Great Plains 4000TC Operator Manual
Table of Contents Index
Operator Manual
1200TC, 1500TC, 1800TC,
2400TC, 3000TC & 4000TC
Turbo-Chopper
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!
Illustrations may show optional equipment not supplied with standard unit.
41378
ORIGINAL INSTRUCTIONS
© Copyright 2012 Printed 2012-08-01 586-239M
Table of Contents Index
EN
1200-4000TC Table of Contents Index
586-239M Table of Contents Index 2012-08-01
Great Plains Manufacturing, Inc. Cover Index iii
Table of Contents
Important Safety Information ...................................... 1
Safety Decals ................................................................. 5
Introduction...................................................................11
Models Covered ........................................................... 11
Description of Unit ........................................................11
Document Family......................................................11
Using This Manual.................................................... 11
Definitions................................................................. 11
Owner Assistance ........................................................12
Preparation and Setup ...............................................13
Prior to Going to the Field Checklist.............................13
Hitching Turbo-Chopper to Tractor...............................14
Electrical Hookup......................................................15
Hydraulic Hose Hookup............................................ 15
Hydraulic Hose Hookup............................................ 15
Clevis Hitch...............................................................16
Category III Hitch...................................................... 16
Operating Instructions...............................................17
Pre-Start Checklist .......................................................17
Transport ......................................................................18
Transport Steps........................................................18
Field Operation.............................................................19
Field Set-Up Checklists ................................................19
Final Checklist ..........................................................19
Transport Locks ....................................................... 20
Wing Fold ................................................................. 20
Pre-Leveling of Machine .......................................... 20
Front to Rear Leveling.............................................. 20
Wing Adjustment (3-Section Wings) ........................ 21
Coulter Spring Adjustment ....................................... 21
Detracker Height Adjustment (Optional) .................. 21
General Operation and In-Field Adjustments............... 22
Depth Stop ............................................................... 22
Spike Drag ............................................................... 23
Reel.......................................................................... 23
Bypass Valve Adjustments .......................................... 24
1800-3000 Hydraulic Down Pressure ...................... 24
4000 Hydraulic Down Pressure................................ 25
Maintenance and Lubrication ................................... 26
Maintenance ................................................................ 26
Lubrication ................................................................... 26
Appendix..................................................................... 29
TC Specifications and Capacities ................................ 29
Tire Inflation & Warranty .............................................. 30
Hydraulic Connectors and Torque ............................... 31
Torque Values Chart.................................................... 32
Index............................................................................ 35
© Copyright 2006, 2007, 2008, 2009, 2010, 2011, 2012 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been
taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for
damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as
it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
08/01/2012 Cover Index 586-239M
Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.
Registered Trademarks of Great Plains Manufacturing, Inc. include:
Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand,
Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo Max, Turbo-Till, Ultra-Till, Verti-Till, Whirlfilter, Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
iv 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.
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Great Plains Manufacturing, Inc. Table of Contents Index 1
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a
potential hazard to personal safety involved and extra
safety precaution must be taken. When you see this
symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are
dependent upon the awareness, concern, prudence and
proper training of personnel involved in the operation,
transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This signal word is limited to the most extreme situations,
typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when
guards are removed. It may also be used to alert against
unsafe practices.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices.
Prepare for Emergencies
▲ Be prepared if a fire starts
▲ Keep a first aid kit and fire extinguisher handy.
▲ Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.
Be Familiar with Safety Decals
▲ Read and understand “Safety Decals” on page 5, thor-
oughly.
▲ Read all instructions noted on the decals.
▲ Keep decals clean. Replace damaged, faded and illegible
decals.
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2 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.
Use Safety Chains
▲ Use safety chains to help control drawn machinery should it
separate from tractor draw-bar or trailing nurse tank hitch.
▲ Use chain with a strength rating equal to or greater than
the gross weight of towed machinery.
▲ Attach implement chain to tractor draw-bar support or
specified anchor location. Allow only enough slack in chain
for turns.
▲ Replace chain if any links or end fittings are broken,
stretched or damaged.
▲ Do not use safety chain for towing.
Avoid High Pressure Fluids
Escaping fluid under pressure can penetrate the skin,
causing serious injury. This Turbo-Chopper requires a
Power-Beyond port, which is always under pressure
when the tractor is running.
▲ Avoid the hazard by relieving pressure at other remote, and
shutting down tractor before connecting, disconnecting or
inspecting hydraulic lines.
▲ Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
▲ Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
▲ If an accident occurs, seek immediate medical assistance
from a physician familiar with this type of injury.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be
struck by foreign objects or thrown from the machine.
▲ Never allow children to operate equipment.
▲ Keep all bystanders away from machine during operation.
Use Safety Lights and Devices
Slow-moving tractors and towed implements can create
a hazard when driven on public roads. They are difficult
to see, especially at night.
▲ Use flashing warning lights and turn signals whenever driv-
ing on public roads.
▲ Use lights and devices provided with implement.
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 3
Transport Machinery Safely
Maximum transport speed for implement is 20 mph (32
kph), 13 mph (22 kph) in turns. Some rough terrains
require a slower speed. Sudden braking can cause a
towed load to swerve and upset.
▲ Do not tow an implement or nurse tank that weighs more
than 1.5 times the weight of towing vehicle.
▲ Carry reflectors or flags to mark Turbo-Chopper in case of
breakdown on the road.
▲ Keep clear of overhead power lines and other obstructions
when transporting. Refer to transport dimensions under
“TC Specifications and Capacities” on page 29.
▲ Do not exceed 20 mph. Never travel at a speed which does
not allow adequate control of steering and stopping. Reduce
speed if towed load is not equipped with brakes.
▲ Reduce speed on rough roads.
▲ Comply with national, regional and local laws.
▲ Do not fold or unfold the Turbo-Chopper while the tractor
is moving.
Shutdown and Storage
▲ Lower Turbo-Chopper, put tractor in park, turn off engine,
and remove the key.
▲ Secure Turbo-Chopper using parking jack provided.
▲ Detach and store Turbo-Chopper in an area where children
normally do not play.
Tire Safety
Tire changing can be dangerous. Employ trained personnel using correct tools and equipment.
▲ When inflating tires, use a clip-on chuck and extension hose
long enough for you to stand to one side–not in front of or
over tire assembly. Use a safety cage if available.
▲ When removing and installing wheels, use wheel-handling
equipment adequate for weight involved.
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4 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.
Practice Safe Maintenance
▲ Understand procedure before doing work. Use proper
tools and equipment. Refer to this manual for additional
information.
▲ Work in a clean, dry area.
▲ Lower implement, put tractor in park, turn off engine, and
remove key before performing maintenance.
▲ Make sure all moving parts have stopped and all system
pressure is relieved.
▲ Disconnect battery ground cable (-) before servicing or
adjusting electrical systems or before welding on TurboChopper.
▲ Inspect all parts. Make sure parts are in good condition
and installed properly.
▲ Remove buildup of grease, oil or debris.
▲ Remove all tools and unused parts from implement before
operation.
Safety At All Times
Thoroughly read and understand the instructions in this
manual before operation. Read all instructions noted on
the safety decals.
▲ Be familiar with all Turbo-Chopper functions.
▲ Operate machinery from the driver’s seat only.
▲ Do not leave Turbo-Chopper unattended with tractor
engine running.
▲ Do not stand between tractor and implement, or implement
and nurse tank, during hitching.
▲ Keep hands, feet and clothing away from power-driven
parts.
▲ Wear snug-fitting clothing to avoid entanglement with mov-
ing parts.
▲ Watch out for wires, trees, etc., when folding and raising
Turbo-Chopper. Make sure all persons are clear of working
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 5
Safety Decals
Safety Reflectors and Decals
Your implement comes equipped with all lights, safety
reflectors and decals in place. They were designed to
help you safely operate your implement.
▲ Read and follow decal directions.
▲ Keep lights in operating condition.
▲ Keep all safety decals clean and legible.
▲ Replace all damaged or missing decals. Order new decals
from your Great Plains dealer. Refer to this section for
proper decal placement.
▲ When ordering new parts or components, also request cor-
responding safety decals.
To install new decals:
1. Clean the area on which the decal is to be placed.
2. Peel backing from decal. Press firmly on surface,
being careful not to cause air bubbles under decal.
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818-055C
Slow Moving Vehicle Reflector
On the back of smv bracket;
1 total
838-615C
Amber Reflectors
Two on front of light brackets. Two on outside of center
frame (both sides). Two on rear of finishing attachment
(not shown), visible from side while folded for transport;
8 total
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6 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.
838-614C
Red Reflectors
On rear of light brackets (top);.
2 total
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838-603C
Orange Reflectors
On rear of light brackets (bottom);
2 total
838-598C Caution: Read Operator’s Manual
On front of hitch;
1 total
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41047
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 7
838-599C Danger: Electrocution Hazard
Front side of center frame (right side);
1 total
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838-600C Danger: Crushing Hazard
Center tube of hitch (front);
1 total
818-046C Danger: Overhead Crushing Hazard
Outside, center of center frame (both sides);
2 total
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41049
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8 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.
838-606C Warning: Tongue Rising
Front of hitch (rear);
1 total
41047
838-094C Warning: High Pressure Fluid
Front of center frame (middle);
1 total
838-611C Warning: Hand Crushing
Front side of center frame (left);
1 total
41048
41048
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 9
838-612C Warning: Wings Could Fall
Outside of wing stop (both sides);
2 total
41046
838-613C Notice: Transport Lock
Outside of cylinder mount bar (both sides);
2 total
848-271C Danger: Cutting Of Foot
Outside of wing cylinder mount bar (both sides);
2 total Models 1800-4000
41046
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