Great Plains 2N-3020 Operator Manual

Operator’s Manual
2N-2420 and 2N-3020
Two-Section Folding No-Till Drill
Model Serial No.
2N-2420 C1701+
2N-3020 D1977+
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the subsequent in-
!
structions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
© Copyright 2008 Printed
2/28/08
14570
Cover illustration may show optional equipment not supplied with standard unit.
Table of Contents
Table of Contents
Great Plains Mfg., Inc.
Important Safety Information . . . . . . . . . . . . . . . . . . 1
Safety Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Description of Unit . . . . . . . . . . . . . . . . . . . . . . . . . 9
Intended Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Using This Manual. . . . . . . . . . . . . . . . . . . . . . . . . 9
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . . 9
Section 1 Drill Preparation and Setup . . . . . . . . . . 10
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . . . 10
Hitch Height Adjustment . . . . . . . . . . . . . . . . . . . 10
Installing Drill Control Console . . . . . . . . . . . . . . 11
Bleeding Hydraulic Systems . . . . . . . . . . . . . . . . 11
Field-Lift Hydraulics. . . . . . . . . . . . . . . . . . . . 11
Transport-Lock Hydraulics. . . . . . . . . . . . . . . 11
Raise-To-Fold Hydraulics . . . . . . . . . . . . . . . 12
Fold Hydraulics . . . . . . . . . . . . . . . . . . . . . . . 12
Marker Hydraulics . . . . . . . . . . . . . . . . . . . . . 13
Frame Leveling Adjustment . . . . . . . . . . . . . . . . . 13
Aligning Boxes. . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Section 2 Operating Instructions . . . . . . . . . . . . . . 15
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . . . 15
Tractor Requirements . . . . . . . . . . . . . . . . . . . . . 15
Recommended Minimum Tractor Size . . . . . 15
Minimum Towing Vehicle Weight . . . . . . . . . . 15
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safety Lights . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hitching Tractor to Drill . . . . . . . . . . . . . . . . . . . . 15
Operating Control Console . . . . . . . . . . . . . . . . . 16
Folding the Drill . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Folding Harrow Attachment. . . . . . . . . . . . . . 16
Unfolding the Drill . . . . . . . . . . . . . . . . . . . . . . . . 16
Lifting the Drill in the Field . . . . . . . . . . . . . . . . . . 17
Field Operations . . . . . . . . . . . . . . . . . . . . . . . . . 17
Opener Operation . . . . . . . . . . . . . . . . . . . . . 17
Marker Operation . . . . . . . . . . . . . . . . . . . . . 17
Shaft Monitor Operation . . . . . . . . . . . . . . . . 18
Electric Clutch Operation . . . . . . . . . . . . . . . 18
Transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Section 3 Adjustments . . . . . . . . . . . . . . . . . . . . . . 19
No-Till Seeding . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Coulter Adjustments . . . . . . . . . . . . . . . . . . . . . . 19
Hydraulic Depth Control. . . . . . . . . . . . . . . . 19
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Coulter Springs . . . . . . . . . . . . . . . . . . . . . . 20
Individual Coulters . . . . . . . . . . . . . . . . . . . . 20
Opener Adjustments. . . . . . . . . . . . . . . . . . . . . . 20
Depth-Gauging Wheels . . . . . . . . . . . . . . . . 20
Down-Pressure Springs . . . . . . . . . . . . . . . . 21
Press Wheels. . . . . . . . . . . . . . . . . . . . . . . . 21
Setting the Seeding Rate . . . . . . . . . . . . . . . . . . 21.
Small Seeds Attachment . . . . . . . . . . . . . . . 22
Seed Rate Charts. . . . . . . . . . . . . . . . . . . . . . . . 23
Small Seeds Attachment Seed Rate Charts . . . 27
Gauge-Wheel Drive Adjustment. . . . . . . . . . . . . 28
Disk Scraper Adjustment . . . . . . . . . . . . . . . . . . 28
Leveling Adjustment . . . . . . . . . . . . . . . . . . . . . . 28
Marker Adjustments . . . . . . . . . . . . . . . . . . . . . . 28
Marker Chain . . . . . . . . . . . . . . . . . . . . . . . . 28
Disk Adjustment . . . . . . . . . . . . . . . . . . . . . . 29
Folding Speed . . . . . . . . . . . . . . . . . . . . . . . 29
Coulter Tines . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Seed-Lok . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Section 4 Troubleshooting . . . . . . . . . . . . . . . . . . . 31
Section 5 Maintenance and Lubrication . . . . . . . . 34
General Maintenance . . . . . . . . . . . . . . . . . . . . . 34
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Section 6 Options . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Coulter Tines . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Weight Brackets . . . . . . . . . . . . . . . . . . . . . . . . . 39
Markers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Small Seeds Attachment . . . . . . . . . . . . . . . . . . 40
Shaft Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Electric Clutches. . . . . . . . . . . . . . . . . . . . . . . . . 41
Rear Mount Boom . . . . . . . . . . . . . . . . . . . . . . . 41
Seed Box Agitator. . . . . . . . . . . . . . . . . . . . . . . . 42
Seed-Lok‚ Firming Wheels . . . . . . . . . . . . . . . . . 42
Seed-Cup Plugs . . . . . . . . . . . . . . . . . . . . . . . . . 42
Section 7 Specifications and Capacities . . . . . . . 43
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . . . . 44
Torque Values Chart for Common Bolt Sizes . . . 44
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
© Copyright 1999,2005, 2008 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa­tion contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains, Seed-Lok
All other brands and product names are trademarks or registered trademarks of their respective holders.
2N-2420 and 2N-3020 Two-Section Folding No-Till Drill 196-164M-A 2/28/08
Great Plains Manufacturing, Incorporated Trademarks
Printed in the United States of America.
Great Plains Mfg., Inc.
Important Safety Information
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indi­cates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and
configuration of equipment, hazard control and accident prevention are dependent upon the awareness, con­cern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
!
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness. The sig­nal words are:
!
DANGER!
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for func­tional purposes, cannot be guarded.
!
WARNING!
Indicates a potentially hazardous sit­uation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION!
!
Indicates a potentially hazardous sit­uation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
For Your Protection
Thoroughly read and understand
Safety Labels, page 5.
Read all instructions noted on the
labels.
OFF
Keep Riders Off Machinery
Riders obstruct the operator’s
view. They could be struck by for­eign objects or thrown from the machine.
Never allow children to operate
equipment.
Shutdown and Storage
Lower machine to ground, put
tractor in park, turn off engine, and remove the key.
Detach and store implements in a
area where children normally do not play. Secure implement by using blocks and supports.
2/28/08
2N-2420 and 2N-3020 Two-Section Folding No-Till Drill 196-164M-A
1
Important Safety Information
Great Plains Mfg., Inc.
Use Safety Lights and Devices
Slow moving tractors, self-pro-
pelled equipment, and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Flashing warning lights and turn
signals are recommended when­ever driving on public roads. Use lights and devices provided with implement.
Transport Machinery Safely
Comply with state and local laws.Maximum transport speed for imple-
ment is 20 mph. DO NOT EXCEED. Never travel at a speed which does not allow adequate control of steer­ing and stopping. Some rough ter­rains require a slower speed.
Sudden braking can cause a towed
load to swerve and upset. Reduce speed if towed load is not equipped with brakes.
Do not tow a drill that, when fully
loaded, weighs more than 1.5 times the weight of the towing vehicle.
Use A Safety Chain
A safety chain will help control
drawn machinery should it sepa­rate from the tractor drawbar.
Use a chain with the strength
rating equal to or greater than the gross weight of the towed machinery.
Attach the chain to the tractor
drawbar support or other speci­fied anchor location. Allow only enough slack in the chain to per­mit turning.
Do not use safety chain for tow-
ing.
Practice Safe Maintenance
Understand procedure before doing
work. Use proper tools and equip­ment. Refer to this manual for addi­tional information.
Work in a clean, dry area.Lower the implement to the ground,
put tractor in park, turn off engine, and remove key before performing maintenance.
Allow implement to cool completely.Install all transport locks on raised drill
before working underneath. Refer to the Folding the Drill,“Operating Instructions,” page 16, for instructions on engaging the transport locks.
Do not grease or oil implement while
it is in operation.
Disk edges are sharp. Be careful
when working in this area.
Disconnect battery ground cable (-)
before servicing or adjusting electri­cal systems or before welding on implement.
Inspect all parts. Make sure parts
are in good condition and installed properly.
Remove buildup of grease, oil or
debris.
Remove all tools and unused parts
from implement before operation.
2N-2420 and 2N-3020 Two-Section Folding No-Till Drill 196-164M-A 2/28/08
2
Great Plains Mfg., Inc.
Important Safety Information
Prepare for Emergencies
Be prepared if a fire starts.Keep a first aid kit and fire extin-
guisher handy.
Keep emergency numbers for
doctor, ambulance, hospital and fire department near phone.
911
Wear Protective Equipment
Wear protective clothing and
equipment.
Wear clothing and equipment
appropriate for the job. Avoid loose-fitting clothing.
Prolonged exposure to loud noise
can cause hearing impairment or hearing loss. Wear suitable hear­ing protection such as earmuffs or earplugs.
Operating equipment safely
requires the full attention of the operator. Avoid wearing entertain­ment headphones while operat­ing machinery.
Avoid High Pressure Fluids Hazard
Escaping fluid under pressure can
penetrate the skin causing serious injury.
Avoid the hazard by relieving
pressure before disconnecting hydraulic lines.
Use a piece of paper or card-
board, NOT BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety
glasses or goggles when working with hydraulic systems.
If an accident occurs, seek imme-
diate medical attention from a physician familiar with this type of injury.
Safety at All Times
Thoroughly read and understand the instructions given in this manual before operation. Refer to the Safety Labels, page 5. Read all instructions noted on the labels.
Operator should be familiar with all
functions of the unit.
Operate implement from the driver’s
seat only.
Do not leave tractor or implement
unattended with engine running.
Dismounting from a moving tractor
could cause serious injury or death.
Do not stand between the tractor
and implement during hitching.
Keep hands, feet and clothing away
from power-driven parts.
Wear snug-fitting clothing to avoid
entanglement with moving parts.
Watch out for wires, trees, etc.,
when folding and raising implement. Make sure all persons are clear of working area.
Turning tractor too tight may cause
implement to ride up on wheels. This could result in injury or equip­ment damage.
Tire Safety
Tire changing can be dangerous
and should be performed by trained personnel using the cor­rect tools and equipment.
When inflating tires, use a clip-on
chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.
When removing and installing
wheels, use wheel-handling equipment adequate for the weight involved.
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2N-2420 and 2N-3020 Two-Section Folding No-Till Drill 196-164M-A
3
Important Safety Information
Great Plains Mfg., Inc.
Handle Chemicals Properly
Read and follow chemical manu-
facturer’s instructions.
Wear protective clothing.Handle all chemicals with care.Agricultural chemicals can be
dangerous. Improper use can seriously injure persons, animals, plants, soil and property.
Inhaling smoke from any type of
chemical fire is a serious health hazard.
Store or dispose of unused chem-
icals as specified by the chemical manufacturer.
Before adding chemical to the
tank, make sure tank is at least half full. Do not pour concentrate into an empty tank.
Never leave fill hose attached to
the sprayer after filling tank. Chemicals in tank can siphon out of tank and contaminate freshwa­ter source.
Always keep clean water and
soap available in case of an emer­gency. Immediately and thor­oughly flush any area of the body that is contaminated by chemi­cals.
Do not touch boom components
with mouth or lips.
If chemical is swallowed, carefully
follow the chemical manufac­turer’s recommendations and con­sult with a doctor.
If persons are exposed to a chem-
ical in a way that could affect their health, consult a doctor immedi­ately with the chemical label or container in hand. Any delay could cause serious illness or death.
Dispose of empty chemical con-
tainers properly. By law rinsing of the used chemical container must be repeated three times. Puncture the container to prevent future use. An alternative is to jet-rinse or pressure rinse the container.
Wash hands and face before eat-
ing after working with chemicals. Shower as soon as spraying is completed for the day.
Spray only with acceptable wind
conditions. Wind speed must be below 5 mph. Make sure wind drift of chemicals will not affect any surrounding land, people or ani­mals.
Never wash out the sprayer tank
within 100 feet of any freshwater source or in a car wash.
Rinse out sprayer tank. Spray rinse
water on last field sprayed.
Personal Safety Equipment
Great Plains advises all users of chemical pesticides or herbicides to use the following personal safety equip­ment. Always follow the chemical label instructions. Operator safety and the effectivity of the product depends upon operator actions.
Waterproof, wide-brimmed hat
Waterproof apron
Face shield, goggles or full face
respirator. Goggles with side shields or a full face respirator is required if handling or applying dusts, wettable powders, or gran­ules or if being exposed to spray mist.
Cartridge-type respirator
approved for pesticide vapors unless label specifies another type of respirator.
Waterproof, unlined gloves. Neo-
prene gloves are recommended.
Cloth coveralls/outer clothing
changed daily; waterproof items if there is a chance of becoming wet with spray
Waterproof boots or foot cover-
ings
2N-2420 and 2N-3020 Two-Section Folding No-Till Drill 196-164M-A 2/28/08
4
Great Plains Mfg., Inc.
Important Safety Information
Safety Labels
Your implement comes equipped with all safety labels in place. They were designed to help you safely operate your implement.
1. Read and follow label directions.
2. Keep all safety labels clean and legible.
3. Replace all damaged or missing labels. Order new labels from your Great Plains dealer. Refer to this section for proper label placement.
4. When ordering new parts or components, also request cor­responding safety labels.
5. To install new labels:
a. Clean the area on which the label is to be placed.
b. Peel backing from label. Press firmly on surface,
being careful not to cause air bubbles under label.
12945
12942
818-003C
Slow Moving Vehicle
838-266C
Red Reflector
2/28/08
12943
2N-2420 and 2N-3020 Two-Section Folding No-Till Drill 196-164M-A
838-265C
Amber Reflectors
5
Important Safety Information
Great Plains Mfg., Inc.
12941
12944
818-045C
Warning Folding-Raising
818-020C
Caution Lowering Drill
818-078C
12950
General Caution
818-477C
Warning Transport
14526
2N-2420 and 2N-3020 Two-Section Folding No-Till Drill 196-164M-A 2/28/08
6
Lock
Great Plains Mfg., Inc.
Important Safety Information
12950
818-188C
20 MPH Transport
12950
12950
818-019C
Negative Tongue Weight
818-475C/818-476C
Warning 30-Ft./24-Ft. Tongue Weight
2/28/08
13317
818-398C
Caution! Tires - Not a Step
2N-2420 and 2N-3020 Two-Section Folding No-Till Drill 196-164M-A
7
Important Safety Information
12942
Great Plains Mfg., Inc.
838-267C
Daytime Reflector
13734
2N-2420 and 2N-3020 Two-Section Folding No-Till Drill 196-164M-A 2/28/08
8
838-467C
Possible Chemical Hazard
Great Plains Mfg., Inc.
Introduction
Introduction
Great Plains welcomes you to its growing family of new product owners. This implement has been designed with care and built by skilled workers using quality materials. Proper assembly, maintenance and safe operating prac­tices will help you get years of satisfactory use from the machine.
Description of Unit
The two-section, folding, no-till drill is a towed seeding im­plement for no- or minimum-till soil conditions. The drill is equipped with two hydraulic circuits. One is used to raise and lower the drill for field operations. A separate electro­hydraulic circuit lifts, locks and folds the implement for transport. An in-cab control console allows the operator to switch between functions on the electro-hydraulic circuit.
The drill is outfitted with double-disk, side-depth-control openers. The openers are mounted on parallel arms. Dou­ble-V press wheels follow the opener disks to firm the seedbed.
Intended Usage
This machine is intended for use in minimum- or no-till ap­plications.
Using This Manual
This manual will familiarize you with safety, assembly, op­eration, adjustment, troubleshooting and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation.
Fill out the warranty sheet with the dealer at the time of purchase. Give the dealer the completed white copy and send the pink copy to Great Plains. Keep your yellow copy in the manual for use when corresponding with the dealer.
This manual iscurrent at printing. Some parts may change to assure top performance.
Definitions
Right and left as used in this manual are determined by facing the direction the machine will travel while in use un­less otherwise stated.
IMPORTANT: A crucial point of information related to the preceding topic. For safe and correct operation, read and follow the directions provided before continu­ing.
Owner Assistance
If customer service or repair parts are needed contact your Great Plains dealer. They have trained personnel, parts and service equipment specially designed for Great Plains products.
Your machine’s parts were specially designed and should only be replaced with Great Plains parts. Always use the serial and model number when ordering parts from your Great Plains dealer. The serial number plate is located on the outside end of the left drill box as shown in Figure A.
16537
Figure A
Serial Number Plate
Your Great Plains dealer wants you to be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions:
1. Discuss the matter with your dealer service manager. Make sure they are aware of any problems so they can assist you.
2. If you are still not satisfied, seek out the dealership owner or general manager.
3. For further assistance, write to:
Product Support
Great Plains Mfg. Inc.
Service Department
P.O. Box 5060
Salina, KS 67402-5060
NOTE: Useful information related to the preceding topic.
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2N-2420 and 2N-3020 Two-Section Folding No-Till Drill 196-164M-A
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Section 1 Drill Preparation and Setup
Section 1 Drill Preparation and Setup
Great Plains Mfg., Inc.
This section will help you prepare your tractor and drill for use. The drill hitch must be adjusted to match drawbar height, and the drill control console must be installed in your tractor.
This section also covers bleeding the drill hydraulics and making drill frame and box adjustments. As the operator, you may need to perform these functions after dill repair. Before operating the drill, check that the hydraulic systems are free or air, the frame is level, and boxes are aligned.
Prestart Checklist
1. Read and understand “Important Safety Informa­tion,” page 1.
2. Check that all working parts are moving freely, bolts are tight, and cotter pins are spread.
3. Check that all grease fittings are in place and lubricat­ed. Refer to Lubrication,“Maintenance and Lubrica- tion,” page 35.
4. Check that all safety labels and reflectors are correctly located and legible. Replace if damaged. See Safety Labels,“Important Safety Information,” page 5.
5. Inflate tires to pressure recommended and tighten wheel bolts as specified. See “Appendix,” page 44.
Hitch Height Adjustment
For proper operation, the drill tongue must run parallel to the ground in field position. Follow these instructions to adjust the drill hitch to match your tractor drawbar height.
1. Check the distance from under the tongue to the ground as shown in Figure 1-1. Using the drill jack, ad­just the tongue up or down until the distance is about 28 inches.
16273
Figure 1-1
Tongue Height
2. Back the tractor drawbar up to the drill hitch. Deter­mine how much adjustment is needed for the drill to match drawbar height.
3. Unbolt the hitch from the tongue. Rebolt the hitch so the drill matches drawbar height. Depending on the size of your drill, refer to for the different ways you can bolt the hitch and the resulting hitch heights.
16532
16274
Figure 1-2
Hitch Height Adjustment
2N-2420 and 2N-3020 Two-Section Folding No-Till Drill 196-164M-A 2/28/08
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Great Plains Mfg., Inc.
Section 1 Drill Preparation and Setup
4. Hitch the drill to the tractor using a hitch pin at least one inch in diameter. Install a retaining clip on the hitch pin to prevent it from working up.
NOTE: A clevis-style hitch, Great Plains part number 196­136H, is available through your Great Plains dealer.
IMPORTANT: When hitching the drill to a different trac­tor, check for differences in drawbar heights and re-ad­just the drill hitch accordingly.
Installing Drill Control Console
1. Mount the control box at a convenient location in the tractor cab. Connect the 12-foot extension cable to the pin connector on the back of the control box. Route the cable to the tractor drawbar area. Secure the cable to avoid damage.
2. Connect the power cord to a 12-volt power source on the tractor. The polarity of the power supply is very im­portant. The red wire must be connected to the posi­tive (+) battery terminal. The white wire must be connected to the negative (-) battery terminal.
Bleeding Hydraulic Systems
A hydraulic system with air in the circuit will move in jerky, uneven motions. If your hydrualics were not properly bled or you replace a hydraulic component, bleed the hydrau­lics.
Field-Lift Hydraulics
The field-lift system is equipped with four rephasing-type hydraulic cylinders that require a special procedure for bleeding air. Read and follow the procedure carefully. Air in the system will cause uneven seeding across the drill. Do not loosen hose fittings in order to bleed air from this system.
!
WARNING!
Escaping fluid under pressure can have sufficient pressure to penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic lines. Use a piece of paper or cardboard, NOT BODY PARTS, to check for leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. If an accident occurs, im­mediate medical attention from a physician familiar with this type of injury.
!
CAUTION!
This drill has a negative tongue weight when unfolded and raised. Be certain that the drill is hitched securely to your trac­tor drawbar and the hitch safety chain is securely attached to the drill.
!
WARNING!
Never allow anyone under the drill when fittings are opened. Escaping fluid may allow the drill to drop suddenly.
1. Check that the tractor reservoir is filled to the proper level. It will take 4 gallons to charge the field-lift cylin­ders.
2. Put the tractor in park and set the parking brake. If your tractor does not have these features, block wheels to prevent tractor from rolling.
3. Raise and support the main frame and outside ends of boxes just high enough to take the weight off all four field-lift cylinders.
4. With the drill blocked and supported, unpin both ends of all four field-lift cylinders. The field-lift cylinders are located on the wing gauge wheels and the main-frame transport wheels. Remove and safely position the cyl­inders so the rod ends are higher than the base ends. Check that there is enough room for the cylinder rods to fully extend without contacting anything.
IMPORTANT: To prevent trapped air pockets, the rod end must be higher than any other part of the cylinder.
5. With the tractor at idle, engage the lift-hydraulics lever. When the cylinders for both gauge wheels have com­pletely extended, hold the lever on for one minute.
6. Retract the cylinder rods. Extend the rods again and hold the lever on for one more minute. Repeat this step two more times to completely bleed the system.
7. Retract and reattach the hydraulic cylinders.
8. Recheck the tractor hydraulic reservoir level and add clean fluid as necessary.
Transport-Lock Hydraulics
The transport-lock cylinders are not rephasing. The two transport-lock cylinders are on each side of the main frame above the transport axle pivot tubes. Follow these steps to properly bleed the transport-lock hydraulics.
1. Check that the tractor reservoir is filled to the proper level. It will take 0.07 gallons to charge the transport­lock cylinders.
2. Raise the drill to field position and support the main frame.
3. Select the locks system on the control console. Re­tract the lock cylinders completely.
4. Loosen the connection between the hose and base­end tee fitting on the left lock cylinder. With the tractor at idle slowly work the remote lever to feed oil to the base end of the lock cylinders. Stop when you see oil coming from around the fitting. Do not attempt to fully extend the lock cylinders when bleeding the base ends.
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2N-2420 and 2N-3020 Two-Section Folding No-Till Drill 196-164M-A
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Section 1 Drill Preparation and Setup
Great Plains Mfg., Inc.
5. With the cylinders completely extended, repeat step 4 for the rod-end fitting.
6. Recheck the tractor reservoir and add clean fluid as necessary.
7. Retract and extend the lock cylinders several times to expel most air from the system. The remaining air will be expelled gradually during day-to-day operations.
8. Recheck the tractor hydraulic reservoir and add clean fluid as necessary.
Raise-To-Fold Hydraulics
The raise-to-fold cylinders are double acting but not rephasing. There are four cylinders in the raise-to-fold sys­tem. Two are on the tool bar, and two are on the tongue. Follow these steps to properly bleed the raise-to-fold hy­draulics.
1. Check that the tractor reservoir is filled to the proper level. It will take 3.4 gallons to charge the raise-to-fold cylinders.
2. Select the raise-to-fold system on the control console.
3. Check that the drill is unfolded and resting safely on the ground.
4. Disconnect the rod-end clevis of both tool-bar cylin­ders and both tongue cylinders. Support the cylinders so the rods may extend and retract freely.
5. Retract the tongue cylinders completely. This will also fully extend the tool-bar cylinders.
6. Loosen the hose-end fitting coming into the tee on the base end of the left tongue cylinder.
IMPORTANT: Do not attempt to bleed an O-ring fitting or O-ring damage may occur.
7. Slowly work the remote lever to feed oil to the base end of the tongue cylinders. Stop when you see oil coming from around the fitting. Do not attempt to ex­tend the tongue cylinders while bleeding the base ends.
8. Loosen the hose-end fittings at the tee on the rod ends of the tool-bar cylinders. Slowly work lever which feeds oil to the rod end of the tool-bar cylinders. Stop when you see oil coming from around the fittings. Do not attempt to retract the tool-bar cylinders while bleeding the rod ends.
9. Fully extend the tongue cylinders and retract the tool­bar cylinders.
10. Loosen the hose-end fitting at the tee on the rod end of the left tongue cylinder.
11. Slowly work the lever in the opposite direction to feed oil to rod end of the tongue cylinders. Stop when you see oil coming from around the fitting. Do not attempt to retract the tongue cylinders while bleeding the rod ends.
12. Loosen the hose-end fittings at the tee coming from the base ends of the tool-bar cylinders. Slowly work the lever to feed oil to the base end of the tool-bar cylinders. Stop when you see oil coming from around the fittings. Do not attempt to extend the tool-bar cylinders while bleeding the base ends.
13. Extend and retract the cylinders several times to expel most air from the system. The remaining air will gradually be pushed to the tractor during day-to-day operations.
14. Repin the tongue and tool-bar cylinders. Raise and lower the wings several times to check for proper operation. If movement is erratic, repeat bleeding operation.
15. Recheck the tractor hydraulic reservoir level and add clean fluid as necessary.
Fold Hydraulics
The fold cylinders are not rephasing. The two fold cylinders connect the main frame and drill boxes. Follow these steps to properly bleed the fold hydraulics.
IMPORTANT: Check that the transport-lock and raise­to-fold systems are bled and completely operational before working with the fold hydraulics.
1. Make sure the tractor hydraulic fluid reservoir is filled to the proper level. It will take 1.75 gallons to charge the fold cylinders.
2. With the boxes unfolded unpin the rod-end clevis and sup­port the fold cylinders so they can be extended and retract­ed.
3. Select the fold system on the control console. Retract the fold cylinders completely.
4. Loosen the connection between the hose-end and base­end tee fitting on the left fold cylinder.
5. With the tractor at idle slowly work the tractor lever to feed oil to the base end of the fold cylinders. Stop when you see oil coming from around the fitting. Do not attempt to extend the fold cylinders when bleeding base ends.
6. With cylinders completely extended, repeat the procedure for the hose connection at the rod end.
7. Retract and extend the cylinders several times to expel most air from this system. The remaining air will gradually be pushed to the tractor during day-to-day operations.
8. Recheck the tractor reservoir level and add clean fluid as necessary.
IMPORTANT: Do not attempt to bleed an O-ring fitting or O-ring damage may occur.
2N-2420 and 2N-3020 Two-Section Folding No-Till Drill 196-164M-A 2/28/08
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Great Plains Mfg., Inc.
Section 1 Drill Preparation and Setup
Marker Hydraulics
!
CAUTION!
Never allow anyone near the drill when cycling the markers.
1. Make sure the tractor hydraulic fluid reservoir is filled to the proper level. It will take 1 gallon to charge the dual marker cylinders.
2. With the drill unfolded and lowered, turn marker switch on the control console to the left marker position.
3. With the marker unfolded, crack the hydraulic hose fit­ting located at the base end of the left marker cylinder.
4. With the tractor at idle slowly work the tractor remote lever to feed oil to the base end. Stop when you see oil coming out around the hose ends. Tighten the hose­end fittings.
5. Repeat step 3 and 4 for the hose-end fitting at the rod end of the cylinder.
6. If dual markers are used, repeat steps 2, 3 and 4 for the right marker cylinder.
IMPORTANT: Leave the control console switch in the left marker position when bleeding the right marker cyl­inder. Both markers are controlled by the left marker switch if your markers have a sequence valve.
7. Fold and unfold the marker slowly in order to work all the air out of your marker hydraulics.
IMPORTANT: JIC fittings do not require high torque. JIC and O-Ring fittings do not require sealant. Al­ways use liquid pipe sealant when adding or replac­ing pipe thread fittings. To avoid possible danger of cracking hydraulic fittings from over tightening, do not use plastic sealant tape.
Frame Leveling Adjustment
Periodic frame leveling should not be necessary, but if you are having trouble maintaining equal coulter depth across the drill, check that the frame is level. When the drill is lev­el, the box frames will be the same distance from the ground at both ends of the drill.
Complete the stepsunder Bleedthe Fold Hydraulics,page 12, before proceeding.
Refer to Figure 1-3.
1. Locate the threaded eye bolt at the base end of the gauge-wheel cylinders (1). The eye bolt is locked in place by a jam nuts. Observe the amount of thread ex­posed above the upper nut and below the lower nut. If the exposed threads are roughly equal, no initial ad­justment is needed. Go to step 3.
2. If the exposed threads above and below the nuts are not equal, loosen and adjust the jam nuts until the ex­posed threads are within 3/8 inch of each other. Re­peat for other end of drill.
12779
Figure 1-3
Wing Gauge Wheel Eye-Bolt Adjustment
3. Move the drill to a level area. With the drill unfolded, check that the tool-bar cylinders are completely ex­tended. Raise the drill to its highest position with the field-lift cylinders. Keeping the tractor at an idle, rephase the cylinders by holding the hydraulic lever on for an additional 30 seconds. Immediately lower the boxes until the coulters and openers are just ready to touch the ground.
4. Move the gauge-wheel eye bolts (1) in or out until the frames are level. When the frames are level, the open­ers on the outside end of the drill will be the same height as the center openers.
NOTE: Eye-bolt adjustments are easier if the drill is first lowered to the ground to remove some of the force on the cylinders.
5. Repeat the steps above until the drill is level end-to­end when drilling in actual seeding conditions.
2/28/08
2N-2420 and 2N-3020 Two-Section Folding No-Till Drill 196-164M-A
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