Great Plains 9756PP User Manual

Table of Contents Index

Pre-Delivery Manual

Plains Plow Series II
9752PP & 9756PP
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
Illustrations may show optional equipment not supplied with standard unit.
41879
ORIGINAL INSTRUCTIONS
© Copyright 2014 Printed 2014-02-17 580-043Q
Table of Contents Index
EN
9322-9756PP Table of Contents Index
580-043Q Table of Contents Index 2014-02-17
Great Plains Manufacturing, Inc. iii

Table of Contents

Important Safety Information ...................................... 1
Introduction ..................................................................4
Description of Unit ..........................................................4
Models Covered ............................................................. 4
Document Family ...........................................................4
Tools Required ...............................................................4
Pre-assembly Checklist..................................................4
Using This Manual..........................................................5
Definitions................................................................... 5
Shipping .........................................................................6
Unloading ....................................................................... 6
Unload Smaller Items First .........................................6
Unload Plains Plow.....................................................6
Unpacking Boxes .......................................................6
Assembly and Setup Assistance ................................6
Assembly ......................................................................7
9322 Hitch Assembly......................................................7
9326-9756 Hitch Assembly ............................................8
Depth Stop Tube Assembly........................................ 9
Wheel/Tire & Frog Assembly...................................... 9
Sweep Assembly......................................................10
SMV Assembly .........................................................10
Hydraulic Hose Hookup............................................ 11
Hose Handles...........................................................11
Treader Gang Assembly (optional)...........................12
Install Rear Hitch (optional) ..........................................13
Extended Rear Hitch ................................................13
A-Frame Hitch ..........................................................13
Rear Stand ............................................................... 14
Appendix - Reference Information ...........................15
Torque Values Chart.................................................... 15
Tire Inflation Chart ....................................................... 16
Hydraulic Connectors and Torque ............................... 16
9322-9326 Hydraulic Lift Layout .................................. 18
9533-9540 Hydraulic Lift Layout .................................. 19
9744-9756 Hydraulic Lift Layout .................................. 20
9744-9756 Hydraulic Lift Layout .................................. 21
9322-9326 Hydraulic Fold Layout ................................ 22
9533-9540 Hydraulic Fold Layout ................................ 23
9744-9756 Hydraulic Lift Layout .................................. 24
9744-9756 Hydraulic Lift Layout .................................. 25
9322 Machine Layout................................................... 26
9326 Machine Layout................................................... 27
9533 Machine Layout................................................... 28
9533 Machine Layout................................................... 29
9540 Machine Layout................................................... 30
9540 Machine Layout................................................... 31
9744 Machine Layout................................................... 32
9744 Machine Layout................................................... 33
9748 Machine Layout................................................... 34
9748 Machine Layout................................................... 35
9752 Machine Layout................................................... 36
9752 Machine Layout................................................... 37
9756 Machine Layout................................................... 38
9756 Machine Layout................................................... 39
Index........................................................................... 41
© Copyright 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
02/17/2014 580-043Q
Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.
Registered Trademarks of Great Plains Manufacturing, Inc. include:
Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand,
Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo Max, Turbo-Till, Ultra-Till, Verti-Till, Whirlfilter, Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
iv 9322-9756PP Great Plains Manufacturing, Inc.
580-043Q 02/17/2014
Great Plains Manufacturing, Inc. 1

Important Safety Information

Look for Safety Symbol

The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that fol­lows it. In addition to design and configuration of equip­ment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

Be Aware of Signal Words

Signal words designate a degree or level of hazard seri­ousness.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional pur­poses, cannot be guarded.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe prac­tices.
Use Adequate Lifting Means
The frame sections and gangs of this machine are extremely heavy. If using multiple lifters, make sure each is rated for at least its share of the load.
> 14,000
POUNDS

Prepare for Emergencies

Be prepared if a fire starts
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.
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Be Familiar with Safety Decals

Read and understand the “Safety Decals” section of the
Operators Manual.
Read all instructions noted on the decals.
Keep decals clean. Replace damaged, faded and illegible
decals.

Wear Protective Equipment

Wear protective clothing and equipment.
Wear clothing and equipment appropriate for the job. Avoid
loose-fitting clothing.
Because prolonged exposure to loud noise can cause hear-
ing impairment or hearing loss, wear suitable hearing pro­tection such as earmuffs or earplugs.
Because operating equipment safely requires your full
attention, avoid wearing entertainment headphones while operating machinery.

Avoid High Pressure Fluids

Escaping fluid under pressure can penetrate the skin, causing serious injury.
Avoid the hazard by relieving pressure before disconnecting
hydraulic lines.
Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
If an accident occurs, seek immediate medical assistance
from a physician familiar with this type of injury.

Use Safety Lights and Devices

Slow-moving tractors and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and turn signals whenever driv-
ing on public roads.
Use lights and devices provided with implement

Keep Riders Off Machinery

Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from the machine.
Never allow children to operate equipment.
Keep all bystanders away from machine during operation.
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Great Plains Manufacturing, Inc. Important Safety Information 3

Shutdown and Storage

Lower implement, put tractor in park, turn off engine, and
remove the key.
Secure Plains Plow using blocks and supports provided.
Detach and store Plains Plow in an area where children
normally do not play.

Tire Safety

Tire changing can be dangerous and should be per­formed by trained personnel using correct tools and equipment.
When inflating tires, use a clip-on chuck and extension hose
long enough for you to stand to one side–not in front of or
over tire assembly. Use a safety cage if available.
When removing and installing wheels, use wheel-handling
equipment adequate for weight involved.

Safety At All Times

Thoroughly read and understand the instructions in this manual before operation. Read all instructions noted on the safety decals.
Be familiar with all machine functions.
Operate machinery from the driver’s seat only.
Do not leave machine unattended with tractor engine run-
ning.
Do not stand between the tractor and machine during
hitching.
Keep hands, feet and clothing away from power-driven
parts.
Wear snug-fitting clothing to avoid entanglement with mov-
ing parts.
Watch out for wires, trees, etc., when folding and raising
machine. Make sure all persons are clear of working area.
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4 9322-9756PP Great Plains Manufacturing, Inc.

Introduction

The Plains Plow has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance, and safe operating practices will help the customer get years of satisfactory use from the machine.

Description of Unit

The Plains Plow is a three, five or seven-section V-Blade undercutting tillage tool. Working width ranges from 22 to 56 feet. The implement is designed to undercut, kill weeds, apply fertilizers, break up hardpan, manage resi­due for greater moisture retention and wind erosion pro­tection.

Models Covered

9322PP 22-Foot 3-section
9326PP 26-Foot 3-section
9533PP 33-Foot 5-section
9540PP 40-Foot 5-section
9744PP 44-Foot 7-section
9748PP 48-Foot 7-section
9752PP 52-Foot 7-section
9756PP 56-Foot 7-section
Figure 1
9744PP Plains Plow
43006

Document Family

580-043Q Pre-Delivery Manual (this document)
580-043M Operator Manual
580-043P Parts Manual

Tools Required

• Basic Hand Tools
• Torque Wrench
• Fork Truck, Overhead Hoist or Loader

Pre-assembly Checklist

1. Before assembling, read and understand “Important Safety Information” in front part of this manual.
2. Have at least two people on hand while assembling.
3. Make sure area is level and free of obstructions (pref­erably an open concrete area).
4. Have all major componets
5. Have all fasteners and pins shipped with machine.
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Great Plains Manufacturing, Inc. Introduction 5

Using This Manual

This manual was written to help you assemble and pre­pare the new machine for the customer. The manual includes instructions for assembly and setup. Read this manual and follow the recommendations for safe, efficient and proper assembly and setup.
An operator’s and parts manual is also provided with the new machine. Read and understand “Important Safety Information” and “Operating Instructions” in the opera­tor’s manual before assembling the machine. Refer to the parts manual for proper part’s identification. As a refer­ence, keep the operator’s and part’s manual on hand while assembling.
The information in this manual is current at printing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
A crucial point of information related to the preceding topic. Read and follow the directions to remain safe, avoid serious damage to equipment and ensure desired field results.
Note: Useful information related to the preceding topic.
Right-hand and left-hand as used in this manual are determined by facing the direction the machine will travel while in use unless otherwise stated. An orientation rose in some line art illustrations shows the directions of: Up, Back, Left, Down, Front, Right.
R
F
U
B
L
D
R
L
Figure 2
Right / Left
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Shipping

Refer to Figure 3
• The Plains Plow will be shipped partially pre-assem-
bled. All models will be shipped with hydraulics fully charged and hoses and wiring harness will be rolled up on center frame. The hitches will be shipped pre­assembled but will need to be installed on machines.
• Finishing attachments (if equipped), will be shipped
with mounted brackets assembled, reel assemblies assembled and all bolts will be in a box.
• The shipping stand bolts are not used in the assembly
of unit.
• The shipping stands do not need to be returned to
Great Plains.
43040

Unloading

Figure 3
Plains Plow Shipping
Be sure the truck is on level ground, preferably concrete.
Centering componets:
Be sure and center fork truck or chains (overhead hoist) on compo­nents so they won’t slide and cause injury.

Unload Smaller Items First

Unloading the Plains Plow is a potentially dangerous operation.
Reduce risk and complications by first unloading
1. Hitch assembly and finishing attachments
2. misc. boxes
3. Plains Plow (described in the next section)

Unload Plains Plow

4. Place these components well out of the maneuvering area needed for unloading the Plains Plow.
5. Double-check that all chains and tie-down straps have been released and stowed.
6. Set parking brake on trailer tractor.
7. If there is no access to large enough fork lifts, the hitch may need installed and pulled off side of truck. See hitch assembly for install hitch.
8. If you do have two large fork lifts, slowly lift the Plains Plow off trailer bed.
9. Stop lifting about 12” above the bed.
10. Have the truck driver slowly pull the trailer straight out from under the Plains Plow.
11. Making sure to keep level from front to back and side to side, slowly lower the Plains Plow.
12. Lower the Plains Plow down until the shipping stands are about 12” off ground.
13. Remove shipping stands.
14. Slowly lower Plains Plow until it is resting on the cen­ter transport tires.

Unpacking Boxes

Note: Position boxes in area that you can maneuver
components up to machine to assembly.
15. Carefully remove banding from boxes.
16. Carefully remove banding from gangs and finishing reels.
17. Locate and identify all components before assem­bling.

Assembly and Setup Assistance

To order additional copies of pre-delivery instructions or operator’s and parts manuals, write to the following address. Include model numbers in all correspondence.
If you do not understand any part of this manual or have the assembly or setup questions, assistance is available. Contact:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
(800)255-9215
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Great Plains Manufacturing, Inc. 7

Assembly

9322 Hitch Assembly

Refer to Figure 4
Note: The center frame and wings will be shipped all
assembled and hydraulics all hooked up and charged. The hitch assembly will be shipped with all components installed. The hitch assembly
1 2
may need bolted to center frame assembly , hydraulics hooked to tractor and pulled off side of truck if two heavy fork lifts are not available to unload, as machines are very heavy.
18. Remove1x6hexbolts from center frame assem-
2 1
bly . Carefully align holes of hitch assembly to center frame assembly , as shown and re-install the 1 x 6 hex bolts , secure with the 1 lock nuts.
3
2
3
2
1
19. Remove jack from center frame stub and pin to left side of hitch assembly as shown.
20. Tighten all lock nuts snug but do not torque.
21. Unroll hoses and light harness that is on center frame, route under wing stop through hose support
6
on front of tractor. There should be about 3’ of hose in front of hitch clevis to hook to tractor. The machine may now be pinned to tractor and hydraulic hoses attached, See “Hydraulic Hose Hookup” on page 11 to make rest of assembly easier to fold or unfold wings or to raise and lower lift cylinders as needed.
4 5
1
3
3
2
5
6
1
4
Figure 4
9322 Hitch Assembly
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8 9322-9756PP Great Plains Manufacturing, Inc.

9326-9756 Hitch Assembly

Refer to Figure 5
Note: The center frame and wings will be shipped all
assembled and hydraulics all hooked up and charged. The hitch assembly will shipped with all components installed. The hitch assembly may need bolted to center frame assembly , hydraulics hooked to tractor and pulled off side of truck if two heavy fork lifts are not available to unload, as machines are very heavy.
22. Remove 1 hex bolts and 3/4 x 6 hex bolts from center frame assembly . Carefully align holes of hitch assembly to center frame assembly , as shown and re-install the 1 x 6 hex bolts and 1 lock nuts and the 3/4 x 6 hex bolts , 3/4 lock washers and 3/4 nuts to secure.
3 4
2
1 2
2
1
1
2
3
4
23. Remove jack from center frame stub and pin to left side of hitch assembly as shown.
24. Tighten all bolts with lock nuts snug but do not torque, Tighten all other bolts to specs, See “Torque Values Chart” on page 15.
25. Unroll hoses and light harness that is on center frame route under wing stop through hose support on front of tractor. There should be about 3’ of hose in front of hitch clevis to hook to tractor. The machine may now be pinned to tractor and hydraulic hoses attached, See “Hydraulic Hose Hookup” on page 11 to make rest of assembly easier to fold or unfold wings or to raise and lower lift cylinders as needed.
5 6
1
7
3
3
2
6
4
4
1
5
Figure 5
9326-9756 Hitch Assembly
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Great Plains Manufacturing, Inc. Assembly 9

Depth Stop Tube Assembly

Note: The depth stop tube assembly will be banded to the
rear tube of center frame. Carefully remove banding from depth stop tube assembly.
Refer to Figure 6
26. Remove the 1/2 x 2 1/2 hex bolts from the depth stop assembly .
27. Slide the depth stop tube assembly , from rear, through the square hole of slide tube in orientation shown. Remove 1 x 3 3/8 pin from rear of depth stop tube assembly and re-install pin through aligned holes of torque tube ear and ear of depth stop tube assem­bly . Install the 1.5 x 1.00 x 0.075 flat washer and 3/ 16 x 2 cotter pin. Bend cotter pin over to secure.
28. Re-attach the depth stop assembly to the front of depth stop tube assembly in orientation shown. Secure with the 1/2 x 2 1/2 hex bolts , 1/2 lock washers and 1/2 nuts.
29. Bolt may be tightened to specs, See “Torque Values Chart” on page 15.
2
3
6
3 7
3
5
1
3
4
5
2
3
1
2
3
1
4
Figure 6
Depth Stop Tube
7
R
F
6
U
B
L
D
43021

Wheel/Tire & Frog Assembly

Refer to Figure 7
Note: Models 9533, 9744 & 9748 the outside wing frogs and
wheel/tire will not be installed.
30. Remove bolts and from outside wing frame.Unfold outside wing and lower machine down to just above the
1 1
frog . Align holes in top plate of frog and holes in outside wing frame . Install the 1 flat washers between frog plate and bottom of wing frame (all three holes). Re-install the front 1 x 8 hex bolt , secure with the 1 lock nut. Re-install the 3/4 x 6 hex bolts , secure with the 3/4 lock washers and 3/4 nuts.
31. Remove the lug nuts from spindle/hub assembly . Install the wheel/tire assembly to spindle/hub assem-
7 8
bly . Secure with the lug nuts .
32. Tighten lock nuts snug but do not torque. The rest of bolts may be tightened to specs, See “Torque Values Chart” on page 15.
3 4
2 5
3
4
8 7
6
R
F
U
D
B
L
3 2
7
5
1
Figure 7
Wheel/Tire & Frog
4
6
8
43019
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Sweep Assembly

Refer to Figure 8
Note: When installing bolts to sweeps, start at the front and
work towards the rear. Do not tighten until all bolts are installed.
33. Remove the plow bolts from the sweeps . Attach sweeps to top of frog with the plow bolts , 7/16 flat washers and 7/16 lock nuts.
34. Tighten bolts snug, do not torque.
1
4
3 1
2
3
R
F
U
B
L
D
2
3
1
4

SMV Assembly

Refer to Figure 9
35. Carefully un-band smv assembly from rear of center frame.
36. Slide smv assembly into smv bracket on rear of machine.
1 2
1
R
F
U
D
B
L
Figure 8 Sweeps
Figure 9
SMV
43036
1
2
43031
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Great Plains Manufacturing, Inc. Assembly 11
u
e
.

Hydraulic Hose Hookup

37. Great Plains hydraulic hoses are color coded to help you hookup hoses to your tractor outlets. Hoses that go to the same remote valve are marked with the same color.
Color Hydraulic Function
Black Lift (2 hoses)
Green Fold (2 hoses)
Yellow Fold (2 hoses) (Models 9744-9756 cen-
ter right)
Refer to Figure 10
High Pressure Fluid Hazard:
Relieve pressure before disconnecting hydraulic lines. Use paper or cardboard, NOT BODY PARTS, to check for leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. Escaping fluid under press can have sufficient pressure to penetrate the skin causing s ous injury. If an accident occurs, seek immediate medical assistance from a physician familiar with this type of injury Only trained personnel should work on system hydraulics.

Hose Handles

38. To distinguish hoses on the same hydraulic circuit, refer to hose handles. The hose under an extended-cylinder symbol feeds a cylinder base end. The hose under a retracted-cylinder symbol feeds a cylinder rod end.
39. Once all hoses are tightened, hook hoses to tractor
Figure 10
Hose Handles
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