Great Plains 2S-2600 User Manual

Great Plains Mfg., Inc.
Installation Instructions
2S-2600 2 Section Folding Drill
Point Row Option
Used with:
• 2S-2600
When you see this symbol, the subsequent instructions and warnings areserious- follow without exception. Your life and
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the lives of others depend on it!
These instructions explain how to install the Point Row option. The Point Row option allows you to raise and lower openers on each drill section independently.
These instructions apply to:
195-299A 2S-2600PointRowACC2004 CBV
Manual Update
Referto the 2S-2600 operator’smanual for detailed information on safely operating, adjusting, trouble­shooting and maintaining the Point Row option. Refer to the parts manual for part identification.
195-200M-A Operator’sManual 195-200P Parts Manual
Before You Start
Page 8 is a detailed listing of parts included in the PointRowoption package. Use thislist to inventory parts received.
Tools Required
• Basic hand tools
Definitions
Right-hand (RH) and left-hand (LH) as used in this manual are determined by facing the direction the machine will travel while in use unless otherwise stated.
Overview of Installation
Thepointrowvalve blockwill be plumbed directly af­ter the filter on the drill. Oil from the valve block is directed to both the LH and RH wing reducing valves all the time. With no power to a solenoid, oil flows to the P port on the reducing valve, and the openers are pushed down. Whenpower is supplied to a solenoid, oilis routed to theTank port on the re­ducing valve and the openers will raise.
The point row valve block will be bolted toa plate on the drill just ahead of the base end of the fold cylinders. Two bulk head hydraulic T fittings pass through this plate from the original plumbing. These fittings will be removed to make room for the valve.
The Counterbalance valve (CBV) supplied with the point row kit will hang under the LH pressure reducing valve.
TheCounterbalance valvewith thepoint row kit is thicker than the reducing valveit is plumbed to. Because of this, the pressure LH reducing valve willneedto be shimmed outwithwashersto make room for the new valve.
Center and Wings Vs.LH andRH wings.The drill is originally plumbed so the two cylinders at the center of the drillshared a reducing valve and the outercylinderssharedanother. Withthepointrow option, the drill plumbing is altered so the LH re­ducing valve controls the LH wing and the RH valve controls the RH wing.
A solenoid valve will be installed in the bypass valveblocklocated on the drill. The solenoid valve blocksflow throughthe bypassvalve everytime a point row switch is activated. This stops the by­pass oil and lets the tractor pressure increase enough to raise the openers off the ground when a section is shut off.
OncethePointRowkit has been installed,thedrill needs to be raised and loweredso the complete installation can be checked AND the new Coun­terbalance valve can be checkedand adjusted if needed. Refer to "Adjusting the valve" at the end of these instructions.
© Copyright 2004 Printed
2/22/2005
195-300M
Point Row Option
2
Great Plains Mfg., Inc.
Assembly Instructions
Hook the drill to a tractor. Move the opener lock handles to "Field", unfold the drill and lower the openers to the ground. Place the remote lever in float position to relieve any residual hydraulic pressure. Clean the area around the pressure re­ducing valves bywashing or using compressed air.
Disassembly
Refer to Figure 1
1. Removehoses(1),(2),(3),(4),(5) and (6) from bulkhead tee fittings (7).
2. Removethebulkhead tee fittings (7)from the drill, and discard.
3. Removehoses (8) and(9) from the tee fitting (10) on counter balance valve (11).
4. Removethe teefitting(10)from CBV (10) and discard.
5. Reinstall hose (8) on elbow fitting (12).
S/N DD1215- December 2004-
S/N 1216+ January 2005+
22624
Figure 1
Original Plumbing
195-300M 2/22/2005
Great Plains Mfg., Inc.
Refer to Figure 2
6. Removethe mountingbolts for the LH Reduc­ing Valve(13). Reinstall the bolts, placing six flat washers (14) against the valve's body to shim it away from the mounting bracket.
Installation Instructions
Figure 2
Shimming the Valve
3
22625
Refer to Figure 3
7. Removehose (15) from the back of the RH re­ducing valve (16). Install tee fitting (17) sup­plied with the kit.
8. Removehose (18) from the tee fitting (19)on backof LHreducingvalve(13)and re-attachit to tee fitting (17)on the backof theRH reduc­ing valve (16).
9. Disconnect Hose (4) from elbow (20). Save this hose for re-use. Remove and save elbow (20) from the bottom ofthe LHreducing valve (13).
22626
Figure 3
Removing Fittings
2/22/2005
195-300M
Point Row Option
4
Refer to Figure 4
10. Assemble 9/16" x 3/4"elbows (21), from thekit, to the ports V1, V2 of the block (22). Assemble 9/16" x 9/16" elbows(23), from the kit, to ports A1, B1, A3 and B3. Install plugs (24), from the kit, in ports A2, B2, V1 and V2.
Great Plains Mfg., Inc.
22627
Refer to Figure 5
11. Mount valve block (22) to the bracket as shown using 3/8" x 3 3/4" bolts (25) as shown.
12. Place new decals (26) over the existing decals to distinguish valves for the LH and RH wings.
Figure 4
Sub Assembly Solenoid Valve
22628
Figure 5
Installing Solenoid Valve
195-300M 2/22/2005
Great Plains Mfg., Inc.
Refer to Figure 6
13. Install the LH Counterbalance valve (27) under the LHreducingvalve(13)using fitting (28) andtee(29) fromthekit.Besureto connect port2 on the CBV to the T port on the reducing valve.
14. Connect supply hose (5)from the filterto the elbow in port V1.Connectthe return hose(6) totheelbow in port V2.
15. Connecthose(1)from the RH reducing valve(16) P port to theelbow on portA1. Connect hose (3) from the LH reducing valve (13) P port to the elbow in port A3.
16. Connect returnhose (2) from the Tee in thebottom of the RH reducing valve (16) to elbow in port B1. Re-installreturn hose (4) from the Teeinthebottom of the LH reducing valve (13) to the elbow on port B3.
17. Install elbow (20), removed earlier and elbow (30),from the kit, to ports 1 and 3 on the LH CBV (27).
Installation Instructions
20. Isolate the LH and the RH wing opener lift cylinders on the drill by switching hoses at the T fittings (34), (35), (36) and (37) at therear ofthe mainframe. Con­nect rod-end hoses to rod-end hosesand base end hoses to base end hoses.Keep the LH wing andRH wing separate. Connect hoses going forward from the T's as follows:
• RH cylinders, base end Tee (34) to RH reducing valve R port Tee (32).
• LH cylinders, base end Tee (35) to LH reducing valve R port Tee (33).
• RH cylinders, rod end Tee (36) to RH CBV port 1 elbow (38).
• LH cylinders, rod end Tee (37) to LH CBV port 1 elbow (30).
21. This finishes the hoserouting, tighten all fittingsand hardware.
5
18. Connect the LH pilot line hose (31) supplied with the kit, from elbow (20) to Tee (19).
19. Connectelbows(32)and (33) from the kit to Tees(17) and(19) on the backof the reducing valves (13) and (16).
2/22/2005
Figure 6
Final Plumbing
22629
195-300M
Point Row Option
6
Refer to Figure 7
22. Remove the plug (39) on the bypass valve block (40) and discard. Install the solenoid valve(41) from the kit into this open port. Re­fer to the next step for special handling and tightening instructions.
23. Thesolenoidvalve(41)needstobe tightened into the valve block (40) to seat the oring. A special thin wrench is required forthis. If a special thin wrench is notavailable,do the fol­lowing.
24. Carefully loosen the coil nut (42) ontop ofthe solenoid(41). Removethe coilassembly(43). The hex (44) on the lower part of the valve is now exposed and a regular wrench may be used to tighten the valve into the block.
Great Plains Mfg., Inc.
25. Reinstall the coil (43) and coil nut (42). Use great care tonot over tighten this nut. Torque to 4-6 lb-ft.
26. Route the wire harness through the tongue. Connect the 3 weatherpak ends without dust caps to the 3 solenoid valves on the large valve block (22).
Note that the center solenoid is not used on this drill, butcan be connected to keepdirt and water out of the ends.
27. Remove the dust cap from the remaining weatherpak end and connect it to the single solenoid valve (41) in the bypass valve block (40).
22637
Figure 7
Bypass Valve Solenoid Installation
195-300M 2/22/2005
Great Plains Mfg., Inc.
ADJUSTING THE COUNTERBALANCE VALVE(S).
On the stemof the valve (item 27,Figure 6) there is a rubber cap that protects the threads of an ad­justment stem. This stemislockedin place with a hex nut. To adjust the valve, loosen the nutand turn the stem using an Allen wrench.
Screwing the stem in (clockwise) pushes on a spring which supplementsthe pilot line's forceon an internal piston. More spring force will let the valve open with a low pilot pressure. Less spring forcewillrequire higher pilot pressure toopenthe valve.
Note: With the screw turned infully,the springwill developenough force on the pistonthat the valve will unlock even with no pilot pressure. Theopen­ers will settle.
Raise and lower the drill several times then hold hydraulicdown pressure on theopeners to purge air from the system and to warm the oil. Repeat.
Installation Instructions
7
Raise the openers andreturn the lever to neutral. Observe the openers closely to detect settling. If the openers remain up, no valve adjustment is needed.
If the openers settle,the stem is screwedin too far. Gently back the stem out until it stops, then screw it in one turn. Generallythis is agood start­ing point. Check for settling.
Backing the stem outwill lock the valve, screwing it in too far can cause it to unlock.
A small increase in lowering speed can be achievedby screwing the stem in.
2/22/2005
195-300M
Great Plains Mfg., Inc.
195-299A 2S-2600 Point Ro w ACC 2004 CBV
Your kit includes: Qty. Part No. Part Description
1 195-300M MANUAL 2600 PNTROW INSTALL 6 800-082C CABLE TIE .31X21.5 6DIA 120LB 2 802-026C HHCS 3/8-16X3 3/4 GR5 2 803-014C NUT HEX 3/8-16 PLT 2 804-013C WASHER LOCK SPRING 3/8 PLT 6 804-007C WASHER FLAT 1/4 SAE PLT 1 810-371C MANIFOLD ASY 3S-3000 POINT ROW 1 810-408C BYPASS CARTRIDGE AND SOLENOID 1 810-523C VALVE COUNTER BAL 10:1 9/16FOB 1 811-061C TEE 9/16MJIC 9/16MJIC 9/16MORB 2 811-069C EL 9/16MJIC 9/16FJIC 1 811-064C TEE 9/16MJIC 9/16MJIC 9/16MORB 5 811-065C EL 9/16MJIC 9/16MORB 2 811-171C EL 3/4MORB 9/16MJIC 2 811-203C PL 3/4MORB HOLLOW HEX 1 811-627C AD 9/16MORB 9/16FJIC 1 811-631C HH3/8R1 018 9/16FJIC 2 811-757C PL 9/16MORB HOLLOW HEX 1 818-662C DECAL RIGHT SECTION 1 818-663C DECAL LEFT SECTION 1 823-175C 3 SECT POINT ROW WIRE HARNESS 1 823-185C POINT ROW CONTROL BOX 1 823-190C POINT ROW CABLE W/ POWER LEAD
Installation Instructions
8
195-300M2/22/2005
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