great Plains Mfg., Inc.
Important Safety Information
383-266C
Red Reflector (Two la­bels–one on each dual, center gauge wheels)
14347
383-266C
Red Reflector (Both rear castor wheels)
14352
16554
818-339C
High Pressure
14352
5/11/05
818-339C
High Pressure
Models ADI334 and ADI345 Air Drill Implement 160-195M
5
Important Safety Information
Great Plains Mfg., Inc.
14352
14356
818-339C
High Pressure
818-046C
Charge Fold Cylinder
818-046C
14348
Charge Fold Cylinder
818-046C
14349
Models ADI334 and ADI345 Air Drill Implement 160-195M 5/11/05
6
Charge Fold Cylinder
Great Plains Mfg., Inc.
Important Safety Information
14354
818-046C
Charge Fold Cylinder
14350
14355
818-046C
Charge Fold Cylinder
818-046C
Charge Fold Cylinder
5/11/05
16560
818-046C
Charge Fold Cylinder (Two labels–one each side of frame)
Models ADI334 and ADI345 Air Drill Implement 160-195M
7
Important Safety Information
14356
Great Plains Mfg., Inc.
818-557C
Cannot Read English
14805
14356
818-624C
Crush Ad/Implement
818-624C
Crush Ad/Implement
14351
Models ADI334 and ADI345 Air Drill Implement 160-195M 5/11/05
8
818-627C
Electrocution Auger
Great Plains Mfg., Inc.
Important Safety Information
14808
818-627C
Electrocution Auger
5/11/05
Models ADI334 and ADI345 Air Drill Implement 160-195M
9
Introduction
Introduction
Great Plains welcomes you to its growing family of new product owners. This implement has been designed with care and built by skilled workers using quality materials. Proper assembly, maintenance and safe operating prac­tices will help you get years of satisfactory use from this machine.
Great Plains Mfg., Inc.
IMPORTANT: A crucial point of information related to the preceding topic. For safe and correct oper ation, read and follow the directions provided before continu­ing.
Description of Unit
The three-rank, air-drill implement is a towed seeding im­plement used with a Great Plains air-drill cart. Seed is de­livered by a pressurized air stream to the floating-hoe openers via primary seed hoses, distribution towers and secondary seed hoses.
The implement has a working width of 34 or 45 feet. The implement has three ranks of staggered openers for easy residue flow.Opener depth is controlled by adjusting a hy­draulicstop and the press wheels. Press wheels followthe openers to firm and close the seedbed. An electric-clutch drivewithanadjustableheightswitchturnsseeding off au­tomatically for headland turns.
Openers and press wheels are spaced over four frame sections on the 34-foot or six sections on the 45-foot im­plement. Floating arms link the cart to the implement for increased front-to-rear flexibility.
The implement folds to a transportheight of 15 feet, eight inches (45-foot drill) or 13 feet, two inches (35-foot drill). Rear castor wheels are used for transport and field turns and are lifted for seeding.
Intended Usage
This machine is to be used primarily for seeding small grains and legumes in conventional tillage. It can also be used for seeding other crops in reduced-tillage applica­tions.
NOTE: Useful information related to the preceding topic.
Owner Assistance
If customer service or repair parts are needed, contact your Great Plains dealer. They have trained personnel, parts and service equipment specially designed for Great Plains products.
Your machine’sparts were specially designed and should be replaced with Great Plains parts only.Always use the serial and model number when ordering parts from your Great Plains dealer. The serial number plate is located as shown in Figure A.
14595
Figure A
Serial Number Plate Location
Using This Manual
Thismanualis designed to help familiarizeyou with safety, set-up, operation, adjustment, troubleshooting and main­tenance. Read this manual and follow the recommenda­tions to help ensure safe and efficient operation.
Fill out the warranty sheet with your dealer at the time of purchase.Giveyour dealer the completed white copy and send the pink copy to Great Plains.Keepyour yellow copy in the manual for use when corresponding with your deal­er.
Theinformation in this manual is current at printing. Some parts may change to assure top performance.
Definitions
Right and left as used in this manual are determined by facingthe direction the machine will travelwhile in use un­less otherwise stated.
Models ADI334 and ADI345 Air Drill Implement 160-195M 5/11/05
10
Your Great Plains dealer wants you to be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions:
1. Discuss the matter with yourdealer servicemanager. Makesure theyare awareof anyproblemsso theycan assist you.
2. If you are still not satisfied, seek out the dealership owner or general manager.
3. For further assistance, write to:
Product Support
Great Plains Mfg. Inc., Service Department
P.O. Box 5060
Salina, KS 67402-5060
Loading...
+ 27 hidden pages