Great Plains ADC2250 Operator Manual

Model 2250
Air Drill Cart
Manufacturing, Inc.
www.greatplainsmfg.com
Read the Operator’s manual entirely. When you see this symbol, the subsequent in-
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structions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
© Copyright 1997 Printed
5/11/2005
14823
Cover illustration may show optional equipment not supplied with standard unit.
167-033M
Table of Contents
Table of Contents
Great Plains Mfg., Inc.
Important Safety Information . . . . . . . . . . . . . . . . . . 1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Description of Unit . . . . . . . . . . . . . . . . . . . . . . . . . 7
Intended Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . 8
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . . 8
Section 1 Cart Assembly and Setup. . . . . . . . . . . . . 9
Pre-Assembly Checklist . . . . . . . . . . . . . . . . . . . . . 9
General Description . . . . . . . . . . . . . . . . . . . . . . . . 9
Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Shipping information . . . . . . . . . . . . . . . . . . . . . . . 9
Rear Axle Extensions and Tires. . . . . . . . . . . . . . . 9
Main Drive Shaft and Chains . . . . . . . . . . . . . . . . 10
Installing the Tires . . . . . . . . . . . . . . . . . . . . . . . . 11
Hitch, Safety Chain, & Jack . . . . . . . . . . . . . . . . . 11
Lower Ladder Assemblies . . . . . . . . . . . . . . . . . . 12
Section 2 Operating Instructions . . . . . . . . . . . . . . 13
General Description . . . . . . . . . . . . . . . . . . . . . . . 13
Attaching the Drill to the Tractor. . . . . . . . . . . . . . 13
Recommended Minimum Tractor Size. . . . . . 13
Safety Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Attaching 2250 Air Drill Cart Implement. . . . . . . . 14
Hydraulic Hose Hook-up . . . . . . . . . . . . . . . . . . . 14
Filling the Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Field Operations. . . . . . . . . . . . . . . . . . . . . . . . . . 16
Unloading the Drill . . . . . . . . . . . . . . . . . . . . . . . . 18
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Parking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Section 3 Adjustments. . . . . . . . . . . . . . . . . . . . . . . 20
Setting the Drill Seeding Rate . . . . . . . . . . . . . . . 20
Drive System Adjustment. . . . . . . . . . . . . . . . . . . 37
Chain from Hub to Main Jackshaft . . . . . . . . 37
Chain from Main Jackshaft to Clutch . . . . . . .37
Chain from Gearbox Jackshaft to Gearbox . .37
Chain from Clutch to Gearbox Jackshaft . . . .38
Chain from Gearbox Output to Meterbox . . . . 38
Electric Clutch Height Switch . . . . . . . . . . . . . . . .38
Section 4 Troubleshooting . . . . . . . . . . . . . . . . . . . .39
Section 5 Maintenance and Lubrication . . . . . . . . .41
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Clutch Input Chain . . . . . . . . . . . . . . . . . . . . .42
Main Drive Chain . . . . . . . . . . . . . . . . . . . . . .42
Clutch Output Chain . . . . . . . . . . . . . . . . . . . .42
Gearbox Input Chain . . . . . . . . . . . . . . . . . . . 42
Jackshaft Bearings . . . . . . . . . . . . . . . . . . . . .43
Auger Pivot Arms . . . . . . . . . . . . . . . . . . . . . .43
Gearbox Output Chain . . . . . . . . . . . . . . . . . .43
Clutch Shaft Bearings. . . . . . . . . . . . . . . . . . .43
Bin Lid Pivot Bar and Latch . . . . . . . . . . . . . .44
Ladder Support Latch Pins. . . . . . . . . . . . . . .44
Auger Pivot Arms . . . . . . . . . . . . . . . . . . . . . .44
Meter Lid Clamp Pivots . . . . . . . . . . . . . . . . . 44
Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Wheel or Axle Bearings . . . . . . . . . . . . . . . . .45
Clutch Handle Pivots . . . . . . . . . . . . . . . . . . .45
Section 6 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
168-233A System Monitor . . . . . . . . . . . . . . . . . .45
Section 7 Specifications and Capacities. . . . . . . . .50
Section 8 Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . 54
Torque Values Chart for Common Bolt Sizes . . . .54
Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . . . . .54
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
© Copyright 1995 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty ofanykind, either expressedor implied. While every precaution has been taken in theprep­aration of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
Great Plains Manufacturing, Incorporated Trademarks
Printed in the United States of America.
Model 2250 Air Drill Cart 167-033M 7/28/10Great Plains Mfg., Inc.
Great Plains Mfg., Inc.
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Important Safety Information
Important Safety Information
For your safety and to develop a better understanding of your equipment, thoroughly read the Operator’s Sections of this manual before operation.
Safety Notations
The SAFETY ALERT SYMBOL indicates that there is a potential hazard to personal safety involved and extra safety precautions must be taken. When you see this sym­bol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment; haz­ard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, mainte­nance and storage of equipment.
Watch for the following Safety Notations throughout your Operator’s Manual:
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DANGER!
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations.
WARNING!
Indicates a potentially hazardous situation which, if not avoid­ed, could result in death or serious injury.
CAUTION!
Indicates a potentially hazardous situation which, if not avoid­ed, may result in minor or moderate injury. It may also be used to alert against unsafe practices
Safety Rules
These rules and instructions
must be reviewed at least annually
by all operators!
Most accidents are the result of negligence and careless­ness, caused by failure of the operator to follow safety pre­cautions. Even though your implement is designed with many built-in safety features, the following precautions are mandatory to prevent such accidents.
Make sure everyone that uses this machine has read the Operator’s Manual and understands how to operate it safely.
This Operator’s Manual is considered a part of the imple-
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ment and should remain so when loaned or sold.
Prior To Operation
1. Do not stand between tractor and implement during hitch­ing.
2. Do not stand between cart and implement during hitching.
3. Do not operate without safety chain properly attached to tractor.
4. Make sure hydraulic lines are attached to the correct ports.
5. Handle and apply chemically treated seeds according to manufacturer's recommendations.
CAUTION!
Some illustrations in this manual may show shields or cover panels removed for clarity. Never operate unit without all shields and cover panels in place.
During Operation
1. Do not allow anyone to operate this machine who has not
been properly trained in its safe operation.
2. Do not let children operate the implement.
3. Never dismount from a moving tractor
4. Put tractor in park turn off engine and remove key when making any adjustments to the implement
5. Do not leave the tractor or the implement unattended with the engine running.
6. Never allow passengers.
7. Travel slowly over rough terrain and be alert to holes and gullies.
8. Loose fitting clothing should not be worn as it may catch in moving parts.
9. If a hydraulic leak develops, correct it immediately. Escap­ing hydraulic oil can have extremely high pressure. A stream of high pressure oil may easily penetrate the skin as with modern needle-less vaccination equipment - but with the exception that hydraulic fluid may cause blood poison­ing. It is imperative that the connections are tight and that all lines and pipes are in good condition. If an injury is caused by the escaping hydraulic fluid, seea doctor at once! Use a piece of cardboard or wood to detect leaks of hydrau­lic oil under pressure. Be sure to relieve all hydraulic pres­sure before disconnecting any lines or pipes between the implement and the tractor hydraulic system.
10. Keep all guards and shields in place.
11. Do not turn tractor too tight; implement may ride up on wheels causing machine and bodily damage.
DANGER!
Contact with overhead power lines can cause severe electrical burns or death from electrocution. Make sure there is enough clearance between all air drill components and overhead power lines. Do not use loading auger near power lines. Do not climb on walkboard near power lines.
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Model 2250 Air Drill Cart 167-033M
1
Important Safety Information
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DANGER!
You may be overcome by fumes from seed treatment or chemi­cals in bin, resulting in severe injury or death by poisoning. You may become trapped in bin due to height of opening or falling through bridged material. Never climb into bin! Leave strainer basket in bin to prevent dropping objects in bin.
WARNING!
Augers can be very dangerous and can cause severe injury or death by entanglement. Read and understand manual before at­tempting to operate it.
After Operation
1. Unhook and store implement in an area where children nor­mally do not play. Stabilize implements by using suitable supports and block wheels.
2. Be alert to traffic when crossing or operating near road-
ways. Always maintain complete control of the machine. Know your state and local laws concerning highway safety and regulations. Comply with these laws when transporting machinery.
Great Plains Mfg., Inc.
3. Limit transport speed to 20 mph. Transport only with a farm tractor of sufficient size and horsepower. Refer to Attaching the Drill to the Tractor under the “Operating Instructions” sectionon page 13. Always make sure flashing safety lights, slow moving vehicle emblem, and reflectors are in place and visible prior to transporting the machine on public roads.
4. Use warning flags or approved warning lights at night and during other periods of poor visibility. Do your best to pre­vent highway accidents.
During Maintenance
1. Tire changing can be dangerous and should be performed
by trained personnel using the correct tools and equipment.
2. Do not re-inflate a tire that has been run flat or seriously under inflated. Have it checked by qualified personnel.
3. When removing and installing wheels, use wheel handling equipment adequate for the weight involved.
4. Do not grease or oil implement while it is in use.
5. After repairing or adjusting, make sure all tools and parts are removed from the implement before attempting to oper­ate it.
Model 2250 Air Drill Cart 167-033M 7/28/10
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Great Plains Mfg., Inc.
Important Safety Information
Safety Labels
Your implement comes equipped with all safety labels in place. They were designed to help you safely operate your implement.
1. Read and follow label directions.
2. Keep all safety labels clean and legible.
3. Replace all damaged or missing labels.
4. Some new equipment installed during repair require safety labels to be affixed to the replaced component as specified
10901
by the manufacturer. When ordering new components make sure the correct safety labels are included in the request. To order new labels go to your Great Plains dealer.
5. Refer to this section for proper label placement. To install new labels:
a. Clean the area the label is to be placed.
b. Peel backing from label. Press firmly on surface
being careful not to cause air bubbles under label.
818-003C
Slow Moving Vehicle Label
10566
10652
818-339C
High Pressure
818-339C
High Pressure
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Model 2250 Air Drill Cart 167-033M
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Important Safety Information
10652
Great Plains Mfg., Inc.
818-557C
Cannot Read English
818-622C
Overhead Auger
10649
10650
818-623C
Pinch Point Auger
818-627C
10652
Model 2250 Air Drill Cart 167-033M 7/28/10
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Electrocution Auger
Great Plains Mfg., Inc.
Important Safety Information
11012
818-628C
AD Bin Hazards
818-628C
AD Bin Hazards
11034
10651
818-667C
AD Tow Vehicle
7/28/10
10652
818-630C
AD General Instructions
Model 2250 Air Drill Cart 167-033M
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Important Safety Information
Great Plains Mfg., Inc.
818-632C
AD Fan Hazard
10652
818-633C
Guard Missing Auger
10649
10649
818-634C
AD Rotating Auger
818-635C
11133
Model 2250 Air Drill Cart 167-033M 7/28/10
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AD Auger General
Great Plains Mfg., Inc.
Introduction
20149
20149
Introduction
Great Plains welcomes you to the growing family of new product owners. This implement has been designed with care and built by skilled workers using quality materials. Proper assembly, maintenance, and safe operating prac­tices will help you get years of satisfactory use from the machine.
Description of Unit
The 2250 Air Drill is a grain drill using air to move seed from the metering device under the grain bins to the open­er units on the implement. The air is supplied by a hydrau­lic motor driven fan. The seed is held in a pressurized bin and is metered into the air stream in a pressurized meter. The metering device is driven at a rate proportional to dis­tance traveled and the rate can be set using the gearbox and other means.
Features include:
Ladders to walkboard on both sides for easy access
Electric clutch drive with adjustable heightcontrol switch
for automatic shut off on headlands
838-265C
Amber Reflector
838-266C
Red Reflector
Large bin openings with over-center lid latch
Seed level sight glasses in multiple locations
Easy open meter lids and hand drive crank for checking
seeding rate while stationary
Bins have large angles on side slopes to provide com-
plete filling and emptying without hand stuffing.
150 bushel rear bin capacity
100 bushel front bin capacity
Integral style hitch to implement prevents skewing on
hillsides and make backing up easy
Single shoot or double shoot distribution
Adjustable air flow between distribution systems on
double shoot units.
Intended Usage
This machine is intended to be used primarily for seeding small grains and legumes in conventional tillage. It can also be used in many reduced tillage applications and with other crops.
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Model 2250 Air Drill Cart 167-033M
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Introduction
Great Plains Mfg., Inc.
Using This Manual
This Operator’s Section is designed to help familiarize you with safety, assembly, operation, adjustments, trouble­shooting, and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient op­eration.
The warranty sheet should be filled out by the owner and dealer at the time of purchase. After completion give the dealer the white copy and send the pink copy to Great Plains. Keep your copy in the manual for use when corre­sponding with the dealer.
To order a new Operator or Parts Manual contact your au­thorized dealer or write to the address listed below in the Owner Assistance paragraph. Include the model and seri­al numbers of your unit.
The information contained within this manual was current at the time of printing. Some parts may change slightly to assure you of the best performance.
Terminology:
"Right " or "Left" as used in this manual is determined by facing the direction the machine will travel while in use un­less otherwise stated.
Definitions:
NOTE: A special point of information related to it’s preceding topic. The author’s intention is that you read and note this information before continuing.
IMPORTANT: Information, related to it’s proceeding topic, that the author feels would be of use.
Owner Assistance
If customer service or repair parts are required contact your local Great Plains Dealer. He has trained personnel, repair parts, and the equipment needed to service your implement.
These parts have been specially designed and should only be replaced with genuine Great Plains parts.
Serial Number Plate
Refer to Figure1 forthe location of your serial number plates.
11130
Serial Number Plate Location
Figure 1
For prompt service always use the serial number and model number whenordering parts from your Great Plains Dealer. Be sure to include your serial and model numbers in correspondence also.
Your dealer wants you to be satisfied with your new ma­chine. If for any reason you do not understand any part of this manual or are not satisfied with the service received, the following actions are suggested:
1. Discuss the matter with your dealership Service Man­ager make sure he is aware of any problems you may have and that he has had the opportunity to assist you.
2. If you are still not satisfied or do not understand any part of this manual seek out the Owner or General Manager of the dealership, explain the problem and request assistance.
3. For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
P.O. Box 245
Assaria, Ks. 67416
Model 2250 Air Drill Cart 167-033M 7/28/10
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Great Plains Mfg., Inc.
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Section 1 Cart Assembly and Setup
Section 1 Cart Assembly and Setup
The following information is general in nature and was written to aid the operator in preparing the tractor and drill for use, and to provide general operating procedures. The operator’s experience, familiarity with the machine, and the following information combined should provide effi­cient drill operation and good working habits.
Having all the parts and equipment readily at hand will speed your assembly task and make the job as safe as possible.
Pre-Assembly Checklist
Check Reference
All major frame components Operator’s
Fasteners and pins that were shipped with the drill. NOTE: All hardware from the factory has been installed in the location where it will be used. If a part or fastener is temporarily removed for assembly reasons, remember where it goes. Keep the parts separated.
All working parts are moving freely, bolts are tight and cotter pins are spread.
All grease fittings are in place and lubri­cated.
Proper tension and alignment on all drive chains.
Safety labels are correctly located and legi­ble. Replace if damaged.
Red and amber reflectors are correctly located and visible when the drill is in the transport position.
“Slow moving vehicle” emblem is in place. Important Safety
Inflate tires to specified air pressure. Tighten wheel bolts to specified torque.
Have a minimum of 2 people at hand while assembling the drill.
Have a fork lift or hoist along with chains and safety stands that are sized for the job ready for the assembly task.
Manual
Operator’s
Manual
Operator’s
Manual
Section 5
page 41
Operator’s
Manual
Important Safety
Information
Important Safety
Information
Information
Section 8
page 54
Operator’s
Manual
Operator’s
Manual
Tools required
Fork lift or overhead hoist with 8000# capacity.
General hand tools
Jack stands or blocks and safety chain
Shipping information
Your drill is shipped via flat bed truck. The drill is not fully assembled.
Unload all equipment before beginning assembly. Do not attempt any assembly work while drill is on the truck.
Read and understand the previous section, “Important Safety Information” beginning on page 1, before starting assembly.
Rear Axle Extensions and Tires
DANGER!
Crushing hazard. You may be severely injured or killed by the cart if it falls. Always support the cart securely with jack stands or blocks before working on unit raised off of the ground.
Refer to Figure 1-1:
Raise and securely block the cart so that the bottom of the main frame rails is approximately 48” above the ground. This will allow enough clearance to install tires.
Identify the axle extensions for left and right side of drill. The left side extension has the bearing mounting bracket for the main drive shaft and must be installed on the left side of the drill.
Right
14852
Left
General Description
This section covers the dealer’s requirements to assemble the drill.
7/28/10
Left and Right Rear Axle Extensions
Figure 1-1
Model 2250 Air Drill Cart 167-033M
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Section 1 Cart Assembly and Setup
Great Plains Mfg., Inc.
Refer to Figure 1-2:
Carefully raise the axle extension (#1) into place and align holes. Attach the extension to the main frame using 1” x 3” bolts (#2) with 1” lock washers (#3) and 1” nuts (#4). Do this for both sides of the drill. Be careful not to damage the acre meter if present. The inner main shaft bearing brack­et (#5) will be installed on the lower front two mounting bolts on the left side.
Do not tighten these two bolts until the main shaft assem­bly is installed.
ner bearing bracket over the two lower front axle extension bolts (#4). Install the two 5/16” bolts with flat washers (#5) against the slot in the bracket. Install the “60” series chain (#3) from the hub to the 13 tooth sprocket. Align the chain by moving the shaft in the bearings until aligned. Slide the shaft out to tighten the chain. Do not over tighten. Tighten the bolts holding the bearings in place. Tighten bearing locking collars.
Install the chain from the inner sprocket to the clutch (#6). Slide the inner sprocket (#7) in or out to align the chain. Adjust the chain tension by loosening the bolts holding the clutch shaft bearings and moving the clutch shaft up or down. Do not over tighten the chain.
14853
Left Extension and Drive Bracket Installation
Figure 1-2
NOTE: Make sure that the axle extensions are se­curely bolted to the drill frame. Torque to values listed in the Torque Values Chart in the “Appendix” sec- tion on page 54. Tighten the top two bolts first.
Main Drive Shaft and Chains
Refer to Figure 1-3:
Position the main drive shaft assembly (#1) with the “60” series 13 tooth sprocket (#2) to the outside. Place the in-
14854
Main Drive Shaft Installation
Figure 1-3
Tighten the bearing bolts. Check all set screws in the sprockets and bearing locking collars. Tighten all fasten­ers. Make sure that all chain connecting links have retain­ers in place.
Model 2250 Air Drill Cart 167-033M 7/28/10
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Great Plains Mfg., Inc.
Section 1 Cart Assembly and Setup
NOTE: The electric clutch anti-rotation tang must be a loose fit over the stop bolt. If the clutch shaft is moved to adjust the chain tension be sure to check the stop bolt. The stop bolt can be moved in its slot to ensure a loose fit or to get greater chain adjustment if needed. It is very important that the bolt is not tight against either end of the slot in the clutch tang to en­sure long clutch life, refer to Figure 1-4
14855
inside.
Tire and Rim Installation
Figure 1-5
Loose fit
Clutch Anti-rotation Tang and Stop Bolt
Figure 1-4
Installing the Tires
Refer to Figure 1-5:
The tires are to be installed so that dish in rim goes to the
14856
As illustrated in Figure 1-6, tighten the lug nuts securely in order.
14857
Pattern of Tire and Wheel Installation
Figure 1-6
Remove the blocks and lower the cart to the ground. Check air pressure in tires and inflate to value listed in the Tire Inflation Chart in the “Appendix” section starting on page 54.
7/28/10
Hitch, Safety Chain, & Jack
Raise the tongue off the ground until the jack slides into the jack stob (#1). Place the jack (#2) in the stob and se­curely pin (#3). With the drill on level ground adjust the jack until the side rails of the frame are level. There are three sets of holes in the tongue (#4), with the reversible hitch
Model 2250 Air Drill Cart 167-033M
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Section 1 Cart Assembly and Setup
Great Plains Mfg., Inc.
this provides six different hitch heights, refer to Figure 1-7.
14858
Hitch Height Adjustment
Figure 1-7
Measure the height at the top of the drawbar on the tractor that the drill is to be attached to. Install the hitch so that the bottom of the strap is at the position closest to the height of the tractor drawbar. Back the tractor into position and se­curely install pin.
top of the tongue center rail when moving drill.
14859
Safety Chain
Figure 1-8
Lower Ladder Assemblies
Position lower ladder (#1) on the outside of frame rails in alignment with upper ladders. Install 5/8” x 12” x 7” u-bolts (#2) through mounting brackets. Be sure that no hoses or wires are caught behind u-bolts Secure ladders with 5/8” lockwashers (#3) and nuts (#4). Brackets should be the same distance apart from ladder to frame (approx. 17 1/2”), refer to Figure 1-9.
NOTE: When hitching the drill to a different tractor check for a difference in the drawbar heights and re­adjust as needed.
NOTE: Make sure that the hitch is securely bolted to the drill tongue. Torque to values listed in the Torque Values Chart in the “Appendix” section on page 54.
Refer to Figure 1-8:
Your drill comes equipped with a safety chain (#1). The safety chain must be attached securely to the drill tongue with a 1 1/4” x11” bolt (#2), 1 1/4” lock washer (#3), and 1 1/4” nut (#4). The safety chain washer (#5) must be in­stalled outside of the safety chain attaching ring (#6). The chain must always be securely fastened to a suitable an­chor on the towing vehicle before moving the drill.
Retract and unpin the jack. Store the jack on the stob on
14860
Lower Ladder Installation
Figure 1-9
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Great Plains Mfg., Inc.
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Section 2 Operating Instructions
Section 2 Operating Instructions
General Description
The seed metering mechanism of this drill is powered by the cart tire and is driven at a rate proportional to distance driven. This ensures that the rate applied in pounds per acre remains constant as ground speed is varied. The pounds per acre rate is adjustable and can be set using the gearbox, speed change sprocket and hi-low gears on the meter. The metering device is driven through an elec­tro-magnetic clutch which will not engage unless the fan motor is running at high speed and the implement is low­ered past an adjustable height switch. This prevents the primary seed hoses from being plugged by seed being metered into them without the fan running and also allows the seed to be shut off automatically when the drill is lifted on head lands. The seed bins are sealed and held at the same pressure as the meter chambers so that metering is controlled mechanically and not by air flow fluctuations. The metered seed is carried by air through the primary hoses to the distribution towers on the implement. These towers then divide the air and seed into individual rows and it is carried to the openers in the secondary hoses.
Prestart Checklist
Lubricate the drill as indicated in the Lubrication portion
of the “Maintenance and Lubrication” section starting on page 41.
Check the tires for proper inflation, see the Tire Inflation
Chart in the “Appendix” section starting on page 54.
Check the chains for proper tension and alignment as
shown in the Lubrication portion of the “Maintenance and Lubrication” section starting on page 41.
Perform all beginning of season and daily service items
discussed in the “Maintenance and Lubrication” sec­tion starting on page 41.
Check the drill for worn or damaged parts and repair or
replace them before going to the field.
All nuts, bolts and screws should be checked. Refer to
the Torque Value Chart in the “Appendix” section start­ing on page 54.
Attaching the Drill to the Tractor
NOTE: The tractor must be of adequate size to pull the drill. When determining size of tractor keep in mind the soil, terrain, row spacing and type of opener.
Recommended Minimum Tractor Size
For standard openers:
34’ Implement - 180 HP 45’ Implement - 240 HP
For double shoot:
34’ Implement - 225 HP 45’ Implement - 300 HP
CAUTION!
The tractor, or towing vehicle, must have adequate unladen mass to control the drill when towing. Do not exceed 20 miles per hour.
Minimum vehicle weight - loaded drill:
up to 20 mph maximum - 45,000 lbs. up to 10 mph maximum - 22,000 lbs.
Minimum vehicle weight - empty drill:
up to 20 mph maximum - 28,000 lbs. up to 10 mph maximum - 14,000 lbs.
DANGER!
You may be severely injured or killed by being crushed between the tractor and the drill. Do not stand or place any part of your body between the tractor and drill while hooking up the drill.
Back the tractor drawbar up to the drill until the holes in the drill tongue and the tractor drawbar are in line. Use the jack to make height adjustments. Be sure that the hitch is prop­erly adjusted for level operation, refer to Hitch, Safety Chain, and Jack in the “Cart Assembly and Setup” section on page 9. Install the drawbar pin and the pin retainer clip. Re­move the jack and store on the stob on the tongue center rail in horizontal position. Attach the safety chain on the drill to an anchor on the tractor capable of pulling the unit.
NOTE: The tractor must have at least 3 sets of hy­draulic outlets and be capable of supplying 15-30 gal­lons per minute at 2000 psi.
WARNING!
Escaping fluid under pressure can have sufficient pressure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
NOTE: The SAE o-ring and JIC 37˚ flare type hose connections do not require sealant for reconnecting. They do not require high torque for a good seal.
IMPORTANT: When using sealant on pipe threads the fric­tion between the threads is reduced; therefore, be certain not to overtighten or damage to the components may occur.
When drawbar pin and safety chain have been installed
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13
Section 2 Operating Instructions
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Great Plains Mfg., Inc.
and jack has been removed the hydraulic hoses may be connected. See your Great Plains dealer if you require new quick coupler ends for your hoses.
Make sure that each pair of hoses connected to your trac­tor outlets are from the same circuit (lift, fold, or fan)
Hook up the electric clutch cable to the clutch harness on the tractor.
If the tractor does not have a clutch harness installed it must be installed now. Attach the switch box solidly to the tractor in a convenient location not exposed to rain. Attach the power leads to a 12 volt D.C. power supply, polarity is not critical. Be sure that the wire is safely routed where it will not be pinched or rubbed through. Before drilling any holes always check on the back side to make sure no hid­den components will be damaged by the drill.
Safety Lights
The light package your drill comes equipped with requires that your tractor be wired for the standard 7-pin electrical con­nector which will work with the tractor’s flashers and signals. All that should be necessary is to plug in the connector.
If your tractor is not equipped with this connector please consult your dealer for installation to tractormanufacturers specifications.
Attaching 2250 Air Drill Cart to Great Plains 34’ or 45’ Implement
Follow instructions in the implement manual to connect the implement hitch to the cart. Be sure all pin retainers are in place and all fasteners are tight. When all hitch con­nections have been made the 2 1/2” primary hoses can be connected. Attach the hoses left to right on the meter in the same order as towers are installed on implement. Leave enough slack so that the implement may be fully raised, lowered, folded and unfolded without binding. When connecting double shoot drills be sure to connect all fertilizer meter outletsto the fertilizer opener towers and all seed meter outlets to seed opener towers, see Figure 2-1.
location. Secure hoses to metering box outlet tubes using 2 1/2” air hose band clamps and tighten securely. Be sure that placement of outer clamps does not interfere with op­eration of metering box calibration door latch clamps, refer to Figure 2-2.
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Clamp Position
Figure 2-2
Hydraulic Hose Hook-up
WARNING!
Escaping fluid under pressure can have sufficient pressure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
NOTE: The SAE o-ring and JIC 37˚ flare type hose connections do not require sealant for reconnecting. They do not require high torque for a good seal.
Refer to Figure 2-3:
Connect the 2 hoses for the fold circuit to the quick cou­plers nearest to the outside of the cart. If the drill is equipped with an auger the diversion valve should be in the fold circuit.
Connect the 2 hoses for the lift circuit to the quick couplers nearest to the center of the cart.
Hose Installation
14899
If any hoses appear to be rubbing on sharp edges or are in danger of getting pinched use cable ties to secure in a safe
Model 2250 Air Drill Cart 167-033M 7/28/10
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Figure 2-1
14791
Hose Locations
Figure 2-3
Great Plains Mfg., Inc.
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Section 2 Operating Instructions
Connect the lead from the height switch on the implement to the connector on the electric clutch wiring harness.
If equipped with the blockage monitor option, connect the 4-pin connector on the implement to the connector on the cart monitor harness.
NOTE: When all connections have been made care­fully check all lines to make sure none will be dam­aged when the implement is operated. Re-route the lines or use cable ties to keep them in a safe place. Check warning lights for correct operation.
Filling the Drill
1. Be certain the drill is securely hitched to an adequate tractor, see Recommended Tractor Size on page 13.
NOTE: Static tongue weight of a full drill is approxi­mately 5500 lbs. on level ground, more when facing downhill.
2. Be sure that the bin unloading door (#1) on the bottom of the meter is securely closed and latched, refer to Figure 2-4.
Fold
Circuit
Auger
Circuit
Diverter Valve
Figure 2-5
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7. Climb the ladder to the top of the drill walk board, lift the lid latch handle and move the latch hook off of the u-bolt catch. Lift the lid by its handle and open fully. Lower the lid onto the pivot stop by hand, do not drop.
8. Check that the strainer basket is in place and remove any foreign material from basket.
9. Fill the bin to the top with seeds. If using optional load­ing auger continue to steps 10 through 20 below.
1
Unload Door
Figure 2-4
3. Prior to filling the drill for the first time, and at least once per season thereafter, check the drill bins for air leaks as described in the Field Operations portion of this section starting on page 16.
4. Place drill on solid, level ground prior to attempting to fill.
5. Shut off all hydraulic power to the drill.
6. Move the handle on the auger flow diverter valve to the front most position, refer to Figure 2-5. Be sure that the control valve on the auger body is in the off or center position.This valve diverts flow from the fold cir­cuit to the auger motor circuit.
14874
DANGER!
Keep hands, feet, hair, clothing, or any item that could get caught in the auger away from the inlet. If the auger becomes plugged, turn off the auger and tractor before attempting to un­plug.
10. Pull the clip in the lock pin and slide the pin forward, re­place the clip in the rear hole, refer to Figure 2-6.
Storage Lock Pin
Figure 2-6
11. Pivot the auger hopper until opening is facing up. The hopper may be swiveled around on the tube to facilitate clean-out. Hopper should be latched in filling position.
12. Remove the pin from the front storage bracket. Pivot the bracket down and replace the pin in the holes to store until done, refer to Figure 2-7.
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Section 2 Operating Instructions
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Auger Latch Handle
Figure 2-7
13. Pull the auger out away from the drill taking care not to damage the auger tube on the ladder steps.
14. Lower the hopper end of the auger and swivel the au­ger and support arm until the discharge is centered over the opening in the bin.
15. Position grain container so that it will unload into auger.
14875
DANGER!
Rotating auger - To prevent serious injury or death:
Read all instructions and safety information prior to operation.
Keep hands, feet, hair, and clothing away from rotating auger.
Do not remove or modify any guards.
Keep children well clear of work area.
16. Energize the fold circuit on the tractor. The control le­ver may have to be tied in place.
17. Be sure that nobody is indanger from the auger, then be­fore starting grain flow turn on the auger control valve, re­fer to Figure 2-8. Visually check the auger for correct direction of rotation. Reverse valve handle if needed.
Great Plains Mfg., Inc.
NOTE: The center location of the valve handle is “OFF”. Turning the handle to either side will provide forward or reverse rotation depending on direction of the flow from the tractor. One side will be forward and the other will be reverse.
18. Slowly turn on flow of grain and fill bin. Slow down and then stop flow of grain as level nears the top of the bin to avoid overflow.
19. Turn off the auger and return to storage position. Place the front end on the front support first. Push the auger in until the support arms return to the storage position. Replace the storage lock pin and clip. Close the front support latch and replace the pin.
20. Turn off the tractor hydraulics and then return the flow diverter valve handle to rear (fold) position.
CAUTION!
Do not turn the diverter handle until the hydraulics have been shut off. If it is moved with hydraulics still on, the implement wings will suddenly begin folding.
21. Remove any foreign matter from strainer basket.
22. Wipe any grain or foreign matter from lid seal flange area on top of bin. Close lid and securely latch.
23. Before moving the drill check that the bin lid is latched, the auger control is off, the flow diverter handle is rear­ward, and the auger is securely latched in transport storage position.
NOTE: When leveled off, the top cone of the bin holds approximately 1/3 capacity; the center area 1/3 capacity; and the lower cone 1/3 capacity.
Field Operations
1. Be sure that the cart tires are properly inflated as indi­cated in the Tire Inflation Chart in the “Appendix” section on page 54.
2. Be sure that all hoses are connected and clear of for­eign material. Make sure openers are not plugged.
3. Never back up with the openers in the ground. Do not turn sharply with openers in the ground, doing so will cause openers to plug.
4. Set the seed rate as described in the Setting the Drill Seeding Rate portion of the “Adjustments” section on page 20.
5. Turn on the fan hydraulic motor. Be sure the fan ro-
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Auger On/Off Control Valve
Figure 2-8
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12713
tates correctly.
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