Great Plains 3S-3000HD User Manual

Great Plains Mfg., Inc.
Installation Instructions 1
Main Seed Box Agitator Kit
30-Foot 3-Section 00 Series Drills
Used with:
• 3S-3000
• 3S-3000HD

General Information

These instructions explain how to install a Main Seed Box Agitator Kit on a drill having only a main seed box. The agitator stirs seed in the main box directly above the meter cups. This helps prevent bridging of light fluffy seeds and helps separate seeds sticky with innoculant.
These instructions apply to an installation of:
Kit Kit Description
118-252A
One kit updates one drill (3 sections). Drills manufac­tured in 1996 or later (including all 3S-3000HD models) may be compatible with this kit. Drills manufactured ear­lier do not have mounts for key components.
Drill Model Kit Compatibility
3000-3S 1996+, serial number S1563 or higher 3S-3000 1996+, serial number S1563 or higher 3S-3000F * Not compatible 3S-3000HD All drills 3S-3000HDF * Not compatible
3S-3000 AGITATOR PKG W/ DRIVE
When you see this symbol, the subsequent instructions and warnings are serious - follow without exception.
!
Your life and the lives of others depend on it!
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(*) The components in this kit are incompatible with an
installation of Fertilizer and/or Small Seeds.
The kit presumes 6in row spacing, and may include more components than are required for your drill.

Related Documents

Have the Operator Manual at hand for drill movements.
195-110M-A Operator, 3S-3000 195-068M Operator, 3S-3000HD
Have the current Parts Manual at hand for parts ID.
195-110P Parts, 3S-3000 195-068P Parts, 3S-3000HD

Notations and Conventions

“Left” and “Right” are facing in the direction of machine travel. An orienta­tion rose in the line art illustrations shows the directions of Left, Right, Front, Back, Up, Down.
©Copyright 2009 Printed 03/24/2009 118-253M
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Call-Outs

1 9
to
11 59
to
71 93
to
Single-digit callouts identify components in the currently referenced Figure or Figures. These numbers may be reused for different items from page to page.
Two-digit callouts in the range 11 to 59 refer­ence new parts from the new parts lists beginning on page 19.
Two-digit callouts in the range 71 to 93 refer­ence affected existing parts from the table on page 21. The descriptions match those in your Parts Manual. The narrative and table indicate any re-use of the parts.
Figure 1
Agitators Above Cups
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2 Main Seed Box Agitator Kit

Before You Start

Compatibility

Refer to Figure 2
1. Check the serial number plate against the table on page 1. Verify from the serial number or date of manufacture that the drill is compatible with this kit.
2. Check for an installation of Fertilizer (“HDF” model, or divided main box, and a transmission at front left of each section). If the drill has Fertilizer, do not install this kit.
3. Check for an installation of Small Seeds (small seed box at upper rear of main box). If the drill has Small Seeds options installed, do not install this kit.
4. Check for an installation of Point Row option (sole­noid valve block behind pressure adjustment valves, mechanical clutch in center section). If the drill has Point Row installed, do not install this kit.
Note: This kit is compatible with the electric clutch
option.

Inventory

5. Make sure all parts are present.

Comprehension

6. Review these instructions. Make sure the installers understand where each part or assembly is installed, and what tools are required for the task.
Note: Some sequences in these instructions have you
update one box at a time. Parts are removed and re-installed. Parts can vary between boxes, with some risk of part mix-up if all disassembly is done at once.
Note: Illustrations in this manual, based on the parts
manuals for this family of drills, may show exploded views that are fully disassembled. Rely on the instructions for required disassembly and reassembly steps.
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Figure 2
Serial Number Plate
Great Plains Mfg., Inc.
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Great Plains Mfg., Inc.

Pre-Assembly Preparation

Tools Required

• updated drill Parts Manual (see page 1)
• suitable tractor for raising and folding implement
• basic hand tools, including punch for removing
• two people suggested for shaft installations

Work Location

7. Clean out the main seed boxes. See Operator Man-
ual for instructions.
If treated seed has been used,
open seed cup doors to clean-out position, wash out the boxes, thoroughly rinse the boxes, and allow them to dry.
1
in roll pins
4
Installation Instructions 3
!
CAUTION
Chemical Hazard
This installation requires contact with interior components of the main seed box. If treated seed has ever been used in the box, follow chemical supplier instructions for protective equip­ment and cleaning residue from the seed box.
Do this in a suitable location other than where the installation work is to be performed.
8. Move the implement to a location with:
• room to unfold it,
• access to tractor or hydraulic power,
• adequate illumination, and;
• clear surface beneath for recovery of any falling or dropped parts - if the surface is not clear, have a tarp or drop cloth available.

Prepare Implement

9. Partially unfold implement. Stop the unfold about halfway, both to provide access to the front and ends of all boxes, and to allow removal of the center drive shaft.
10. Lower the drill.
11. Shut off tractor or hydraulic source. Put tractor in Park.
!
WARNING
Negative tongue weight hazard
3S-3000 drills can have significant negative tongue weight when fully unfolded. The tongue can fly up during transport or opener lift, if using stationary hydraulic power to operate implement.
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4 Main Seed Box Agitator Kit

Pre-Assemble Components

Great Plains Mfg., Inc.

Mount End Plate Bearings

Refer to Figure 3 and Figure 4
12. Select six (6) new:
59
822-128C BRG INS 3/4HEXX1.85OD SPH
and twelve (12) new:
57
822-041C FLANGETTE 47 MST
Insert each bearing in between flangettes .
13. Select three (3) each new:
19
175-339D 1300 AGITATOR BRG PLT RH
20
175-340D 1300 AGITATOR BRG PLT LH
and twelve (12) sets new:
29
802-009C RHSNB 5/16-18X1 1/4 GR5
45
804-009C WASHER LOCK SPRING 5/16 PLT
38
803-008C NUT HEX 5/16-18 PLT
14. With the top break up and away from you, mount a bearing assembly on the side facing you, with the
29
bolts inserted from behind the plate (under the break). Secure bolts only to finger-tight with lock
washers and nuts (final tightening is at step
42).
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59 57
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1
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47
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Figure 3
Right Bearing Plate
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Mount End Plate Idler(s)

Refer to Figure 4
15. Select the left bearing plates and three (3) each new:
12
118-439H AGITATOR IDLER BOLT 5/8-11
47
804-022C WASHER LOCK SPRING 5/8 PLT
51
808-046C SPKT 40A17 IDLER
and nine (9):
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803-023C NUT HEX JAM 5/8-11 PLT
Place the idler on the bolt . Add a jam nut and torque to 100 ft-lbs. Add another jam nut, and spin on to the position show in Figure 4 - until the
plate face will be 2 line when the bolt is placed in the forward hole .
Secure with third jam nut , torqued to 100 ft-lbs.
Refer to Figure 3 and Figure 4
16. Select nine (9) sets new:
31
802-050C HHCS 5/8-11X1 1/4 GR5
47
804-022C WASHER LOCK SPRING 5/8 PLT
41
803-023C NUT HEX JAM 5/8-11 PLT
Use these bolts, washers and jam nuts to block the rear middle hole of the left bearing plates, and
both middle holes of the right bearing plates.
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1
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to 2
2
3
in from the idler center-
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in to 2
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in
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Figure 4
Left Bearing Plate
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Pre-Assemble Weldments

Refer to Figure 24
17. Select three (3) new:
22
195-145H FERTILIZER DRIVE WELDMENT LH
18. Select six (6) sets new:
33
802-099C HHCS 1/2-13X3 1/4 GR5
54
817-025C NO. 40 12T IDLER SPKT.
46
804-015C WASHER LOCK SPRING 1/2 PLT
and twelve (12) new:
42
803-036C NUT HEX JAM 1/2-13 PLT
48
804-113C WASHER FLAT 1/2 USS HARD PLT
Assemble and install idlers in the idler slots of left side of the left-most vertical plate of weldment .
19. Select three (3) new:
58
822-119C BRG 7/8HEXX2.05OD SPH
and six (6) new:
56
822-032C FLANGETTE 52 MST
Insert each bearing in between flangettes .
20. Select six (6) sets new:
35
802-282C RHSNB 5/16-18X1 GR5
45
804-009C WASHER LOCK SPRING 5/16 PLT
38
803-008C NUT HEX 5/16-18 PLT
Mount each bearing assembly on the left side of the left-most vertical plate of the weldment . Thread
nuts on only to finger tight.
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46
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Installation Instructions 5
48
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58
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Figure 5
Pre-Assemble a Weldment
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22
42
54
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Install Shafts and Paddles

Remove End Panel Covers

Refer to Figure 6
21. At all end panel covers ( and ), remove and save four (4)sets (24 sets total):
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803-014C NUT HEX 3/8-16 PLT
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804-011C WASHER FLAT 3/8 USS PLT
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802-079C HHCS 3/8-16X1 1/4 GR5
which may include 24 or 48:
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804-013C WASHER LOCK SPRING 3/8 PLT
22. Remove one each:
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195-101D INTERIOR ENDPANEL COVER LH
75
195-102D INTERIOR ENDPANEL COVER RH
These panels are not re-used.
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Figure 6
Existing End Panel Covers
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6 Main Seed Box Agitator Kit

Install Bearing Plates

Refer to Figure 7
23. Select the six (6) bearing plate assemblies:
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Right end, bearing only
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Left end, bearing and sprocket(s)
24. Install the bearing plates where the end panel cov­ers were removed, using for each plate, four sets of
saved bolts , flat washers , lock washers and nuts (not shown).
If only one lock washer is available per saved bolt, place it under a nut .
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Install Divider Bearings

Refer to Figure 8 (which depicts components outside the seed box for clarity - do not remove dividers)
25. Select six (6) new:
59
822-128C BRG INS 3/4HEXX1.85OD SPH
and twelve (12) new:
57
822-041C FLANGETTE 47 MST
Insert each bearing in between flangettes .
26. Select twelve (12) sets new:
29
802-009C RHSNB 5/16-18X1 1/4 GR5
45
804-009C WASHER LOCK SPRING 5/16 PLT
38
803-008C NUT HEX 5/16-18 PLT
27. At each divider panel , install a bearing assembly
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( - - ) with two sets of square neck bolts , lock washers and nuts .
Mount assembly on whichever side of the divider places the bearing further from seed cup center­lines. Spin on nuts only to finger-tight.
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Figure 7
New End Panel Bearing Plates
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Figure 8
Divider Bearing Component Order
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118-253M 03/24/2009
Great Plains Mfg., Inc.

Prepare Agitator Shaft Components

Refer to Figure 9
28. Select three (3) each new:
15
118-592H
16
118-647D 1006 AGITATOR SHAFT
and six (6) new:
14
118-494D LOCK COLLAR 3/4 HEX BORE
29. If the sprockets do not have set screws installed, select six (6) new:
28
801-035C SCREW SET 5/16-18 SKT KP X 3/8 Screw the set screws into the sprockets, stopping just before the tips intrude into the hex bore.
SPKT 40B17X3/4 HEXBR&LCK COLLR
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Installation Instructions 7
28
15
Note that the sprockets have a raised hub on one side. When installed, this hub is to drill right.
30. If the lock collars do not have set screws installed, select twelve (12) new:
28
801-035C SCREW SET 5/16-18 SKT KP X 3/8 Screw the set screws into the collars, stopping just before the tips intrude into the hex bore.
31. At the left end of each box, note the location of the external hole for the agitator shaft.
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Prepare Agitator Shaft Components

Two people are recommended for this sequence. At each box.
Refer to Figure 10
32. Insert an inch (2-3cm) of an agitator shaft through the external shaft hole .
33. Add a sprocket to the end of the shaft just inside the left end wall. Orient the sprocket with the flat toothed side to the left (onto the shaft first), and the raised hub (with set screws) to the right. Do not tighten the set screws at this time.
34. Insert the shaft through the left end bearing/idler
20
plate . When the shaft appears inside the box, add a lock collar . Do not tighten the set screws
at this time.
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5
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Divider Bearings
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Figure 9
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5
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20
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35. Insert the shaft through the bearings of both divider panels . When the shaft appears to the right of the right divider, add another lock collar .
36. Insert the shaft through the right end bearing
19
plate . Stop insertion when the shaft ends are about equal distances from both outside end walls.
37. Slide both lock collars to the outside. Secure their set screws.
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Figure 10
Divider Bearing Component Order
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