Great Plains 4000TC User Manual

Page 1
Table of Contents Index

Pre-Delivery Manual

1200TC, 1500TC, 1800TC.
Turbo-Chopper
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
Illustrations may show optional equipment not supplied with standard unit.
41378
ORIGINAL INSTRUCTIONS
© Copyright 2013 Printed 2013-07-02 586-239Q
Table of Contents Index
EN
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1200-4000TC Table of Contents Index
586-239Q Table of Contents Index 2013-07-02
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Great Plains Manufacturing, Inc. Cover Index iii

Table of Contents

Important Safety Information ...................................... 1
Introduction ..................................................................4
Description of Unit ..........................................................4
Models Covered ............................................................. 4
Document Family ...........................................................4
Tools Required ...............................................................4
Pre-assembly Checklist..................................................4
Using This Manual..........................................................5
Definitions................................................................... 5
Shipping .........................................................................6
Unloading ....................................................................... 6
Unload Smaller Items First .........................................6
Unload Turbo-Chopper............................................... 6
Unpacking Boxes .......................................................6
Assembly and Setup Assistance ................................7
Assembly ......................................................................8
Hitch Assembly........................................................... 8
Wing Assembly........................................................... 8
4000 Outer Wing Assembly........................................ 9
Hitch Hose & Light Harness Assembly....................... 9
3000 Hydraulic Wing Lift Assembly..............................10
4000 Hydraulic Wing Lift & Fold Assembly ..................12
Attach Hose Clamps and Hose wraps...................... 14
Hydraulic Hose Hookup............................................ 14
Hose Handles...........................................................14
Purging Hydraulic System ........................................15
Light Bracket and SMV Assembly ................................16
Rolling Harrow (optional)..........................................18
Reel Following Rolling Harrow (optional) .................19
Detracker Assembly (Optional) ....................................20
Detracker Placement................................................20
Install Rear Hitch (optional) ..........................................21
Extended Rear Hitch ................................................21
A-Frame Hitch ..........................................................21
Rear Stand ...............................................................22
Appendix - Reference Information............................23
Torque Values Chart.................................................... 23
Tire Inflation & Warranty .............................................. 24
Hydraulic Connectors and Torque ............................... 25
1200TC & 1500TC Hydraulic Lift Layout ..................... 27
1800TC Hydraulic Lift Layout....................................... 28
1800TC Hydraulic Fold Layout .................................... 29
2400TC Hydraulic Lift Layout....................................... 30
2400TC Hydraulic Fold Layout .................................... 31
3000TC Hydraulic Lift Layout....................................... 32
3000TC Hydraulic Fold Layout .................................... 33
4000TC Hydraulic Lift Layout....................................... 34
4000TC Hydraulic Fold Layout .................................... 35
1200TC Machine Layout.............................................. 36
1500TC Machine Layout.............................................. 37
1800TC Machine Layout.............................................. 38
2400TC Machine Layout.............................................. 39
3000TC Machine Layout.............................................. 40
4000TC Machine Layout.............................................. 42
4000TC Machine Layout.............................................. 43
1200TC Rolling Harrow Layout.................................... 44
1200TC Heavy Reel Following Rolling Harrow Layout 45
1500TC Rolling Harrow Layout.................................... 46
1500TC Heavy Reel Following Rolling Harrow Layout 47
1800TC Rolling Harrow Layout.................................... 48
1800TC Heavy Reel Following Rolling Harrow Layout 49
2400TC Rolling Harrow Layout.................................... 50
2400TC Heavy Reel Following Rolling Harrow Layout 51
3000TC Rolling Harrow Layout.................................... 52
3000TC Rolling Harrow Layout.................................... 53
3000TC Heavy Reel Following Rolling Harrow Layout 54 3000TC Heavy Reel Following Rolling Harrow Layout 55
4000TC Rolling Harrow Layout.................................... 56
4000TC Rolling Harrow Layout.................................... 57
4000TC Heavy Reel Following Rolling Harrow Layout 58 4000TC Heavy Reel Following Rolling Harrow Layout 59
Index........................................................................... 61
© Copyright 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
07/02/2013 Cover Index 586-239Q
Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.
Registered Trademarks of Great Plains Manufacturing, Inc. include:
Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand,
Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo Max, Turbo-Till, Ultra-Till, Verti-Till, Whirlfilter, Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
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Great Plains Manufacturing, Inc. Table of Contents Index 1

Important Safety Information

Look for Safety Symbol

The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that fol­lows it. In addition to design and configuration of equip­ment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

Be Aware of Signal Words

Signal words designate a degree or level of hazard seri­ousness.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional pur­poses, cannot be guarded.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe prac­tices.
Use Adequate Lifting Means
The frame sections and gangs of this machine are extremely heavy. If using multiple lifters, make sure each is rated for at least its share of the load.
> 14,000
POUNDS

Prepare for Emergencies

Be prepared if a fire starts
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.
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Be Familiar with Safety Decals

Read and understand the “Safety Decals” section of the
Operators Manual.
Read all instructions noted on the decals.
Keep decals clean. Replace damaged, faded and illegible
decals.

Wear Protective Equipment

Wear protective clothing and equipment.
Wear clothing and equipment appropriate for the job. Avoid
loose-fitting clothing.
Because prolonged exposure to loud noise can cause hear-
ing impairment or hearing loss, wear suitable hearing pro­tection such as earmuffs or earplugs.
Because operating equipment safely requires your full
attention, avoid wearing entertainment headphones while operating machinery.

Avoid High Pressure Fluids

Escaping fluid under pressure can penetrate the skin, causing serious injury.
Avoid the hazard by relieving pressure before disconnecting
hydraulic lines.
Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
If an accident occurs, seek immediate medical assistance
from a physician familiar with this type of injury.

Use Safety Lights and Devices

Slow-moving tractors and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and turn signals whenever driv-
ing on public roads.
Use lights and devices provided with implement

Keep Riders Off Machinery

Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from the machine.
Never allow children to operate equipment.
Keep all bystanders away from machine during operation.
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 3

Shutdown and Storage

Lower implement, put tractor in park, turn off engine, and
remove the key.
Secure Turbo-Chopper using blocks and supports provided.
Detach and store Turbo-Chopper in an area where children
normally do not play.

Tire Safety

Tire changing can be dangerous and should be per­formed by trained personnel using correct tools and equipment.
When inflating tires, use a clip-on chuck and extension hose
long enough for you to stand to one side–not in front of or
over tire assembly. Use a safety cage if available.
When removing and installing wheels, use wheel-handling
equipment adequate for weight involved.

Safety At All Times

Thoroughly read and understand the instructions in this manual before operation. Read all instructions noted on the safety decals.
Be familiar with all machine functions.
Operate machinery from the driver’s seat only.
Do not leave machine unattended with tractor engine run-
ning.
Do not stand between the tractor and machine during
hitching.
Keep hands, feet and clothing away from power-driven
parts.
Wear snug-fitting clothing to avoid entanglement with mov-
ing parts.
Watch out for wires, trees, etc., when folding and raising
machine. Make sure all persons are clear of working area.
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4 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.

Introduction

The Turbo-Chopper has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance, and safe operating practices will help the customer get years of satisfactory use from the machine.

Description of Unit

The 1200-4000TC Turbo-Chopper is a one, three or five section “vertical” tillage tool. Working width ranges from 12 to 40 feet. The implement is designed to cut and size residue, till soil for faster seedbed warming, break up soil crust on hard dried fields while eliminating compaction layers.Various finishing attachments are also available to further smooth, redistribute residue, kill weeds, and break clods

Models Covered

1200TC 12’ (10in) spacing
1500TC 15’ (10in) spacing
1800TC 18’ (10in) spacing
2400TC 24’ (10in) spacing
3000TC 30’ (10in) spacing
4000TC 40’ (10in) spacing

Document Family

586-239Q Pre-Delivery Manual (this document)
586-239M Operator Manual
586-239P Parts Manual

Tools Required

• Basic Hand Tools
• Torque Wrench
• Fork Truck, Overhead Hoist or Loader

Pre-assembly Checklist

1. Before assembling, read and understand “Important Safety Information” in front part of this manual.
2. Have at least two people on hand while assembling.
3. Make sure area is level and free of obstructions (pref­erably an open concrete area).
4. Have all major componets
5. Have all fasteners and pins shipped with machine.
Figure 1
1800 Turbo-Chopper
42096
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Great Plains Manufacturing, Inc. Table of Contents Index Introduction 5

Using This Manual

This manual was written to help you assemble and pre­pare the new machine for the customer. The manual includes instructions for assembly and setup. Read this manual and follow the recommendations for safe, efficient and proper assembly and setup.
An operator’s and parts manual is also provided with the new machine. Read and understand “Important Safety Information” and “Operating Instructions” in the opera­tor’s manual before assembling the machine. Refer to the parts manual for proper part’s identification. As a refer­ence, keep the operator’s and part’s manual on hand while assembling.
The information in this manual is current at printing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
A crucial point of information related to the preceding topic. Read and follow the directions to remain safe, avoid serious damage to equipment and ensure desired field results.
Note: Useful information related to the preceding topic.
Right-hand and left-hand as used in this manual are determined by facing the direction the machine will travel while in use unless otherwise stated. An orientation rose in some line art illustrations shows the directions of: Up, Back, Left, Down, Front, Right.
R
F
U
B
L
D
R
L
Figure 2
Right / Left
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Shipping

The Turbo-Chopper will be shipped partially pre-assem­bled.
Refer to Figure 3
• Models 1200-1500 Will be shipped fully assembled,
except for hitch assembly with hydraulic system charged.
• Models 1800-2400 will be shipped with wings folded
and hydraulic system charged, hitch assembly will need to be installed.
• Models 3000-4000 will be shipped with center frame
parts installed, wings and attachment frames (if equipped) will be stacked on stands and banded together.
• Finishing attachments (if equipped), will be will be
shipped with mounted brackets assembled, reel assemblies assembled and all bolts will be in a box.
• Remove unit from shipping stands (if equipped), after
machine is lowered to ground and carefully un-band all componets.
• The shipping stand bolts are not used in the assembly
of unit.
• The shipping stands do not need to be returned to
Great Plains.
1
Figure 3
Turbo-Chopper Shipping
2
42097

Unloading

Be sure the truck is on level ground, preferably concrete.
Centering componets:
Be sure and center fork truck or chains (overhead hoist) on componets so they won’t slide and cause injury.

Unload Smaller Items First

Unloading the Turbo-Chopper is a potentially dangerous operation.
Reduce risk and complications by first unloading
1. gangs and finishing attachments
2. misc. boxes
3. Turbo-Chopper (described in the next section)

Unload Turbo-Chopper

4. Place these components well out of the manoeu­vring area needed for unloading the Turbo-Chopper.
5. Double-check that all chains and tie-down straps have been released and stowed.
6. Set parking brake on trailer tractor.
7. Slowly lift the Turbo-Chopper off trailer bed using two fork lifts.
8. Stop lifting about 12” above the bed.
9. Have the truck driver slowly pull the trailer straight out from under the Turbo-Chopper.
10. Making sure to keep level from front to back and side to side, slowly lower the Turbo-Chopper.
11. Lower theTurbo-Chopper down until the shipping stands are about 12” off ground.
12. Remove shipping stands.
13. Remove tongue jack from field positions and put in storage position with foot of jack towards ground.
14. Slowly lower Turbo-Chopper until it resting on the center transport tires and front tongue jack.

Unpacking Boxes

Note: Position boxes in area that you can maneuver
components up to machine to assembly.
15. Carefully remove banding from boxes.
16. Carefully remove banding from gangs and finishing reels.
17. Locate and identify all componets before assem­bling.
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Great Plains Manufacturing, Inc. Table of Contents Index Introduction 7

Assembly and Setup Assistance

To order additional copies od pre-delivery instructions or operator.s and parts manuals, write to the following address. Include model numbers in all correspondence.
If you do not understand any part of this manual or have the assembly or setup questions, assistance is available. Contact:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
(800)255-9215
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8 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.

Assembly

Hitch Assembly

Refer to Figure 4
Note: The center will be shipped pre-assembled.See “Parts
Manual for partnumbers and description ofparts.Place center frame on stands if available, if not, place turbo gangs on floor and for ease of attaching wing frames put a cut angle in center lift cylinders to raise gangs off floor.
18. Remove the 1 1/4x8Gr.8bolts from the rear of hitch assembly . Bolt he hitch assembly to center frame with the 1 1/4 x 8 Gr. 8 bolts and 1 1/4 top lock nuts. Tighten bolts snug, do not torque, as the hitch must pivot freely.
19. Instal jack on front outside of hitch to support the front of hitch .
20. Remove pins and from turnbuckle assembly . Install the turnbuckle assembly between the level bar rocker and hitch frame ear with the1x91/2pin ,3/8x 1 3/4 quick pin (rear) and the 1 x 3 3/8 clevis pin , machine washer and 3/16 x 2 cotter pin (front).
21. Bolt the spring hose holder with 1/2 x 1 1/2 bolt , 1/ 2 flat washer, 1/2 lock washer and 1/2 nut.
3 3
4
3
1
2
2
5 6 7
7
5
6
8 9
8
9
5
1
4
Figure 4
Hitch
7
R
F
2
U
B
L
6
3
D
42072

Wing Assembly

Refer to Figure 5
Note: The wings will come pre-assembled. Models 1800 and
2400 will be shipped with wings attached. On models 3000 and 4000, place wing frame assemblies on stands next to center frame.
22. Remove 1 1/4 x 10 bolts from center frame hinge. Bolt wing frame assemblies to center frame with the 1 1/4 x 10 bolts 1 1/4 top lock nuts. Tighten bolts snug, do not torque, as the wing must pivot freely.
23. Remove 1 x 3 bolts from turnbuckle assembly . Align holes in cylinder mount bar and turnbuckle assembly , re-install the 1 x 3 bolts , 1 machine washer and 1 lock nut.
24. Attach wing lift cylinder to torque tube with 1 x 3 1/ 8 pin clevis , 1 machine washer and 3/16 x 2 cotter pin.
25. Attach rod end of fold cylinders to wing frame assem­blies with 1 x 3 1/8clevis pin 1 machine washer and 3/16 x 2 cotter pin.
26. Do not hook up rod end of fold cylinder until system is purged of air. See “Purging Hydraulic System” on page 15.
27. Bolt may be tightened to specs, See “Torque Values Chart” on page 23
2
4 3
6
8 6
1
2
1
3 4
5
7 9
10
11
1
6
11
2
10
U
2
R
F
B
L
D
6
3
6
1
6
5
4
7
8
9
Figure 5
Wing
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Great Plains Manufacturing, Inc. Table of Contents Index Assembly 9

4000 Outer Wing Assembly

Refer to Figure 6
Note: The outer wings will come pre-assembled. Place outer
wing frame assemblies on stands next to center frame.
28. Remove 1 x 6 bolts Gr. 8 special thread bolts from center frame hinge. Bolt outer wing frame assemblies to inner wing frame hinge with the 1 x 6 bolts Gr. 8 special thread bolts and 1 top lock nuts. Tighten bolts snug, do not torque, as the wing must pivot freely.
29. Bolt the rocker link on outer wing, rod end of fold cylin-
5 6
ders to inside wing fold link with 1 x 7 Gr. 8 special thread bolts , four, 1 flat washers and 1 top lock nuts. Tighten bolts snug, do not torque, as the cylinder must pivot freely.
Note: Do not hook up rod end of fold cylinder until system
purged of air. See “Purging Hydraulic System”on page 15.
7 8
4
1
2
1
3
2
R
F
5
U
B
L
D
8
6
7
2
3
4
8
1

Hitch Hose & Light Harness Assembly

Refer to Figure 7
Note: The hydraulic hoses and light harness are all attached
to center frame and rolled up for hitch.
30. Un-roll the hoses and route them along right side of hitch and through spring hose loop as shown. All hoses and light harness will run through the same double hose clamps.
31. Fasten hoses to hitch frame with bolts and clamps (pro­vided) on hitch frame.Attach hose wraps on hoses to prevent hoses from dragging or getting pinched.
32. See “Attach Hose Clamps and Hose wraps” on page 14 for proper assembly.
R
F
U
D
Figure 6
4000 Outer Wing
B
L
Figure 7
Hitch Hose & Light Harness
41222
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3000 Hydraulic Wing Lift Assembly

Refer to Figure 8
Note: The hydraulic hoses are all attached to center
frame and rolled up for wings.See hydraulic layout drawings in “Appendix” for complete hose routing.
33. Un-roll the hoses and route them along wing frame as shown.
34. Hook the hose that is fastened to rod end of cylinder to base end of wing cylinder.
35. Attach longer hose from tee on center frame to the rod end of wing cylinder.
36. Fasten hoses to wing frame with bolts and clamps (provided) on hitch frame.Attach hose wraps on hoses to prevent hoses from dragging or getting pinched.
37. See “Attach Hose Clamps and Hose wraps” on page 14 for proper assembly.
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Great Plains Manufacturing, Inc. Table of Contents Index Assembly 11
Figure 8
3000 Hydraulic Wing Lift
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4000 Hydraulic Wing Lift & Fold Assembly

Refer to Figure 9
Note: The hydraulic hoses are all attached to center
frame and rolled up for wings.See hydraulic layout drawings in “Appendix” for complete hose routing.
38. Un-roll the hoses and route them along wing frame as shown.
39. Hook the hose that is fastened to rod end of cylinder to base end of wing cylinder.
40. Attach longer hose from tee on center frame to the rod end of wing cylinder.
41. Fasten front fold hose from tee to base end of outer fold cylinder.
42. Attach other front fold hose from rod end of inner fold cylinder to rod end of outer fold cylinder.
43. Fasten back fold hose from rear tee to base end of outer fold cylinder.
44. Fasten hoses to wing frame with bolts and clamps (provided) on hitch frame.Attach hose wraps on hoses to prevent hoses from dragging or getting pinched.
45. See “Attach Hose Clamps and Hose wraps” on page 14 for proper assembly.
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Great Plains Manufacturing, Inc. Table of Contents Index Assembly 13
Figure 9
4000 Hydraulic Wing Lift & Fold
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u
e
.
Refer to Figure 10

Attach Hose Clamps and Hose wraps

46. When all the hoses are hooked up and tightened prop­erly, put hose clamps on hoses as shown.
47. Install hose wraps on hoses as needed.
Note: Be sure and get hoses and light wiring harness fas-
tened properly so they do not drag. Check to be sure there is enough slack in hinge area when folding ma­chine the first time.

Hydraulic Hose Hookup

48. Great Plains hydraulic hoses are color coded to help you hookup hoses to your tractor outlets. Hoses that go to the same remote valve are marked with the same color.
Color Hydraulic Function
Black Lift (2 hoses)
Green Fold (2 hoses)
Refer to Figure 11

Hose Handles

49. To distinguish hoses on the same hydraulic circuit, refer to hose handles. The hose under an extended-cylinder symbol feeds a cylinder base end. The hose under a retracted-cylinder symbol feeds a cylinder rod end.
50. Once all hoses are tightened, hook hoses to tractor
Figure 10
Hose Clamp Assembly
High Pressure Fluid Hazard:
Relieve pressure before disconnecting hydraulic lines. Use paper or cardboard, NOT BODY PARTS, to check for leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. Escaping fluid under press can have sufficient pressure to penetrate the skin causing s ous injury. If an accident occurs, seek immediate medical assistance from a physician familiar with this type of injury Only trained personnel should work on system hydraulics.
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Figure 11
Hose Handles
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Great Plains Manufacturing, Inc. Table of Contents Index Assembly 15
Purging Hydraulic System
Refer to Figure 12
51. Charge the lift system first. Extend the lift cylinders (black handles) until the center section is fully raise. Remove the cylinder transport locks and store on lift mechanism links . Raise and lower the gang system several times to purge air from system. Watch for leaks and retighten fittings if necessary.
52. You may now charge the fold system. Before charging the fold cylinders , make sure the rod end of the cylin­ders are un-bolted or un-pinned and block is under cylin­ders as shown, so that when the rod is extended, it will clear the wing fold brackets. Extend the fold cylinders (green ends) completely and then close them. Extend and retract the cylinders several times to purge air from the system. Now the cylinders may be extended far enough to be connected to the wing fold brackets.
53. See “Bolt may be tightened to specs, See “Torque
Values Chart” on page 23” on page 8 and See “3000 Hydraulic Wing Lift Assembly” on page 10 for hooking
up rod end of fold cylinders.
3
4
2
1
3
1
2
4
4
4
U
R
F
B
L
D
Figure 12

Purging Hydraulic System

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Light Bracket and SMV Assembly

Note: The light brackets will be shipped in right location,
but u-bolts will need to be removed and brackets will need turned to correct position.
Refer to Figure 13
54. Install light bracket assemblies (models 2400 &
3000) with 1/28 x 3 1/32 x 4 u-bolts , 1/2 lock
1
2
washers and 1/2 nuts, place in proper location, 3” below bottom of wing stop tube and top edge of plate of light bracket.
Refer to Figure 14
56. Install light bracket assemblies (model 1800) on
3
outside, rear of center frame between gang bar tube and torque tube bracket with 1/2 x 3 1/32 x 6 u-bolts
, 1/2 lock washers and 1/2 nuts, bottom side of
4
frame tube.
57. Mount light bracket assemblies (model 1500)
5
same way as model 1800, only on top side of frame tube,
Note: When the lights are mounted, be sure all plugs are
attached on the wiring harness.
55. Install light bracket assemblies (model 4000), with 1/28 x 3 1/32 x 4 u-bolts , 1/2 lock washers and 1/2
1
2
nuts, place in proper location, 8” from outside of ver­tical tube to inside edge of mounting plate of light bracket.
58. Attach smv assembly (models 1200 & 1500) with 1/2 x 5 x 5 1/2 u-bolts , 1/2 lock washers and 1/2
6
7
nuts.
59. Mount smv sign (models 1800-4000) to plate on wing stop with 1/4 x 3/4 pan head screws , lock
8
9
washers and 1/4 nuts.
60. Tighten all bolts to specs, See “Torque Values Chart” on page 23.
2
2
1
1
Figure 13
Lights
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Great Plains Manufacturing, Inc. Table of Contents Index Assembly 17
4
5
4
3
8
6
9
7
Figure 14
Lights & SMV
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Rolling Harrow (optional)

Note: It is very important to install the rolling harrow
assembly in the order shown below and go to the rolling harrow placement drawing, see “Layout Section” of this manual for proper dimensions where it is marked xxx in drawing below. The roll­ing harrow bracket dimensions are coming off
3
Refer to Figure 15
61. Start by installing the drag frames with 3/4 x 2 hex bolts , 3/4 lock washers and 3/4 nuts. Torque bolts
2
1
to 265 ft-lb.
62. Attach rolling harrow brackets in appropriate loca­tion with 5/8 x 3 1/32 x 4 1/2 u-bolts , secure with
3
4
5/8 lock washers and 5/8 nuts. Adjust the brackets to dimensions shown in layout drawings and torque u­bolts to 150 ft-lb.
63. Attach ball joint brackets and to rolling spike tubes with 5/8 x 3 1/32 x 4 1/2 u-bolts , secure
8 4
6 7
with 5/8 lock washers and 5/8 nuts. Place left ball joint brackets in proper location from layout draw-
6
1
of rear, front tube of drag frame to front of plate of rolling harrow bracket . The ball joint bracket
is dimensioned off of end of rolling spike tube
6 8
3
to side of plate on ball joint bracket (dimensions
1
6
in layout drawings may come off either end of tube). For complete parts breakdown see “Attach­ment Section” of Parts Manual.
ing and torque u-bolts to 150 ft-lb. Leave right ball joint bracket loose, as it may need move a little to bolt up to right rolling harrow bracket .
7
3
64. Carefully lower machine down or use fork lift (if avail­able) to raise rolling harrow assemblies to attach rolling harrow brackets . Align ball joint brackets and to rolling harrow assemblies , secure with 1
7 9
x 4 hex bolts and 1 nylon lock nut. Torque bolts to
5
3 6
9
645 ft-lb. Also torque the 5/8 x 3 1/32 x 4 1/2 u-bolts
in right ball joint brackets to 150 ft-lb.
4 7
65. Check to see that all bolts have been tightened to specs, See “Torque Values Chart” on page 23.
2
4
3
4
7
6
8
5
4
Rolling Harrow
Figure 15
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Great Plains Manufacturing, Inc. Table of Contents Index Assembly 19

Reel Following Rolling Harrow (optional)

Note: It is very important to install the reel assembly in
the order shown below and go to the rolling harrow placement drawing, see “Layout Section” of this manual for proper dimensions where it is marked xxx in drawing below. The reel arm assemblies dimensions are coming off of rear tube of drag
Refer to Figure 16
66. Install mounting reel arm assemblies in position shown in reel following rolling harrow placement drawing with 5/8 x 3 1/32 x 4 1/2 u-bolts , 5/8 lock washers and 5/8 nuts. Torque u-bolts to 150ft-lb.
67. Attach reel tube assemblies in direction shown in
3
circle and place them in position shown (with arrow
1
2
frame to side of plate of reel arm assemblies . The reel tube assemblies are dimensioned off
3
of end of reel tube to side of plate on reel arm assembly (dimensions in layout drawings may
1
come off either end of tube). For complete parts
1
breakdown see “Attachment Section” of Parts Manual.
towards machine) with 5/8 x 2 17/32 x 3 1/2 u-bolts
, secure with 5/8 lock washers and 5/8 nuts.
4
Torque u-bolts to 150ft-lb.
68. Check to see that all bolts have been tightened to specs, See “Torque Values Chart” on page 23.
2
1
1
4
3
Figure 16
Reel Following Rolling Harrow
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20 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.

Detracker Assembly (Optional)

9
Note: See detracker assembly in “Parts Manual” for com-
plete parts breakdown.
Refer to Figure 17
69. Attach detracker mount to center gang hanger with plate , using 5/8 x 8 hex bolts , 5/8 lock washers
2 3
and 5/8 nuts. See “Detracker Placement” on page 20, for proper placement. Repeat same proce­dure for other side.
70. Mount shank assembly to detracker mount by
aligning the holes in the two plates (one on each side). Align holes in shank clamps on front side of shank , secure assembly with 1/2 x 5 hex bolts and 1/2 lock washers . These bolts thread into shank clamp . See “Detracker Placement” on page 20, for proper placement and adjustment.
71. Once every thing is adjusted, all bolts may be tight-
ened to specs, See “Torque Values Chart” on page 23.
4 7
6
1
4 1
5
6
8
6
1
5
8
7
4
2
3
Figure 17
Detracker
42829

Detracker Placement

Refer to Figure 18
72. Adjust detracker frames to approximate location as shown in Figure 5 to clear other parts on machine. Adjust coulter assemblies to cover tire tracks.
Note: See detracker height adjustment in “Operator Man-
ual” for detracker adjustments before going to field.
Figure 18
Detracker Placement
41630
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Great Plains Manufacturing, Inc. Table of Contents Index Assembly 21

Install Rear Hitch (optional)

Note: The rear tow hitch will be shipped with big compo-
nents banded together and bolts will be in a box. Carefully un-band the components. There are two dif­ferent types of rear hitches, rear hitch extended or a­frame style. See appropriate mounting directions list­ed below.

Extended Rear Hitch

Refer to Figure 19
73. Attach rear hitch brace brackets to rear of drag frame with 5/8 x 3 1/32 x 4 1/2 u-bolts , 5/8 lock washers and 5/8 nuts.
74. Attach middle of rear hitch arms to brace brackets with 5/8 x 3 1/32 x 5 1/2 u-bolts , 5/8 lock washers and 5/8 nuts. Attach front plates of rear hitch arms to rear tube of center frame with 3/4 x 4 1/32 x 1/2 u-bolts
, 3/4 lock washers and 3/4 nuts.
5
75. Attach 46” cross arm to bottom side of rear hitch arm plates with 5/8 x 3 1/32 x 4 1/2 u-bolts , secure with 5/8 lock washers and 5/8 nuts.
Note: Do not tighten any bolts until every thing is installed.
76. The bolt on sleeve assembly with rigid or flex slide may be fastened using 5/8 x 3 1/32 x 4 1/2 u-bolt , secure with 5/8 lock washers and 5/8 nuts.
77. Tighten all bolts to specs, See “Torque Values Chart” on page 23.
6
1
2
3 1 4
3
2
7 8
2
1
5
2
8
Rear Hitch
3
6
Figure 19
4
2
7
42828

A-Frame Hitch

Refer to Figure 20
78. Attach rear mounting bar to rear of center frame with 5/8 x 1 1/2 bolts , 5/8 lock washers and 5/8 nuts.
79. Attach a-frame hitch to rear of center frame with 5/8 x 4 1/32 x 4 1/4 u-bolts , 5/8 lock washers and 5/8 nuts.
80. Hitch will have either the flex slide assembly or the rigid slide assembly . There will be a 3/4 x 1 1/2 hex bolt and 3/4 jam nut in front hole of assembly to keep
7
the slide assembly from sliding clear out.
81. If machine is equipped with optional rear hitch accessory kit may be installed as shown in “Parts Manual”.
82. Tighten all bolts to specs, See “Torque Values Chart” on page 23.
83. Route hoses and light harness along hitch and frame with hose clamps and hose wraps, provided.
Note: Be sure hoses and light harness is fastened securely so
they don’t drag or get pinched.
2
1
3
4
5
6
U
1
R
B
4
F
L
D
3
7
2
6
5
Figure 20
A-Frame Hitch
42437
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22 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.

Rear Stand

R
F
U
D
2
4
1
3
B
L
Figure 21
Rear Stand
42438
Refer to Figure 21
If machine is equipped with a rear attachment, be sure you install the rear jack stand so machine doesn’t tip backwards when unhook­ing machine from tractor.
84. Attach the rear stand bracket to the center of, the rear tube of the drag frame with 5/8x3x41/2u-bolts , 5/8 lock washers and 5/8 nuts.
85. Tightened u-bolts.
86. Slide the rear stand through the rear stand bracket , secure with the 3/4 x 4 1/2 pin rear stand bracket and retainer.
87. Once the options are installed, fold the Turbo-Till to check for clearance and interferences, also watch that hoses do not get pinched.
Note: Double check that all bolts are tightened to specs, See
Torque Values Chart” on page 23.Consult the “Oper- ator’s Manual”, for the first time field adjustments before going to the field.
3 1
1
2
4
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Great Plains Manufacturing, Inc. Table of Contents Index 23

Appendix - Reference Information

Torque Values Chart

Bolt Size
in-tpi
1
⁄4-20
1
⁄4-28
5
⁄16-18
5
⁄16-24
3
⁄8-16
3
⁄8-24
7
⁄16-14
7
⁄16-20
1
⁄2-13
1
⁄2-20
9
⁄16-12
9
⁄16-18
5
⁄8-11
5
⁄8-18
3
⁄4-10
3
⁄4-16
7
⁄8-9
7
⁄8-14
1-8
1-12
1
1
⁄8-7
1
1
⁄8-12
1
⁄4-7
1
1
⁄4-12
1
3
⁄8-6
1
3
1
⁄8-12
1
1
⁄2-6
1
1
⁄2-12
Bolt Head Identification
Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9
a
b
d
N-m
ft-lb
7.4 11 16
8.5 13 18
15 24 33
17 26 37
27 42 59
31 47 67
43 67 95
49 75 105
66 105 145
75 115 165
95 150 210
105 165 235
130 205 285
150 230 325
235 360 510
260 405 570
225 585 820
250 640 905
340 875 1230
370 955 1350
480 1080 1750
540 1210 1960
680 1520 2460
750 1680 2730
890 1990 3230
1010 2270 3680
1180 2640 4290
1330 2970 4820
N-m N-m
5.6 8 12
61014 5 811
11 17 25 12 19 27
13 19 27 13 21 29
20 31 44 24 39 53
22 35 49 29 45 62
32 49 70 42 67 93
36 55 78 44 70 97
49 76 105 66 77 105
55 85 120 68 105 150
70 110 155 73 115 160
79 120 170 105 165 230
97 150 210 115 180 245
110 170 240 145 230 300
170 265 375 165 260 355
190 295 420 205 325 450
165 430 605 230 480 665
185 475 670 355 560 780
250 645 910 390 610 845
275 705 995 705 1120 1550
355 795 1290 785 1240 1710
395 890 1440 1270 1950 2700
500 1120 1820 1380 2190 3220
555 1240 2010
655 1470 2380
745 1670 2710
870 1950 3160
980 2190 3560
Bolt Head Identification
Bolt Size
ft-lb ft-lb ft-lb ft-lb ft-lb
mm x pitch
M 5 X 0.8
M 6 X 1
M 8 X 1.25
M 8 X 1
M10 X 1.5
M10 X 0.75
M12 X 1.75
M12 X 1.5
M12 X 1
M14 X 2
M14 X 1.5
M16 X 2
M16 X 1.5
M18 X 2.5
M18 X 1.5
M20 X 2.5
M20 X 1.5
M24 X 3
M24 X 2
M30 X 3.5
M30 X 2
M36 X 3.5
M36 X 2
a. in-tpi = nominal thread diameter in inches-threads per inch
b. N· m = newton-meters
c. mm x pitch = nominal thread diameter in mm x thread pitch
d. ft-lb = foot pounds
c
5.8 8.8 10.9
N-m N-m N-m
357
71115
17 26 36
18 28 39
33 52 72
39 61 85
58 91 125
60 95 130
90 105 145
92 145 200
99 155 215
145 225 315
155 240 335
195 310 405
220 350 485
280 440 610
310 650 900
480 760 1050
525 830 1150
960 1510 2100
1060 1680 2320
1730 2650 3660
1880 2960 4100
946
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
25199m
25199
Gang Bolt Torque 1 3/4”-5 850 Foot-pounds (165 lbs on 5’ cheater).
Rolling Harrow Spike Bolt 1 1/2”-6 650-750 Foot-pounds (175 lbs on 4’ cheater).
Wheel Bolt Torque Values 1/2”-20 (75-85 ft-lbs) 9/16”-18 (80-90 ft-lbs) 5/8”-18 (85-100 ft-lbs).
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24 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.
Tire Inflation & Warranty
Tire Inflation Chart
Wheel Tire Size Inflation
Wing
Wing
Transport
& Wing
Wing
Transport
& Wing
Transport
Transport
Transport 32-1505 x 16.5
Transport 380/55R x 16.5
11L x 15
8-Ply RI
11L x 15
12-Ply RI
11L x 15
F-Ply RI
12L x 15
F-Ply RI
12L x 15
12-Ply RI
12.5L x 16.5
Load G Galaxy
33 x 15.5 x 16.5
14-Ply Skid Steer
Load G Galaxy
Load F RI
36 psi
(248 kPa)
52 psi
(360 kPa)
90 psi
(620 kPa)
90 psi
(620 kPa)
52 psi
(360 kPa
105 psi
(725 kPa
70 psi
(480 kPa)
105 psi
(725 kPa)
73 psi
(503 kPa)
Tire Warranty Information
All tires are warranted by the original manufacturer of the tire. Tire warranty information is found in the brochures included with your Operator’s and Parts Manuals or online at the manufac­turer’s web sites listed below. For assistance or information, con­tact your nearest Authorized Farm Tire Retailer.
Manufacturer Web site Firestone www.firestoneag.com Gleason www.gleasonwheel.com Titan www.titan-intl.com Galaxy www.atgtire.com BKT www.bkt-tire.com
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix - Reference Information 25

Hydraulic Connectors and Torque

Refer to Figure 22 (a hypothetical fitting)
Leave any protective caps in place until immediately prior to making a connection.
1
NPT - National Pipe Thread Note tapered threads, no cone/flare, and no O-ring.
Apply liquid pipe sealant for hydraulic applications. Do not use tape sealant, which can clog a filter and/or plug an orifice.
2
JIC - Joint Industry Conference (SAE J514) Note straight threads and the 37° cone on “M” fittings (or 37° flare on “F” fittings).
Use no sealants (tape or liquid) on JIC fittings.
3
ORB - O-Ring Boss (SAE J514) Note straight threads and elastomer O-Ring .
Prior to installation, to prevent abrasion during tight­ening, lubricate O-Ring with clean hydraulic fluid. Use no sealants (tape or liquid) on ORB fittings.
ORB fittings that need orientation, such as the ell depicted, also have a washer and jam nut (“adjustable thread port stud”). Back jam nut away from washer. Thread fitting into receptacle until O-Ring contacts seat. Unscrew fitting to desired orientation. Tighten jam nut to torque specification.
4 5
5 7
8 9
5
Dash
Size
-4
-5
-5
-5
-6
-6
-6
-8
-8
-8
1
9
8
4
2
Figure 22
Hydraulic Connector ID
Fittings Torque Values
Fitting N-m Ft-Lbs
1
⁄4-18 NPT 1.5-3.0 turns past finger
tight
1
⁄2-20 JIC 19-20 14-15
1
⁄2-20 ORB w/jam nut 12-16 9-12
1
⁄2 -20 ORB straight 19-26 14-19
5
⁄16-18 JIC 24-27 18-20
5
⁄16-18 ORB w/jam nut 16-22 12-16
5
⁄16-18 ORB straight 24-33 18-24
3
⁄4 -16 JIC 37-53 27-39
3
⁄4 -16 ORB w/jam nut 27-41 20-30
3
⁄4-16 ORB straight 37-58 27-43
7
5
3
31282
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix - Reference Information 27

1200TC & 1500TC Hydraulic Lift Layout

41223
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1800TC Hydraulic Lift Layout

41224
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix - Reference Information 29

1800TC Hydraulic Fold Layout

41225
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30 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.

2400TC Hydraulic Lift Layout

41226
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix - Reference Information 31

2400TC Hydraulic Fold Layout

41227
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32 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.

3000TC Hydraulic Lift Layout

41228
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix - Reference Information 33

3000TC Hydraulic Fold Layout

41229
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34 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.

4000TC Hydraulic Lift Layout

41230
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix - Reference Information 35

4000TC Hydraulic Fold Layout

41231
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36 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.

1200TC Machine Layout

41203
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix - Reference Information 37

1500TC Machine Layout

41204
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38 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.

1800TC Machine Layout

41205
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix - Reference Information 39

2400TC Machine Layout

41206
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3000TC Machine Layout

41207
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix - Reference Information 41
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42 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.

4000TC Machine Layout

41208
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix - Reference Information 43

4000TC Machine Layout

41209
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44 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.

1200TC Rolling Harrow Layout

42372
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix - Reference Information 45

1200TC Heavy Reel Following Rolling Harrow Layout

42380
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46 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.

1500TC Rolling Harrow Layout

42373
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix - Reference Information 47

1500TC Heavy Reel Following Rolling Harrow Layout

42381
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48 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.

1800TC Rolling Harrow Layout

42374
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix - Reference Information 49

1800TC Heavy Reel Following Rolling Harrow Layout

42382
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50 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.

2400TC Rolling Harrow Layout

42375
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix - Reference Information 51

2400TC Heavy Reel Following Rolling Harrow Layout

42383
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3000TC Rolling Harrow Layout

42376
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix - Reference Information 53

3000TC Rolling Harrow Layout

42377
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3000TC Heavy Reel Following Rolling Harrow Layout

42384
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix - Reference Information 55

3000TC Heavy Reel Following Rolling Harrow Layout

42385
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56 1200-4000TC Table of Contents Index Great Plains Manufacturing, Inc.

4000TC Rolling Harrow Layout

42378
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4000TC Rolling Harrow Layout

42379
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4000TC Heavy Reel Following Rolling Harrow Layout

42386
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix - Reference Information 59

4000TC Heavy Reel Following Rolling Harrow Layout

42387
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Great Plains Manufacturing, Inc. Table of Contents 61

Index

A
address, Great Plains ........................ 7
B
banding .............................................. 6
C
CAUTION, defined ............................. 1
center transport tires .......................... 6
chains and tie-downs ......................... 6
children .............................................. 2
clothing ............................................... 2
color code, hose ............................... 14
componets ......................................... 6
contact Great Plains ........................... 7
covered models .................................. 4
D
DANGER, defined .............................. 1
decals ................................................. 2
definitions ........................................... 5
directions ..................................... 5
, 6
E
electrical hookup ................................ 8
email, Great Plains ............................. 7
F
finishing attachments ......................... 6
fire ...................................................... 1
fork truck ............................................ 6
G
gangs ................................................. 6
H
headphones ....................................... 2
hearing ............................................... 2
high pressure fluids ............................ 2
hose clamps ..................................... 14
hose handles .................................... 14
hydraulic connectors ........................ 25
hydraulic hoses ................................ 14
hydraulic safety .................................. 2
I
IMPORTANT!, defined ........................ 5
inflation ............................................. 24
J
jack ..................................................... 6
JIC .................................................... 25
Joint Industry Conference ................ 25
J514 ................................................. 25
L
layout
1200 machine ............................ 36
1200TC Heavy Reel Following Roll-
ing Harrow ............................. 45
1200TC Rolling Harrow ............. 44
1200-1500 hydraulic lift .............. 27
1500 machine ............................ 37
1500TC Heavy Reel Following Roll-
ing Harrow ............................. 47
1500TC Rolling Harrow ............. 46
1800 hydraulic fold ..................... 29
1800 hydraulic lift ....................... 28
1800 machine ............................ 38
1800TC Heavy Reel Following Roll-
ing Harrow ............................. 49
1800TC Rolling Harrow ............. 48
2400 hydraulic fold ..................... 31
2400 hydraulic lift ....................... 30
2400 machine ............................ 39
2400TC Heavy Reel Following Roll-
ing Harrow ............................. 51
2400TC Rolling Harrow ............. 50
3000 hydraulic fold ..................... 33
3000 hydraulic lift ....................... 32
3000 machine ............................ 40
3000TC Heavy Reel Following Roll-
ing Harrow ............ 54
3000TC Rolling Harrow .. 52
56
4000 hydraulic fold ..................... 35
4000 hydraulic lift ....................... 34
4000 machine ....................42
4000TC Heavy Reel Following Roll-
ing Harrow ............................. 58
4000TC Rolling Harrow ............. 57
leaks .................................................. 2
left-hand, defined ............................... 5
level ................................................... 6
lifters .................................................. 1
lights .................................................. 2
, 55, 59
, 53,
, 43
M
medical assistance ....................2, 14
misc boxes ......................................... 6
N
National Pipe Thread ....................... 25
Note, defined ..................................... 5
NPT ................................................. 25
O
ORB ................................................. 25
orientation rose ........................... 5
O-Ring Boss ..................................... 25
, 6
P
parking brakes ....................................6
protective equipment .......................... 2
purging
fold system ................................. 15
lift system ................................... 15
R
rear tow hitch ....................................21
riders .................................................. 2
right-hand, defined ............................. 5
rolling harrow ....................................19
rose, orientation .......................... 5
, 6
S
SAE J514 ......................................... 25
safety symbol ..................................... 1
shipping stands .................................. 6
shutdown ............................................ 3
storage ............................................... 3
support ............................................... 7
symbol, safety .................................... 1
T
tables
document family ........................... 4
fittings torque ..............................25
hose color code ..........................14
models covered ............................4
tire inflation .................................24
torque values ..............................23
tire inflation ....................................... 24
tires .................................................... 3
torque value chart ............................ 23
trailer bed ........................................... 6
truck driver ......................................... 6
W
WARNING, defined ............................1
warranty 24
.. 52, 53, 54, 55, 57, 58, 59
wings ..................................................6
www ................................................. 24
, 40, 45, 47, 49, 51,
Numerics
12.5Lx15 SL .....................................24
30x8.8x15 .........................................24
586-239M, manual ............................. 4
586-239P, manual ............................... 4
586-239Q, manual ............................. 4
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Table of Contents Index
Table of Contents Index
Page 68
Table of Contents Index
Great Plains Manufacturing, Inc.
Corporate Office: P.O. Box 5060
Salina, Kansas 67402-5060 USA
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