Great Plains 3S-4000F User Manual

Predelivery Manual
Three-Section Drill
Manufacturing, Inc.
Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and
!
the lives of others depend on it!
18824
Cover illustration may show optional equipment not supplied with standard unit.
© Copyright 2009 Printed 9/10/2009
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Table of Contents
Important Safety Information . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Description of Unit . . . . . . . . . . . . . . . . . . . 4
Using This Manual . . . . . . . . . . . . . . . . . . . 5
Definitions . . . . . . . . . . . . . . . . . . . . . . 5
Assembly and Setup Assistance . . . . . . . . 5
Tools Required . . . . . . . . . . . . . . . . . . . . . . 6
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pre-Assembly Checklist . . . . . . . . . . . . . . . 6
Installing Middle Box on Frame. . . . . . . . . . 7
Installing Press Wheels . . . . . . . . . . . . . . . 8
Installing Walkboards . . . . . . . . . . . . . . . . . 9
Installing Reflectors and Decals . . . . . . . . 10
Post Assembly Checklist. . . . . . . . . . . . . . 11
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hitching Tractor to Drill . . . . . . . . . . . . . . . 12
Hydraulic Hose Hookup . . . . . . . . . . . . . . 14
Bleeding Hydraulics . . . . . . . . . . . . . . . . . 15
Bleeding Opener Lift Hydraulics. . . . . 16
Bleeding Fold Hydraulics.. . . . . . . . . . 17
Bleeding Transport Lift Hydraulics. . . 18
Bleeding Marker Hydraulics . . . . . . . . 19
Folding . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Unfolding. . . . . . . . . . . . . . . . . . . . . . . . . . 21
Quick Reference. . . . . . . . . . . . . . . . . 21
Leveling the Drill . . . . . . . . . . . . . . . . . . . . 22
Center Box Frame Leveling . . . . . . . . 22
Frame Adjustments. . . . . . . . . . . . . . . . . . 23
Toolbar Height Adjustment . . . . . . . . . 23
Truss Tube . . . . . . . . . . . . . . . . . . . . . 23
Wing Box Alignment . . . . . . . . . . . . . . 24
Opener Frame Clearance. . . . . . . . . . 24
Align Transfer Drive Shaft . . . . . . . . . . 25
Install Final Accessories . . . . . . . . . . . . . . 27
Acremeter Installation. . . . . . . . . . . . .27
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Torque Values Chart . . . . . . . . . . . . . . . . . 28
Tire Inflation Chart . . . . . . . . . . . . . . . . . . 29
Hydraulic Schematics . . . . . . . . . . . . . . . . 29
© Copyright 2001, 2009 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation ofthis manual,Great PlainsManufacturing, Inc.assumes noresponsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. GreatPlains Manufacturing, Inc. reserves theright to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
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Great Plains Manufacturing, Incorporated Trademarks
Printed in the United States of America.
Important Safety Information
For your safety, thoroughly read Important Safe- ty Information in the operator’s manuals before proceeding.
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper train­ing of personnel involved in the operation, transport, maintenance and storage of equipment.
Important Safety Information
!
1
Be Aware of Signal Words
Signal words designate a degree or level of haz­ard seriousness.
DANGER indicates an imminently hazardous sit­uation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situ­ation which, if not avoided, could result in death or serious injury, and includes hazards that are ex­posed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situ­ation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
DANGER
!
WARNING
!
CAUTION
!
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2
3S-4000
Avoid High Pressure Fluids
Escaping fluid under pressure can penetrate the skin, causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic lines.
Use a piece of paper or cardboard, NOT
BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety glasses or
goggles when working with hydraulic systems.
If an accident occurs, see a doctor immedi-
ately. Any fluid injected into the skin must be surgically removed within a few hours or gan­grene may result.
Practice Safety
Understand procedure before doing work. Use
proper tools and equipment.
Work in a clean, dry area.
Inspect all parts. Make sure parts are in good
condition and installed properly.
Remove all tools and unused parts from drill
before operation.
Prepare for Emergencies
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctor, ambu-
lance, hospital and fire department near phone.
911
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Use A Safety Chain
Use a safety chain to help control drill should
it separate from tractor drawbar.
Use a chain with a strength rating equal to or
greater than the gross weight of drill.
Attach chain to tractor drawbar support or
other specified anchor location. Allow only enough slack in chain to permit turning.
Replace chain if any links or end fittings are
broken, stretched or damaged.
Do not use safety chain for towing.
Tire Safety
Tire changing can be dangerous and should be performed by trained personnel using correct tools and equipment.
Important Safety Information
3
When inflating tires, use a clip-on chuck and
extension hose long enough to you to stand to one side–not in front of or over tire assem­bly. Use a safety cage if available.
When removing and installing wheels, use
wheel-handling equipment adequate for weight involved.
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4
3S-4000
Introduction
Great Plains Manufacturing wants you to be satis­fied with any new machine delivered by the Great Plains Trucking network. To ease the assembly task and produce a properly working machine, read this entire manual before assembling or set­ting up new equipment.
Description of Unit
The 3S-4000 is a towed seeding implement. This three section drill has a working width of 40 feet. The drill has straight arm, double disk openers. The opener disks make a seed bed, and seed tubes mounted between the disks place seed in the furrow. Press wheels following the opener disks close the furrow and gauge opener seeding depth. A T-handle on the opener body is for seed­ing depth adjustments. Seeding rates are adjustable with the seed rate adjustment handle and sprocket changes.
The 3S-4000 features active hydraulic down pres­sure on the opener frames. When used on a tractor with closed-center hydraulics, constant down pressure ensures even opener penetration in uneven ground. Hydraulic down pressure is ad­justable at a single point.
Intended Usage
Use this implement to seed production-agriculture crops in conventional or minimum tillage applications.
Models Covered
3S-4000
18843
3S-4000
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Using This Manual
This manual was written to help you assemble and prepare the new machine for the customer. The manual includes instructions for assembly and setup. Read this manual and follow the rec­ommendations for safe, efficient and proper assembly and setup.
An operator’s manual is also provided with the new machine. Read and understand Important Safety Information and Operating Instructions in the operator’s manual before assembling the machine. As a reference, keep the operator’s manual on hand while assembling.
The information in this manual is current at print­ing. Some parts may change to assure top performance.
Introduction
5
Definitions
The following terms are used throughout this manual.
Right and left as used in this manual are deter­mined by facing the direction the machine will travel while in use unless otherwise stated.
IMPORTANT: A crucial point of information about the precedingtopic. For safe and correct operation, read and follow the directions pro­vided before continuing.
NOTE: Useful information about the preceding topic.
Assembly and Setup Assistance
To order additional copies of predelivery instruc­tions or operator’s and parts manuals, write to the following address. Include model numbers in all correspondence.
If you do not understand any part of this manual or have other assembly or setup questions, assis­tance is available. Contact
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Product Support
Great Plains Mfg. Inc., Service Department
P.O. Box 5060
Salina, KS 67402-5060
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6
3S-4000
Assembly
The following headings are step-by-step instruc­tions for assembling the 4000-3S drill. Begin with “Tools Required” and “Pre-Assembly Checklist” to make sure you have all necessary parts and equipment. Follow each step to make the job as quick and safe as possible and produce aproperly working machine.
The 4000-3S drill is shipped via flat bed truck. It is the dealer’s responsibility to unload the new ma­chine. Unload all equipment before beginning assembly. Do not attempt any assembly work while the 4000-3S drill is on the truck.
Tools Required
Fork lift, overhead hoist, or loader
General hand tools
Pre-Assembly Checklist
1. Before assembling, read and understand “Im­portant Safety Information,” beginning on page 1.
2. Have at least two people on hand while as­sembling.
3. Make sure assembly area is level and free of obstructions (preferably an open concrete ar­ea).
4. Have all major components.
5. Have all fasteners and pins shipped with the drill.
IMPORTANT: If a pre-assembled part or fas­tener is temporarily removed, remember where it goes. Keep the parts separated.
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6. Have a copy of the parts manual on hand. If unsure of proper placement or use of any part or fastener, refer to the parts manual.
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Installing Middle Box on Frame
1. With forklift chains secured around lifting bar
on back of center section box, lift center sec­tion box up to folded drill.
2. Bolt center section to drill tongue as shown
using 7/8-inch bolts, flat washers, lock wash­ers and nuts.
3. Connect truss tubes to center section as
shown using clevis pins. Secure clevis pins with cotter pins provided. Take looseness out of truss by adjusting turnbuckle, but do not overtighten.
Assembly
7
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3S-4000
Installing Press Wheels
1. Remove 1/2 x 3-3/4 inch flange bolt (1) and flange lock nut (2) from each opener body.
2. Leave pivot bushing (3) in place and bolt press wheel arm (4) to opener with 1/2 x 3-3/4 inch flange bolt (1) and lock nut (2). Re­peat for all openers.
3. Remove 5/8 inch bolt (5) from each press wheel arm (4) and use bolts to assemble press wheels (6) to press wheel arms.
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Installing Walkboards
Bolts for walkboards are shipped ina bag in one of the drill boxes.
Bolt walkboards (1) to box support channels.
Use the 1/2 x 1-1/4 inch bolts (2), lock washers nand hex nuts on inside of wings and on center section.
Use the 1/2 x 1-3/4 inch bolts (3), lock washers and hex nuts to bolt the walkboard and step (4) on outside ends of wings.
Assembly
9
2
1
18921
NOTE: The steps (4) are not interchangeable. Bolt steps so that steps jog away from the end panel and extend back.
3
4
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