Great Plains 3000TM Operator Manual
Table of Contents Index
1800TM, 2400TM & 3000TM
Operator Manual
Turbo Max (S/N GP-C2411H+)
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!
Illustrations may show optional equipment not supplied with standard unit.
43132
ORIGINAL INSTRUCTIONS
© Copyright 2013 Printed 2013-10-29 586-536M
Table of Contents Index
EN
1800-3000TM Table of Contents Index
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Great Plains Manufacturing, Inc. Cover Index iii
Table of Contents
Important Safety Information ...................................... 1
Safety Decals ................................................................. 5
Introduction...................................................................11
Models Covered ........................................................... 11
Description of Unit ........................................................11
Document Family......................................................11
Using This Manual.................................................... 11
Definitions................................................................. 11
Owner Assistance ........................................................12
Preparation and Setup ...............................................13
Prior to Going to the Field Checklist.............................13
Hitching Turbo Max to Tractor......................................14
Electrical Hookup......................................................15
Hydraulic Hose Hookup............................................ 15
Clevis Hitch...............................................................16
Category III Hitch...................................................... 16
Transport Locks........................................................ 16
Wing Fold .................................................................17
Pre-Leveling of Machine........................................... 17
Front to Rear Leveling..............................................17
Level Bar Spring Adjustment....................................18
Wing Adjustment ......................................................18
Wing Turnbuckle 586-295S......................................18
Gang Angle Adjustment ...........................................19
Wing Fold Assist 3000TM.........................................20
Proximity Sensor ......................................................20
Proximity Sensor Adjustment ...................................20
Hydraulic Down Pressure......................................... 21
Weight Package Assembly (Optional)...................... 22
Operating Instructions .............................................. 23
Pre-Start Checklist ....................................................... 23
Transport...................................................................... 24
Transport Steps........................................................ 24
Field Operation ............................................................ 25
Field Set-Up Checklists................................................ 25
Final Checklist..........................................................25
General Operation and In-Field Adjustments............... 26
Prior to Operating the Turbo Max............................. 26
Hitch Turnbuckle ...................................................... 26
Gauge Wheel Adjustment ........................................ 28
Setting the Rolling Harrow and Reel ........................ 29
Parking......................................................................... 30
Unfolded Storage ..................................................... 30
Storage ........................................................................ 30
Maintenance and Lubrication ................................... 31
Maintenance ................................................................ 31
Lubrication ................................................................... 31
Appendix..................................................................... 32
Turbo Max Specifications and Capacities.................... 32
Tire Inflation Chart ....................................................... 32
Hydraulic Connectors and Torque ............................... 33
Torque Values Chart.................................................... 34
Index............................................................................ 37
© Copyright 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been
taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for
damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as
it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
10/29/2013 Cover Index 586-536M
Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.
Registered Trademarks of Great Plains Manufacturing, Inc. include:
Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand,
Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo Max, Turbo-Till, Ultra-Till, Verti-Till, Whirlfilter, Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
iv 1800-3000TM Table of Contents Index Great Plains Manufacturing, Inc.
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Great Plains Manufacturing, Inc. Table of Contents Index 1
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a
potential hazard to personal safety involved and extra
safety precaution must be taken. When you see this
symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are
dependent upon the awareness, concern, prudence and
proper training of personnel involved in the operation,
transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This signal word is limited to the most extreme situations,
typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when
guards are removed. It may also be used to alert against
unsafe practices.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices.
Prepare for Emergencies
▲ Be prepared if a fire starts
▲ Keep a first aid kit and fire extinguisher handy.
▲ Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.
Be Familiar with Safety Decals
▲ Read and understand “Safety Decals” on page 5, thor-
oughly.
▲ Read all instructions noted on the decals.
▲ Keep decals clean. Replace damaged, faded and illegible
decals.
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2 1800-3000TM Table of Contents Index Great Plains Manufacturing, Inc.
Use Safety Chains
▲ Use safety chains to help control drawn machinery should it
separate from tractor draw-bar or trailing nurse tank hitch.
▲ Use chain with a strength rating equal to or greater than
the gross weight of towed machinery.
▲ Attach implement chain to tractor draw-bar support or
specified anchor location. Allow only enough slack in chain
for turns.
▲ Replace chain if any links or end fittings are broken,
stretched or damaged.
▲ Do not use safety chain for towing.
Avoid High Pressure Fluids
Escaping fluid under pressure can penetrate the skin,
causing serious injury. This Turbo Max requires a PowerBeyond port, which is always under pressure when the
tractor is running.
▲ Avoid the hazard by relieving pressure at other remote, and
shutting down tractor before connecting, disconnecting or
inspecting hydraulic lines.
▲ Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
▲ Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
▲ If an accident occurs, seek immediate medical assistance
from a physician familiar with this type of injury.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be
struck by foreign objects or thrown from the machine.
▲ Never allow children to operate equipment.
▲ Keep all bystanders away from machine during operation.
Use Safety Lights and Devices
Slow-moving tractors and towed implements can create
a hazard when driven on public roads. They are difficult
to see, especially at night.
▲ Use flashing warning lights and turn signals whenever driv-
ing on public roads.
▲ Use lights and devices provided with implement.
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 3
Transport Machinery Safely
Maximum transport speed for implement is 20 mph (32
kph), 13 mph (22 kph) in turns. Some rough terrains
require a slower speed. Sudden braking can cause a
towed load to swerve and upset.
▲ Do not tow an implement or nurse tank that weighs more
than 1.5 times the weight of towing vehicle.
▲ Carry reflectors or flags to mark Turbo Max in case of
breakdown on the road.
▲ Keep clear of overhead power lines and other obstructions
when transporting. Refer to transport dimensions under
“Turbo Max Specifications and Capacities” on page 32.
▲ Do not exceed 20 mph. Never travel at a speed which does
not allow adequate control of steering and stopping. Reduce
speed if towed load is not equipped with brakes.
▲ Reduce speed on rough roads.
▲ Comply with national, regional and local laws.
▲ Do not fold or unfold the Turbo Max while the tractor is
moving.
Shutdown and Storage
▲ Lower Turbo Max, put tractor in park, turn off engine, and
remove the key.
▲ Secure Turbo Max using parking jack provided.
▲ Detach and store Turbo Max in an area where children nor-
mally do not play.
Tire Safety
Tire changing can be dangerous. Employ trained personnel using correct tools and equipment.
▲ When inflating tires, use a clip-on chuck and extension hose
long enough for you to stand to one side–not in front of or
over tire assembly. Use a safety cage if available.
▲ When removing and installing wheels, use wheel-handling
equipment adequate for weight involved.
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4 1800-3000TM Table of Contents Index Great Plains Manufacturing, Inc.
Practice Safe Maintenance
▲ Understand procedure before doing work. Use proper
tools and equipment. Refer to this manual for additional
information.
▲ Work in a clean, dry area.
▲ Lower implement, put tractor in park, turn off engine, and
remove key before performing maintenance.
▲ Make sure all moving parts have stopped and all system
pressure is relieved.
▲ Disconnect battery ground cable (-) before servicing or
adjusting electrical systems or before welding on Turbo
Max.
▲ Inspect all parts. Make sure parts are in good condition
and installed properly.
▲ Remove buildup of grease, oil or debris.
▲ Remove all tools and unused parts from implement before
operation.
Safety At All Times
Thoroughly read and understand the instructions in this
manual before operation. Read all instructions noted on
the safety decals.
▲ Be familiar with all Turbo Max functions.
▲ Operate machinery from the driver’s seat only.
▲ Do not leave Turbo Max unattended with tractor engine
running.
▲ Do not stand between tractor and implement, or implement
and nurse tank, during hitching.
▲ Keep hands, feet and clothing away from power-driven
parts.
▲ Wear snug-fitting clothing to avoid entanglement with mov-
ing parts.
▲ Watch out for wires, trees, etc., when folding and raising
Turbo Max. Make sure all persons are clear of working
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 5
Safety Decals
Safety Reflectors and Decals
Your implement comes equipped with all lights, safety
reflectors and decals in place. They were designed to
help you safely operate your implement.
▲ Read and follow decal directions.
▲ Keep lights in operating condition.
▲ Keep all safety decals clean and legible.
▲ Replace all damaged or missing decals. Order new decals
from your Great Plains dealer. Refer to this section for
818-055C
proper decal placement.
▲ When ordering new parts or components, also request cor-
responding safety decals.
To install new decals:
1. Clean the area on which the decal is to be placed.
2. Peel backing from decal. Press firmly on surface,
being careful not to cause air bubbles under decal.
Slow Moving Vehicle Reflector
On the back of smv bracket, rear tube of
center frame;
1 total
838-615C
Amber Reflectors
Two on front of light brackets. Two on outside of
center brace bar. Two on side of center frame.
Two on rear of finishing attachment (not shown),
visible from side while folded for transport;
8 total
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838-614C
Red Reflectors
On rear of light brackets (top);.
2 total
43094
43094
838-603C
Orange Reflectors
On rear of light brackets (bottom);
2 total
838-598C Caution: Read Operator’s Manual
On middle of hitch;
1 total
42243
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 7
42243
838-599C Danger: Electrocution Hazard
On middle of hitch;
1 total
838-600C Danger: Crushing Hazard
On Front of hitch;
1 total
818-046C Danger: Overhead Crushing Hazard
Outside, center of center frame (both sides);
2 total
42243
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42243
838-606C Warning: Tongue Rising
On front of hitch;
1 total
838-094C Warning: High Pressure Fluid
On rear of hitch;
1 total
42243
838-611C Warning: Hand Crushing
Front side of center brace bar (right);
1 total
42261
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 9
838-612C Warning: Wings Could Fall
Front side of wing stops (both sides);
2 total
43093
838-613C Notice: Transport Lock
Outside of lift straps (both sides);
2 total
848-271C Danger: Cutting Of Foot
Outside of wing cylinder mount plates (both sides);
2 total
43093
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838-890C Caution: Tire Pressure
On all center transport wheels by valve stem
Models 2400TM;
4 total
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