Great Plains 3S-4010HDF Operator Manual
Operator Manual
3S-4010HD and 3S-4010HDF
3-Section 40-Foot Heavy Duty Drill
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the subsequent
instructions and warnings are serious - follow without exception. Your life and
!
the lives of others depend on it!
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© Copyright 2012 Printed 03/28/2012 196-522M
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Great Plains Manufacturing, Inc.
Table of Contents
Important Safety Information ....................................1
Introduction ..............................................................11
Document Family .......................................................11
Description of Unit ......................................................11
Intended Usage ......................................................11
Models Covered .....................................................11
Using This Manual......................................................11
Definitions...............................................................11
Owner Assistance ......................................................12
Preparation and Setup .............................................13
Initial Setup.................................................................13
Pre-Setup Checklist....................................................13
Hitching to Tractor ......................................................13
Tractor Electrical Connections ...................................15
Lighting Harness ....................................................15
Electric Clutch Harness ..........................................15
Shaft Monitor Harness (Option)..............................15
Tractor Hydraulic Hose Hookup .................................16
Hydraulic Charge........................................................17
Drill Level....................................................................17
Marker Setup..............................................................18
Initial Marker Extension ..........................................18
Operating Instructions.............................................19
General Description....................................................19
Planting Operation..................................................19
Pre-Start Checklist .....................................................19
Raising and Lowering (Lift).........................................20
Raising ...................................................................20
Lift Locks ............................................................20
Lowering.................................................................20
Re-phasing Lift System ..........................................20
Folding........................................................................21
Unfolding ....................................................................22
Lock-Out Hubs ...........................................................22
Hub Lock-Out .........................................................22
Hub Engagement ...................................................22
Transport ....................................................................23
Transport Weights ..................................................23
Approximate Transport Weights .........................23
Pre-Transport Checklist..........................................24
Loading Materials .......................................................25
Main Seed Box Loading ......................................... 25
HDF Seeding with Both Compartments ................. 26
Loading Fertilizer.................................................... 27
Seeding and applying fertilizer ............................... 27
Fertilizer Divided Capacities............................... 28
Divider Removal................................................. 28
Loading Small Seeds Box ...................................... 29
Marker Operation ....................................................... 30
Single Marker Operation ........................................ 30
Dual Marker Operation........................................... 30
Special Dual-Marker Operations ........................ 30
Acremeter Operation.................................................. 31
Normal Operating Sequence.................................. 31
Dormant Display................................................. 31
Clutch/Point Row Operation....................................... 32
Normal Full Pass.................................................... 32
Point Row............................................................... 32
Calibration .............................................................. 32
Electric Clutch Lock-Up.......................................... 33
Shaft Monitor Operation (Option)............................... 33
Field Operations......................................................... 34
Final Field Checklist ............................................... 34
Planting Sequence ................................................. 34
Parking....................................................................... 35
Storage ...................................................................... 35
Adjustments ............................................................. 36
Planting Depth ........................................................... 36
Opener Frame Height ................................................ 37
Frame-Mounted Coulters ........................................... 37
Frame Height - Frame Mounted Coulters ..............37
Individual Frame-Mounted Coulter Depth .............. 39
Frame-Mounted Coulter Force............................... 40
Frame Height without Frame-Mounted Coulters........ 41
Frame Weights........................................................... 43
Available Down Force ............................................ 43
Material Rate Setting ................................................. 43
10HD Series Row Unit Adjustments .......................... 44
Unit-Mounted Coulter Adjustments ........................ 45
Coulter Depth Adjustment .................................. 45
Coulter Row Alignment ...................................... 46
Row Unit Down Pressure ....................................... 47
© Copyright 2003, 2005, 2006, 2007, 2008, 2009, 2010, 2012. All rights Reserved.
Great Plains Manufacturing, Inc. provides this publication “as is”without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation
of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at
the time of its publication, and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
03/28/2012 196-522M
Great Plains Manufacturing, Incorporated Trademarks
Printed in the United States of America.
3S-4010HD/HDF Great Plains Manufacturing, Inc.
Adjusting Row Unit Down Force ........................ 47
Adjusting 10HD-Series Down-Force .................. 48
Cam Down-Force Settings ................................. 48
Row Shut Off.......................................................... 49
Main Seed Row Shutoff ..................................... 49
Small Seeds Row Shut-Off ................................ 49
Row Unit Lock-Up .............................................. 50
Disk Blade Adjustments ......................................... 51
Adjusting Disc Contact ....................................... 51
Seed Firmer Adjustments ...................................... 52
Keeton Seed Firmer Adjustment ........................ 52
Seed-Lok™ Seed Firmer Lock-Up ..................... 52
Press Wheel Adjustments...................................... 53
Opener Depth (Press Wheel Height) ................. 53
Press Wheel Spacing......................................... 53
Marker Adjustments ................................................... 54
Marker Disk Adjustment......................................... 54
Adjusting Mark Width ......................................... 54
Direction of Cut .................................................. 54
Marker Chain Length ............................................. 54
Troubleshooting....................................................... 55
General Troubleshooting ........................................... 55
Clutch Troubleshooting .............................................. 59
Maintenance and Lubrication ................................. 60
Materials Clean-Out ................................................... 61
Main Seed Box Clean-Out .....................................61
Fertilizer Box Clean-Out......................................... 61
Small Seeds Box Clean-Out ..................................62
Seed Flap Replacement (s/n B1010B-) ..................... 62
Seed Flap Replacement (s/n B1011B+) ....................62
Chain Maintenance .................................................... 63
Chain Slack............................................................ 63
Bleeding Hydraulics ................................................... 64
Bleeding Lift Hydraulics ......................................... 64
Bleeding Fold and Lock Cylinder Hydraulics.......... 64
Bleeding Lock cylinders ..................................... 64
Bleeding Fold cylinders ...................................... 65
Adjusting Fold Cylinders ............................................ 65
Leveling Drill .............................................................. 66
Side-to-Side Level.................................................. 66
Front-to-Back Level................................................ 67
Section Alignment .................................................. 68
Transfer Shaft Alignment .......................................69
Tongue Spacer Block................................................. 70
Height Switch ............................................................. 71
Detent and Pressure Plate Adjust.............................. 72
Pressure Plate Adjustment................................. 72
Marker Maintenance .................................................. 73
Bleeding Marker Hydraulics ................................... 73
Marker Speed ........................................................ 73
Single Marker/Needle Valve Speed................... 73
Dual-Marker/Sequence Valve Speed ................ 73
Marker Shear Bolt Replacement............................ 74
Marker Disk............................................................ 74
Lubrication ................................................................. 75
Options ..................................................................... 83
Shaft Monitor ............................................................. 83
Hitches....................................................................... 83
Acremeter .................................................................. 83
Flat Fold Markers....................................................... 84
Dual Weight Kit.......................................................... 84
Coulters ..................................................................... 85
17in Coulter Blades ........................................... 85
Frame-Mounted Coulters....................................... 85
Seed Box Options...................................................... 85
Seed Tube Plug (Main Seeds)............................... 85
Offset Box Divider.................................................. 86
Small Seeds Attachment ........................................... 86
Seed Tube Plug (Small Seeds) ............................. 86
Removable Partition .............................................. 87
Row Unit Options....................................................... 87
Lock-Up Pins ......................................................... 87
Unit-Mounted Coulters........................................... 87
15in Coulter Blades ........................................... 87
Inside Scrapers...................................................... 88
Seed Firmers ......................................................... 88
Seed-Lok® Seed Firmer .................................... 88
Keeton Seed Firmer........................................... 88
Press Wheels ............................................................ 88
Appendix A - Reference Information ..................... 89
Specifications and Capacities.................................... 89
Tire Inflation Chart ..................................................... 89
Torque Values Chart ................................................. 90
Hydraulic Diagrams ................................................... 91
Chain Routing............................................................ 94
Appendix B - Initial Setup ..................................... 103
Pre-Delivery Setup .................................................. 103
Seat Gauge Wheel Spindles................................ 103
Remove Rear Caster Transport Bolts.................. 104
Install Wing Press Wheels ................................... 104
Marker Installation ............................................... 105
Initial Setup.............................................................. 106
Install Clutch Switch Module in Cab .................... 106
Shaft Monitor ................................................... 106
Install Weight Brackets .................................... 107
Offset Box Dividers .......................................... 109
Small Seeds Partition Installation .................... 110
122-278S Scraper Installation ......................... 111
Warranty .................................................................. 112
Index ....................................................................... 113
196-522M 03/28/2012
Great Plains Manufacturing, Inc. 1
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a
potential hazard to personal safety involved and extra
safety precaution must be taken. When you see this
symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are
dependent upon the awareness, concern, prudence and
proper training of personnel involved in the operation,
transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This signal word is limited to the most extreme situations,
typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when
guards are removed. It may also be used to alert against
unsafe practices.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices.
Prepare for Emergencies
▲ Be prepared if a fire starts
▲ Keep a first aid kit and fire extinguisher handy.
▲ Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.
000
112
911
999
Be Familiar with Safety Decals
▲ Read and understand “Safety Reflectors and Decals”on
page 6, thoroughly.
▲ Read all instructions noted on the decals.
▲ Keep decals clean. Replace damaged, faded and illegible
decals.
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2 3S-4010HD and 3S-4010HDF Great Plains Manufacturing, Inc.
Avoid High Pressure Fluids
Escaping fluid under pressure can penetrate the skin,
causing serious injury.
▲ Avoid the hazard by relieving pressure before disconnecting
hydraulic lines.
▲ Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
▲ Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
▲ If an accident occurs, seek immediate medical attention
from a physician familiar with this type of injury.
Use A Safety Chain
▲ Use a safety chain to help control drawn machinery should
it separate from tractor drawbar.
▲ Use a chain with a strength rating equal to or greater than
the gross weight of towed machinery.
▲ Attach chain to tractor drawbar support or other specified
anchor location. Allow only enough slack in chain to permit
turning.
▲ Replace chain if any links or end fittings are broken,
stretched or damaged.
▲ Do not use safety chain for towing.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be
struck by foreign objects or thrown from the machine.
▲ Never allow children to operate equipment.
▲ Keep all bystanders away from machine when folding/
unfolding, raising/lowering markers, raising/lowering
openers, and transporting.
Check for Overhead Lines
Drill markers contacting overhead electrical lines can
introduce lethal voltage levels on drill and tractor frames.
A person touching almost any metal part can complete
the circuit to ground, resulting in serious injury or death.
At higher voltages, electrocution can occur without direct
contact.
▲ Avoid overhead lines during seed loading/unloading and
marker operations.
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Great Plains Manufacturing, Inc. 3
Use Safety Lights and Devices
Slow-moving tractors and towed drills can create a hazard when driven on public roads. They are difficult to see,
especially at night.
▲ Use flashing warning lights and turn signals whenever driv-
ing on public roads.
▲ Use lights and devices provided with the drill.
Transport Machinery Safely
Maximum transport speed for drill is 20 mph (32 kph).
Rough terrains may require a slower speed. Sudden
braking can cause a towed load to swerve and upset.
▲ Do not exceed 20 mph (32 kph). Never travel at a speed
which does not allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with
brakes.
▲ Comply with national, regional and local laws.
▲ Follow your tractor manual recommendations for maximum
hitch loads. Insufficient weight on tractor steering wheels
will result in loss of control.
▲ Carry reflectors or flags to mark drill in case of breakdown
on the road.
▲ Keep clear of overhead power lines and other obstructions
when transporting. Refer to transport dimensions under
“Specifications and Capacities” on page 89.
Wear Protective Equipment
▲ Wear protective clothing and equipment.
▲ Wear clothing and equipment appropriate for the job. Avoid
loose-fitting clothing.
▲ Because prolonged exposure to loud noise can cause hear-
ing impairment or hearing loss, wear suitable hearing protection such as earmuffs or earplugs.
▲ Because operating equipment safely requires your full
attention, avoid wearing entertainment headphones while
operating machinery.
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4 3S-4010HD and 3S-4010HDF Great Plains Manufacturing, Inc.
Handle Chemicals Properly
Agricultural chemicals can be dangerous. Improper use
can seriously injure persons, animals, plants, soil and
property.
▲ Do not use liquid treatments with drill.
▲ Read and follow chemical manufacturer’s instructions.
▲ Wear protective clothing.
▲ Handle all chemicals with care.
▲ Avoid inhaling smoke from any type of chemical fire.
▲ Never drain, rinse or wash dispensers within 100 feet (30m)
of a freshwater source, nor at a car wash.
▲ Store or dispose of unused chemicals as specified by chemi-
cal manufacturer.
▲ Dispose of empty chemical containers properly. Laws gen-
erally require power rinsing or rinsing three times, followed
by perforation of the container to prevent re-use.
Shutdown and Storage
▲ Clean out and safely store or dispose of residual chemicals.
▲ Secure drill using blocks and transport locks.
Lock up openers.
▲ Store in an area where children normally do not play.
Practice Safe Maintenance
▲ Understand procedure before doing work. Use proper tools
and equipment. Refer to this manual for additional information.
▲ Work in a clean, dry area.
▲ Put tractor in park, turn off engine, and remove key before
performing maintenance.
▲ Make sure all moving parts have stopped and all system
pressure is relieved.
▲ Disconnect battery ground cable (-) before servicing or
adjusting electrical systems or before welding on drill.
▲ Inspect all parts. Make sure parts are in good condition and
installed properly.
▲ Remove buildup of grease, oil or debris.
▲ Remove all tools and unused parts from drill before opera-
tion.
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Great Plains Manufacturing, Inc. 5
Tire Safety
Tire changing can be dangerous and should be performed by trained personnel using correct tools and
equipment.
▲ When inflating tires, use a clip-on chuck and extension hose
long enough for you to stand to one side–not in front of or
over tire assembly. Use a safety cage if available.
▲ When removing and installing wheels, use wheel-handling
equipment adequate for weight involved.
Safety At All Times
Thoroughly read and understand the instructions in this
manual before operation. Read all instructions noted on
the safety decals.
▲ Be familiar with all drill functions.
▲ Operate machinery from the driver’s seat only.
▲ Do not leave drill unattended with tractor engine running.
▲ Do not dismount a moving tractor. Dismounting a moving
tractor could cause serious injury or death.
▲ Do not stand between the tractor and drill during hitching.
▲ Keep hands, feet and clothing away from power-driven
parts.
▲ Wear snug-fitting clothing to avoid entanglement with mov-
ing parts.
▲ Watch out for wires, trees, etc., when folding and raising
drill. Make sure all persons are clear of working area.
▲ Do not turn tractor too tightly, causing drill to ride up on
wheels. This could cause personal injury or equipment
damage.
End of <safety topics>
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6 3S-4010HD and 3S-4010HDF Great Plains Manufacturing, Inc.
Safety Reflectors and Decals
Your drill comes equipped with all lights, safety reflectors
and decals in place. They were designed to help you
safely operate your drill.
▲ Read and follow decal directions.
▲ Keep lights in operating condition.
▲ Keep all safety decals clean and legible.
▲ Replace all damaged or missing decals. Order new decals
from your Great Plains dealer. Refer to this section for
proper decal placement.
▲ When ordering new parts or components, also request cor-
responding safety decals.
To install new decals:
1. Clean the area on which the decal is to be placed.
3. Peel backing from decal. Press firmly on surface,
being careful not to cause air bubbles under decal.
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Red Reflectors
838-266C
rear face of rear casters;
2 total
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Amber Reflectors
838-265C
outside face of rear casters,
rear face, inside ends, wing walkboards,
rear face, outside ends, wing walkboards,
outside face of wing walkboards;
8 total
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Great Plains Manufacturing, Inc. 7
Daytime Reflectors
838-267C
rear face, rear casters, below red reflectors;
2 total
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Danger: Cannot Read English
818-557C
On outside of left tongue near hitch;
1 total
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Danger: Pinch/Crush Hazard
818-590C
On outside of left tongue near hitch;
1 total
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8 3S-4010HD and 3S-4010HDF Great Plains Manufacturing, Inc.
Warning: Pinch/Crush Hazard
818-045C
inside and outside faces, all caster pivots;
8 total
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Warning: Excessive Speed Hazard
WARNING
EXCESSIVE SPEED HAZARD
To Prevent Serious Injury or Death:
Do Not exceed 20 mph maximum transport
speed. Loss of vehicle control and/or machine
can result.
818-188C
On outside of left tongue near hitch;
1 total
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Warning: High Pressure Fluid
818-339C
On outside of left tongue near hitch;
1 total
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818-188C Rev. C
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Great Plains Manufacturing, Inc. 9
Warning Marker Pinch Point (Option)
818-579C
on either side of inner marker arm,
two each marker installed;
2 or 4 total
Warning Overhead Marker (Option)
818-580C
on either side of inner marker arm,
two each marker installed;
2 or 4 total
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Warning: Falling Hazard
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20287
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27010
WARNING
To avoid serious injury or death:
Watch your step when climbing ladder or
walking on walkboard.
838-102C
Top forward at each walkboard ladder;
2 total
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Caution: Tires Not A Step
818-398C
Top face, each side of rockshaft;
2 total
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838-102C
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10 3S-4010HD and 3S-4010HDF Great Plains Manufacturing, Inc.
F
Caution: General
818-587C
On outside of left tongue near hitch;
1 total
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Caution: 85 PSI Tire Pressure
848-147C
On rim of each wheel;
6 total
End of “Safety Reflectors and Decals” End of “Important Safety Information”
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Great Plains Manufacturing, Inc. Introduction 11
Introduction
Great Plains welcomes you to its growing family of new
product owners. Your 3-Section 40-Foot Heavy Duty Drill
has been designed with care and built by skilled workers
using quality materials. Proper setup, maintenance, and
safe operating practices will help you get years of satisfactory use from the machine.
Document Family
196-522M Operator Manual (this document)
196-522P 3S-4010HD/HDF Parts Manual
196-522B Seed Rate Manual
Description of Unit
The 3S-4010HD/HDF is a pull-type 3-section fluted feed
folding drill with a working width of 40 feet (12.2m) and
10HD Series Heavy Duty parallel-arm double disk openers. Opener disks make a seed bed, and seed tubes
between the disks place seed in the furrow. Press
wheels following the disks close the furrow and gauge
opener seeding depth. Opener bodies are independently
adjustable for seeding depth and row unit down-force.
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R
Figure 1
3S-4010HD with Optional Markers
29072
Intended Usage
Use this drill to seed production-agriculture crops in no
till or minimum tillage applications. Do not modify the drill
for use with attachments, accessories or uses other than
those specified by Great Plains.
Models Covered
Seed-only models:
3S4010HD-4810 48 row 10in (25cm)
3S4010HD-6475 64 row 7.5in (19cm)
Fertilizer models:
3S4010HDF-4810 48 row 10in (25cm)
3S4010HDF-6475 64 row 7.5in (19cm)
Using This Manual
This manual familiarizes you with safety, assembly, operation, adjustments, troubleshooting, and maintenance.
Read this manual and follow the recommendations to
help ensure safe and efficient operation.
The information in this manual is current at printing.
Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Right-hand and left-hand as used in this manual are
determined by facing the direction the machine will travel
while in use unless otherwise stated.
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600 dpi
Paragraphs in this format present a crucial point of information
related to the current topic. Read and follow the directions to:
- remain safe,
- avoid serious damage to equipment and
- ensure desired field results.
Note: Paragraphs in this format provide useful informa-
tion related to the current topic.
Figure 2
Left/Right Notation
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12 3S-4010HD and 3S-4010HDF Great Plains Manufacturing, Inc.
Owner Assistance
If you need customer service or repair parts, contact a
Great Plains dealer. They have trained personnel, repair
parts and equipment specially designed for Great Plains
products.
Refer to Figure 3
Your drill’s parts were specially designed and should only
be replaced with Great Plains parts. Always use the
serial and model number when ordering parts from your
Great Plains dealer. The serial-number plate is located
on the front face, left end, of the center section opener
tool bar.
Record your drill model and serial number here for quick
reference:
Model Number:__________________________
Serial Number: __________________________
Your Great Plains dealer wants you to be satisfied with
your new drill. If you do not understand any part of this
manual or are not satisfied with the service received,
please take the following actions.
1. Discuss the matter with your dealership service
manager. Make sure they are aware of any problems
so they can assist you.
2. If you are still unsatisfied, seek out the owner or general manager of the dealership.
For further assistance write to:
FigureSpacer:
Figure 3
Serial Number Plate
27179
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
785-823-3276 End of “Introduction”
196-522M 03/28/2012
E
Great Plains Manufacturing, Inc. Preparation and Setup 13
Preparation and Setup
This section helps you prepare your tractor and drill for
use. Before using the drill in the field, you must hitch the
drill to a suitable tractor and also setup the drill.
Initial Setup
Prior to first use, see “Install Clutch Switch Module in
Cab” on page 106. See that manual section for other
Options that may not have been factory- or dealerinstalled.
Pre-Setup Checklist
1. Read and understand “Important Safety Information” on page 1.
2. Check that all working parts are moving freely, bolts
are tight, and cotter pins are spread.
3. Check that all grease fittings are in place and lubricated. See “Lubrication” on page 75.
4. Check that all safety decals and reflectors are correctly located and legible. Replace if damaged. See
“Safety Reflectors and Decals” on page 6.
5. Inflate tires to pressure recommended and tighten
wheel bolts as specified. “Appendix A - Reference
Information” on page 89.
Hitching to Tractor
Crushing Hazard:
You may be severely injured or killed by being crushed
between the tractor and drill. Do not stand or place any part of
your body between machines being hitched. Stop tractor
engine and set park brake before installing hitch pin.
Choose a drill-hitch option (page 83) that is compatible
with your tractor drawbar.
The 3S-4010HD/HDF has four hitch options:
• a clevis hitch,
• a small-hole, single-strap hitch,
• a large-hole, single-strap hitch, or;
• a large cast strap hitch.
Always use a locking-style hitch pin sized to match the
holes in the hitch and drawbar, and at least 1
in diameter.
1
⁄
in (3.8cm)
2
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Figure 4
Hitch Options
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Refer to Figure 5
1. Adjust the drill hitch to match your tractor-drawbar
height, using crank of tongue jack on side of tongue.
Note: The precise height is not critical, as the drill leveling
is set at the mainframe and is independent of
tongue level.
Note: The hitch may be mounted inverted if necessary,
but always have two (2) bolts in two holes of both
tongue and hitch.
2. Securely attach safety chain to an anchor on a tractor capable of pulling the drill.
FigureSpacer:
Refer to Figure 6
3. Use crank to raise jack foot. Remove pin and jack.
4. Store jack on top of tongue.
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100%
Figure 5
Drill Hitched
Figure 6
Jack in Storage Location
20273
20272
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Great Plains Manufacturing, Inc. Preparation and Setup 15
Tractor Electrical Connections
Lighting Harness
Refer to Figure 7
Plug drill electrical lead into tractor seven-pin connector.
If your tractor is not equipped with a seven-pin connector,
contact your dealer for installation.
FigureSpacer:
Electric Clutch Harness
Refer to Figure 8
Mate the connector for the cab clutch control.
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Shaft Monitor Harness (Option)
Refer to Figure 9
If the drill is equipped with the optional shaft monitor,
mate the connector for the cab display.
See “Shaft Monitor” on page 83 for ordering information.
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Figure 7
Lighting Connector
Figure 8
Section Clutch Connector
26467
26469
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Figure 9
26468
Shaft Monitor Connector
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16 3S-4010HD and 3S-4010HDF Great Plains Manufacturing, Inc.
Tractor Hydraulic Hose Hookup
High Pressure Fluid Hazard:
Only trained personnel should work on system hydraulics!
Escaping fluid under pressure can have sufficient pressure to
penetrate the skin, causing serious injury. Avoid the hazard by
relieving pressure before disconnecting hydraulic lines. Use a
piece of paper or cardboard, NOT BODY PARTS, to check for
leaks. Wear protective gloves and safety glasses or goggles
when working with hydraulic systems. If an accident occurs,
seek immediate medical attention from a physician familiar
with this type of injury.
Refer to Figure 10
Current Style Color Coded Hose Handles
Great Plains hydraulic hoses have color coded handle
grips to help you hookup hoses to your tractor outlets.
Hoses that go to the same remote valve are marked with
the same color.
Color Hydraulic Function
Blue Lift Cylinders
Gray Fold Cylinders
Green Lock Cylinders
*note Markers (Optional)
Note: Markers are normally on Fold circuit.
To distinguish hoses on the same hydraulic circuit, refer
to the symbol molded into the handle grip. Hoses with an
extended-cylinder symbol feed cylinder base ends.
Hoses with a retracted-cylinder symbol feed cylinder rod
ends.
Older Style Hoses with Color Ties
Refer to Figure 11
Hoses that go to the same remote valve are marked with
the same color tie.
To distinguish hoses on the same hydraulic circuit, refer
to plastic hose label. The hose under an extended-cylinder symbol feeds a cylinder base end. The hose under a
retracted-cylinder symbol feeds a cylinder rod end.
1. Connect transport-lift hoses to tractor remote valve.
2. Connect fold hoses to tractor remote valve.
3. Connect lock hoses to tractor remote valve.
4. Connect marker hoses to tractor remote valve.
FigureSpacer:
Figure 10
Color Coded Hose Grips
FigureSpacer:
Figure 11
FigureSpacer:
FigureSpacer:
Older Style Hose with Label
Color Hydraulic Function
Blue Lift Cylinders
White Fold Cylinders
Orange Lock Cylinders
Yellow Markers (Optional)
31733
817-348c
17641
196-522M 03/28/2012
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Great Plains Manufacturing, Inc. Preparation and Setup 17
Hydraulic Charge
The hydraulic system was fully charged and bled when
the drill left the factory. If any changes were made prior to
delivery (such as installing markers), or there is any
question about the status of the system, see “Bleeding
Hydraulics” on page 64.
After some use, it is normal for the lift cylinders to get out
of phase. If one or more sections are not fully lifting, or
are lifting to different heights, see “Re-phasing Lift Sys-
tem” on page 20.
Drill Level
A new drill has been aligned at the factory and should
not require adjustment prior to first use. Level needs to
be checked periodically, and possibly adjusted.
See “Leveling Drill” on page 66
•“Side-to-Side Level” on page 66
•“Front-to-Back Level” on page 67
•“Section Alignment” on page 68
03/28/2012 196-522M
18 3S-4010HD and 3S-4010HDF Great Plains Manufacturing, Inc.
Marker Setup
If markers were ordered with the drill, they were factoryinstalled. If they were ordered separately, install them
now, per the instructions included with the markers.
1. Review “Marker Operation” on page 30.
2. Bleed the marker circuit. See “Bleeding Marker
Hydraulics” on page 73.
3. If you know that your conditions require a specific
marker disk orientation, change it now. See “Marker
Disk Adjustment” on page 54.
4. Adjust marker speed. See “Marker Speed” on
page 73.
5. Set the initial marker extension, below.
6. Fold the markers.
Initial Marker Extension
Marker Extension is the distance from the centerline of
the outboard row unit on each side to the centerline of
the mark left in the ground by the marker.
The 3S-4010HD and 3S-4010HDF is symmetrical, and
the values are the same on each side and independent
of next pass direction. On a dual-marker drill, set each
side.
To change marker extension:
If this is not the first adjustment to marker length.
1. Position drill on level ground and lower to planting
position.
2. Fully extend a marker.
3. If you plan to change the marker blade angle or
invert the blade, make that adjustment now (see
page 54).
4. Pull forward several feet to leave a mark.
5. Sighting along a line parallel to a tool bar, measure
the distance from the outside row unit centerline
(opener discs or furrow) to the mark. If the distance
matches the suggested value above, no marker
extension adjustment is needed.
FigureSpacer:
FigureSpacer:
245.75 in
624.2 cm
Figure 12 - Marker Extension
for 7.5in (19cm) Rows
245.0 in
622.3 cm
Figure 13 - Marker Extension
for 10in (25cm) Rows
1
2
20361
20361
6. Loosen U-bolt nuts securing outer marker tube .
7. Slide the tube in or out to change extension. Secure
the nuts.
1 2
FigureSpacer:
Figure 14
Adjust Marker Extension
18878
8. Pull forward and re-measure new mark. Return to
step 6 if further adjustment is needed.
End of “Preparation and Setup”
196-522M 03/28/2012
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Great Plains Manufacturing, Inc. Operating Instructions 19
Operating Instructions
This section covers general operating procedures. It
assumes that Setup items have been completed for the
drill.
Experience, machine familiarity and the following information will lead to efficient operation and good working
habits. Always operate farm machinery with safety in
mind.
General Description
All drill hydraulic functions are on separate circuits. Field
operations are entirely controlled from the tractor cab.
Planting Operation
Seed and fertilizer are delivered to the row units by gravity, from fluted feed meters powered by ground drive.
Material rate setup varies by box, but always includes a
rate handle/knob for fine control, and may include
sprocket pairings for coarse control. Meter rate selfadjusts for changes in ground speed.
Seeding stops when motion stops or the drill is raised.
A height switch on the drill controls meter drive clutches,
turning them on and off as the drill is lowered and raised.
A cab console switch box provides clutch control by drill
section for point row operation.
Seeding depth and furrow coverage are controlled by
row unit down pressure and depth adjustments.
FigureSpacer:
Figure 15
3S-4010HDF Folded
29183
Pre-Start Checklist
❑ Lubricate the drill as indicated under Lubrication,
“Maintenance and Lubrication” on page 60.
❑ Check the tires for proper inflation according to “Tire
Inflation Chart” on page 89.
❑ Check for worn or damaged parts and repair or
replace before going to the field.
❑ Check all nuts, bolts and screws. Tighten bolts as
specified on “Torque Values Chart” on page 90
❑ Check drill height switch on drill
03/28/2012 196-522M
20 3S-4010HD and 3S-4010HDF Great Plains Manufacturing, Inc.
Raising and Lowering (Lift)
The drill Lift function is used only when the drill is
unfolded. The drill must be fully lifted and locked when
folded.
When unfolded, the lift function is used for headland
turns, adjustments and maintenance, and in preparation
for folding.
Raising
1. Operate the tractor lever for the Lift circuit to fully
extend the lift cylinders. Set lever to Neutral to hold
at lift. If raising for turns or short field moves, lift is
complete.
2. If lifting for adjustments, maintenance or in preparation for Fold, install lift locks.
FigureSpacer:
Lift Locks
Refer to Figure 16 and Figure 17
3. Remove lock channels from storage locations on the
rockshaft.
4. Install lock channels over extended lift cylinder rods.
Six cylinder rods total.
FigureSpacer:
Figure 16
Rear Lift Cylinder Lock
20264
Lowering
Lower drill only when fully unfolded.
1. Extend lift cylinders to fully raised (in case cylinders
have settled against lock channels). Set circuit lever
to neutral.
2. Remove lock channels and stow them at their storage locations.
3. Retract lift cylinders and fully lower drill.
Re-phasing Lift System
Over a period of normal use the cylinders may get out of
phase. This will cause some drill sections to run higher
than others. To re-phase cylinders:
1. Raise the drill completely and hold the hydraulic
remote lever on for several seconds until all cylinders
are fully extended. Do this every 3 or 4 times you
raise drill out of ground.
2. When all cylinders are fully extended, momentarily
reverse hydraulic remote lever to Retract height
(6.3cm) to maintain levelness.
1
⁄
in
2
FigureSpacer:
FigureSpacer:
Figure 17
Rockshaft Lock Channel
Figure 18
Lock Channel Storage
29081
20268
20269
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Great Plains Manufacturing, Inc. Operating Instructions 21
Folding
Pinch Point and Crushing Hazard:
To prevent serious injury or death:
▲ Always use transport locks when drill is folded.
▲ Fold only if hydraulics are bled free of air and fully charged
with hydraulic oil.
▲ Stay away from frame sections when they are being raised
or lowered.
▲ Keep away and keep others away when folding or unfolding
drill.
Fold the drill on level ground with the tractor in neutral.
FigureSpacer:
Figure 19 Tool Bar & Transport Lock
Cylinders
21845
21841
Clearance/Equipment Damage Risk:
The hitch-to-hitch length of the 3S-4010HD/HDF increases by
12 feet (3.7m) during folding. Allow at least 12 feet (3.7m) of
clearance ahead of and behind the drill when folding.
Tractor can move forward during folding, if tractor is in neutral with brakes released.
Center section of drill can move backward during folding if
tractor is in Park, has brakes set, or otherwise cannot move.
1. Raise drill with lift cylinders until cylinders are fully
extended.
2. Install lift locks. See “Raising” on page 20.
3. Retract the Lock cylinder circuit lever to:
disengage the tool bar lock,
disengage swivel locks,
disengage caster locks, and
enable the self-latching transport lock.
Set circuit to neutral.
4. Extend the Fold cylinder circuit lever to slowly fold
wings forward. The transport lock automatically captures the right wing tool bar for transport.
Note: It may be necessary to ease forward slightly with
the tractor to assist wings in folding completely.
FigureSpacer:
Figure 20
Swivel Lock Cylinder
27183
FigureSpacer:
Figure 21
29088
Caster Lock Cylinder
(Retract to Fold - Extend to Unfold)
03/28/2012 196-522M
22 3S-4010HD and 3S-4010HDF Great Plains Manufacturing, Inc.
d
d
Unfolding
Unfold the drill on level ground with the tractor transmission in neutral.
1. Fold markers, if installed.
2. Extend the Lock circuit lever to:
enable the tool bar lock,
enable the swivel locks,
enable the caster locks, and
release the transport lock.
Set circuit to neutral.
3. Retract the Fold circuit to unfold drill.
The tool bar, swivel and caster locks automatically
engage, either at the completion of unfolding, or during next forward movement of the drill.
4. Extend the Lift circuit as needed to raise the lift cylinder bodies off their lock channels.
5. Remove lock channels from all six lift cylinders.
Store lock channels.
6. Lower drill. See “Lowering” on page 20.
Pinch Point and Crushing Hazard:
To prevent serious injury or death:
▲ Always use transport locks when drill is folded.
▲ Fold only if hydraulics are bled free of air and fully charge
with hydraulic oil.
▲ Stay away from frame sections when they are being raise
or lowered.
▲ Keep away and keep others away when folding or unfolding
drill.
The hitch-to-hitch length of the 3S-4010HD/HDF decreases by
12 feet (3.7m) during unfolding.
Keep all persons away from all drill wheels during unfolding.
Tractor can move backward during folding, if tractor is in neutral with brakes released.
FigureSpacer:
Lock-Out Hubs
To reduce wear on drive system components during
transport, the rockshaft gauge wheels can be locked-out
(disconnected) from the drive system.
Hub Lock-Out
Refer to Figure 22 (which depicts the right rockshaft wheel
with the drive system engaged)
1. At each rockshaft wheel, locate the lock-out pin
receiver . Note that it has both shallow and deeper
1
detents.
2. Pull the cross-pin away from the sprocket, rotate
the pin
1
⁄
turn, and release into the shallow detents.
4
2
Hub Engagement
1. At each rockshaft wheel, pull the cross-pin away
from the sprocket, rotate the pin
into the deep detents.
Note: The pin usually does not fully seat immediately, but
does so during the next full rotation of the wheel.
1
⁄
turn, and release
4
2
Center section of drill can move forward during folding if tractor is in Park, has brakes set, or otherwise cannot move.
2
1
FigureSpacer:
Figure 22
Lock-Out Hub
29226
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Great Plains Manufacturing, Inc. Operating Instructions 23
Transport
Electrocution Hazard:
To prevent serious injury or death from electric shock, keep
clear of overhead power lines when transporting, folding,
unfolding or operating all drill components. Machine is not
grounded. At higher voltages, electrocution can occur without
direct contact.
Great Plains recommends transporting the drill empty.
Although designed for highway movement when loaded,
the additional weight of seed may cause the drill to
exceed the rated ability of the tractor, makes the drill
more difficult to control and stop, and increases wear on
tires and wheel bearings.
Loss of Control Hazard:
Towing the drill at high speeds or with a vehicle that is not
heavy enough can lead to loss of vehicle control. Loss of vehicle control can lead to serious road accidents, injury and
death. To reduce the hazard:
▲ Do not exceed 20 mph (32 kph).
WARNING
EXCESSIVE SPEED HAZARD
To Prevent Serious Injury or Death:
Do Not exceed 20 mph maximum transport
speed. Loss of vehicle control and/or machine
can result.
818-188C Rev. C
▲ Do not tow a drill that weighs more than 1.5 times the
weight of the towing vehicle. (The tractor must weigh at
2
least
⁄
or 67% of the drill weight - see table below.)
3
Transport Weights
In the table, the “Large Configuration” includes: 3 weight
kits, coulters, markers and Small Seeds (empty). If your
tractor is rated for more than the “Large Configuration”,
you may not need to determine the weight of your drill.
Approximate Transport Weights
3S4010HD-4810 3S4010HD-6475 3S4010HDF-4810 3S4010HDF-6475
Large Configuration 48700 lbs 22100 kg 51700 lbs 23500 kg 50100 lbs 22700 kg 53100 lbs 24100 kg
Base Drill 31600 lbs 14300 kg 33600 lbs 15200 kg 32100 lbs 14600 kg 34100 lbs 15500 kg
Add for Small Seeds 600 lbs 300 kg 600 lbs 300 kg 600 lbs 300 kg 600 lbs 300 kg
Add for Markers 1900 lbs 900 kg 1900 lbs 900 kg 1900 lbs 900 kg 1900 lbs 900 kg
Add for Coulters 3000 lbs 1400 kg 4000 lbs 1800 kg 3000 lbs 1400 kg 4000 lbs 1800 kg
Add for 3 Weight Kits 3400 lbs 1500 kg 3400 lbs 1500 kg 3400 lbs 1500 kg 3400 lbs 1500 kg
Add for Seed Load 8200 lbs 3700 kg 8200 lbs 3700 kg 4900 lbs 2200 kg 4900 lbs 2200 kg
Add for Fertilizer Load 0 lbs 0 kg 0 lbs 0 kg 4200 lbs 1900 kg 4200 lbs 1900 kg
Your Configuration
Note: These weights are approximate. They can vary by
hundreds of pounds depending on coulter type,
press wheel type, material density and aftermarket modifications.
03/28/2012 196-522M
24 3S-4010HD and 3S-4010HDF Great Plains Manufacturing, Inc.
Pre-Transport Checklist
Before transporting the drill, check and observe the following items.
❑ Make sure the weight of the tractor equals or
exceeds 67% the drill.
❑ Marker Checklist Complete
Markers must be folded in transport carriers.
❑ Drill Folded and Locked
❑ Tires
Check that all tires are properly inflated as listed on
“Tire Inflation Chart” on page 89.
❑ Lock-Out Hubs
Disengage rockshaft wheels from drive system.
See “Lock-Out Hubs” on page 22.
❑ Bystanders
Check that no one is in the way before moving. Do
not allow any one to ride on the drill.
❑ Warning Lights
Always use tractor and drill warning lights when
transporting the drill.
❑ Clearance
Know the maximum dimensions of the drill in transport position and follow a route that provides adequate clearance from all obstructions, including
overhead lines.
See “Specifications and Capacities” on page 89.
❑ Stopping Distance
Allow sufficient stopping distance and reduce speed
prior to any turns or maneuvers. If transported full,
allow extra stopping distance.
❑ Road Rules
Comply with all national, regional and local laws
when transporting on public roads.
❑ Watch Traffic
The seed boxes obstruct a portion of your rear view.
Be prepared for sudden maneuvers from following
vehicles.
FigureSpacer:
Figure 23
Marker in Transport Cradle
29092
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Great Plains Manufacturing, Inc. Operating Instructions 25
Loading Materials
Fully loaded with dense seed, the drill weighs an additional 8294 lbs (3762 kg). Include this weight when
checking tractor capability.
Load slightly more material than needed, because consumption rates can vary between compartments even
though the furrow rates are identical.
Main Seed Box Loading
1. Check that all meter doors are positioned for the
seed size, and not set for clean-out. See “Position
Seed Cup Doors” in seed Rate Manual. If loading
prior to transport, set them to position 1 (smallest
seed).
2. Install or remove optional seed plugs as desired for
the row spacing planned. See “Seed Tube Plug
(Main Seeds)” on page 85.
3. If loading prior to transport, and calibration has not
yet been done, set Seed Rate Handle to 0. At 0, and
with the doors at 1, no seed can leak during transport.
Refer to Figure 24
4. The main seed box lid handle is also a latch. It needs
to pivot up to release the lid .
1
5. On HDF (fertilizer-capable) drill models:
• Check that any offset box dividers are set to the
desired compartment ratio. See “Offset Box
Divider” on page 86.
• Check that the divider flap is set as desired (separate compartments, or all-seed). See “HDF Seed-
ing with Both Compartments” on page 26.
• If seeding only from the forward (seed) compartment, flip the top spill flap back to prevent seed
2
from entering the fertilizer compartment.
6. Take all necessary materials safety precautions if the
seed is treated.
7. Load seed evenly into compartments.
To reduce wear on unused boxes that may also be
present, remove final drive chain for Small Seeds box.
2
FigureSpacer:
Figure 24
Main Box Open for Seed
1
29082
03/28/2012 196-522M
26 3S-4010HD and 3S-4010HDF Great Plains Manufacturing, Inc.
HDF Seeding with Both Compartments
A 3S-4010HDF drill can use the fertilizer compartment
for seed (which is still metered by the main seed box
meters).
1. Clean out both boxes. See “Main Seed Box Clean-
Out” on page 61 and “Fertilizer Box Clean-Out”on
page 61.
Refer to Figure 25
2. Open the divider door between seed and fertilizer
compartments. To open door, loosen knobs .
1
Loosen knobs until bent clips can be turned away
from door .
2
3. When all bent clips have been turned, lift vinyl dew
shield (shown in Figure 26) and flip the flap door
backward over fertilizer-tray openings .
FigureSpacer:
3
2
Refer to Figure 26
4. With seed/fertilizer flap covering fertilizer openings, lower vinyl dew shield to hold flap over fertil-
2
4
izer meter cup openings and away from divider.
5. To avoid unnecessary wear, remove all three fertilizer transmission chains. See Seed Rate Manual for
details of Fertilizer drive.
FigureSpacer:
1
2
1
Figure 25
Open Seed/Fertilizer Flap
4
1
3
16383
2
FigureSpacer:
Figure 26
16380
Flap Secured
196-522M 03/28/2012
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