Great Plains 3PYPA-24TR40 User Manual

Page 1

Quick Setup Guide for IntelliAg Model 3PYP 24 Row Twin Row Air Pro

The Quick Setup Guide assumes the Virtual Terminal, Master Switch, Working Set Master Module, Working Set Member Module, and all sensors have been connected and properly installed. Reference Operator’s manual for installation instructions. NOTE: The master switch is only required for

hydraulic control systems. Reference the manual for instructions to assign a master switch

STEP 1: Pre-Programming Preparation:

Power on vehicle via ignition switch to activate Virtual Terminal (VT). Main menu will display pre-programmed default settings.

1. If errors are detected (e.g., failed sensors, incorrect conﬁ guration) an alarm and code displays. Alarms are silenced by pressing the Alarm Cancel button . Refer to Operator’s

2. manual for troubleshooting assistance. The system has three user levels. The system loads in User Level 1 (operator level) at every power cycle. Access to User Level 2 and 3 screens to setup constants (system conﬁ gura-

3. tion) requires a password.

STEP 2: Change User Level to Dealer Level

To change the user level, a 6-digit password is required. Password includes the ﬁ ve-digit serial number found on the label of the Working Set Master or Information screen.

On the IntelliAg Main Work screen, press the Diagnostics button .

1. At the Diagnostics screen, press the Information button .

2. At the Information screen, record serial number of WSMT.

3. Press the Password button .

4. On the Password screen, enter the 6 digit password as follows: enter the ﬁ rst digit as 2 for

5. User Level 2. For the next ﬁ ve digits, enter the Working Set Master serial number taken from the WSMT or Information screen. Press the OK button . “Dealer screens on” appears at the bottom of screen conﬁ rm-

6. ing the password and dealer screens are activated. Press the Work Screen button to return to the Main Work screen.

STEP 3: Auto Conﬁ guration (Identiﬁ es sensors connected to each module)

Auto conﬁ g is performed at the factory, but may need to be done in the ﬁ eld as changes are made to the system or if options are added to the base planter.

Verify Auto Conﬁ g results are correct. Check that the correct number of rows are assigned

1. to the correct module and number of hopper sensors are assigned accurately.

To Run Auto Conﬁ g:

Press the Next Page button until the Module Conﬁ guration button appears.

1. Press the Module Conﬁ guration button .

2. Press the AUTO CONFIG button .

3. Hour glass will indicate system is being conﬁ gured detecting the presence of seed or hopper

4. sensors connected to each module and will be automatically assigned to the appropriate module. When Auto Conﬁ g completes, press the Row Assign button to display the Row

5. Assignment screen to verify correct Row # is assigned to the correct module based on serial number. Enter # of rows assigned to each module.

Module Configuration Screen Seed Sensor Configuration Screen

MODULE TYPE

MODULE ADDR.

1 2 3 4 5

(Optional)

SERIAL NUMBER

10001 10001 10002 10003 10001

WSMB-18R WSMT-PDCGP WSMB-18R WSMB-POM WSMB-CFM

STEP 4: Row Status/Row Width Setup

At the Row Assignment screen, press the Row I/O button .

1. Begin entering desired values using Table A as reference.

2. Press the Work Screen button

when Row Status/Row Width conﬁ gurations are

complete to return to the Main Work screen.

STEP 5A: Material Conﬁ guration Setup (Controlled Hydraulic Drive)

15 different materials can be conﬁ gured for use as planter controls. Reference the System Conﬁ guration section in the Operator’s manual for additional information.

At the Main Menu screen, press the Control Setup button .

1. Select and press one of the Material buttons (Material 1-15).

2. Enter desired values from Table B.

3. Press the Control Setup button to return to the Control Setup screen.

4. Repeat steps 2-4 for additional materials.

5. Press the Channel Setup button to proceed to channel setup screen.

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as an auxiliary input.

MODULE

TYPE

ADDR.

WSMB-18R

WSMT- PDCGP

WSMB-18R

# OF

ROWS

ROW

1-6

7-18

19-24

TABLE A: Row Status/Row Width Setup

Default Value or Value to Enter

Instructions/Deﬁ nitions

Row Width 18” Enter row width distance in inches to calculate seed rate

19”

correctly.

20”

Auto Update Width Enabled When enabled, implement width will automatically calcu-

late. If disabled, manually enter implement width.

On/Off Pattern Every Row On On/Off Pattern indicates speciﬁ c row patterns to be on

or off. Select pre-deﬁ ned planter All Row On pattern. For other pre-deﬁ ned planter patterns or individual row settings, reference Operator’s manual.

Pop/Block Pattern Every Row

Population

Determines which sensors are used to calculate population and those used only for blockage detection. Select pre-deﬁ ned Every Row Population. For other pre-deﬁ ned patterns, reference Operator’s manual.

TABLE B: Material Setup

Default Value/ Value to Enter

Controlled Hydraulic Drive Instructions/Deﬁ nitions

Matrl Label Matrl 1 Material Name can be customized to accurately deﬁ ne

the material’s type. Creating a name allows for quick identiﬁ cation at the Control Setup screen.

Type Planter Control Desired type of application control channel being used

for a speciﬁ c material. The Material Type must correctly match the Control Type to be able to select Material from the Material Summary screen and operate properly.

Units Ks/Ac

S/Sec

Automatically changes with the type of material application selected. Changes units for target application.

Preset Method Enable Enabled Preset Method allows 10 user-deﬁ ned target

rates to be adjusted from the Main Work screen using Inc or Dec buttons. A Disabled Preset Method increases/decreases the target rate based on the % values set at the Material Setup screen.

#’s

Seeds per Rev See Manual Set to number of seeds per 1 disc revolution. Disc Low Limit 5 Set to desired min seed disc RPM. Disc High Limit 37 Set to desired max seed disc RPM. Product Level

Alarm

Sets the level to trigger an alarm alerting of lo wproduct levels. Entered value is an estimate in volume.

High Pop Alarm 15% This is the percentage above the target population of

the planter channel if rows are assigned to the planter channel. If rows are not assigned to a planter, this is the percentage above average planter population for all unassigned rows.

Low Pop Alarm 15% This is the percentage below the target population of the

planter channel if rows are assigned to the planter channel. If rows are not assigned to a planter channel, this is the percentage below average planter population for all unassigned rows.

Row Fail Rate 2/1 (2 seeds

every 1 second)

Set to desired number of seeds per second to trigger seed sensor failure alarm.

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Quick Setup Guide for IntelliAg Model 3PYP 24 Row Twin Row Air Pro

STEP 5B: Material Conﬁ guration Setup (Ground Driven Metering)

For Ground Driven Metering, control channels 1,3, and 4 MUST be disabled and the Monitor Only feature selected at the Control Setup screen. NOTE: A Material Name must also be selected at the Row Monitor Setup screen to activate high and low population alarms.

At the Main Menu screen, press the Control Setup button .

1. Select and press one of the Material buttons (Material 1-16).

2. Enter desired values from Table B2.

3. Press the Control Setup button to return to Control Setup screen.

4. Press the Channel Setup button to proceed to Channel Setup

5. screens and disable any active channels.

STEP 6A: Planter Control Channel Setup (Controlled Hydraulic Drive)

At the Control Setup screen, press the Channel Setup button .

1. Select Channel 1 and verify that the channel is set to Planter Control.

2. Enter desired values using Table C as reference.

3. After planter control setup, calibrate hydraulic valve by pressing the

4. Valve Cal button .

Ensure implement is raised. With brakes locked and transmission in

5. PARK position, start engine. Engage hydraulics and run engine at normal speed until hydraulic ﬂ uid is

6. at operating temperature. Verify point row clutches are turned ON.

Do NOT perform this step unless meters are installed in all loca-

8. tions across planter row units or drive damage will occur.

Press the START button . Turn the master switch to the ON position. The valve calibration will immediately start. Keep the hydraulics engaged until the calibration completes.

When the screen indicates calibration is complete, press the Channel

9. Setup button to return to Channel 1 home screen.

Turn the master switch OFF.

10. To set up additional control channels (planter or fertilizer control), press

11. the Next Channel button . Press the Work Screen button when channel conﬁ gurations are

12. complete to return to the Main Work screen.

Once a control channel has been established as Planter Control, any new materials established as Planter Control on the Material Setup screen will automatically be added as optional materials for Planter Control channels on the Control Setup screen.

TABLE B2: Material Setup

Type Monitor Only Desired type of application control channel being used for a speciﬁ c

Units Ks/Ac

Target Population Desired rate of application High Pop Alarm Warns of a high population problem. Values are % based. Low Pop Alarm Warns of a low population problem. Values are % based.

On/Off Pattern Rows can be automatically turned ON or OFF according to the pattern.

Row Fail Rate 2/1 (2 seeds

TABLE C: Planter Con-

Default Value/ Value to Enter

S/Sec

every 1 second)

Ground Driven Metering Instructions/Deﬁ nitions

material. Automatically changes with the type of material application selected.

Changes units for target application.

Set to desired number of seeds per second to trigger seed sensor failure alarm.

Default Value/ Value to Enter Instructions/Deﬁ nitions

trol Setup

Type Planter Control Set desired Channel Type as Planter Control. Material Name Displays only materials that have been conﬁ gured for the channel type. Control Mode AUTO Auto is used in normal operating conditions calculating the rate of how the

Drive Type PWM A hydraulic valve varies the oil ﬂ ow to the motor proportioned to the electric

Drive Frequency 100 Hz If not using a DICKEY-john supplied valve, see the manufacturer’s speciﬁ -

Input Filter 50 Feedback frequency ﬁ lter for the control channel. DO NOT CHANGE. Gear Ratio 1.900 Specifys the actual ratio from the feedback sensor to the seed meter shaft

Sensor Constant 360 Sensor Constant establishes the number of pulses for one revolution of

# of Seed Rows 24 Entry of a speciﬁ c number of seed rows for the control channel. Row

Channel Width

Precharge Time + 0.0 Typically used during startup conditions in the ﬁ eld, a Precharge time is

Delay Time - 0.0 Length of time before the control channel will start after the master switch

432 Manual entry of the channel width for rows assigned to a speciﬁ c channel. 456 480

system is running. Manual mode acts as an override if application rate sensors are inoperable allowing the use of increase/decrease buttons to set the ﬂ ow rate for the control. Refer to System Conﬁ guration section of Operator’s manual for additional information.

current supplied.

cations for drive frequency.

RPM. Number of revolutions the feedback sensor turns in relation to one revolution the seed meter turns.

the feedback sensor. If a DICKEY-john application rate sensor is used, the value should be set to 360.0.

assignment is given a priority based on the channel and will be assigned sequentially thereafter. Channel 1 is always assigned to the ﬁ rst set of rows, Channel 2 next set of rows, and so on.

Width calculation can be determined by # of planter rows assigned to the channel multiplied by the row spacing.

a speciﬁ ed length of time a control channel will operate at the deﬁ ned Precharge Ground Speed. Must be entered as a positive (+) number.

has been turned ON and the implement switch is in a lowered position. Must be entered as a negative (-) number.

STEP 6B: Planter Control Channel Setup (Ground Driven Metering)

NOTE: When using a ground drive/nonhydraulic application to monitor population, control channels 1,3, and 4 must be disabled and Material Setup conﬁ gured for Monitor Only. A Material Name must also be selected at the Row Monitor Setup screen.

At the Control Setup screen, press the Channel Setup button .

1. Select Channel 1 and verify that the channel is set to Disabled.

2. Press the Next Channel button to change all other control chan-

3. nels to Disabled.

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Quick Setup Guide for IntelliAg Model 3PYP 24 Row Twin Row Air Pro

STEP 7A: Material Conﬁ guration Setup (Split Air Regulation)

It is recommended that when setting a control channel for split air, the material name be created as “Air” to eliminate confusion between the actual

material and the control used.

At the Main Menu screen, press the Control Setup button .

1. Select Material button 16.

2. Enter desired values from Table D.

3. Press the Work Screen button to return to the Main Work screen.

STEP 7B: Planter Control Channel Setup (Split Air Regulation)

NOTE: Split Air Regulation must be conﬁ gured as Control Channel 2 only.

At the Control Setup screen, press the Channel Setup button .

1. Select Channel 2 and select Split Air Regulation as the Type.

2. Enter desired values from Table E.

3. Press the Work Screen button to return to the Main Work screen.

TABLE D: Material Setup

Type Split Air Reg Desired type of application control channel being used for a speciﬁ c

Units In H20

Preset Method Disabled User-deﬁ ned target rates can be conﬁ gured and when enabled can be

Target Rate 2.00 Establishes the desired rate of application in inches of H20. Max Rate 5.00 Maximum application rate in inches of H20.

Min Rate 1.00 Minimum application rate in inches of H20.

Inc/Dec % 5% Percentage of change of the entered target rate applied each time the

Default Value/ Value to Enter

Oz in

Split Air Regulation Instructions/Deﬁ nitions

material. CREATE MATERIAL NAME AS “AIR”. Automatically changes with the type of material application selected.

Changes units for target application.

adjusted from the Main Work screen using the Increment/Decrement buttons.

Increment/Decrement button is pressed on the Main Work screen.

TABLE E: Planter Control Setup

Type Split Air

Control Mode Auto Control channel feedback based on air pressure sensor. Drive Type Air Reg 2 Automatically selects Air Reg 2 as drive type. Input Filter 79 Amount of ﬁ ltering applied to the control channel feedback frequency. Pressure Drop 0 Difference in pressure sensor mounting location to the seed disk in

Pressure Slope 447.2269 The change in pressure sensor voltage to a frequency readable by

Pressure Offset 800 Takes a zero point reading that provides a frequency when the fan is

Planter Selection 3PYP Seldct planter selection of 3PYP automatically adjust to the appropriate

Sensitivity Adjust 0 increases or decreases the calibration parameters in the ranges of -10

Default Value/ Value to Enter

Regulation

Split Air Regulation Instructions/Deﬁ nitions

Conﬁ gure Control Channel 2 as Split Air Regulation.

inches of H20.

the IntelliAg system and measured in inches of H20. Should only be adjusted by qualiﬁ ed personnel.

off. Press the Zero Pressure button to calculate frequency.

calibration settings.

to +10. Increasing response time makes the system response quicker.

STEP 8: Row Monitor Setup

At the Main Work screen, press the Row Monitor button .

1. Enter desired values using Table F as reference.

2. Press the Work Screen button to return to the Main Work screen.

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TABLE F: Row Monitor Setup

Material Name See Instructions Material Name only appears on the Row Monitor Setup screen when

High Alarm Delay 5 Desired number of seconds that high population can be above high

Low Alarm Delay 5 Desired number of seconds that low population can be below low

Population Adjust 100 Enter a % to allow for seed sensor population inaccuracies to achieve

Population Filter 50 Set ﬁ lter value to stabilize the monitored population display. Number

Row Fail Rate 2/1 (2 seeds

Default Value/ Value to Enter Instructions/Deﬁ nitions

all control channels are disabled and material is set for Monitor Only. This is only used for ground drive/nonhydraulic applications to monitor population with high and low alarms. A material must be conﬁ gured and selected to activate alarms.

alarm point before alarm will sound.

the desired population display. 100% represents true calculation.

can be set to 0% for no ﬁ ltering and 99% for high level ﬁ ltering.

every 1 second)

Set to desired number of seeds per second to trigger seed sensor failure alarm.

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Quick Setup Guide for IntelliAg Model 3PYP 24 Row Twin Row Air Pro

STEP 9: Speed Set Calibration Setup

At the Main Work screen, press the Speed Set button .

1. Enter desired values using Table G as reference.

2. Press the Work Screen button

when ground speed calibration

conﬁ gurations are complete to return to the Main Work screen.

STEP 10: Accessory Sensor Setup

Hopper Assignment

At the Main Work screen, press the Next Page button .

1. Press the Module Conﬁ guration button to display the Module

2. Conﬁ guration screen. At the Module Conﬁ guration screen, press the Hopper Assign button

Press Hopper Set button .

4. Enter desired values using Table H as reference.

RPM Assignment

At the Module Conﬁ guration screen, press the Accessory Assignment

6. button .

Press the RPM Setup button . NOTE: There must be at least 1

7. RPM sensor conﬁ gured before the RPM Setup button appears on the screen. Enter desired values using Table H as reference.

STEP 11: Clutch Folding Module (CFM) Setup

The CFM is installed in the cab to control row clutches, wing fold, marker tilt, and marker fold.

At the Main Work screen, press the Clutch CFG button to access the

1. Clutch Conﬁ guration screen and verify that the correct # of clutches are conﬁ gured for the system. The Clutch CFG button only appears as a top level button

2. when a planter output module and clutch folding module are installed.

# OF ROWS

ROW #’s

1-6

7-18

19-24

# of Clutches

OUTPUT

LEFT CENTER RIGHT

TABLE G: Speed Set

Source Digital Frequency Select CAN Ground if radar is connected to ISO tractor cab harness. Select

Gspd Constant 12192 Input based on pulse count produced by the ground speed sensor over 400’

Shutoff Speed 0.5 mph Set desired minimum ground speed allowed before the system shuts off. Minimum

Override

Master Sw Timeout

Gspd Fail Alarm Delay

Precharge Ground Speed

Implement Lift Enabled Implement lift switch, when enabled, displays an implement lift indicator on

Default Value/ Value to Enter Instructions/Deﬁ nitions

Digital Frequency if radar or hall-effect is connected to WSMT actuator harness.

distance. See Operator’s manual for calibration instructions.

2.0 mph Set to operate when actual ground speed falls below the designated value. Control will operate at this speed until actual ground speed rises above minimum override speed or actual speed drops below shutoff.

10 Set to desired number of seconds system shuts off if the master switch is

turned on and there is no ground speed. Toggle master switch to restart the system and turn off alarm.

5 Set to desired number of seconds alarm sounds after the ground speed is zero

and seed ﬂ ow continues. (Monitor only)

0 Set to the desired speed the system will use when a precharge time has been

enabled for a control channel. Refer to Table C1: Planter Control Setup for Precharge Time. This setting will only display when a Precharge Time has been entered.

the Main Work screen indicating implement lift position as up or down. Control channels can be turned on and off without using the master switch.

TABLE H: Accessory Setup

Hopper Setup

# of Hoppers 1 # of hopper sensors connected to each module (4 sensors maximum). # of hop-

Logic Level Active Lo Sets the active state to low signifying that an alarm is generated if the sensor’s

Alarm Delay 5 sec Controls the delay time between the detection of a high/low hopper alarm condi-

Channel Assigns hopper sensor to channel.

RPM Setup

High Alarm (fan speed)

Low Alarm (fan speed)

High Alarm Delay 10 sec Establishes the delay between the detection of a high RPM alarm condition and

Low Alarm Delay 10 sec Establishes the delay between the detection of a low RPM alarm condition and

RPM Constant 3 pulses/rev Number of pulses per sensor revolution. RPM Filter 0 Filters the signal out of the RPM sensor. Disable Control

on Low Alarm

Default Value/ Value to Enter Instructions/Deﬁ nitions

per data items for each listed module and the Hopp #’s value will automatically populate if Auto Conﬁ g is used to conﬁ gure installed sensors.

output is in a low state. Use this setting if the connected sensor outputs a low condition when empty similar to the DICKEY-john hopper sensor.

tion and the generation of the resulting alarm. The value is entered in seconds.

3000 rpm Sets the RPM value at which a high RPM warning error is generated.

1800 rpm Sets the RPM value at which a low RPM warning error is generated.

the resulting alarm display. The value is entered in seconds.

Disabled Allows for disabling of all control channels if the RPM value of the selected sen-

sor falls below the low alarm level setting.

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Quick Setup Guide for IntelliAg Model 3PYP 24 Row Twin Row Air Pro

STEP 12: Clutch Folding Module Operation

The planter section controls turn the left, center, and right clutch controls on and off.

1. Hydraulic drive planters have 2 clutches and use left and right only. The master switch must be in the ON position to activate any planter section. When a

2. clutch control is ON, a green light will illuminate. The frame control switches control the wing fold as well as tilt and fold of the markers.

3. The switches operate on a priority order. When the priority 1 switch is active, any lower priority switch turned on will NOT operate until the switch that takes higher priority is turned OFF.

STEP 13: 5 Revolution Test

Press the Control Setup button .

1. Press the Channel Setup button .

2. Press the Next Page button .

3. Ensure implement is raised before starting 5 Rev Test.

4. With brakes locked and transmission in PARK position, start tractor engine.

5. Engage hydraulics and run engine at normal speed until hydraulic ﬂ uid is at operating

6. temperature. Press the 5 Rev button .

7. Test Ground Speed and Row data must be entered to perform test.

8. Press and hold remote test button to initiate 5 Rev Test.

STEP 14: Summary Screen

The Summary screen provides an overview of setup constants for active control channels.

At the Main Work screen, press the Next Page button .

1. Press the Summary button

2. To view speciﬁ c control channel conﬁ gurations, press the respective control channel

3. box 1-4. Press inside a yellow highlighted box to open a speciﬁ c screen for editing.

4. Press the Work Screen button to return to the Main Work screen.

MASTER

MASTERMASTER

Master

CFM Switch

Planter Section

Controls

Left Center Right Wing Fold Marker Tilt Marker Fold

CLUTCH

Planter Frame

Priority Assignments: Priority 1: Wing Fold Priority 2: Marker Tilt Priority 3: Marker Fold

Controls

Summary

Screen

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Page 6

Quick Setup Guide for IntelliAg Model 3PYP 24 Row Twin Row Air Pro

Left Section

Row 1

Rows 1- 6

Row 2 Row 3 Row 4 Row 5

Row 5 Row 6

Note: Connect the WSMT Actuator Harness and the

Dj Planter Harness to the

mating connectors of the

WSMT Module Harness

Row 7 Row 8 Row 9

Row 10

Middle Section

Row 11

Rows 7-18

Row 12 Row 13 Row 14 Row 15 Row 16 Row 17 Row 18

Row 19

Right Section

Row 20

Rows 19-24

Row 21 Row 22 Row 23 Row 24

WSMB

Module Seed Monitor 467981100S1

WSMT II

467980815S1

WSMB

Module Seed Monitor 467981100S1

Connect to

Actuator

Harness

467980160

Connect to Harness 467980132

467980143 Extension Harness 25’

WSMB Module Harness 467981201A

467980143 Extension Harness 25’

WSMT Module Harness 467980151

467980143 Extension Harness 25’

WSMB Module Harness 467981201A

Can

Terminator

Output 2

Marker Fold

464820523S1

Planter Output Module

467982000S1

Output 1

Marker Tilt

464820512S1

464820511S1

Output 1 Left Clutch

Output 2 Center Clutch

Right Clutch Output 1

467983504

Output 2 Wing Fold

Clutch

Control

Tractor Cab Harness

467980455

Connect Cab Harness

to Implement Can

Harness

Hopper Level Sensor 466820720S3

Implement

Lift Extension

Harness

466820713

Implement Lift Sensor

464820520S1

If no implement lift

sensor is used, connect

the IMP LIFT leads

Battery

Tractor ECU

Controller

(467985060S1)

Implement CAN Breakaway Harness 467980132

Connect to Optional Hydraulic Tongue Harness or to Extension

ACTUATOR HARNESS 467980160

Application Rate Sensor (Channel 1-4 Feedback) Labeled FB1-FB4

PWM Solenoid Valves 466820832S1

Actuator 467096050

Hopper Extension Harness 466820714

Fan/Shaft RPM Sensor 466970014S1

together

467984210S1

Harness

467980452

(5” Terminal) or

Harness

467980451A

(10” Terminal)

switched +12VDC.

NOTE: This wire

must be connected to

switched +12VDC

10’ Harness 457901815

5’ Harness 457901826

Fan Extension Harness 459680922

Tractor Harness

CFM

CFM Harness

Chassis

467980330

Ground

CAN

Terminator

467980126

Ignition

Connect to

(467980124S1)

Radar Speed Sensor 467833000S1 (Radar connected to either tractor harness or WSMT as shown below)

Adapter 467980172

Accessory Sensors connection to WSMT

Actuator Harness 467980160

Servo Valves (Labeled Servo 1 and Servo 2)

Test Switch

Radar Speed Sensor 46783300S1 (Radar connected to either tractor harness or WSMT as shown below)

Virtual

Terminal

RS232 GPS (467980451 Harness)

Master Switch

Pressure Sensor 467980496

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System Component Installation

Locate and install system components as shown in the dia-

1. gram. Note how the modules are identiﬁ ed and which modules are located on which sections in this system. Connect WSMB module harnesses together with included ex-

2. tensions. Modules connect to the WSMT harness connection. Plug all unused connectors with included dust plugs. Secure any excess wires with tie-wraps.

3. See Operator’s Manual for additional installation information.

4. Power on monitor and program with correct constants as

5. described on this Quick Start Guide.

Great Plains 3PYPA-24TR40 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual