Great Plains 3-Point User Manual

3-Point Solid Stand Drills
Stand Up Markers
Manufacturing, Inc.
P.O. Box 5060
Read the Operator’s manual entirely. When you see this symbol, the subsequent in-
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structions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
Salina, Kansas 67402-5060
© Copyright 1999 Printed 8/19/04
113-324M
General Information
Important Notice
Great Plains Manufacturing, Inc. provides this publica­tion “as is” without warranty of any kind, either ex­pressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained here­in. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publi-
This Operator’s Manual applies to the Stand Up Markers for:
Part # Description Drill
113-124A 12’ Dual Hydraulic Marker 12’ 3-Point Solid Stand Drill
113-124A 14’ Dual Hydraulic Marker 14’ 3-Point Solid Stand Drill
113-124A 15’ Dual Hydraulic Marker 15’ 3-Point Solid Stand Drill
113-125A 20’ Dual Hydraulic Marker 20’ 3-Point Solid Stand Drill
113-127A 14’ Dual Hydraulic Marker 27’ 3-Point Solid Stand Drill
113-138A 30’ Dual Hydraulic Marker 30’ 3-Point Solid Stand Drill
cation describes the state of this product at the time of its publication, and may not reflect the product in the future.
Printed in the United States of America.
For your convenience, record your Serial Number, Mod­el Number and the Date Purchased in the spaces pro­vided below. Have this information available when calling your Great Plains Authorized Dealer.
Owner’s Information
Name: _____________________________________
Address ____________________________________
City________________State ____ Zip ___________
Phone_______________________
Name of Dealership ___________________________
Dealer’s Name _______________________________
Address ____________________________________
City________________State ____ Zip ___________
113-324M 3/19/03Great Plains Mfg., Inc.
Phone ______________________
Serial Number ________________
Model Number ________________
Date Purchased _______________
Table of Contents
Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Section 1 Safety Rules . . . . . . . . . . . . . . . . . . . . . . 3
General Operation & Repair . . . . . . . . . . . . . . . . 3
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Section 2 Assembly Instructions & Set-Up . . . . . . 4
Torque Values Chart for UNC Threads . . . . . . . . 4
Pre-Assembly Checklist . . . . . . . . . . . . . . . . . . . . 4
Installation Instructions . . . . . . . . . . . . . . . . . . . . 5
Section 3 Operating Instructions . . . . . . . . . . . . . . 5
Bleeding of the Hydraulics . . . . . . . . . . . . . . . . . . 5
Marker Transporting . . . . . . . . . . . . . . . . . . . . . . 5
Section 4 Maintenance & Lubrication . . . . . . . . . . 6
General Maintenance . . . . . . . . . . . . . . . . . . . . . 6
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Disk Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Section 5 Troubleshooting Guide . . . . . . . . . . . . . 7
Section 6 Marker & Disk Assemblies . . . . . . . . . . . 8
Folding Hydraulic Marker
{12’, 14’, & 15’ Drills} . . . . . . . . . . . . . . . . . . . . 8
Folding Hydraulic Marker
{20’, 27’, & 30’ Drills} . . . . . . . . . . . . . . . . . . . 10
Marker Disk Assembly . . . . . . . . . . . . . . . . . . . . 12
Section 7 Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . 14
Single Marker Hydraulics
{15’ & 20’ 3-Point Drills} 14
Dual & Single Marker Hydraulic
{27’ & 30’ 3-Point Drills} 1 . . . . . . . . . . . . . . . . . 6
Dual Marker Hydraulics Used With
CDH, CPH, & CC . . . . . . . . . . . . . . . . . . . . . . 18
Selector Sequence Valve {810-006C} . . . . . . . . 20
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Using this Manual
Using this Manual
For your safety and to help in developing a better under­standing of your equipment we highly recommend that you read the operator sections of this manual. Reading these sections not only provides valuable training but also familiarizes you with helpful information and its lo
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Introduction
This manual has been prepared to instruct you in the safe and efficient operation of your Stand Up Markers. Read and follow all instructions and safety precautions carefully.
The parts on your Stand Up Markers have been spe- cially designed and should only be replaced with genu­ine Great Plains parts. Therefore, should your Stand
Up Markers require replacement parts go to your Great Plains Dealer.
The right hand and left hand as used throughout this manual is determined by facing in the direction the ma chine will travel when in use unless otherwise stated.
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The SAFETY ALERT SYMBOL indicates that there is a potential hazard to personal safety involved and extra safety precautions must be taken. When you see this symbol, be alert and carefully read the message that fol lows it. In addition to design and configuration of equip­ment; hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
cation. The parts sections are for reference only and don’t require cover to cover reading. After reviewing your manual store it in a dry, easily accessible location for fu ture reference.
Watch for the following safety notations through-out your Operators Manual:
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Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations.
Indicates a potentially hazardous situation which, if not
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avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
­Note: Indicates a special point of information which re-
quires your attention.
DANGER!
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WARNING!
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CAUTION!
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113-324M 3/19/03
Great Plains Mfg., Inc.
Section 1 Safety Rules
Section 1 Safety Rules
Most accidents are the result of negligence and care­lessness, usually caused by failure of the operator to fol­low simple but necessary safety precautions. The following safety precautions are suggested to help pre vent such accidents. The safe operation of any machin­ery is a big concern to consumers and manufacturers.Your Stand Up Markers have been de signed with many built-in safety features. However, no one should operate this product before carefully reading this Operators Manual.
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General Operation & Repair
1. NEVER permit anyone near machinery while in opera­tion.
2. Excessive speed can cause marker damage.
3. NEVER allow anyone to be near the drill when cycling the markers.
4. Reduce speed of the tractor when transporting over un­even or rough terrain. Avoid all chuck holes and wash­board areas in roads.
5. Reduce speed of the tractor when transporting over hills or steep slopes.
6. DO NOT lubricate, adjust or repair the drill while it is in operation.
7. Use "Slow Moving Vehicle" emblem for warning vehicles approaching from the rear.
8. DO NOT permit smoking, sparks, or an open flame where combustible lubricants or liquids are being used.
9.! CAUTION! Escaping fluid under pres­sure can have sufficient force to penetrate the skin. Check all hydraulic lines and hoses BEFORE applying pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, NOT BODY PARTS, to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgi cally removed within a few hours or gangrene will result.
Transporting
1. Use good judgement when transporting tractor and im-
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plements on the highway. Always maintain complete con­trol of the machine.
2. Use warning flags or approved warning lights at night and during other periods of poor visibility. Do your best to prevent highway accidents.
3. When in transport, use accessory lights and devices for adequate warning to operators of other vehicles and use safety hitch chain. Comply with all Federal, State and Local laws when traveling on public roads.
4. Reduce speed of the tractor when transporting over hills or steep slopes.
5. Reduce speed of the tractor when transporting over un­even or rough terrain. Avoid all chuck holes and wash­board areas in roads.
Safety Decals
1. Your Stand Up Markers come equipped with all safety decals in place. They were designed to help you safely operate your Markers. Read and follow their directions.
2. Keep safety decals clean and legible.
3. Replace all damaged or missing safety decals. To order new safety decals go to your Great Plains Dealer and refer to the parts section for safety decal package part number.
4. Replace these decals whenever they become worn or un­readable. To instal new safety decals:
a. Clean the area the decal is to be placed
b. Peel backing from the decal. Press firmly on to sur-
face being careful not to cause air bubbles under the decal.
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Section 2 Assembly Instructions & Set-Up
Section 2 Assembly Instructions & Set-Up
Torque Values Chart for UNC Threads
Bolt Head Identification
Bolt Head Identification
Bolt Size
(Inches)
1
in-tpi
1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 436597
1/4" - 28 8.5 6 13 10 18 14 M 6 X 1 7 5 11 8 15 11
5/16 - 18 15 11 24 17 33 25 M 8 X 1.25 17 12 26 19 36 27
5/16" - 24 17 13 26 19 37 27 M 8 X 1 18 13 28 21 39 29
3/8" - 16 27 20 42 31 59 44 M10 X 1.5 33 24 52 39 72 53
3/8" - 24 31 22 47 35 67 49 M10 X 0.75 39 29 61 45 85 62
7/16" - 14 43 32 67 49 95 70 M12 X 1.75 58 42 91 67 125 93
7/16" - 20 49 36 75 55 105 78 M12 X 1.5 60 44 95 70 130 97
1/2" - 13 66 49 105 76 145 105 M12 X 1 90 66 105 77 145 105
1/2" - 20 75 55 115 85 165 120 M14 X 2 92 68 145 105 200 150
9/16" - 12 95 70 150 110 210 155 M14 X 1.5 99 73 155 115 215 160
9/16" - 18 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230
5/8" - 11 130 97 205 150 285 210 M16 X 1.5 155 115 240 180 335 245
5/8" - 18 150 110 230 170 325 240 M18 X 2.5 195 145 310 230 405 300
3/4" - 10 235 170 360 265 510 375 M18 X 1.5 220 165 350 260 485 355
3/4" - 16 260 190 405 295 570 420 M20 X 2.5 280 205 440 325 610 450
7/8" - 9 225 165 585 430 820 605 M20 X 1.5 310 230 650 480 900 665
7/8" - 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780
1" - 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845
1" - 12 370 275 955 705 1350 995 M30 X 3.5 960 705 1510 1120 2100 1550
1-1/8" - 7 480 355 1080 795 1750 1290 M30 X 2 1060 785 1680 1240 2320 1710
1 1/8" - 12 540 395 1210 890 1960 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700
1 1/4" - 7 680 500 1520 1120 2460 1820 M36 X 2 1880 1380 2960 2190 4100 3220
1 1/4" - 12 750 555 1680 1240 2730 2010
1 3/8" - 6 890 655 1990 1470 3230 2380
1 3/8" - 12 1010 745 2270 1670 3680 2710
1 1/2" - 6 1180 870 2640 1950 4290 3160
1 1/2" - 12 1330 980 2970 2190 4820 3560
Grade 2 Grade 5
N · m2ft-lb3N · m ft-lb N · m ft-lb mm x pitch
Grade 8
Bolt Size
(Metric)
4
1
in-tpi = head size in inches-threads per inch
2
N· m = newton-meters
3
ft-lb= foot pounds
2
mm x pitch = millimeters x thread pitch
5.8 8.8 10.9
Class 5.8 Class 8.8 Class 10.9
N · m ft-lb N · m ft-lb N · m ft-lb
Pre-Assembly Checklist
Check
All major components
Fasteners that were shipped with the Folding No-Till Drill. NOTE: Some of the hardware from the factory has been installed in the location where it will be used.
Have a minimum of 2 people at hand while assembling the
Stand Up Markers.
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113-324M 3/19/03
Have a fork lift or loader along with chains and safety stands ready for the assembly task.
If you are unsure where a fastener is used, use the parts section of this manual to identify it. Be sure the part gets used in the correct location.
Great Plains Mfg., Inc.
Section 3 Operating Instructions
Installation Instructions
Refer to the parts section of this manual for visual representation of the parts and their locations.
1. Attach fittings to cylinder ports. Attach the needle valve and hoses to the cylinder fittings as shown in Fig.???. Route hoses down to the drill frame and along the back side of the drill frame tubes to the center of the drill.
Important: Before folding the marker, bleed all the air out of the hydraulic system. Refer to "Bleeding of the Hy draulics" on page 5.
2. To bleed the air out of the hydraulic system, remove
Section 3 Operating Instructions
Bleeding of the Hydraulics
1. Be sure tractor hydraulic reservoir if full.
Note: Never attempt to bleed an O-ring type fitting. In­stead, choose a pipe or JIC fitting nearby.
2. With the marker(s) in field position, crack the hy­draulic hose fitting(s) located at the base end of the cylinder(s). With your tractor at an idle speed, acti­vate your tractor hydraulic valve until hydraulic oil seeps out around the hose ends. Tighten the hose end fittings and repeat this process with the hose end fitting(s) located at the rod end of the cylin­der(s). If dual markers are used with a sequence valve, follow the procedure above for one marker cylinder. Then crack the fittings on the back side of the sequence valve, activate the tractor hydraulics valve until hydraulic oil seeps out around the hose ends. Tighten the hose end fittings and repeat the complete process for the opposite marker cylinder.
3. Fold and unfold the marker(s) slowly in order to work all the air out of your marker hydraulics. Use caution when folding and unfolding the marker for the first time, and check for pinching and kinking of hoses.
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Never allow anyone near the drill when cycling the markers.
4. The marker hydraulic system is equipped with a
CAUTION!
needle valve to control how fast the marker oper­ates. Systems without a sequence valve have nee­dle valves at each cylinder. On systems with a sequence valve, the needle valve is built into the se­quence valve body. There are two hex adjustment heads, one for each side of the drill. To adjust your markers, screw the needle valve in to adjust the marker speed to a low setting. Fold the marker up and down a few times and recheck for pinching and kinking of hoses. With the tractor engine at an oper-
the marker cylinder pin from the rod end of the cylin­der, support the cylinder with the base end pin and block supporting the body of the cylinder on the first marker section. Cycle the marker cylinder several times to work the air out of the system.
3. After all of the air is removed from the system, refer to Fig.??? and repin the cylinder with the clevis pin (# ), 1/8" cotter pin (# ), and 1" flat washers (# ).
4. Referring to Fig.???, adjust the speed of the marker with the needle valve (# ) to a low setting. Fold the
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marker up and down a few times and recheck for pinching and kinking of hoses. Reset folding speed with the needle valve to a safe speed.
ating rpm, adjust the needle valve to limit the marker to a safe operating speed. Excessive folding speeds can cause marker damage.
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Excessive folding speeds can cause marker damage!
Escaping Fluid under pressure can have sufficient force to penetrate the skin. Check all hydraulic lines and houses be­fore applying pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, to check for suspected leaks. If injured, seek medical as­sistance form a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
General Notes
The markers cycle in the following sequence
Note: JIC fittings do not require high torque. JIC and O-Ring fittings do not require sealant. Always use liquid pipe sealant when adding or replacing pipe thread fit­tings. To avoid possible danger of cracking hydraulic fit­tings from over tightening, DO NOT use plastic sealant tape.
CAUTION!
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WARNING!
(1) Right Up, Left Up (2) Right Down, Left Up (3) Right Up, Left Up (4) Right Up, Left Down (5) Sequence Repeats
Marker Transporting
Always transport the marker with it folded in the flat fold position. Make sure the second marker section(s) rests securely on the transport carrier(s).
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