Great Plains 2SBM30 Operator Manual

Operator’ s Manual
30-Foot, Folding, Soybean Machine
Model Serial No.
2SBD30 A1029+
Manufacturing, Inc.
www .g reatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the subsequent in-
!
structions and warnings are serious -follow without exception. Your life and thelivesof others depend on it!
2SBD30
© Copyright 1999 Printed 5/3/2005
12632
Cover illustration may show optional equipment not supplied with standard unit.
General Information
General Information
Important Notice
Great Plains Manufacturing, Inc. provides this publica­tion “as is” without warranty of any kind, either expressed or implied, while every precaution has been taken in the preparation of this manual, Great Plains Manufacturing,Inc. assumes no responsibility for errors oromissions.Neither is any liability assumed for damag­es resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the righttoreviseand improveitsproductsasitseesfit.This
This Operators Manual applies to the 30’ 2-Section
Folding Soybean Machine:
Owner’s Information
publicationdescribesthe state of this product atthetime of its publication, and may not reflect the product at all times in the future.
Printed in the United States of America. For your convenience, record your Serial Number,Mod-
el Number and the Date Purchased in the spaces provided below. Have this information before you when calling a Great Plains Authorized Dealer.
Name: _____________________________________ Address ____________________________________ City________________State ____ Zip Phone_______________________
Name of Dealership ___________________________ Dealer’s Name _______________________________ Address ____________________________________ City________________State ____ Zip Phone_______________________
Serial Number ________________ Model Number________________ Date Purchased_______________
2SBD30 30-Foot, Folding, Soybean Machine 173-086M 5/3/05Great Plains Mfg., Inc.
Table of Contents
Table of Contents
General Information. . . . . . . . . . . . . . . . . . . . . . . . . 0
Owner’s Information. . . . . . . . . . . . . . . . . . . . . . . 0
Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General Operation & Repair . . . . . . . . . . . . . . . . 3
Transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tire Handling & Repair . . . . . . . . . . . . . . . . . . . . 3
Safety Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Section 1 Safety Rules. . . . . . . . . . . . . . . . . . . . . . . 3
Section 2 Assembly Instructions & Set-Up . . . . . . 7
Tire Inflation Chart. . . . . . . . . . . . . . . . . . . . . . . . 7
Torque Values Chart for UNC Threads . . . . . . . . 7
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . 8
Tractor Hook-up. . . . . . . . . . . . . . . . . . . . . . . . . . 9
Tractor Hydraulic Hook-up. . . . . . . . . . . . . . . . . 10
Section 3 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . 11
Bleeding The Lift Hydraulics . . . . . . . . . . . . . . . 11
Bleeding The Folding Hydraulics. . . . . . . . . . . . 11
Operating The Hydraulic System. . . . . . . . . . . . 12
Lifting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Unfolding. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Folding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Pull Bar Adjustment. . . . . . . . . . . . . . . . . . . . . . 14
Transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Section 4 Seeding Adjustments . . . . . . . . . . . . . . 15
Seed Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Seed Rate Chart (Pounds per acre) . . . . . . . . . 15
Section 5 Basic Operation . . . . . . . . . . . . . . . . . . 17
Drill Preparation And Field Operations . . . . . . . 17
Transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Preparing the Drill . . . . . . . . . . . . . . . . . . . . . . . 17
Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Opener Parallel Arms Adjustments . . . . . . . 17
Section 6 Drill & Gauge Wheel Adjustments . . . . 19
Transport Wheel Adjustments . . . . . . . . . . . . . . 19
Gauge Wheel Adjustments. . . . . . . . . . . . . . . . . 19
Down Force Row . . . . . . . . . . . . . . . . . . . . . . . . 19
Standard Spring Package . . . . . . . . . . . . . . 19
Row Unit Mounted Coulter. . . . . . . . . . . . . . . . . 20
Down Force Pressure Chart. . . . . . . . . . . . . . . . 20
Depth Adjustment. . . . . . . . . . . . . . . . . . . . . . . . 20
1 x 12 Closing Wheel Adjustments. . . . . . . . . . . 20
Closing Wheel Down Force Adjustment . . . 20
Closing Wheel Alignment. . . . . . . . . . . . . . . 21
Closing Wheel Offset. . . . . . . . . . . . . . . . . . 21
Closing Disk Adjustments. . . . . . . . . . . . . . . . . . 21
Seed Lok . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Section 7 Maintenance & Lubrication. . . . . . . . . . 23
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Upper Post Pivot. . . . . . . . . . . . . . . . . . . . . . . . . 23
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Lower Post Pivot. . . . . . . . . . . . . . . . . . . . . . . . . 23
Axle Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Box Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Feeder Cup Drive Shaft Sprocket Bearing . . . . . 24
Parallel Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Flange Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . 25
Section 8 Troubleshooting. . . . . . . . . . . . . . . . . . . 26
Section 9 Specifications . . . . . . . . . . . . . . . . . . . . 28
5/3/05 Great Plains Mfg., Inc.
2SBD30 30-Foot, Folding, Soybean Machine 173-086M
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Using this Manual
Using this Manual
For your safety and to help in developinga better under­standing of your equipment we highly recommend that you read the operator sections of this manual. Reading these sections not only provides valuable training but also familiarizes you with helpful information and its lo-
Introduction
This manual has been prepared to instruct you in the safeand efficient operationofyour30’ 2-Section Folding Soybean Machine. Read and follow all instructions and safety precautions carefully.
Read and follow all instructions and safety precautions carefully.
The parts on your 30’ 2-Section Folding Soybean Ma­chine have been specially designed and should only be replaced with genuine Great Plains parts. Therefore, should your 30’ 2-Section Folding Soybean Machine re­quire replacement parts go to your Great Plains Dealer.
The right hand and left hand as used throughout this manual is determined by facing in the direction the ma­chine will travel when in use unless otherwise stated.
Serial Number
The serial number plate is located on the front of the left hand transport axle post. It is suggested that the serial number and purchase date also be recorded for your convenience in the space provided.
Theserial number provides importantinformation about your 30’ 2-Section Folding Bean Machine and may be required to obtain the correct replacement part. Always use the serial numberand model number when sending correspondenceorwhenordering parts from your Great Plains Dealer.
cation. The parts sections are for reference only and don’trequire covertocoverreading.Afterreviewingyour manual store it in a dry,easily accessible location for fu­ture reference.
safety precautions must be taken. When you see this symbol, be alertand carefully read themessage that fol­lows it. In addition to design and configuration of equipment; hazard control and accident prevention are dependentupon the awareness,concern,prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Watchforthe followingsafety notations through-out your Operators Manual:
!
DANGER!
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations.
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WARNING!
Indicates a potentially hazardoussituation which, if not avoided, could result in death or serious injury.
!
Indicates a potentially hazardoussituation which, if not avoided, may result in minor or moderate injury.It may also be used to alert against unsafe practices.
CAUTION!
!
The SAFETY ALERT SYMBOL indicates that there is a potential hazard to personal safety involved and extra
2
2SBD30 30-Foot, Folding, Soybean Machine 173-086M 5/3/05
NOTE: Indicates a special point of information which requires your attention.
Great Plains Mfg., Inc.
Section 1 Safety Rules
Section 1 Safety Rules
Most accidents are the result of negligence and care­lessness, usually caused by failure of the operator to follow simple but necessary safety precautions. The fol­lowingsafetyprecautions are suggested to help prevent such accidents. The safeoperation of any machinery is a big concern to consumers and manufactures.Your 30’ 2-SectionFoldingSoybeanMachinehasbeen designed with many built-in safety features. However, no one should operate this product beforecarefully reading this Operators Manual.
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General Operation & Repair
1. Never allow the 30’ 2-Section Folding Bean Machine to be operated by anyone who is unfamiliar with the opera­tion of all functions of the unit. All operators should read and thoroughly understand the instructions given in this manual prior to moving the unit.
2. Make sure safety rules are understood before operating machinery or tractor.
3. Never permit any persons other than the operator to ride on the tractor.
4. Never permit any persons to ride on or stand near the drill while it is in operation.
5. Regulate your speed to the field conditions, maintaining complete control at all times.
6. After repairing or adjusting, make sure all tools and parts are removed from the implement before attempting to operate it.
7. Do not grease or oil machine while it is in operation.
8. Loose fitting clothing should not be worn as it may catch in moving parts.
9. Never dismount from a moving tractor.
10. Do not leave the tractor or the implement unattended with the engine running.
11. Do not stand between the tractor and the implement dur­ing hitching.
12. Detach and store implements in an area where children normally do not play. Stabilize implements by using suit­able supports and block wheels.
13. If a hydraulic leak develops, correct it immediately. Es­caping hydraulicoil can have extremely high pressure. A stream of high pressure oil may easily penetrate the skin as with modern needle-less vaccination equipment - but with the exception that hydraulic fluid may cause blood poisoning. It is imperative that the connections are tight and that all lines and pipes are in good condition. If an injury is caused by the escaping hydraulic fluid, see doc­tor at once!
14. Use a piece of cardboard or wood to detect leaks of hy­draulic oil under pressure.
15. Be sure to relieve all hydraulic pressure before disconnec­tion anylines or pipes between the implement and the trac­tor hydraulic system. Keep all guards and shields inplace.
Transporting
1. Use good judgement when transporting tractor and im­plements on the highway. Always maintain complete con­trol of the machine.
2. Limit transport speed to 20 mph. Transport only with a farm tractor of sufficient size and horse power.
3. Always make sure flashing safety lights, “Slow Moving Vehicle” emblem, and reflectors are in place and visible prior to transporting the machine on public roads.
4. Know your state and local laws concerning highway safety and regulations. Comply with these laws when transporting machinery.
5. Use warning flags or approved warning lights at night and during other periods of poor visibility. Do your best to prevent highway accidents.
6. Always make sure transport pins are in place to lock up the drill in case a hydraulic hose ruptures during trans­port.
Tire Handling & Repair
1. Tire changing can be dangerous and should be pre­formed by trained personnel using the correct tools and equipment.
2. Do not re-inflate a tire that has been run flat or seriously under inflated. Have it checked by qualified personnel.
3. When removing and installing wheels, use wheel han­dling equipment adequate for the weight involved.
Safety Decals
1. Your 30’ 2-Section Folding Soybean Machine comes equipped with all safety decals in place. They were de­signed to help you safely operate your 30’ 2-Section Fold­ing Bean Machine. Read and follow their directions.
2. Keep safety decals clean and legible.
3. Replace all damaged or missing safety decals. To order newsafety decals goto your Great Plains Dealerand refer to the parts section for safety decal package part number.
4. Replace these decals whenever they become worn or un­readable. To instal new safety decals:
a. Clean the area the decal is to be placed b. Peel backing from the decal. Press firmly on to sur-
face being careful not to cause air bubbles under the decal.
5/3/05 Great Plains Mfg., Inc.
2SBD30 30-Foot, Folding, Soybean Machine 173-086M
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Section 1 Safety Rules
12629
818-078C
General Caution
818-229C
Amber Reflectors
12476
818-230C
Red Reflector
12478
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2SBD30 30-Foot, Folding, Soybean Machine 173-086M 5/3/05
Great Plains Mfg., Inc.
Section 1 Safety Rules
10222
818-003C
Slow Moving VehicleEmblem
12630
12631
818-020C
Caution Lowering Drill
818-188C
Transport Speed Warning
12475
5/3/05 Great Plains Mfg., Inc.
818-205C
Do Not Operate w/o Guard in Place
2SBD30 30-Foot, Folding, Soybean Machine 173-086M
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Section 1 Safety Rules
12628
818-019C
Warning Negative Tongue Weight
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2SBD30 30-Foot, Folding, Soybean Machine 173-086M 5/3/05
Great Plains Mfg., Inc.
Section 2 Assembly Instructions & Set-Up
Section 2 Assembly Instructions & Set-Up
Torque Values Chart for UNC Threads
Bolt head identification marks are as per grade.
NOTE: Manufactur­ing marks will vary.
Bolt Size
inches mm Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
1/4" 6.35
5/16" 7.94
3/8" 9.53
7/16" 11.11
1/2" 12.70
9/16" 14.29
5/8" 15.88 3/4" 19.05 7/8" 22.23
1" 25.40 1 1/8" 25.58 1 1/4" 31.75 1 3/8" 34.93 1 1/2" 38.10
Foot Pounds Newton-Meters Foot Pounds Newton-Meters Foot Pounds Newton-Meters
5 6 6.8 8.13 9 11 12.2 14.9 12 15 16.3 20.3 10 12 13.6 16.3 17 20.5 23.1 27.8 24 29 32.5 39.3 20 23 27.1 31.2 35 42 47.5 57.0 45 54 61.0 73.2 30 35 40.7 47.4 54 64 73.2 86.8 70 84 94.9 113.9 45 52 61.0 70.5 80 96 108.5 130.2 110 132 149.2 179.0 65 75 88.1 101.6 110 132 149.2 179.0 160 192 217.0 260.4 95 105 128.7 142.3 150 180 203.4 244.1 220 254 298.3 358.0
150 185 203.3 250.7 270 324 366.1 439.3 380 456 515.3 618.3 160 200 216.8 271.0 400 480 542.4 650.9 600 720 813.6 976.3 250 300 338.8 406.5 580 596 786.5 943.8 900 1080 1220.4 1464.5
Grade 2 Grade 5 Grade 8*
800 880 1084.8 1193.3 1280 1440 1735.7 1952.6 1120 1240 1518.7 1681.4 1820 2000 2467.9 2712.0 1460 1680 1979.8 2278.1 2380 2720 3227.3 3688.3 1940 2200 2630.6 2983.2 3160 3560 4285.0 4827.4
* Thick nuts must be used with Grade 8 bolts
NOTE: Torque requirements listed above do not apply to self-locking nuts. For self-locking nuts increase the torque requirements listed by 15%.
Tire Inflation Chart
Tire Size Inflation PSI
7.50 x 20" 4-Ply Drill Rib 28
9.0 x 22.5 10-Ply Highway Service 70 70
9.0 x 24" 8-Ply Rib Implement 40
9.5L x 15" 6-Ply Rib Implement 32
9.5L x 15" 8-Ply Rib Implement 44
9.5L x 15" 12-Ply Rib Implement 60
NOTE: All tires are warranted by the original manufacturer of the tire. Tire warranty information can be found in the brochures included with your Operator’s and Parts Manuals or online at the manufacturer’s websites. For service as­sistance or information, contact your nearest Authorized Farm Tire Retailer.
Manufacturer Website Titan www.titan-intl.com Goodyear www.goodyearag.com Firestone www.firestoneag.com
5/3/05 Great Plains Mfg., Inc.
Tire Size Inflation PSI
11L x 15" 6-Ply Rib Implement 28 11L x 15" 12-Ply Rib Implement 52
12.5L x 15" 8-Ply Rib Implement 36
12.5L x 15" 10-Ply Rib Implement 44
16.5L x 16.1" 10-Ply Rib Implement 36 41 x 15" x 18 - 22-Ply Rib Implement 44
2SBD30 30-Foot, Folding, Soybean Machine 173-086M
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Section 2 Assembly Instructions & Set-Up
Assembly Instructions
1. Read “Section 1 Safety Rules” on page 3 before assembling machine.
2. Setthe tongue approximately21"off the ground in a horizontal position with stable blocking for support.
3. Raisethemain frame up,keepingthe side members horizontal. Position the main frame over the tongue and lower into position.
4. Secure tongue to main frame with 1"-6 x 2 1/2" long bolts, lock washers and nuts.
5. Attach the tongue screw jack and remove blocking so the unit is sitting on the ground.
6. Remove the safety wires from each hydraulic cylin­der rod clevis between the tires and remove cylin­ders.See “Section 2BleedingLift Hydraulics” on page 11.
7. Slide the hydraulic hoses from the mainframe through the tongue and pull them out at the tractor end. Attach tractor male couplers to the hydraulic hoses.
8. Hook tractor up to the tongue and plug hydraulic connectors into the tractor. With tractor running at an idle speed, charge the machine hydraulic sys­tem. See “Section 2 Bleeding Lift Hydraulics” on page 11. (Be sure your tractor has plenty of hydrau­lic fluid. This system requires approximately 3.3 gal­lons.)
9. Attach the gauge wheel turnbuckle to the gauge wheel arm on each section and then mount the wheel and tire.
10. Position the two drill boxes in line, end to end, with the end chain drive sprockets outboard and approx­imately 3" between the machine boxes.
11. Using the tractor,back the machine’s main frame up to the center of the two drill boxes. When getting close, position the posts on each side of the main framesothe faceofthe post mounting angles are to­wards the machine frames. Attach the post to the machine frames using (16) 5/8"-11 x 1 3/4" long bolts, (4) 5/8"-11 x 4" x 5 1/4" u-bolts, lock washers and nuts. Tighten all the bolts and u-bolts.
12. Attach frame adjustment link from the machine frame to the pivot post using the clevis pin with hair pin cotters. Pin to pin centers should be adjusted to approximately 38".
13. Locate the stabilizer frames inside mounting holes 85 13/16" from the inside of the inboard end of each drill box frame,Figure 2-1. Using 5/8" u-bolts, 1/2" u­bolts,5/8"-11 x 7" long bolts,lockwashersand nuts; mount them to the box frame.
NOTE: One opener mounting u-bolt will be replaced by 5/8"-11 x 7" long bolts.
10736
Stabilizer Frame
Figure 2-1
8
2SBD30 30-Foot, Folding, Soybean Machine 173-086M 5/3/05
Great Plains Mfg., Inc.
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