Great Plains 3P4025AH Operator Manual

Table of Contents Index
Yield-Pro
®
Planter with Air-Pro® Seed Meters

Operator Manual

3P4025AH
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
36035
Illustrations may show alternate spacings and/or optional equipment not supplied with standard unit.
ORIGINAL INSTRUCTIONS
© Copyright 2014 Printed 2014-07-29 411-099M
Table of Contents Index
EN
Table of Contents Index
Table of Contents Index
Great Plains Manufacturing, Inc. Cover Index iii

Table of Contents

Important Safety Information ...................................... 1
Safety Decals ................................................................. 5
Introduction ................................................................12
Description of Unit ........................................................12
Intended Usage ........................................................12
Models Covered ........................................................... 12
Document Family......................................................12
Using This Manual........................................................12
Definitions................................................................. 12
Owner Assistance ........................................................13
Product Support .......................................................13
Preparation and Setup ...............................................14
Post-Delivery/Seasonal Setup......................................14
Pre-Planting Setup ....................................................... 14
Hitching Tractor to Planter............................................15
Preset Hitch Spacers and Pin...................................15
First Time Hitch Alignment .......................................15
Hitch Tractor.............................................................15
Hydraulic Hose Hookup............................................ 16
Protecting Fan Hydraulic Motor Seals......................16
Electrical Hookup......................................................17
Raise Parking Stands...............................................18
Leveling the Planter......................................................19
Center Frame L/R Leveling ......................................19
Wing Leveling...........................................................19
Front-to-Back Leveling .............................................20
Operating Instructions...............................................21
Pre-Start Checklist .......................................................21
Implement Locks .......................................................... 22
Wing Lock and Flex Lock Pin Use............................ 22
Lift-Assist Locks (Option)..........................................23
Raising/Lowering Planter .............................................23
Raise/Lower 3-Point .................................................23
Raise/Lower 2-Point with Lift Assist .........................23
Folding..........................................................................24
Unfolding ...................................................................... 26
Transporting the Planter...............................................27
Transport Checklist...................................................27
Loading Seed ............................................................... 28
Monitor Operation.........................................................30
Air System Operation ................................................... 31
Air and Seeding System Overview...........................32
Fan Circuit Operation ...........................................33
Butterfly Valve ......................................................33
Air-Pro® Meter Operation............................................. 34
Meter Operation ....................................................... 34
Field Set-Up Checklists................................................ 35
Field Operation ............................................................ 36
Short-Term Parking...................................................... 37
Long-Term Storage...................................................... 38
Adjustments ............................................................... 39
Setting Seed Rate........................................................ 40
Planting Rate Details................................................ 40
1. Rate: Monitor configuration: ............................. 40
2. Rate: Disk Selection:........................................ 40
3. Rate: Range Sprockets .................................... 40
4. Rate: Transmission Sprockets .........................40
5. Rate: Seed Inlet Shutter................................... 40
6. Rate: Meter Pressurization............................... 40
7. Rate: Checking................................................. 40
Fan and Adjustment..................................................... 41
Furrow Check:...................................................... 41
Fine-Tuning Meter Pressurization ............................ 42
Alternate Skip/Double Check ...............................42
Frame Offset ................................................................ 43
Resume Twin-Row...................................................43
Gauge Wheel Adjustments .......................................... 44
Gauge Wheel Tension ............................................. 44
Planting on Beds ...................................................... 44
Ground Drive Adjustments ....................................... 44
Hydraulic Down Pressure (Option) .............................. 45
Lift-Assist Needle Valve Adjustment (Option) .......... 46
Initial Down-Pressure Setup..................................... 47
Down-Pressure Adjustment ..................................... 48
Hydraulic Down-Float Adjustments (Option)................ 49
25AP Series Row Unit Adjustments............................. 50
Row Unit Down Pressure ......................................... 51
Adjusting Down-Force.......................................... 51
Unit-Mount Cleaner Adjustments ............................. 53
Coulter Adjustments.................................................54
Coulter Depth Adjustment .................................... 54
Coulter Row Alignment ........................................ 55
Row-Unit Opener Disk Adjustments......................... 56
Setting Planting Depth ......................................... 56
Opener Disc Contact Region ............................... 56
Adjusting Disc Contact ......................................... 56
Side Gauge Wheel Adjustment ................................ 57
Adjusting Gauge Wheel Scrapers ........................ 58
Seed Meter Setup and Adjustment .......................... 59
Meter Rain Cover ................................................. 59
© Copyright 2014 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
2014-07-29 Cover Index 195-325M
Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.
Registered Trademarks of Great Plains Manufacturing, Inc. include:
Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand,
Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo Max, Turbo-Till, Ultra-Till, Ver ti-Till, Whirlfilter, Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
iv 3P4025AH Table of Contents Index Great Plains Manufacturing, Inc.
Seed Inlet Shutter Adjustment ............................. 59
Optimal Seed Pool Slopes ................................... 60
Meter Re-Fill......................................................... 60
Air-Pro® Meter Disk Installation ............................... 61
Removing a Seed Disk......................................... 62
Row Unit Shut-Off .................................................... 62
Seed Firmer Adjustments ........................................ 64
Keeton Seed Firmer Adjustment .......................... 64
Seed-Lok® Seed Firmer Lock-Up ........................ 65
Press Wheel Adjustment.......................................... 65
Press Wheel Down Pressure ............................... 66
Press Wheel Stagger ........................................... 66
Press Wheel Centering ........................................ 66
Press Wheel Assembly with Cast Wheels ........... 67
Troubleshooting......................................................... 68
Planting Rate Problems ............................................... 68
Suggested Furrow Check:.................................... 68
Seed Pool Troubleshooting.......................................... 69
Magnehelic® Gauge Troubleshooting ...................... 70
Population Troubleshooting Charts.............................. 71
Maintenance and Lubrication ................................... 77
Maintenance ................................................................ 77
Material Clean-Out....................................................... 78
Funnel Conversion ............................................... 78
Seed Clean-Out (Container) ................................ 78
Seed Clean-Out (Funnel) ..................................... 78
Meter Clean-Out ...................................................... 79
Alternate Meter Clean-Out ................................... 79
Meter Brush Maintenance............................................ 80
Meter Brush Replacement ....................................... 81
Seed Disk Maintenance ........................................... 82
Cleaning and Storing Seed Disks ........................ 82
Speed Sensor Gap .......................................................82
Chain Maintenance.......................................................83
Meter Drive Chain.....................................................83
Spreaders and Scrapers...............................................84
Row-Unit Side Wheels..................................................84
Seed Flap Replacement ...............................................85
Bleeding Hydraulics......................................................86
Lubrication ....................................................................88
Seed Lubricants........................................................93
Options ........................................................................94
Appendix A - Reference Information ......................102
Specifications and Capacities.....................................102
Torque Values Chart ..................................................104
Tire Inflation Chart ......................................................104
Dimensions (Field)......................................................105
Dimensions (Transport) ..............................................106
Hydraulic Diagrams ....................................................107
Chain Routing.............................................................112
Appendix C - Setup ..................................................114
Seed Monitor Console Installation..............................114
Seed Monitor Console Quick-Start .............................114
Power-Up The Console ..........................................115
Metric Mode ............................................................115
Set Planter Row Count ...........................................115
Set Planter Row Spacing........................................116
Row Setup ..............................................................116
122-278S Scraper Installation ....................................117
1-Year Limited Warranty.............................................118
Index ..........................................................................119
195-325M Table of Contents Index 2014-07-29
Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 1

Important Safety Information

Look for Safety Symbol

The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

Be Aware of Signal Words

Signal words designate a degree or level of hazard seriousness.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

Prepare for Emergencies

Be prepared if a fire starts
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.

Be Familiar with Safety Decals

Read and understand “Safety Decals” on page 5,
thoroughly.
Read all instructions noted on the decals.
Keep decals clean. Replace damaged, faded and illegible
decals.
2014-07-29 Table of Contents Index 411-099M
2 3P4025AH Table of Contents Index Great Plains Manufacturing, Inc.

Wear Protective Equipment

Wear clothing and equipment appropriate for the job.
Prolonged exposure to loud noise can cause hearing
impairment or loss. Wear suitable hearing protection such as earmuffs or earplugs.
Avoid wearing entertainment headphones while operating
machinery. Operating equipment safely requires the full attention of the operator.

Avoid High Pressure Fluids

Escaping fluid under pressure can penetrate the skin, causing serious injury.
Avoid the hazard by relieving pressure before disconnecting
hydraulic lines.
Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
If an accident occurs, seek immediate medical assistance
from a physician familiar with this type of injury.

Use Safety Lights and Devices

Slow-moving tractors and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and turn signals whenever
driving on public roads.
Use lights and devices provided with implement.

Keep Riders Off Machinery

Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from the machine.
Never allow children to operate equipment.
Keep all bystanders away from machine during operation.
411-099M Table of Contents Index 2014-07-29
Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 3

Transport Machinery Safely

Maximum transport speed for planter is 20 mph (32 kph). Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
Do not exceed 20 mph (32 km/h). Never travel at a speed
which does not allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes.
Do not exceed 13 mph (21 km/h) in turns. The weight of the
planter can cause under-steer, and the height of the planter is a tipping hazard.
Comply with state and local laws.
Do not tow an planter unless the towing vehicle is rated for,
and ballasted for, the weight of the planter.
Carry reflectors or flags to mark planter in case of
breakdown on the road.
Do not fold or unfold the planter while the tractor is
moving.

Check for Overhead Lines

The planter requires at least 15 feet (4.5 m) vertical clearance in transport. Contacting overhead electrical lines can introduce lethal voltage levels on planter and tractor frames. A person touching almost any metal part can complete the circuit to ground, resulting in serious injury or death. At higher voltages, electrocution can occur without direct line or body contact.
Avoid overhead lines during folding, unfolding, transport
and parking.

Shutdown and Storage

Lower planter, put tractor in park, turn off engine, and
remove the key.
Secure planter using blocks and supports provided.
Detach and store planter in an area where children
normally do not play.
2014-07-29 Table of Contents Index 411-099M
4 3P4025AH Table of Contents Index Great Plains Manufacturing, Inc.

Practice Safe Maintenance

Understand procedure before doing work. Use proper tools
and equipment. Refer to this manual for additional information.
Work in a clean, dry area.
Lower the planter, put tractor in park, turn off engine, and
remove key before performing maintenance.
Make sure all system pressure is relieved.
Disconnect battery ground cable (-) before servicing or
adjusting electrical systems or before welding on planter.
Inspect all parts. Make sure parts are in good condition and
installed properly.
Remove buildup of grease, oil or debris.
Remove all tools and unused parts from planter before
operation.

Safety At All Times

Thoroughly read and understand the instructions in this manual before operation. Read all instructions noted on the safety decals.
Be familiar with all planter functions.
Operate machinery from the driver’s seat only.
Do not leave planter unattended with tractor engine
running.
Do not dismount a moving tractor. Dismounting a moving
tractor could cause serious injury or death.
Do not stand between the tractor and planter during
hitching.
Keep hands, feet and clothing away from moving parts.
Watch out for wires, trees, etc., when folding and raising
planter. Make sure all persons are clear of working area.
411-099M Table of Contents Index 2014-07-29
Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 5

Safety Decals

Safety Reflectors and Decals
Your implement comes equipped with all lights, safety reflectors and decals in place. They were designed to help you safely operate your implement.
Read and follow decal directions.
Keep lights in operating condition.
Keep all safety decals clean and legible.
Replace all damaged or missing decals. Order new decals
from your Great Plains dealer. Refer to this section for proper decal placement.
When ordering new parts or components, also request
corresponding safety decals.

Transport Decals

To install new decals:
1. Clean the area on which the decal is to be placed.
2. Peel backing from decal. Press firmly on surface, being careful not to cause air bubbles under decal.
818-055C
Slow Moving Vehicle Reflector
On center rear face of center frame tie tube; 1 total
838-266C
Red Reflectors
Placements vary by machine configuration. Red reflectors are above daytime reflectors.
• On the rear face of outboard center section hoppers.
• On the rear outboard face of wing tool bars, where not obscured by row hoppers - or- on the rear face of outboard row hoppers, where those hoppers obscure the wing tool bars.
• On the rear face of the lift-assist caster weldments, if lift-assist present.
4 or 6 total
36093
36093
2014-07-29 Table of Contents Index 411-099M
6 3P4025AH Table of Contents Index Great Plains Manufacturing, Inc.
838-267C
Daytime Reflectors
Placements vary by machine configuration. Daytime reflectors are below red reflectors.
• On the rear face of outboard center section hoppers.
• On the rear outboard face of wing tool bars, where not obscured by row hoppers - or- on the rear face of outboard row hoppers, where those hoppers obscure the wing tool bars.
• On the rear face of the lift-assist caster weldments, if lift-assist present.
4 or 6 total
36093
838-265C
Amber Reflectors
Placements vary by machine configuration.
• On the front face of wing tool bars, outside ends.
• hoppers?
• On the outside faces of the lift-assist caster weldments, if lift-assist present.
4 or 6 total

Danger Decals

818-557C

Danger (in Spanish):

Advising non-English readers to seek translation On front face of tool bar at center; 1 total
36093
36035
411-099M Table of Contents Index 2014-07-29
Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 7
818-590C

Danger: Hitch Crush

On front face of hitch tube, each end; 2 total
36035
838-599C

Danger: Electrocution

On front face of center frame tie tube, left of center; 1 total
858-097C
DANGER
TIP OVER CRUSHING HAZARD
To prevent serious injury or death:
Never unhitch from a folded implement.
Always unfold and lower parking stands before unhitching from tractor.
858-097C

Danger: Tip Over / Crushing Hazard

On front face of center frame tie tube, left and right of center; 2 total
See page 24 for more detail on this hazard.
36035
36035
2014-07-29 Table of Contents Index 411-099M
8 3P4025AH Table of Contents Index Great Plains Manufacturing, Inc.

Warning Decals

818-045C

Warning: Pinch/Crush

On front face of center frame outer pivot plates; 2 total
36035
818-188C
WARNING
EXCESSIVE SPEED HAZARD
To Prevent Serious Injury or Death:
Do Not exceed 20 mph maximum transport speed. Loss of vehicle control and/or machine can result.
818-188C Rev. C

Warning: Speed

On front face of wing flex base tube; 1 total
818-339C

Warning: High Pressure Fluid Hazard

On front face of tool bar, at center; 1 total
36035
36035
411-099M Table of Contents Index 2014-07-29
Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 9
818-437C (Option)
Warning: High Pressure Fluid Hazard
On left face of forward parallel arm mount weldments; 2 total
36093
818-525C (Option)
Warning: Sharp Object
Front face of each row cleaner frame; 12 to 32 total
818-579C

Warning: Pinching or Crushing

On front face of outer wing pivot plates; 2 total
27333
36035
2014-07-29 Table of Contents Index 411-099M
10 3P4025AH Table of Contents Index Great Plains Manufacturing, Inc.
818-632C

Warning: Fan Hazard

On front face of fan post; 1 total
36035
818-860C

Warning: Moving Chain

On front face of tool bar near ground drives; 2 total

Caution Decals

818-398C

Caution: Tires Not a Step

On front face of tool bar, near ground drives, on rear face of lift-assist casters (option); 2 or 4 total
36035
36035
411-099M Table of Contents Index 2014-07-29
Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 11
818-587C

Caution: General Instructions

On front face of hitch tube, just left of center; 1 total
36035
838-380C (Option)
Caution: Transport Locks
On right face of lift-assist caster weldment; 0 or 2 total
848-801C (Option)
CAUTION
To Avoid Injury or Machine Damage from Improper Tire
Inflation or Torquing of Wheel Bolts:
Maximum inflation pressure of tires is 80 psi.
Torque wheel bolts to 300 lb-ft.
Caution: Tire Pressure and Torque
On rim of each lift-assist wheel, valve stem side; 0 or 2 total
848-801C
36143
36093
2014-07-29 Table of Contents Index 411-099M
12 3P4025AH Table of Contents Index Great Plains Manufacturing, Inc.

Introduction

Great Plains welcomes you to its growing family of new product owners. The 3-Point 40 Foot Stack-Fold Row-Hopper Yield-Pro Meters (3P4025AH) has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance, and safe operating practices will help you get years of satisfactory use from the machine.
®
Planter with Air-Pro® Seed

Description of Unit

The 3P4025AH Planter is a 3-point mounted seeding implement for use in conventional and minimum tillage conditions. The three section stack-folding tool bar has a working width of 40 feet (12.2 m). A DICKEY-john PM400 seed monitor is standard.
Row units are equipped with 25 Series double-disc openers, side depth wheels, Air-Pro® seed meters, with seed gravity fed by 1.6 bushel (56 liter) hoppers. Frame options include lift assist, flex lock, wing lock and hydraulic down-pressure. Row options available include row cleaners, coulters, seed firmers, scrapers, press wheels and drags.
®

Intended Usage

Use the 3P4025AH Planter to seed production agriculture crops only. Do not modify the planter for use with attachments other than Great Plains options and accessories specified for use with the 3P4025AH.

Models Covered

40-foot single-row models
3P4025AH-1236 12-row, 36 inch spacing
3P4025AH-1238 12-row, 38 inch spacing
3P4025AH-1240 12-row, 40 inch spacing
3P4025AH-1630 16-row, 30 inch spacing
40-foot twin row models
3P4025AH-24TR36 24 twin (12 pr.), 36 in. pair spacing
3P4025AH-24TR38 24 twin (12 pr.), 38 in. pair spacing
3P4025AH-24TR40 24 twin (12 pr.), 40 in. pair spacing
3P4025AH-32TR30 32 twin (16 pr.), 30 in. pair spacing
U
R
F
D
R
L
Figure 1
3P4025AH Planter

Using This Manual

This manual will familiarize you with safety, assembly, operation, adjustments, troubleshooting, and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation.
The information in this manual is current at printing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Right-hand and left-hand as used in this manual are determined by facing the direction the machine will travel while in use unless otherwise stated. An orientation rose in some line art illustrations shows the directions of: Up, Back, Left, Down, Front, Right.
36035
U
R
F
D
B
L
B
L

Document Family

411-099B Seed Rate Manual
411-099M Operator Manual (this document)
411-099P Parts Manual
11001-1372 DICKEY-john® PM400 Operator’s Manual
411-099M Table of Contents Index 2014-07-29
Outcome to Avoid:
A crucial point of information related to the current topic. Read and follow the directions to remain safe, avoid serious damage to equipment and ensure desired field results.
Note: Useful information related to the preceding topic.
Great Plains Manufacturing, Inc. Table of Contents Index Introduction 13

Owner Assistance

If you need customer service or repair parts, contact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Refer to Figure 2
Your machine’s parts were specially designed and should only be replaced with Great Plains parts. Always use the serial and model number when ordering parts from your Great Plains dealer. The serial-number plate is located in front, above the right end of the 3-point hitch.
Record your 3P4025AH Planter model and serial number here for quick reference:
Model Number:__________________________
Serial Number: __________________________
Your Great Plains dealer wants you to be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.
1. Discuss the matter with your dealership service manager. Make sure they are aware of any problems so they can assist you.
2. If you are still unsatisfied, seek out the owner or general manager of the dealership.
For further assistance write to:
Figure 2
Serial Number Plate
36038

Product Support

Great Plains Mfg. Inc., Service Department
Salina, KS 67402-5060
PO Box 5060
785-823-3276
2014-07-29 Table of Contents Index 411-099M
14 3P4025AH Table of Contents Index Great Plains Manufacturing, Inc.

Preparation and Setup

This section helps you prepare your tractor and 3P4025AH Planter for use.You must level the planter, hook up the planter hydraulics to the tractor, and check that the hydraulics have been bled.

Post-Delivery/Seasonal Setup

On initial delivery, use with a new tractor, and seasonally, check and as necessary, complete these items before continuing to the routine setup items:
• Install seed monitor console in tractor (page 117).
• Install any Options not factory- or dealer-installed.
• Bleed hydraulic fold system (page 87).
• Wing leveling and alignment (page 19).
• De-grease exposed cylinder rods if so protected at last storage.

Pre-Planting Setup

Complete this checklist before routine setup:
Read and understand “Important Safety
Information” starting on page 1.
Check that all working parts are moving freely, bolts
are tight, and cotter pins are spread.
Check that all grease fittings are in place and
lubricated. See “Lubrication” on page 89.
Check that all safety decals and reflectors are
correctly located and legible. Replace if damaged. See “Safety Decals” on page 5.
411-099M Table of Contents Index 2014-07-29
Great Plains Manufacturing, Inc. Table of Contents Index Preparation and Setup 15

Hitching Tractor to Planter

Use the 3P4025AH planter only with a compatible tractor. Planter models are ordered with either a 2-point or 3-point hitch compatible with ASABE S217 / ISO 730-1 standards: Category III W (80 to 225 hp / 60 to 168 kW) Category IV W (180 to 400 hp / 135 to 300 kW) Category III N (80 to 225 hp / 60 to 168 kW)
Refer to Figure 3
Models with lift-assist are 2-point, and omit the top link weldment . Models without lift-assist are full 3-point.
1
Crushing Hazard:
Do not stand or place any part of your body between the planter and moving tractor. You may be severely injured or killed by being crushed between the tractor and planter. Stop tractor engine and set parking brake before making hitch adjustments and connections.

Preset Hitch Spacers and Pin

Back the tractor into the desired alignment with the planter center-line. Normally, tractor and implement center-lines are matched. For planting on beds, a 4 inch offset may be desired.
Move and re-secure the hitch pin spacers to capture the left lower 2-point arm at the desired lateral alignment.
If a top link weldment is present, and the hitch is Category III W (not shown), move the smaller Category III pin from storage into the front lower holes . The Category IV pin may be left in place.
4 5
If a top link weldment is present, and the hitch is Category IV W, verify that the smaller Category III pin is in the rear storage holes.
1
3
1
2
3

First Time Hitch Alignment

For proper row unit tracking in the field, the planter frame must be perpendicular to the tractor center-line. Two hitch shim plates are provided for this adjustment. One is pre-installed between the left hitch plate and the mainframe.
Bring the tractor 2-point arms into contact with the lower hitch pins. Check the planter-tractor geometry. If adjustment is required:
6
1
5
3
4
7
8
6
Category IV-W Hitch
2
Figure 3
36095
1. Loosen all 8 or 12 bolts at each hitch plate where a shim needs to be added or removed.
2. As needed, loosen jam nuts and use the two set screws to drive the plate free from the frame.
3. Add or remove shims .
4. Back out set screws in until the hitch can be re-tightened. Secure the jam nuts.
5. Re-tighten plate bolts .
2014-07-29 Table of Contents Index 411-099M
8
7
6
8
7

Hitch Tractor

1. Connect the tractor lift arms to the lower hitch pins. If using a quick hitch, ensure that the pins lock securely.
2. If a top link weldment is present, connect the top link to the appropriate upper hitch pin. Front-to-back leveling is performed in later steps.
1
16 3P4025AH Table of Contents Index Great Plains Manufacturing, Inc.

Hydraulic Hose Hookup

High Pressure Fluid Hazard:
Relieve pressure before disconnecting hydraulic lines. Escaping fluid under pressure can have sufficient pressure to penetrate the skin causing serious injury. Use a piece of paper or cardboard, NOT BODY PARTS, to check for leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. If an accident occurs, seek immediate medical attention from a physician familiar with this type of injury.
Refer to Figure 4
Great Plains hydraulic hoses have color coded handle grips to help you hookup hoses to your tractor outlets. Hoses that go to the same remote valve are marked with the same color.
Color Coded Hose Handles
Color Hydraulic Function
Black Fan pressure and return
(Case drain has no handle.)
Blue Wing down float or down pressure
Lift-assist (Option)
Gray Fold Cylinders
To distinguish hoses on the same hydraulic circuit, refer to the symbol molded into the handle grip. Hoses with an extended-cylinder symbol feed cylinder base ends. Hoses with a retracted-cylinder symbol feed rod ends.
Connect fold hoses to suitable tractor remote valves. With optional down-pressure, the circuit must be capable of continuous flow.
For hydraulic fan and drive motors, connect the hose under the retracted cylinder symbol to the pressure side of the motor. Connect the hose under the extended cylinder symbol to the return side of the motor.
The fan motor further requires hookup of three lines, one of which returns hydraulic fluid from the fan motor case.

Protecting Fan Hydraulic Motor Seals

Low Pressure (Case) Drain Connection
1. Attach case drain hose to low pressure drain connection.
Note: Case drain hose has the smaller1⁄4inch I.D. hose
and small, flat-face, connector.
2. Connect low pressure motor return hose to low pressure return connector. It is distinguished by a large (1.06 inch/2.7 cm diameter) quick coupler.
3. Connect pressure hose to tractor remote.
Figure 4
Color Coded Hose Handles
Motor Seal Damage Risk:
Case Drain Hose must be attached first, prior to inlet and return hoses being connected.
Case Drain Hose must be detached last, to prevent damage to the fan motor.
Hydraulic Motor Performance Risk:
DO NOT hook case drain line to a “power-beyond port”.
31733
411-099M Table of Contents Index 2014-07-29
Great Plains Manufacturing, Inc. Table of Contents Index Preparation and Setup 17

Electrical Hookup

Plug planter electrical lead into tractor seven-pin connector. If your tractor is not equipped with an ASAE J560b seven-pin connector, contact your dealer for installation.
Plug in any optional connectors or aftermarket connectors, such as an planter-mounted GPS receiver. For future reference, note any optional connectors on this checklist.
1
Lighting connector (standard)
2
Monitor harness connectors (standard)
Note: lower row counts may have only one connector on the implement.
3
Speed connector (standard)
__________________________
1
2
3
Figure 5
Electrical Connections
36051 36096 34715
2014-07-29 Table of Contents Index 411-099M
18 3P4025AH Table of Contents Index Great Plains Manufacturing, Inc.

Raise Parking Stands

Refer to Figure 6
1. If not already at minimum length, remove lower
1 2
pin of parking stand, fully retract the inner leg , and re-insert pin.
2. Remove upper (holding) pin of parking stand (at bottom of hinge bracket)
Refer to Figure 7
3
4
3
Crushing or Impact Injury Hazard:
Do not stand directly in front of the stand while raising it. You need to have one hand free to insert the pin, and if you lose your grip on the stand, it can swing down and inflict injury.
3. Swing the parking stand forward and up until it is above the rear hole. Place the holding pin in the rear-most (or top-mosta) top hole of the hinge plate. This is the parking stand position for transport and field operation.
4. If the planter is equipped with row cleaners, the stand may not be able to get fully vertical. It may be necessary to use front top hole .
4
5
1
1
2
Figure 6
Raising Parking Stand
25240
4
5
Figure 7
Parking Stand Raised
a. Depending on the row spacing, if row cleaners and/or unit-mounted coulters are installed, there may be interference between row
components and a fully vertical parking stand. If so, use the forward (top-most) top hole, and secure the stand angled slightly forward.
25241
411-099M Table of Contents Index 2014-07-29
Great Plains Manufacturing, Inc. Table of Contents Index Preparation and Setup 19

Leveling the Planter

Check and adjust level in field conditions on level ground.

Center Frame L/R Leveling

1. Hitch the planter to a tractor (page 15).
2. Raise the planter. Unfold it (page 26).
Refer to Figure 8
3. Adjust the tractor 2-point lift arms so that the center section tool bar is level.
Figure 8
Center Section Level
36097

Wing Leveling

Refer to Figure 9
4. Check wing for level at the top of the tool bar.
Refer to Figure 10
To adjust wing level:
5. Loosen the jam nut at the upper link arm adjuster.
6. Remove bolt and rotate lock plate clear of adjust nut .
7. Rotate the adjust nut until the wing is level.
8. Secure the jam nut.
9. Re-install lock plate.
If a wing is adjusted, it may be necessary to adjust the gauge wheel. See “Gauge Wheel Adjustments” on page 45.
4
1
2 3
1
Figure 9
Wing Level
36097
3
4
1
2
Figure 10
Turnbuckle Adjuster
2014-07-29 Table of Contents Index 411-099M
36098
20 3P4025AH Table of Contents Index Great Plains Manufacturing, Inc.

Front-to-Back Leveling

For the rows to run level at the design down-force, the tool bar must be level with the ground at the desired tool height. Perform this adjustment on level ground in field conditions.
Refer to Figure 11
1. Adjust the row unit components (summary on page 51) for desired running depth and down-force.
2. Adjust the tractor three-point hitch height so that the row unit parallel arms are parallel to the ground.
3. For a full 3-point planter, adjust the tractor upper link until the top of the tool bar is level.
3 4
2
3
4
2
For a 2-point planter, adjust the lift-assist spacers until the top of the tool bar is level.
4. Re-check all settings and adjustments. Set a lower stop for the 3-point hitch.
4
1
Figure 11
Front-to-Back 3-Point Leveling
36109
411-099M Table of Contents Index 2014-07-29
Great Plains Manufacturing, Inc. Table of Contents Index Operating Instructions 21

Operating Instructions

This section covers general operating procedures. Experience, machine familiarity, and the following information will lead to efficient operation and good working habits. Always operate farm machinery with safety in mind.

Pre-Start Checklist

Perform the following steps before transporting the 3P4025AH Planter to the field.
Carefully read “Important Safety Information” on
page 1.
Lubricate planter as indicated under “Lubrication
on page 89.
Check all tires for proper inflation. See
Specifications and Capacities” on page 104.
Check all bolts, pins, and fasteners. Torque as
shown in “Torque Values Chart” on page 106.
Check planter for worn or damaged parts. Repair or
replace parts before going to the field.
Check hydraulic hoses, fittings, and cylinders for
leaks. Repair or replace before going to the field.
Perform all beginning-of-season and daily service
items under “Maintenance” on page 78.
High Pressure Fluid Hazard:
Relieve pressure before disconnecting hydraulic lines. Use a piece of paper or cardboard, NOT BODY PARTS, to check for leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. Escaping fluid under pressure can have sufficient pressure to penetrate the skin causing serious injury. If an accident occurs, seek immediate medical assistance from a physician familiar with this type of injury.
2014-07-29 Table of Contents Index 411-099M
22 3P4025AH Table of Contents Index Great Plains Manufacturing, Inc.

Implement Locks

Depending on configuration, there are 2 to 4 sets of locks requiring attention at various phases of operations:
Refer to Figure 12
1. Wing Flex Lock Pin (see page 22) Required to stabilize pivot during folding and unfolding. Used during planting to prevent wing flex.
2. Wing Lock Pin (see page 22) Used to keep the wing tool bar at the same height as the mainframe tool bar. When this pin is installed at the coupling, the outer wing is either rigid, or can flex (depending on the planter “flex” configuration).
3. Lift-Assist Lock Channels (Option, page 23) These channels, stored on the lift-assist weldments, are installed on the lift cylinder rods to hold the rear of the planter at raised.
4. Row Lock-Up Pins (Option, page 65) For converting twin-row to single-row.
Wing pins store in the parking stands when not in use.
5
1
5
2
Figure 12
Lock Locations
3
4
36035

Wing Lock and Flex Lock Pin Use

The following table summarizes wing pin use.
5
Machine Damage Risk:
The
INNER pins must be IN
OUTER pins must be OUT during folding and unfolding,
or machine damage will result.
Pin Location During Comments
Wing Lock Stowed • Planter Folded Must be removed from coupling during folding
Wing Lock Tool Bar Coupling • Planting Must be removed from coupling during folding
Flex Lock Stowed • Planting Must be present in pivot during folding and
Flex Lock Wing Arm Pivot • Folding/Unfolding
2
2
1
1
1
and the
2
• At all times on “Flex Lock” planters
2
Figure 13
Wing Lock & Pin Storage
and unfolding or machine damage will result.
and unfolding or machine damage will result.
unfolding or machine damage will result.
Must be present in pivot during folding and unfolding or machine damage will result.
2 5
25247
411-099M Table of Contents Index 2014-07-29
Great Plains Manufacturing, Inc. Table of Contents Index Operating Instructions 23

Lift-Assist Locks (Option)

Refer to Figure 14
These lock channels must be used during transport and raised servicing/adjustments. They are also required for raised storage. To install:
1. Raise the hitched planter (see page 23). Leave the tractor hitch and implement lift circuits in Neutral.
2. Remove any snap spacers on the cylinder rods. Store them on the wire loops .
3. Release the lock channels from the tube weldments .
4. Pin the channels to the cylinder rods.
5. Lower the lift circuit. Set the circuit to Float.
9
6
7
8
6
7
9
8

Raising/Lowering Planter

The planter may be raised or lowered while folded or unfolded.
Figure 14
Lift-Assist Lock Channel
36099
Machine Damage Risk:
Do not raise or lower while any planter folding operations are underway or partially complete.
Machine Damage Risk:
Always raise planter for reverse/backing operations.

Raise/Lower 3-Point

With a full 3-point planter (no lift assist), raising and lowering is accomplished entirely with the tractor hitch.

Raise/Lower 2-Point with Lift Assist

Planter raising relies on the lower 2-point arms of the tractor 3-point hitch in front, and the Lift Assist cylinders in back. To raise or lower the planter, move the levers for both the Lift circuit and the 3-point hitch.
Great Plains recommends this sequence (to prevent lateral dragging of wing components):
• in Raising, operate the planter Lift circuit first, and
• in Lowering, operate the hitch circuit first.
The lift assist circuit may also include the optional down pressure system. This system engages and disengages automatically.
2014-07-29 Table of Contents Index 411-099M
24 3P4025AH Table of Contents Index Great Plains Manufacturing, Inc.

Folding

Fold the planter for movements on public roads and between fields with narrow clearances. Do not use the folded configuration for parking or storage.
Tip Over / Crushing Hazard and Equipment Damage Risk:
Never unhitch a folded 3-point planter. A folded 3-point planter could topple backward or forward, causing serious injury or death, and certain severe equipment damage. When unhitched, a 3-point planter is supported at the rear only by row unit tools and spring tension. Slopes, soft soils, and soils later softened by rain are particularly dangerous.
Electrocution Hazard:
Avoid overhead lines when folding and transporting. When folded and lifted, the planter requires clearance of at least 15 feet (4.5 m), which is high enough to contact low-hanging lines. Touching the planter or tractor completes a circuit to ground, and can result in serious injury or death. At higher voltages, shock can occur without direct contact.
Crushing Hazard:
Bystanders could be crushed between the folding planter wings and the planter center frame, or caught in the folding mechanism. To avoid serious injury or death, keep all bystanders well away during planter operation.
Machine Damage Risk:
Machine damage will occur if wing flex and lock pins are not properly configured for folding. Follow the instructions on the following pages carefully.
Do not allow anyone to be on or near the planter, or beyond
the ends of the planter during unfolding. Numerous pinch and crush points exist in the mechanism. The wings are massive. Coulters and row openers are sharp.
Fold only with markers resting in transport cradles.
Fold only if hydraulics are bled free of air and fully charged
with hydraulic oil.
Stay away from frame sections when they are being raised.
Keep away and keep others away when folding planter.
Figure 15
Normal Fold Sequence
36122
411-099M Table of Contents Index 2014-07-29
Great Plains Manufacturing, Inc. Table of Contents Index Operating Instructions 25
Refer to Figure 16
1. Hitch tractor (page 15).
2. Move to level ground. Be aware of vertical clearance needed to fold planter.
3. Put tractor in Park with parking brake engaged.
4. Install the flex lock pin
1
(installed in inner wing pivot assembly).
5. Remove the wing lock pin (if installed).
2
1
Machine Damage Risk:
Wing pins must be inner-in and outer-out during wing folding and unfolding, or machine damage will occur.
6. Clear all persons from on or near the planter.
Refer to Figure 15
7. Use the tractor 3-point hitch to raise the planter until all row units clear the ground.
8. Extend the lift-assist circuit (if present) to raise the rear of the planter.
9. Slowly move fold circuit lever to Retract. Observe the fold operation.
10. Wait for both wings to reach the fully folded position. Set tractor remote to Neutral to hold at folded.
Lock Pins for Fold
2
Figure 16
36035
2014-07-29 Table of Contents Index 411-099M
26 3P4025AH Table of Contents Index Great Plains Manufacturing, Inc.

Unfolding

Unfold the planter for adjustments, field operations, maintenance, parking and storage.
1. Unless the planter was folded, with the currently hitched tractor, only a short time ago, check for evidence of oil leaks. Check the ground at hitch connections, hose fittings and under cylinders.
Crushing Hazard:
Bystanders could be crushed under the wings or caught in the wing fold mechanisms. To avoid serious injury or death, keep all persons well away during planter unfold.
2. Be aware of vertical and horizontal clearances needed to unfold the planter.
3. Put tractor in Park with parking brake engaged.
4. Verify that the wing lock pins are not installed in the lower lock holes (page 22).
5. Clear all persons from on or near the planter.
6. Use the tractor 3-point hitch to raise the planter so that the rear of the center row units are off the ground.
Refer to Figure 17
7. Slowly move fold circuit lever to Extend. Observe the unfold operation.
8. Wait for both wings to reach the fully unfolded position. Set tractor remote to Neutral to lock at unfolded.
Figure 17
Normal Unfold Sequence
36122
411-099M Table of Contents Index 2014-07-29
Loading...
+ 102 hidden pages