Great Plains 3P606NT User Manual

Page 1
Great Plains Mfg., Inc.
s
Installation Instructions 1
Small Seeds Option
5- and 6-Foot Drills
Used with:
• 3P500, 3P600
• 605NT, 606NT
• 3P605NT, 3P606NT

General Information

These instructions explain how to install a Small Grass Seeds (SGS) assembly on a compatible drill.
These instructions apply to an installation of:
Kit Kit Description
133-124A 605NT 7 1/2" SGS ASSEMBLY 133-131A 3P605NT 7 1/2" SGS ASSEMBLY 133-133A 6’ 6" SGS 133-134A 6’ 7 1/2" SGS 133-150A 5’ 6" SGS 133-151A 5’ 7 1/2" SGS 133-369A 3P605NT FIELD SGS ON NG 133-370A 605NT FIELD SGS ON NG
When you see this symbol, the subsequent instruction and warnings are serious - follow without exception.
!
Your life and the lives of others depend on it!
One kit updates one drill.
Drill Model Uses Kit
3P500-0775 (7.5 in) 133-151A 3P500-0906 (6 in) 133-150A 3P500V (any spacing) (SGS not available) 3P600-0975 (7.5 in) 133-134A 3P600-1106 (6 in) 133-133A 3P605NT-0975 (7.5 in) 133-131A or 133-369A 3P606NT-0975 (7.5 in) 133-131A or 133-369A 605NT-0975 (7.5 in) 133-124A or 133-370A 606NT-0975 (7.5 in) 133-124A or 133-370A

Related Documents

Have the Operator Manual at hand for drill movements.
118-794M 3P500-3P600 OPERATORS MANUAL 151-061M MANUAL 605NT OPERATOR
Have the current Parts Manual at hand for parts ID.
118-794P 3P500-3P600 PARTS MANUAL 151-061P MANUAL 605NT PARTS
Figure 1
Small Seeds Box and Hoses

Notations and Conventions

“Left” and “Right” are facing in the direction of machine travel. An orienta­tion rose in the line art illustrations shows the directions of Left, Right, Front, Back, Up, Down.

Call-Outs

1 9
to
11 45
to
and
61 67
to
81 96
to
Single-digit callouts identify components in the currently referenced Figure or Figures. These numbers may be reused for different items from page to page.
Two-digit callouts in the ranges: 11 to 45 reference kit parts, and 61 to 67 reference optional parts from the new parts lists beginning on page 18.
Two-digit callouts in the range 81 to 96 refer­ence affected existing parts from the table on page 20. The descriptions match those in your Parts Manual. The narrative and table indicate any re-use of the parts.
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©Copyright 2000, 2006, 2009 Printed 04/02/2009 133-140M
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2 Small Seeds Option

Before You Start

Compatibility

Refer to Figure 2
1. Make sure that the drill is a compatible model for the kit. See table on page 1. The full model number for the drill is found on the serial number plate.
2. If the drill is a model 605NT or 606NT, you may want to replace the ‘606 decal in the kit with the correct decal for your drill. It is not necessary to have these decals on hand during the kit installation. Order one of:
67
838-207C DECAL 605NT 838-203C DECAL 3P605NT

Inventory

3. Make sure all parts are present. Remove all parts and any packing material from inside the new Small Seeds box.
Great Plains Mfg., Inc.

Comprehension

4. Review these instructions. Make sure the installers understand where each part or assembly is installed, and what tools are required for the task.
Note: Illustrations in this manual, based on the parts
manuals for this family of drills, may show exploded views that are fully disassembled. Rely on the instructions for required disassembly and reassembly steps.

Pre-Assembly Preparation

Tools Required

• updated drill Parts Manual (see page 1)
• suitable tractor for positioning and lowering drill
• blocks for securing transport tires if drill will be
unhitched for the work
• two people or a hoist - several longs parts are suitable
for unassisted single-person removal/installation
• chain lube
• basic hand tools, including:
snap ring pliers
Figure 2
Serial Number Plate
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Page 3
Great Plains Mfg., Inc.

Work Location

5. Move the drill to a location with:
• room to maneuver large parts around it,
• access to tractor or hydraulic power,
• adequate illumination, and;
• clear surface beneath for recovery of any falling or dropped parts - if the surface is not clear, have a tarp or drop cloth available.
6. Park the drill per the instructions in the Operator Manual.
7. Lower the drill and the openers
8. Shut off tractor if left hitched.

Remove Existing Parts

Refer to Figure 3
9. At each grab handle on the back corners of the rear­most seed box, remove and save two sets (four sets total) of:
88
802-203C HFSS 1/2-13X1 1/2 GR5
92
803-169C NUT HEX FLG. LOCK 1/2-13 PLT.
and two:
81
119-190D HANDLE
These are re-mounted on the new SGS box at step 15 on page 4.
Note: Existing hardware may vary slightly from parts
called out in these instructions. For example, instead of flange nuts, there may be separate washers and there may be a 133-045D strap. Note such changes, so that parts are correctly re­installed.
Refer to Figure 4
Step 10 is required only for drills with existing Native Grass boxes, but is recommended for all drills, to clear access for mounting the SGS box.
10. At the SMV placard remove and save two sets:
85
802-007C HHCS 5/16-18X3/4 GR5
93
804-009C WASHER LOCK SPRING 5/16 PLT
89
803-008C NUT HEX 5/16-18 PLT
and then remove the still-assembled SMV
96
890-153C SMV MOUNTING BLADE
Installation Instructions 3
WARNING
!
Negative tongue weight hazard:
Lower the openers on pull-type drills. The weight of a person on raised openers can cause an unhitched tongue to fly up, causing a fall and possible serious injury.
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Figure 3
Dismount Grab Handle
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85
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Figure 4
Dismount SMV
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4 Small Seeds Option
Refer to Figure 5
Step 11 through step 13 are performed only if the drill has a Native Grass seed box installed. For Main-box-only drills, skip to step 16 on page 5.
11. At each end of the walkboard, remove and save two sets (four sets total):
87
802-091C HHCS 1/2-13X1 1/2 GR5
95
804-015C WASHER LOCK SPRING 1/2 PLT
91
803-020C NUT HEX 1/2-13 PLT
then remove and save two steps:
82
119-192D STEP
Note: Two people or a hoist are required for this step.
12. At each end of the walkboard, remove and save four sets (eight sets total):
86
802-079C HHCS 3/8-16X1 1/4 GR5
89
804-013C WASHER LOCK SPRING 3/8 PLT
90
803-014C NUT HEX 3/8-16 PLT
13. Remove the walkboard:
83
119-272H SEED & SGS WALKBOARD WELDMENT
The walkboard is not re-used.
Great Plains Mfg., Inc.
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95
90
86
89
Figure 5
Dismount Walkboard (NG only)
83
87
82
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Attach SGS box & Final Drive

Re-Install Grab Handles

Refer to Figure 6
14. Select the SGS box from your kit, one of:
16
133-129L 6’ 7 1/2" SGS BOX ASSY 133-135L 6’ 6" SGS BOX ASSEMBLY 133-148L 5’ 6" SGS BOX ASSEMBLY 133-149L 5’ 7 1/2" SGS BOX ASSEMBLY
and two new:
15
133-045D SGS BOX SUPPORT STRAP
15. Select two saved:
81
119-190D HANDLE
and four sets saved hardware, typically:
88
802-203C HFSS 1/2-13X1 1/2 GR5
92
803-169C NUT HEX FLG. LOCK 1/2-13 PLT.
Insert the bolts through the handles , then through the rear holes of the SGS box . Add a
15
strap to each handle assembly, and secure with
92
nuts (and any washers removed at step 9).
88 81
16
92
15
16
88
Figure 6
Re-install grab Handles
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Attach SGS Box

Refer to Figure 7
16. If removed at step 9, select two saved:
84
133-045D SGS BOX SUPPORT STRAP
17. Select four new:
28
802-041C HHCS 1/2-13X3 1/2 GR5
Insert the bolts through the straps (if present
- newer drills have internal stiffener plates and do not require straps). From the inside of the box, insert the bolts, or bolt/strap assemblies, through the holes previously used for the grab handles.
18. Select one new:
24
202-186D NG/SGS BOX SPACER
28 84
Installation Instructions 5
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24
Place this spacer over the threaded ends of the
28
bolts at the left end of the existing seed box. If it tends to fall off, use saved 1/2-13 nuts to temporarily hold it.
19. Select one new:
17
133-130K 6’ SGS DRIVER ASSY
With the sprocket drive end down, place this over the threaded ends of the bolts at the right end of
the existing seed box. If it tends to fall off, use saved 1/2-13 nuts to temporarily hold it.
Refer to Figure 8
20. Select two new
15
133-045D SGS BOX SUPPORT STRAP
and four sets new:
35
804-015C WASHER LOCK SPRING 1/2 PLT
31
803-020C NUT HEX 1/2-13 PLT
Remove any temporary nuts. Place the SGS box over the bolts inserted at step 17. Inside the SGS
box, place a strap over the same bolts. Secure with washers and nuts .
15
35 31
28
16
15
84
Figure 7
Prepare for SGS Box Install
16
35
31
Figure 8
Install SGS Box
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31
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6 Small Seeds Option

Install SGS Drive

Install 3P500/3P600 Drive Components

Install 3P500/3P600 Shaft Bearings

For 3P605NT, 3P606NT, 605NT or 606NT, skip to “Install 3P/605/606NT Drive Components” on page 10.
Refer to Figure 9
21. Select two (2) new:
43
822-040C BRG INS .75IDX1.85OD SPH LCK
four new:
44
822-041C FLANGETTE 47 MST
and four sets new:
29
802-282C RHSNB 5/16-18X1 GR5
37
804-036C WASHER FLAT 5/16 SAE PLT
34
804-009C WASHER LOCK SPRING 5/16 PLT
30
803-008C NUT HEX 5/16-18 PLT
29
43
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Place each bearing between two flangettes . As necessary, back out set screws in lock collars so that bearings can slide freely on shaft. Bearing lock collars (not shown) are oriented to drill center (inside). Mount each flangette on the forward bear­ing opening on the outside of the end panels.
Insert a bolt through the flangettes and the panel. Add a flat washer , then a lock washer , and secure to finger-tight with nut .
29
43 44
37 34
30
37
34
30
Figure 9
Install 3P500/600 Bearings
44
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Install 3P500/3P600 Shaft and Sprockets

Refer to Figure 10
22. Select the shaft in your kit, one of:
14
133-037D SGS/AUXILLARY DRIVE SHAFT 133-052D 5’ SGS DRIVE SHAFT
and one each new:
40
808-170C SPKT 40B17 X 3/4BORE W/KW&SS
38
808-100C SPKT 40B22 3/4B W/K.W. &SS As necessary, back out the set screws in the sprockets so that the sprockets can slide freely on the shaft.
Note: The shaft has keyways of different lengths on each
end. The end with the shorter keyway is the right end. The end with the longer keyway is the left (gearbox) end. The shaft may be inserted in the drill from either side, as long as the sprockets are correctly oriented. These steps use the left side.
Note: The sprockets are not symmetrical. For ease of
future maintenance, the set-screw side is oriented to drill center.
23. Insert the right (short keyway) end of the shaft through the new bearing .
Note: Keys are installed at step 31 and step 35.
24. As the shaft passes behind the gearbox , add the 22T sprocket , with the set screw side facing
right.
23
38
1
2
Installation Instructions 7
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Figure 10
Install 3P500/600 Shaft
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25. As the shaft nears the right bearing (and after passing through the right-most brace-plate , if any), add the 17T sprocket , with the set screw
side facing left.
26. Adjust lateral shaft position so that about equal lengths of shaft end are exposed at the end panels. Rotate shaft to ensure it spins freely. Secure both bearing lock collars.
Refer to Figure 11
27. Select one each new:
39
808-160C SPKT 40B12 X 36T SPLINE BORE
Place the spline sprocket , raised hub side first, onto the left front gearbox shaft.
28. Select one each new:
25
800-141C SNAP RING EXT F/PEERLESS G.B.
Secure spline sprocket to gearbox shaft with snap ring.
40
39
39
4
3
39
25
Figure 11
3P500/600 Gearbox Sprocket
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8 Small Seeds Option

Install 3P500/3P600 Drive Idlers

3P500/3P600 Right Idler

Refer to Figure 12
29. Select one set new:
28
802-041C HHCS 1/2-13X3 1/2 GR5
42
817-025C NO. 40 12T IDLER SPKT.
32
803-036C NUT HEX JAM 1/2-13 PLT
36
804-017C WASHER FLAT 1/2 USS PLT
33
803-169C NUT HEX FLG. LOCK 1/2-13 PLT.
Place the idler on the bolt . Thread the jam
32
nut all the way on, then back off one turn. Add the flat washer .
30. Using the flange lock nut , loosely secure the idler assembly to the idler weldment at drill right (near the new 17T sprocket ).
31. Select one new:
23
168-127D 3/16 X 1 KEY (not shown)
42 28
36
33
5
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33
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28
28
42
32
36
Adjust the position of the 17T sprocket until the teeth are in the same rotational plane as those of
the new idler . Insert the key in the 17T sprocket. Secure the set screw in that sprocket.
42 23
40

3P500/3P600 Left (Gearbox) Idler

32. Locate the idler slot to use. Align the new 22T sprocket with the new spline sprocket on the
gearbox. Locate the nearest ward of the 22T sprocket and on an adjacent brace
plate.
33. Select one set new:
28
42
32
36
33
Place the idler on the bolt . Thread the jam nut all the way on, then back off one turn. Add the flat washer ,
34. Using the flange lock nut , loosely secure the idler assembly at the slot identified in step 32.
35. Select one new:
23
38 39
1
in slot that is for-
2
802-041C HHCS 1/2-13X3 1/2 GR5 817-025C NO. 40 12T IDLER SPKT. 803-036C NUT HEX JAM 1/2-13 PLT 804-017C WASHER FLAT 1/2 USS PLT 803-169C NUT HEX FLG. LOCK 1/2-13 PLT.
42 28
32
36
33
6
168-127D 3/16 X 1 KEY (not shown)
6
39
Figure 12
3P500/600 Idlers
38
6
33
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Adjust the position of the 22T sprocket until the teeth are in the same rotational plane as those of
the new left idler and the new gearbox sprocket . Insert the key in the 22T sprocket. Secure the
set screw in that sprocket.
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Great Plains Mfg., Inc.

Install 3P500/3P600 Chains

Three new chains are installed to connect the gearbox to the Small Seeds meter shaft.
36. Review “Chain Installation” on page 17 before mounting chains.
Refer to Figure 13

3P500/600 Gearbox to SGS Chain

37. Select the gearbox chain from your kit, one of:
21
136-104D CHAIN RL #40 62 PITCHES 136-172D CHAIN RL #40 63 PITCHES
Route the chain around the new 12T gearbox sprocket , the new accessory shaft input sprocket , and above the new left idler .
Adjust left idler for chain .

3P500/600 SGS Transmission Chain

39
38 42
1
42
21
in slack in the top span of
2
39
21
F gur S
LEFT
Installation Instructions 9
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2
38. Select one new:
20
136-063D CHAIN RL #40 94 PITCHES
Route the chain around the new accessory shaft output sprocket , around the final drive jackshaft input sprocket , and above the new right idler .
Adjust right idler for
20
chain .
40
142
3
42
in slack in the top span of
4

3P500/600 SGS Final Drive Chain

39. Select one new:
18
136-017D CHAIN RL #40 49 PITCHES
Route the chain around the final drive jackshaft out­put sprocket , around the final drive meter shaft input sprocket , and behind the final drive idler .
Adjust final drive idler for span of chain .
40. Continue at “Install Seed Delivery Hardware” on page 14.
2
3 4
1
4
in slack in the rear
4
18
42
RIGHT
38
42
40
Figure 13
3P500/3P600 New Chain Routing
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Page 10
10 Small Seeds Option

Install 3P/605/606NT Drive Components

For 3P500 or 3P600, return to “Install 3P500/3P600 Drive Components” on page 6.

Install 3P/605/606NT Shaft Bearings

Refer to Figure 14
41. Select one new:
43
822-040C BRG INS .75IDX1.85OD SPH LCK
two new:
44
822-041C FLANGETTE 47 MST
and two sets new:
29
802-282C RHSNB 5/16-18X1 GR5
37
804-036C WASHER FLAT 5/16 SAE PLT
34
804-009C WASHER LOCK SPRING 5/16 PLT
30
803-008C NUT HEX 5/16-18 PLT
Place the bearing between two flangettes . As necessary, back out set screws in lock collars so that bearing can slide freely on shaft.
Mount the first flangette assembly on the forward bearing opening on the outside of the right end panel. Orient the bearing lock collar (not shown) to the left/inside.
Insert a bolt through the flangettes and the panel. Add a flat washer , then a lock washer , and secure to finger-tight with nut .
Refer to Figure 15
42. Select one new:
43
822-040C BRG INS .75IDX1.85OD SPH LCK
two new:
44
822-041C FLANGETTE 47 MST
and two sets new:
29
802-282C RHSNB 5/16-18X1 GR5
37
804-036C WASHER FLAT 5/16 SAE PLT
34
804-009C WASHER LOCK SPRING 5/16 PLT
30
803-008C NUT HEX 5/16-18 PLT
43 44
29
37 34
30
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Figure 14
Install 3P/605/606NT Bearing (R)
29
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30
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Place the bearing between two flangettes . As necessary, back out set screws in lock collars so that bearing can slide freely on shaft.
Mount this flangette assembly on the right side of the forward bearing opening on the brace plate to the right of the gearbox. Orient the bearing lock col­lar (not shown) to the right (toward drill center).
Insert a bolt through the flangettes and the panel. Add a flat washer , then a lock washer , and secure to finger-tight with nut .
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37 34
30
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Figure 15
Install 3P/605/606NT Bearing (L)
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Install 3P/605/606NT Shaft and Sprockets

Refer to Figure 16
43. Select one new:
14
133-052D 5’ SGS DRIVE SHAFT
and one each new:
40
808-170C SPKT 40B17 X 3/4BORE W/KW&SS
38
808-100C SPKT 40B22 3/4B W/K.W. &SS As necessary, back out the set screws in the sprockets so that the sprockets can slide freely on the shaft.
Note: The shaft has keyways of different lengths on each
end. The end with the shorter keyway is the right end. The end with the longer keyway is the left (gearbox) end.
Note: The sprockets are not symmetrical. For ease of
future maintenance, the set-screw side is oriented to drill center.
44. Insert the left (long keyway) end of the shaft through the new right bearing .
2
14
Installation Instructions 11
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3
45. Add the 17T sprocket , with the set screw side facing left.
46. Pass the left end of the shaft through the new left bearing at the gearbox.
47. Add the 22T sprocket , with the set screw side facing right.
Note: Keys are installed at step 54 and step 58.
Refer to Figure 17
48. Select one each new:
39
808-160C SPKT 40B12 X 36T SPLINE BORE
Place the spline sprocket , raised hub side first, onto the right front gearbox shaft.
49. Select one each new:
25
800-141C SNAP RING EXT F/PEERLESS G.B.
Secure spline sprocket to gearbox shaft with snap ring .
Refer to Figure 16 and Figure 17
50. Adjust the position of the new 22T shaft input (left end) sprocket to be in the same plane as the new 12T gearbox sprocket .
51. While keeping sprocket in plane, adjust lateral shaft position so that about equal lengths of shaft
end are exposed beyond the new right bearing and the new left sprocket . Rotate shaft to ensure
it spins freely. Secure both bearing lock collars.
3
23
25
38
40
14
38
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Figure 16
Install 3P/605/606NT Shaft
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Figure 17
3P/605/606NT Gearbox Sprocket
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12 Small Seeds Option

Install 3P/605/606NT Drive Idlers

3P/605/606NT Right Idler

Refer to Figure 18
52. Select two sets new:
28
802-041C HHCS 1/2-13X3 1/2 GR5
42
817-025C NO. 40 12T IDLER SPKT.
32
803-036C NUT HEX JAM 1/2-13 PLT
36
804-017C WASHER FLAT 1/2 USS PLT
33
803-169C NUT HEX FLG. LOCK 1/2-13 PLT.
Place the idlers on the bolt . Thread the jam
32
nuts all the way on, then back off one turn. Add the flat washer .
42 28
36
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Great Plains Mfg., Inc.
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36
42
53. Using the flange lock nut , loosely secure each idler assembly to the idler weldment at drill right (near the new 17T sprocket ).
54. Select one new:
23
168-127D 3/16 X 1 KEY (not shown)
Adjust the position of the 17T sprocket until the teeth are in the same rotational plane as those of
the new idler . Insert the key in the 17T sprocket. Secure the set screw in that sprocket.
42 23
33
4
40
40

3P/605/606NT Left (Gearbox) Idler

55. Select the remaining 1/2IN bolt, one of:
28
802-041C HHCS 1/2-13X3 1/2 GR5 802-045C HHCS 1/2-13X5 GR5
56. Select one set new:
42
817-025C NO. 40 12T IDLER SPKT.
32
803-036C NUT HEX JAM 1/2-13 PLT
36
804-017C WASHER FLAT 1/2 USS PLT
33
803-169C NUT HEX FLG. LOCK 1/2-13 PLT.
Place the idler on the bolt . Thread the jam
32
nut all the way on, then back off one turn. Add the flat washer .
42 28
36
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B
L
3P/605/606NT Idlers
28
33
5
36
Figure 18
32
39
42
28
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57. Using the flange lock nut , loosely secure the idler assembly at the right side of the angled slot forward of the new shaft input sprocket (not
shown in Figure 18).
Refer to Figure 16 on page 11
58. Select one new:
23
168-127D 3/16 X 1 KEY
Adjust the position of the 22T sprocket until the teeth are in the same rotational plane as those of
the new left idler and the new gearbox sprocket . Insert the key in the 22T sprocket. Secure the
set screw in that sprocket.
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Install 3P/605/606NT Chains

Three new chains are installed to connect the gearbox to the Small Seeds meter shaft.
59. Review “Chain Installation” on page 17 before mounting chains.
Refer to Figure 19

3P/605/606NT Gearbox to SGS Chain

60. Select the new gearbox chain, one of:
19
136-057D CHAIN RL #40 42 PITCHES 136-170D CHAIN RL #40 40 PITCHES
Route the chain around the new 12T gearbox sprocket , the new accessory shaft input sprocket , and above the new left idler .
Adjust left idler for span of chain .

3P/605/606NT SGS Transmission Chain

39
38 42
1
42
21
in (12mm) slack in the top
2
39
LEFT
19
Installation Instructions 13
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22
9
7
38
RIGHT
8
61. Select the new transmission chain, one of:
22
136-115D CHAIN RL #40 142 PITCHES 136-163D CHAIN RL #40 217 PITCHES
Route the chain around the new accessory shaft output sprocket , around the final drive jackshaft input sprocket , above the new right rear idler and below the new right front idler .
Adjust right idlers for 1in (2.5cm) slack in the top span of chain .
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42
22

3P/605/606NT SGS Final Drive Chain

62. Select one new:
18
136-017D CHAIN RL #40 49 PITCHES
Route the chain around the final drive jackshaft out­put sprocket , around the final drive meter shaft input sprocket , and behind the final drive idler .
Adjust final drive idler for rear span of chain .
7
8 9
1
9
in (6mm) slack in the
4
18
42
40
3P/605/606NT New Chain Routing
42
42
Figure 19
6
18653
04/02/2009 133-140M
Page 14
14 Small Seeds Option

Install Seed Delivery Hardware

Refer to Figure 20
63. Select one new per row:
13
123-939H SMALL SEEDS TUBE WELDMENT
and two per row:
27
801-002C SCREW HEX SLT10-16X1/2P.THD CT
Insert a seed tube in the open hole directly ahead of the T-handle adjustment slot , in each opener
frame. The seed tube may be pointed forward or back. Great Plains recommends angling the bent lower tube to face to the rear.
Secure each seed tube to each opener with the self­tapping screws.

Seed Hose Installation

1
Great Plains Mfg., Inc.
27
13
1
Refer to Figure 21
64. Start with row 1 (left-most row), and work to the right, one row at a time, to assure correctly connect­ing each meter to its assigned row (row units are not necessarily directly below their meters).
65. Select one per row:
41
816-513C SGS HOSE 85 RIBS
and two per row:
26
800-321C HOSE CLAMP NO.12 3/4 ID
Slide one clamp onto each end of the hose, about 2in (5cm) from the end of the hose.
Slide one end of the hose fully onto the meter
2
outlet . The end of the hose should touch the con­ical section of the meter.
Squeeze the clamp to release it, and slide the clamp to about (or about the same distance above the end of the
outlet). Release the clamp.
Slide the lower end of the hose fully over the exposed top of the small seeds delivery tube .
Squeeze the clamp to release it, and slide the clamp to about hose (halfway between the bump and the flange).
Release the clamp.
66. If the drill is not equipped with Native Grass, con­tinue at step 69 on page 15.
1
in (6mm) from the end of the hose
4
1
in (13mm) from the end of the
2
41
13
Figure 20
Seed Tube Installation
26
26
Figure 21
Seed Hose Installation
18721
2
41
13
18721
133-140M 04/02/2009
Page 15
Great Plains Mfg., Inc.

Install Walkboard (NG only)

Refer to Figure 22
67. Select one new:
12
119-274H
and eight sets saved:
86
802-079C HHCS 3/8-16X1 1/4 GR5
89
804-013C WASHER LOCK SPRING 3/8 PLT
90
803-014C NUT HEX 3/8-16 PLT
Attach the new walkboard to the rear of the drill end panels. Insert bolts from outside.
68. Select two saved:
82
119-192D STEP
and four sets saved:
87
802-091C HHCS 1/2-13X1 1/2 GR5
95
804-015C WASHER LOCK SPRING 1/2 PLT
91
803-020C NUT HEX 1/2-13 PLT
SEED,SGS,&NG WALKBOARD WELD
90
89
Installation Instructions 15
91
95
87
12
86
82
Attach the steps near the front of the new walk­boards. Insert bolts from outside.

Close-Out

Refer to Figure 23
69. Select the decal from your kit, one of:
45
838-253C DECAL 3P500 838-202C DECAL 3P600 848-094C DECAL 606NT 848-093C DECAL 3P606NT
or one of these separately-ordered optional decals:
67
838-207C DECAL 605NT 838-203C DECAL 3P605NT
Clean and dry the right rear face of the SGS box.
Determine the location for the decal, typically with: lower edge aligned with top of the yellow stripe , and right edge at the same distance from the right end of the box as the left edge of the Great
Plains log is from the left end of the box.
Remove the release paper from the decal. Carefully apply the decal on the box. Smooth out any air bub­bles, from center to edge of decal.
4
5
Figure 22
Install NG Walkboard
18717
5
3
3
Figure 23
Model Decal
4
29465
04/02/2009 133-140M
Page 16
16 Small Seeds Option
Refer to Figure 24
70. If this is a Native Grass drill, locate the center of the new walkboard. Otherwise, use the same walkboard hole from which the SMV was removed at step 10.
71. Select one saved:
96
890-153C SMV MOUNTING BLADE
and two sets saved set:
85
802-007C HHCS 5/16-18X3/4 GR5
93
804-009C WASHER LOCK SPRING 5/16 PLT
89
803-008C NUT HEX 5/16-18 PLT
Great Plains Mfg., Inc.
93
89
85
Re-install the still-assembled SMV at walkboard center.

Check System Function

72. Lubricate new chains.
73. Hitch tractor.
74. Raise and lower drill, checking for excess tension or slack in new seed hoses.
75. Raise drill. Exercise the calibration procedure for the drill, checking for correct operation of all new sprockets and chains.

Small Seeds Operation

Make sure you have the latest Operator and Seed Rate manuals for your drill. Details of Small Seeds box adjust­ment and calibration are covered in the Seed Rate man­ual.
Small Seeds rate is set entirely by the rate handle on the new SGS box and is unaffected by the Drive Type setting used for the Main seed box.
Unless also metering from the Main box and/or Native Grass box at the same time, prevent wear by disconnect­ing chains, or reduce Main box wear by setting the Drive Type to 1.
Figure 24
Re-mount SMV
96
18565
133-140M 04/02/2009
Page 17
Great Plains Mfg., Inc.

Small Seeds Maintenance

Chain Installation

Whenever mounting a chain, make sure the clip at the removable link is oriented to minimize snags.
Refer to Figure 25 (arrow shows chain direction)
Install clip with open end facing away from direction of chain travel (striped arrows in routing diagrams).

Chain Slack

Check slack within the first 8 hours of operation and tighten idlers as necessary.
Refer to Figure 26, which, for clarity, greatly exaggerates slack, and omits the idlers.
1. Measure the span for allowable slack: Locate the longest span of each chain (usually the span which does not run through the idlers).
2. Determine the ideal slack: Long chains (over 36in/91cm):
Vertical short chains: Horizontal short chains:
3. Measure the slack by acting at a right angle to the chain span at the center of the span, and deflecting in both directions. The slack is the distance of the movement.
4. Adjust the idlers for ideal slack.
1
1
in per foot
1
in per foot (2.1cm/m)
4
1
2
4
in per foot (4.2cm/m).
2
Installation Instructions 17
Figure 25
Chain Clip Orientation
1
2
Figure 26
Measuring Chain Slack
26482
27264

Small Seeds Drive Sprocket Hanger Bearing

15
Type of Lubrication: Grease Quantity = Until grease emerges

Drive Chains

As
Required
This installation adds three (3) chains.
Type of Lubrication: Chain Lube Quantity = Coat thoroughly.
12225
12227
04/02/2009 133-140M
Page 18
18 Small Seeds Option

Appendix

New Parts

This manual covers the installation of several kits. Not all parts are in all kits.
Quantities are units (“ea”).

Kit Contents

Great Plains Mfg., Inc.
The part call-out numbers in this list match all Figures in these installation instructions. Part descriptions match those in your updated Parts Manual.
Quantity in Kit 133-
Call
124A 131A 133A 134A 150A 151A 369A 370A
-out
11
12
13
14
14
15
16
16
16
16
17
18
19
19
20
21
21
22
22
23
24
25
26
27
28
28
29
30
31
32
33
34
35
36
37
11111111133-140M
991199799123-939H
1 1 133-037D 11 1111133-052D 2 2 2 2 2 2 2 2 133-045D 1 1 1 1 1 133-129L
1 133-135L
1 133-148L
1 133-149L 11111111133-130K 1 1 1 1 1 1 1 1 136-017D
1 1 136-057D
1 1 136-170D
1111 136-063D 1 1 136-104D
1 1 136-172D
1 1 136-115D
2 2 2 2 2 2 2 2 168-127D 11111111202-186D 1 1 1 1 1 1 1 1 800-141C
18 18 22 18 18 14 18 18 800-321C 18 18 22 18 18 14 18 18 801-002C
67666676802-041C 1 1 802-045C 44444444802-282C 4 4 4 4 4 4 4 4 803-008C 44444444803-020C 3 3 2 2 2 2 3 3 803-036C 33222233803-169C 4 4 4 4 4 4 4 4 804-009C 44444444804-015C 3 3 2 2 2 2 3 3 804-017C 44444444804-036C
Part
Number
1 1 119-274H
1 1 136-163D
Part Description
MANUAL 6’ SMALL SEED INSTALL SEED,SGS,&NG WALKBOARD WELD SMALL SEEDS TUBE WELDMENT SGS/AUXILLARY DRIVE SHAFT 5’ SGS DRIVE SHAFT SGS BOX SUPPORT STRAP 6’ 7 1/2" SGS BOX ASSY 6’ 6" SGS BOX ASSEMBLY 5’ 6" SGS BOX ASSEMBLY 5’ 7 1/2" SGS BOX ASSEMBLY 6’ SGS DRIVER ASSY CHAIN RL #40 49 PITCHES CHAIN RL #40 42 PITCHES CHAIN RL #40 40 PITCHES CHAIN RL #40 94 PITCHES CHAIN RL #40 62 PITCHES CHAIN RL #40 63 PITCHES CHAIN RL #40 142 PITCHES CHAIN RL #40 217 PITCHES 3/16 X 1 KEY NG/SGS BOX SPACER SNAP RING EXT F/PEERLESS G.B. HOSE CLAMP NO.12 3/4 ID SCREW HEX SLT10-16X1/2P.THD CT HHCS 1/2-13X3 1/2 GR5 HHCS 1/2-13X5 GR5 RHSNB 5/16-18X1 GR5 NUT HEX 5/16-18 PLT NUT HEX 1/2-13 PLT NUT HEX JAM 1/2-13 PLT NUT HEX FLG. LOCK 1/2-13 PLT. WASHER LOCK SPRING 5/16 PLT WASHER LOCK SPRING 1/2 PLT WASHER FLAT 1/2 USS PLT WASHER FLAT 5/16 SAE PLT
133-140M 04/02/2009
Page 19
Great Plains Mfg., Inc.
Installation Instructions 19
Quantity in Kit 133-
Call
124A 131A 133A 134A 150A 151A 369A 370A
-out
38
39
40
41
42
43
44
45
45
45
45
1 1 1 1 1 1 1 1 808-100C 11111111808-160C 1 1 1 1 1 1 1 1 808-170C 991199799816-513C 3 3 2 2 2 2 3 3 817-025C 22222222822-040C 4 4 4 4 4 4 4 4 822-041C
1 1 838-202C
1 1 838-253C
1 1 848-093C
1 1 848-094C
Number

Optional Items

These items are not included in the kits above, and may be order from your Great Plains dealer or directly from Great Plains.
Manuals are available in Adobe Portable Document For­mat (PDF) on the Great Plains web site:
www.greatplainsmfg.com
Callout Part No. Optional Part Description
61
62
63
64
65
66
67
67
118-794B
118-794M
118-794P 151-061B
151-061M
151-061P 838-203C 838-207C
3P500 & 3P600 SEEDRATE BOOK 3P500-3P600 OPERATORS MANUAL 3P500-3P600 PARTS MANUAL 6’ NO-TILL SEEDRATE BOOK MANUAL 605NT OPERATOR MANUAL 605NT PARTS DECAL 3P605NT DECAL 605NT
Part
Part Description
SPKT 40B22 3/4B W/K.W. &SS SPKT 40B12 X 36T SPLINE BORE SPKT 40B17 X 3/4BORE W/KW&SS SGS HOSE 85 RIBS NO. 40 12T IDLER SPKT. BRG INS .75IDX1.85OD SPH LCK FLANGETTE 47 MST DECAL 3P600 DECAL 3P500 DECAL 3P606NT DECAL 606NT
04/02/2009 133-140M
Page 20
20 Small Seeds Option

Existing Parts Affected

The following existing parts are involved in the kit instal­lation. The Disposition column indicates whether the part is left in place, moved or not re-used.
The part call-out numbers in the list matches all Figures in the installation instructions. The general descriptions match those in your drill Parts manual.
Great Plains Mfg., Inc.
The part numbers are representative of parts found on older drills, but may not exactly match those on your drill. This is not a concern for undamaged parts re-installed or not re-used at all. If you need to replace any parts not in the kit, older the current part number called for in the lat­est Parts manual.
Callout
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
Typical
Part No.
119-190D 119-192D 119-272H 133-045D 802-007C 802-079C 802-091C 802-203C 803-008C 803-014C 803-020C 803-169C 804-009C 804-013C 804-015C 890-153C

Abbreviations

##T
3P
ASSY
BRG
F/ FLG G.B.
GR5 HEX
HHCS
ID
INS
K.W.
LCK
MST
Tooth count Three Point (hitch) Assembly Bearing Fits Flanged Gear Box Grade 5 Hexagonal Hex Head Cap Screw (Bolt) Inside Diameter Inside Keyway Lock (collar) Metric Spherical Two-hole
Typical Part Description Part Disposition
HANDLE Removed and re-installed. STEP Re-installed if removed. SEED & SGS WALKBOARD WELDMENT Not re-used if removed. SGS BOX SUPPORT STRAP Re-installed if removed. HHCS 5/16-18X3/4 GR5 Removed and re-installed. HHCS 3/8-16X1 1/4 GR5 Re-installed if removed. HHCS 1/2-13X1 1/2 GR5 Re-installed if removed. HFSS 1/2-13X1 1/2 GR5 Removed and re-installed. NUT HEX 5/16-18 PLT Removed and re-installed. NUT HEX 3/8-16 PLT Re-installed if removed. NUT HEX 1/2-13 PLT Re-installed if removed. NUT HEX FLG. LOCK 1/2-13 PLT. Removed and re-installed. WASHER LOCK SPRING 5/16 PLT Removed and re-installed. WASHER LOCK SPRING 3/8 PLT Re-installed if removed. WASHER LOCK SPRING 1/2 PLT Re-installed if removed. SMV MOUNTING BLADE Removed and re-installed.
NG
NO.
NT
OD
PLT
RHSNB
SAE
SGS
SLT
SPH
SPKT
SS
THD CT
USS
W/
X
Native Grass Number No Till Outside Diameter Plated Round Head Shank Neck Bolt Society of Automotive Engineers (std.) Small Grass Seeds Slotted Spherical Sprocket Set Screw Thread Cutting (self-tapping) United States Standard (HD std.) with by
133-140M 04/02/2009
Page 21
Great Plains Mfg., Inc.

Torque Values

Installation Instructions 21
Bolt Size
in-tpi
1
⁄4-20
1
⁄4-28
5
⁄16-18
5
⁄16-24
3
⁄8-16
3
⁄8-24
7
⁄16-14
7
⁄16-20
1
⁄2-13
1
⁄2-20
9
⁄16-12
9
⁄16-18
5
⁄8-11
5
⁄8-18
3
⁄4-10
3
⁄4-16
7
⁄8-9
7
⁄8-14
1-8
1-12
11⁄8-7
11⁄8-12
11⁄4-7
11⁄4-12
13⁄8-6
13⁄8-12
11⁄2-6
11⁄2-12
Bolt Head Identification
Bolt Head Identification
Bolt Size
Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9
1
N-m2ft-lb
7.4 5.6 11 8 16 12
8.5 6 13 10 18 14
15 11 24 17 33 25
17 13 26 19 37 27
27 20 42 31 59 44
31 22 47 35 67 49
43 32 67 49 95 70
49 36 75 55 105 78
66 49 105 76 145 105
75 55 115 85 165 120
95 70 150 110 210 155
105 79 165 120 235 170
130 97 205 150 285 210
150 110 230 170 325 240
235 170 360 265 510 375
260 190 405 295 570 420
225 165 585 430 820 605
250 185 640 475 905 670
340 250 875 645 1230 910
370 275 955 705 1350 995
480 355 1080 795 1750 1290
540 395 1210 890 1960 1440
680 500 1520 1120 2460 1820
750 555 1680 1240 2730 2010
890 655 1990 1470 3230 2380
1010 745 2270 1670 3680 2710
1180 870 2640 1950 4290 3160
1330 980 2970 2190 4820 3560
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
3
N-m ft-lb N-m ft-lb
mm x pitch
M 5 X 0.8
M 6 X 1
M 8 X 1.25
M 8 X 1
M10 X 1.5
M10 X 0.75
M12 X 1.75
M12 X 1.5
M12 X 1
M14 X 2
M14 X 1.5
M16 X 2
M16 X 1.5
M18 X 2.5
M18 X 1.5
M20 X 2.5
M20 X 1.5
M24 X 3
M24 X 2
M30 X 3.5
M30 X 2
M36 X 3.5
M36 X 2
1. in-tpi = nominal thread diameter in inches-threads per inch
2. N· m = newton-meters
3. ft-lb = foot pounds
4. mm x pitch = nominal thread diameter in millimeters x thread pitch
4
5.8 8.8 10.9
N-m ft-lb N-m ft-lb N-m ft-lb
43659 7
7 5 11 8 15 11
17 12 26 19 36 27
18 13 28 21 39 29
33 24 52 39 72 53
39 29 61 45 85 62
58 42 91 67 125 93
60 44 95 70 130 97
90 66 105 77 145 105
92 68 145 105 200 150
99 73 155 115 215 160
145 105 225 165 315 230
155 115 240 180 335 245
195 145 310 230 405 300
220 165 350 260 485 355
280 205 440 325 610 450
310 230 650 480 900 665
480 355 760 560 1050 780
525 390 830 610 1150 845
960 705 1510 1120 2100 1550
1060 785 1680 1240 2320 1710
1730 1270 2650 1950 3660 2700
1880 1380 2960 2190 4100 3220
04/02/2009 133-140M
Page 22
22 Small Seeds Option
Great Plains Mfg., Inc.
EOD
Great Plains Manufacturing, Inc.
Corporate Office P.O. Box 5060
Salina, Kansas 67402-5060 USA
133-140M 04/02/2009
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