Great Plains 2525P Operator Manual

Page 1
2525P and 2520P
3-Point Precision Seeding System
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and
!
the lives of others depend on it!
22705
Illustrations may show optional equipment not supplied with standard unit.
© Copyright 2010 Printed 4/23/2010
118-915M
Page 2
Table of Contents
Important Safety Information . . . . . . . . . . . . . . . . . 1
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Description of Unit . . . . . . . . . . . . . . . . . . . . . . . 12
Intended Usage. . . . . . . . . . . . . . . . . . . . . . 12
Models Covered in this Manual. . . . . . . . . . 12
Using This Manual. . . . . . . . . . . . . . . . . . . . . . . 13
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . 14
Preparation and Setup. . . . . . . . . . . . . . . . . . . . . . 15
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . . 15
Hitching Tractor to Drill . . . . . . . . . . . . . . . . . . . 15
Hydraulic Hose Hookup . . . . . . . . . . . . . . . 16
Leveling the Drill . . . . . . . . . . . . . . . . . . . . . . . . 17
Operating Instructions . . . . . . . . . . . . . . . . . . . . . 20
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . . 20
Field Operation . . . . . . . . . . . . . . . . . . . . . . . . . 21
Meter and Sliding Seed Tube . . . . . . . . . . . 22
Opener Operation . . . . . . . . . . . . . . . . . . . . 23
Marker Operation . . . . . . . . . . . . . . . . . . . . 23
Transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Transporting with Markers. . . . . . . . . . . . . . 24
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Side Gauge Wheels. . . . . . . . . . . . . . . . . . . . . . 25
20 Series Openers . . . . . . . . . . . . . . . . . . . . . . 26
Opener Down Pressure. . . . . . . . . . . . . . . . 26
Opener Seeding Depth . . . . . . . . . . . . . . . . 27
Press Wheel . . . . . . . . . . . . . . . . . . . . . . . . 27
25 Series Openers . . . . . . . . . . . . . . . . . . . . . . 28
Opener Down Pressure. . . . . . . . . . . . . . . . 28
Spring Down Pressure . . . . . . . . . . . . . . . . 29
Opener Seeding Depth . . . . . . . . . . . . . . . . 29
Press Wheel . . . . . . . . . . . . . . . . . . . . . . . . 30
Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . 31
25 Series Lock-Up. . . . . . . . . . . . . . . . . . . . 31
Frame Height. . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Single Gauge Wheel . . . . . . . . . . . . . . . . . . 32
Dual Gauge Wheels . . . . . . . . . . . . . . . . . . 32
Seeding Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Maintenance and Lubrication . . . . . . . . . . . . . . . . 60
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Veris Drive Operating Instructions . . . . . . . . . . . . 76
Seed Rate Charts . . . . . . . . . . . . . . . . . . . . . . . . . 100
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Cleaning Out Meters . . . . . . . . . . . . . . . . . . 35
Finger Pickup Meter. . . . . . . . . . . . . . . . . . . 36
Changing Seed Meter Wheel for
20 Series Openers . . . . . . . . . . . . . . . . . . . . . . . 37
Changing Seed Meters for 25 Series
Openers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Changing Seed Meter Wheel for
25 Series Openers . . . . . . . . . . . . . . . . . . . . . . . 43
Adjusting Finger Pick Up Meter . . . . . . . . . . . . . 44
General Planting Tips . . . . . . . . . . . . . . . . . 44
Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Population Max Inserts . . . . . . . . . . . . . . . . 44
Checking Volumetric Seeding Rate . . . . . . . 45
Checking Singulated Seeding Rate . . . . . . . 46
Marker Adjustments . . . . . . . . . . . . . . . . . . . . . . 48
Bleeding Marker Hydraulics . . . . . . . . . . . . . 48
Folding Speed with Needle Valves. . . . . . . . 49
Folding Speed with Sequence Valve . . . . . . 49
Marker Disk Adjustment. . . . . . . . . . . . . . . . 49
Changing disk angle . . . . . . . . . . . . . . . . . . 49
Marker Chain . . . . . . . . . . . . . . . . . . . . . . . . 50
Transport Carrier . . . . . . . . . . . . . . . . . . . . . 50
Marker Width . . . . . . . . . . . . . . . . . . . . . . . . 51
Seed-Lok™ Lock Up . . . . . . . . . . . . . . . . . . . . . 53
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Seed Flap Replacement. . . . . . . . . . . . . . . . . . . 69
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Torque Values Chart. . . . . . . . . . . . . . . . . . . . . 152
Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . . . 153
Specifications and Capacities . . . . . . . . . . . . . 153
Dual Gauge Wheel Sprocket Configuration . . . 154 Single Gauge Wheel Sprocket Configuration. . 155
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Drive Speed Range Sprockets . . . . . . . . . . 33
Transmission Sprockets . . . . . . . . . . . . . . . 33
Shutting Off Seed Flow . . . . . . . . . . . . . . . . 34
© Copyright 2004, 2010 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either express or implied. While every precaution has been taken in the preparation ofthis manual,Great PlainsManufacturing, Inc.assumes noresponsibility for errors or omissions. Neither is any liability assumed fordamages resultingfrom the use of the information contained herein. GreatPlains Manufacturing, Inc. reserves theright to revise and improve its products as it sees fit. Thispublication describes the state of this product at the time of its publication, and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
4/23/2010
Great Plains Manufacturing, Incorporated Trademarks
Printed in the United States of America.
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Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper train­ing of personnel involved in the operation, transport, maintenance and storage of equipment.
Important Safety Information
1
Be Aware of Signal Words
Signal words designate a degree or level of haz­ard seriousness.
DANGER indicates an imminently hazardous sit­uation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situ­ation which, if not avoided, could result in death or serious injury, and includes hazards that are ex­posed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situ­ation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
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2
Be Familiar with Safety Decals
Read and understand “Safety Decals,” page 7,
thoroughly.
Read all instructions noted on the decals.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from the machine.
Never allow children to operate equipment.
Keep all bystanders away from machine dur-
ing operation.
Shutdown and Storage
Lower drill, put tractor in park, turn off engine,
and remove the key.
Secure drill using blocks and supports pro-
vided.
Detach and store drill in an area where chil-
dren normally do not play.
Use Safety Lights and Devices
Slow-moving tractors and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and turn signals
whenever driving on public roads.
Use lights and devices provided with imple-
ment.
OFF
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Transport Machinery Safely
Maximum transport speed for implement is 20 mph. Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
Do not exceed 20 mph. Never travel at a
speed which does not allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes.
Comply with state and local laws.
Do not tow an implement that, when fully
loaded, weighs more than 1.5 times the weight of towing vehicle.
Carry reflectors or flags to mark drill in case of
breakdown on the road.
Keep clear of overhead power lines and other
obstructions when transporting.
Important Safety Information
3
Avoid High Pressure Fluids
Escaping fluid under pressure can penetrate the skin, causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic lines.
Use a piece of paper or cardboard, NOT
BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety glasses or
goggles when working with hydraulic systems.
If an accident occurs, see a doctor immedi-
ately. Any fluid injected into the skin must be surgically removed within a few hours or gan­grene may result.
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4
Practice Safe Maintenance
Understand procedure before doing work. Use
proper tools and equipment. Refer to this man­ual for additional information.
Work in a clean, dry area.
Lower the drill, put tractor in park, turn off
engine, and remove key before performing maintenance.
Make sure all moving parts have stopped and
all system pressure is relieved.
Allow drill to cool completely.
Disconnect battery ground cable (-) before
servicing or adjusting electrical systems or before welding on drill.
Inspect all parts. Make sure parts are in good
condition and installed properly.
Remove buildup of grease, oil or debris.
Remove all tools and unused parts from drill
before operation.
Prepare for Emergencies
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
OFF
Keep emergency numbers for doctor, ambu-
lance, hospital and fire department near phone.
Wear Protective Equipment
Wear protective clothing and equipment.
Wear clothing and equipment appropriate for
the job. Avoid loose-fitting clothing.
Because prolonged exposure to loud noise
can cause hearing impairment or hearing loss, wear suitable hearing protection such as ear­muffs or earplugs.
Because operating equipment safely requires
your full attention, avoid wearing radio head­phones while operating machinery.
911
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Handle Chemicals Properly
Agricultural chemicals can be dangerous. Im­proper use can seriously injure persons, animals, plants, soil and property.
Read and follow chemical manufacturer’s
instructions.
Wear protective clothing.
Handle all chemicals with care.
Avoid inhaling smoke from any type of chemi-
cal fire.
Store or dispose of unused chemicals as
specified by chemical manufacturer.
Use A Safety Chain
Use a safety chain to help control drawn
machinery should it separate from tractor drawbar.
Important Safety Information
5
Use a chain with a strength rating equal to or
greater than the gross weight of towed machinery.
Attach chain to tractor drawbar support or
other specified anchor location. Allow only enough slack in chain to permit turning.
Replace chain if any links or end fittings are
broken, stretched or damaged.
Do not use safety chain for towing.
Tire Safety
Tire changing can be dangerous and should be performed by trained personnel using correct tools and equipment.
When inflating tires, use a clip-on chuck and
extension hose long enough for you to stand to one side–not in front of or over tire assem­bly. Use a safety cage if available.
When removing and installing wheels, use
wheel-handling equipment adequate for weight involved.
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6
Safety At All Times
Thoroughly read and understand the instructions in this manual before operation. Read all instruc­tions noted on the safety decals.
Be familiar with all drill functions.
Operate machinery from the driver’s seat only.
Do not leave drill unattended with tractor
engine running.
Do not dismount a moving tractor. Dismount-
ing a moving tractor could cause serious injury or death.
Do not stand between the tractor and drill dur-
ing hitching.
Keep hands, feet and clothing away from
power-driven parts.
Wear snug-fitting clothing to avoid entangle-
ment with moving parts.
Watch out for wires, trees, etc., when folding
markers or raising drill. Make sure all persons are clear of working area.
Do not turn tractor too tightly, causing drill to
ride up on wheels. This could cause personal injury or equipment damage.
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Important Safety Information
7
Safety Decals
Your implement comes equipped with all safety decals in place. They were designed to help you safely operate your implement.
Read and follow decal directions.
Keep all safety decals clean and legible.
Replace all damaged or missing decals. Order
new decals from your Great Plains dealer. Refer to this section for proper decal place­ment.
When ordering new parts or components, also
request corresponding safety decals.
To install new decals:
1. Clean the area on which the decal is to be placed.
2. Peel backing from decal. Press firmly on surface, being careful not to cause air bubbles under decal.
818-003C
Slow Moving Vehicle Label
838-266C
Red Reflectors
Reflectors on outside ends and off center of walk­boards; four reflectors total.
17769
19189
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8
838-265C
Amber Reflectors
Reflector on both ends of drill; four reflectors total.
18262
838-267C
Decal Reflectors Daytime
Reflectors on inside ends and off center on walk­boards next to red reflectors; four reflectors total.
818-339C
High Pressure Hazard
19189
18262
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818-587C
General Instructions
Important Safety Information
18262
9
818-590C
Crushing Hazard
838-102C
Falling Hazard
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1826218262
19195
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2525P and 2520P
10
818-398C
Falling Hazard
19197
818-855C
Tire Pressure
818-229C
Amber Reflector
Reflector on each optional marker.
19197
18270
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818-682C
Crushing Hazard
Two decals on first section of each optional marker; four decals total.
Important Safety Information
1827018270
11
818-337C
Excessive Speed Hazard
818-752C
Tire Pressure
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21641
21641
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2525P and 2520P
12
Introduction
Great Plains welcomes you to its growing family of new product owners. This drill has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance and safe operating practices will help you get years of sat­isfactory use from the machine.
Description of Unit
The 2525P and 2520P model drills are a 3-point mounted precision seeding system equipped with 25 and 20 Series openers. The openers are stag­gered for easy residue flow. Opener depth can be adjusted.
Intended Usage
Use the drill to seed production-agriculture crops only. Do not modify the drill for use with attach­ments other than Great Plains options and accessories specified for use with the drill.
Models Covered in this Manual
2525P and 2520P
22705
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Using This Manual
This manual will familiarize you with safety, as­sembly, operation, adjustments, troubleshooting and maintenance. Read this manual and follow the recommendations to help ensure safe and ef­ficient operation.
The information in this manual is current at print­ing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Singulated Seeds - seeds that are metered indi­vidually, such as soybeans, corn, cotton and milo. The seed meter separates individual seeds from the seed pool and distributes them one at a time. The seed rates are designated as seeds per acre.
Introduction
13
Volumetric Seeds - seeds that are metered by vol­ume such as wheat and rice. The seed meter separates multiple seeds from the seed pool and distributes them at a constant flow rate. The seed rates are designated as pounds per acre.
Sliding seed tubes - telescoping tubes which con­nect the seed box and seed meters.
Seed meter - the component which separates the seeds for distribution.
Seed meter wheel - a changeable wheel inside the seed meter with small pockets for separating seeds.
Seed wheel pockets - indentations on the seed meter wheel which collect seeds for distribution to the opener seed tube.
Refer to Figure 1
Right-hand and left-hand as used in this manual are determined by facing the direction the ma­chine will travel while in use unless otherwise stated.
Machine travel
direction
Left-hand
side
Right-hand
side
A crucial point of information related to the preced­ing topic. For safe and correct operation, read and follow the directions provided before continuing.
NOTE: Useful information related to the pre­ceding topic.
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Figure 1
18327
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14
Owner Assistance
If you need customer service or repair parts, con­tact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Refer to Figure 2
Yourmachine’s parts were specially designedand should only be replaced with Great Plains parts. Always use the serial and model number when or­dering parts from your Great Plains dealer. The serial-number plate is located on the main frame tube on the left end of the drill.
Record your drill model and serial number here for quick reference:
Model Number:__________________________
Serial Number: ___________________________
Your Great Plains dealer wants you to be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.
1. Discuss the matter with your dealership ser­vice manager. Make sure they are aware of any problems so they can assist you.
2. If you are still unsatisfied, seek out the owner or general manager of the dealership.
3. For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
Figure 2
Serial Number Plate
18307
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Preparation and Setup
This section will help you prepare your tractor and drill for use. Before using the drill in the field, you must hitch the drill to a suitable tractor and level the drill.
Prestart Checklist
1. Read and understand “Important Safety Infor­mation,” page 1.
2. Check that all working parts are moving free­ly, bolts are tight, and cotter pins are spread.
3. Check that all grease fittings are in place and lubricated. Refer to “Lubrication,” page 71.
4. Check that all safety decals and reflectors are correctly located and legible. Replace if dam­aged. See “Safety Decals,” page 7.
Preparation and Setup
15
5. Inflate tires to pressure recommended and tighten wheel bolts as specified. See “Appen­dix,” page 152.
Hitching Tractor to Drill
You may be severely injured or killed by being crushed between the tractor and drill. Do not stand or place any part of your body between drill and moving trac­tor. Stop tractor engine and set park brake before in­stalling the hitch pin.
1. Raise or lower tractor three-point arms as needed and pin lower arms to drill.
2. Pin upper arm to drill. For category III and III­N tractors, install hitch pin in the lower hole. For category IV-N tractors, install hitch pin in the upper hole.
3. Slowly raise drill. Watch for cab interference.
4. Adjust top three-point link so that top edge of drill box is parallel with ground when drilling.
NOTE: Do not use link to adjust opener depth. For opener adjustments, refer to page 25.
5. Set your tractor three-point-draft control to float position.
6. Plug lead from drill light harness into tractor receptacle.
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16
Hydraulic Hose Hookup
Refer to Figure 3
Great Plains hydraulic hoses are color coded to help you hookup hoses to your tractor outlets. Hoses that go to the same remote valve are marked with the same color.
Color Hydraulic Function
Orange Marker Cylinders
To distinguish hoses on the same hydraulic cir­cuit, refer to plastic hose holder. Hose under extended-cylinder symbol feeds cylinder base ends. Hose under retracted-cylinder symbol feeds cylinder rod ends.
17641
Figure 3
Hydraulic Hose Label
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Leveling the Drill
20 Series Opener Single Gauge Wheel
Refer to Figure 4
Initially adjust drill so bottom of opener tube runs 24 inches above ground when drill is lowered in the field.
Refer to Figure 5
To adjust:
Preparation and Setup
17
1. Make sure block mount of the spring linkage (2) is in the lower mount hole for planting in bedded irrigation. The upper hole is for non­bedded ground.
2. Set spring linkage length. Turn spring linkage to shorten or lengthen as necessary. Initially set length to 6 1/8 inches between pin centers to achieve the 24-inch dimension mentioned above. When adjusting the linkage length, re­member:
Lengthening linkage raises drill.
Shortening linkage lowers drill.
3. Level drill with top three-point link.
Refer to Figure 6
NOTE: When drill is level, parallel links will be running slightly uphill towards the front.
The 1-inch dimension shown is a general dimen­sion that will vary with planting conditions.
Make sure the opener mount is running higher than the opener body. This will ensure an ample reserve for opener upfloat in case the opener strikes a rock or other object.
21685
Figure 4
Initial Operating Height
Figure 5
Spring Linkage
18280
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Figure 6
Leveling the Drill
18288
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2525P and 2520P
18
20 Series Opener Dual Gauge Wheels
Refer to Figure 7
Initially adjust drill so bottom of opener tube runs 24 inches above ground when drill is lowered in the field.
Refer to Figure 8
To adjust:
1. Loosen jam nut near top clevis of each gauge-wheel turnbuckle.
NOTE: Jam nut is left-hand threaded.
2. Make sure upper clevis (2) is in upper mount hole as shown.
3. Set turnbuckle length. Turn turnbuckle to shorten or lengthen as necessary. Initially set length to 17 1/2 inches between pin centers to achieve the 24-inch dimension mentioned above. When adjusting the turnbuckle length, remember:
Figure 7
Initial Operating Height
18280
Lengthening turnbuckle raises drill.
Shortening turnbuckle lowers drill.
4. After adjusting both turnbuckles to the same length, tighten jam nuts.
5. Level drill with top three-point link.
Refer to Figure 9
NOTE: When drill is level, parallel links will be running slightly uphill towards the front.
The 1-inch dimension shown is a general dimen­sion that will vary with planting conditions.
Make sure the opener mount is running higher than the opener body. This will ensure an ample reserve for opener upfloat in case the opener strikes a rock or other object.
Figure 8
Gauge-Wheel Turnbuckle
22845
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Figure 9
Leveling the Drill
18288
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25 Series Openers Single Gauge Wheel
Refer to Figure 10
Initially adjust drill so bottom of opener tube runs 26 inches above ground when drill is lowered in the field.
Refer to Figure 11
To adjust:
1. Make sure block mount of the spring linkage (2) is in the lower mount hole for planting in bedded irrigation. The upper hole is for non­bedded ground.
Preparation and Setup
19
2. Set spring linkage length. Turn spring linkage to shorten or lengthen as necessary. Initially set length to 6 1/2 inches between pin centers to achieve the 26-inch dimension mentioned above. When adjusting the linkage length, re­member:
Lengthening linkage raises drill.
Shortening linkage lowers drill.
3. Level drill with top three-point link.
Refer to Figure 12
NOTE: When drill is level, parallel links will be running level or slightly uphill towards the front.
The 1-inch dimension shown is a general dimen­sion that will vary with planting conditions.
Make sure the opener mount is running higher than the opener body. This will ensure an ample reserve for opener upfloat in case the opener strikes a rock or other object.
22847
Figure 10
Initial Operating Height
Figure 11
Spring Linkage
22530
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Figure 12
Leveling the Drill
22823
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20
Operating Instructions
This section covers general operating proce­dures. Experience, machine familiarity and the following information will lead to efficient opera­tion and good working habits. Always operate farm machinery with safety in mind.
Prestart Checklist
Escaping fluid under pressure can have sufficient pres­sure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use pa­per or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
1. Carefully read “Important Safety Information,” page 1.
2. Lubricate drill as indicated under “Lubrica­tion,” page 71.
3. Check all tires for proper inflation. See “Ap­pendix,” page 152.
4. Check all bolts, pins and fasteners. Torque as shown in “Appendix,” page 152.
5. Check drill for worn or damaged parts. Repair or replace parts before going to the field.
6. Check hydraulic hoses, fittings and cylinders for leaks. Repair or replace before going to the field.
7. Rotate both gauge wheels to see that the drive and meters are working properly and free from foreign material.
Watch your step when walking on drill ladder and walkboard. Falling from drill could cause severe inju­ry or death.
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Field Operation
You may be severely injured or killed by being crushed between the tractor and drill. Do not stand or place any part of your body between drill and moving trac­tor. Stop tractor engine and set park brake before in­stalling pins.
Operating Instructions
21
1. Hitch drill to asuitable tractor orhitch. Refer to “Hitching Tractor to Drill,” page 15 or your hitch operator’s manual.
Refer to Figure 13
2. Make sure proper seed meter wheels are in place. For information on how to change the seed meter wheels see page 37.
Refer to Figure 14
3. Make sure all seed meter clean out doors are closed and pinned. For more information see page 35.
4. Set seeding rate as explained in “Seeding Rate”, page 32.
Refer to Figure 15
5. Open and pin sliding seed tubes. For further information see page 34.
6. Load box with clean seed and talc.
7. Raise drill. Rotate gauge wheel. Check that seed meters, seed tubes and drives are work­ing properly and free from foreign material by looking for seed flow under each opener.
Seed meter wheel
Figure 13
Seed meter wheel in place
Seed meter clean out door
Retaining clip
Figure 14
Seed meter clean out door in closed position
18261
22851
8. Record acremeter readout. Subtract initial reading from later readings to determine acres drilled.
9. Pull forward, lower drill and begin seeding.
10. Always lift drill out of the ground when turning at row ends and for other short-radius turns. Seeding will stop automatically as drill is raised.
4/23/2010
Sliding seed tubes
Figure 15
Sliding seed tubes in open position
22852
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Meter and Sliding Seed Tube
Refer to Figure 16
Before operation, make sure you are using the correct seed meter wheel for the seed you are using.
For information on meter adjustments, refer to “Seeding Rate”, page 33.
If your drill has been exposed to the elements for a period of time with seed in the boxes, check to make sure the seed in the seed tubes and meters has not become wet.
Talc Lubricant (1# bottle P/N: 821-046C) (5# jug P/N: 821-048C)
All talc is not created equal, use Great Plains brand talc for optimum seed flow.
Talc lubricant is mandatory for all seeds, especially treated or inoculated seed.
Recommended usage:
Seed tube
Seed
meter
Opener seed tube
Sliding
Figure 16
Seed Meter
Spring-loaded idler
18286
For clean seeds sprinkle (1) one cup of talc per 3 bushels of seed.
For seed with excessive treatment, or for humid planting environments, double or triple talc rate as needed.
Do not use hands or any part of your body to mix talc lubricant.
Graphite Lubricant (P/N: 821-042C)
For Milo Planting Only
Powdered graphite must be mixed with the milo seed in combination with talc for proper seed singulation.
Recommended usage:
For clean seeds sprinkle (1) one cup of graphite per 9 bushels of seed.
For seed with excessive treatment, or for humid planting environments, double or triple graphite rate as needed.
Graphite Powder (1# bottle P/N: 821-042C) (5# jug P/N: 821-060C)
For Finger Pick Up Meters Only
Use only approved Graphite Powder available from Great Plains Mfg. Inc. or Precision Planting to ensure proper lubrication of finger pick-up corn seed meters.
Recommended usage:
For finger pick up meters, add (1) one teaspoon of graphite for each 4 units of seed corn (320,000 kernels).
In high humidity conditions or if you are using seedbox seed treatments, or seed corn treated with any insecti­cides or polymers (Poncho, Prescribe, Cruiser, etc.), add one teaspoon of graphite for each unit of seed corn (80,000 kernels).
Do not use hands or any part of your body to mix graphite lubricant.
118-915M
Do not use hands or any part of your body to mix graphite lubricant.
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Opener Operation
Do not back up with openers in the ground. To do so will cause severe damage and opener plugging.
For information on opener adjustments, refer to page 26 or page 28. For more information on trou­bleshooting opener problems, see “Troubleshooting”, page 54.
Marker Operation
Optional marker attachments are available from your Great Plains dealer. Before operating mark­ers, make sure hydraulics are properly bled as described under “Marker Adjustments”, page 48.
Dual markers equipped witha sequence valve are powered off the same hydraulic circuit. Starting with both markers folded, the folding sequence is:
1. Activate lever - Right unfolds; left stays folded.
Operating Instructions
23
2. Reverse lever - Right folds; left stays fold­ed.
3. Activate lever - Left unfolds; right stays folded.
4. Reverse lever - Left folds up; right stays folded.
5. Sequence repeats.
You can adjust marker folding speed. Refer to “Marker Adjustments”, page 48, and adjustfolding speed to a safe rate. Folding markers at high speed can damage markers.
Transporting
Towing the drill at high speeds or with a vehicle that is not heavy enough could lead to loss of vehicle control. Loss of vehicle control could lead to serious road ac­cidents, injury and death. To reduce the hazard, do not exceed 20 mph. Check that your tractor has enough ballast to handle the weight of the drill. Refer to your tractor operator’s manual for ballast requirements.
NOTE: For transporting with drill attached to a hitch, refer to your hitch operator’s manual.
Before transporting the drill, follow and check these items:
Unload seed box. Unload seed box before trans­porting if at all possible. To do so:
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24
Place tarp under drill or a bucket under each
Use large bucket to empty box as much as
The drill can be transported with a full box of grain, but the added weight will increase stopping dis­tance and decrease maneuverability.
NOTE: To maintain steering control, you may need to add ballast to your tractor front end. Refer to your tractor operator’s manual for bal­last required.
Road rules. Comply with all federal, state and lo-
cal safety laws when traveling on public roads.
Refer to Figure 17
seed meter.
possible. Make sure sliding seed tubes are in the open position. Open seed meter clean out to empty seed out of sliding seed tube and meter.
Clearance. Remember that the drill is wider than the tractor. Allow safe clearance. Fold up walk­board ladder for maximum clearance.
Transporting with Markers
Always transport markers in the folded position.
Parking
For information on long-term storage, refer to “Storage”, page 70.
Empty seed box before unhitching drill to prevent drill from falling backward.
NOTE: For parking with drill attached to a hitch, refer to your hitch operator’s manual.
1. Empty seed box.
2. Park drill on a level, solid surface.
3. Lower three-point hitch until drill is on the ground.
Figure 17
Ladder Folded for Transport
22878
4. Extend or retract the top link of the tractor until top three-point pin is free. Remove pin.
5. Remove pins from lower links.
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Adjustments
Adjustments
25
Side Gauge Wheels for 20 and 25 Series Openers
Refer to Figure 18
The side gauge wheels have two, interrelated adjustments:
angle of side gauge wheel, and
distance between side gauge wheel and row unit disk.
Refer to Figure 19
Adjust side-gauge-wheel angle so wheels contact row unit disks at bottom of wheel at 2” planting depth.
At the same time, keep side gauge wheels close to opener disks so openers do not plug with soil or trash. However, wheels should be but far enough out so disks and wheels turn freely.
• If contact point is between 4 to 8 o’clock but distance to tire is not correct, add or remove shims as needed. DO
NOT ADJUST BEARING THAT WILL ADJUST WHEEL­TO-DISK CONTACT AREA ONLY.
Refer to Figure 20
Opener
Disks
Side Gauge
Wheel
Incorrect Correct
Note: Wheel touches at bottom and gaps open 3/8” to 5/8” at top.
Figure 18
Side Gauge Wheels
Side Gauge
Wheel
To adjust Wheel-to-Disk contact area:
1. Raise drill slightly to remove weight from side gauge wheels.
2. Loosen hex-head bolt (1). Move wheel and arm out on o­ring bushing.
3. Loosen pivot bolt (2). Turn hex adjuster (3) so indicator notch (4) is at 5 o’clock to 7 o’clock. Use this as the starting point for adjustment.
4. Move wheel arm in so side gauge wheel contacts row unit disk. Tighten hex-head bolt (1) to clamp arm around bush­ing and shank.
5. Check wheel-to-disk contact at 2” planting depth. Lift wheel and arm. When let go, wheel should fall freely.
• If wheel does not contact disk at bottom to area where blade leaves contact with soil, move hex adjuster until
wheel is angled for proper contact with disk.
• If wheel does not fall freely, loosen hex-head bolt (1) and slide wheel arm out just until wheel and arm move freely. Retighten hex-head bolt (1) according to grade:
1/2” Gr 5 bolt on 25 series, 75 ft-lbs.
7/16” Gr 8 bolt on 20 series, 70 ft-lbs.
1/2” Gr 8 bolt on 25 series, 110 ft-lbs.
5/8” Gr 8 bolt on 20 series, 150 ft-lbs.
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22531
Figure 19
Wheel-to-Disk Contact Area
3
1
2
4
Starting Point
Figure 20
Side Gauge Wheel Adjustment
NOTE: Use “Torque Values Chart”, on page 152 for reference.
6. Keep turning hex adjuster and moving wheel arm until wheel is adjusted properly. When satisfied, tighten pivot bolt (2) to 110 foot-pounds.
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20 Series Openers
Opener Down Pressure
Refer to Figure 21
Opener springs provide the down pressure nec­essary for opener disks to open a seed trench. The springs allow the openers to float down into depressions and up over obstructions.
You can adjust down pressure individually for each opener. This is useful for penetrating hard soil and planting in tire tracks.
Use enough down pressure to cut the seed trench and maintain proper soil-firming over seed. Ex­cessive opener down force will lead to premature wear on opener components.
Refer to Figure 22
To adjust down pressure, use adjustment tool stored under walkboard. Position tool in holes on spring mounting plates, and pull down. Move the adjustment cam to the new setting.
Opener spring
Disk
20 Series Opener with Meter
Figure 21
18273
Refer to Figure 23
Minimum and maximum settings are indicated by position of adjustment cam.
Adjustment tool
Press Wheel Adjustment
Minimum setting
Adjustment Cam Settings
Figure 22
Figure 23
18409
Maximum setting
12104
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Opener Seeding Depth
Refer to Figure 24
Side depth wheels beside the opener disks con­trol opener seeding depth. The position of an adjustable stop determines seeding depth.
Refer to Figure 25
Disk
Adjustments
Side depth wheel
Figure 24
20 Series Side Depth Wheel
27
18273
Set opener seeding depth by adjusting handles. To adjust, first raise openers slightly, then lift and slide handles on top of openers. Adjust all han­dles to the same setting.
For shallower seeding, slide handles forward toward drill.
For deeper seeding, slide handles back away from drill.
Press Wheel
Press wheels are attached to each opener body. The press wheels close the seed trench and gen­tly press soil over seed.
An adjustable spring in the press-wheel mecha­nism creates the down pressure needed to close the seed trench. The amount of force needed will vary with field conditions.
Handle
Figure 25
20 Series Opener Depth
Less down pressure
18285
Refer to Figure 26
To adjust, move adjustment handle as shown in.
For less down pressure, move handleforward toward drill.
For more down pressure, move handle back away from drill.
NOTE: Increased press wheel spring force may require increased opener down force to maintain depth.
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Figure 26
Press Wheel Adjustment
More down pressure
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NOTE: The factory setting on the press wheel is staggered to achieve optimum residue flow.
Refer to Figure 27
If you want to adjust press wheels from staggered to even, remove 5/8 inch bolt (1), lock washer (2) and nut (3). Reinstall spacer (4), press wheel (5) and hardware to the other hole location.
25 Series Openers
Do not back up with openers in the ground. To do so will cause severe damage and opener plugging.
Opener Down Pressure
Refer to Figure 28
Opener springs provide the down pressure nec­essary for opener disks to open a seed trench. The springs allow the openers to float down into depressions and up over obstructions.
Opener spring
Hole locations
Figure 27
Press Wheel Stagger
18410
You can adjust down pressure individually for each opener. This is useful for penetrating hard soil and planting in tire tracks. For best results al­ways adjust tractor tires so they are not ahead of 30” rows.
Use only enough down pressure to cut the seed trench and maintain proper soil-firming over seed. Excessive opener down force will lead to prema­ture wear opener components. Excessive down force will also cause uneven seed depth.
Refer to Figure 29
To adjust down pressure, use adjustment wrench stored under the walkboard or a 1 1/8” open end wrench. Position wrench on the nutand pulldown. Move the adjustment cam to the new setting.
Figure 28
25 Series Opener Springs
Figure 29
Opener Down Pressure Adjustment
21947
21948
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Refer to Figure 30
Minimum and maximum settings are indicated by position of adjustment cam.
Each notch on the adjustment cam will increase the down pressure on the opener springs. Use the chart below as a setting reference.
Spring Down Pressure
Cam Notch Pounds
one 345
Adjustments
29
two 370
three 400
four 450
five 500
six 550
Minimum setting
Maximum setting
Figure 30
Adjustment Cam Settings
21966
21967
Opener Seeding Depth
Refer to Figure 31
Side depth wheels beside the opener disks con­trol opener seeding depth. The position of an adjustable stop determines seeding depth.
4/23/2010
Disk
Side depth wheel
Figure 31
25 Series Side Depth Wheel
22886
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30
Refer to Figure 32
Set seeding depth by adjusting handles. To ad­just, first raise openers slightly, then lift and slide handles on top of openers. Adjust all handles to the same setting.
For shallower seeding, slide handles forward
For deeper seeding, slide handles back away
Press Wheel
Refer to Figure 33
Press wheels are attached to each opener body. The press wheels close the seed trench and gen­tly press soil over seed.
toward drill.
from drill.
Handle
Figure 32
25 Series Opener Depth
21949
An adjustable spring in the press-wheel mecha­nism creates the down pressure needed to close the seed trench. The amount of force needed will vary with field conditions.
To adjust, move adjustment handle.
For less down pressure, move handleforward toward drill.
For more down pressure, move handle back away from drill.
NOTE: Increased press wheel spring force may require increased opener down force to maintain depth.
NOTE: The factory setting on the press wheel is staggered to achieve optimum residue flow.
Refer to Figure 34
If you want to adjust press wheels from staggered to even, remove 5/8 inch bolt (1), lock washer (2) and nut (3). Reinstall spacer (4), press wheel (5) and hardware to the other hole location.
Less down pressure
More down pressure
21949
Figure 33
Press Wheel Adjustment
Hole locations
118-915M
If you want to move the press wheels apart, re­move spacer (6) from beneath the bolt head (1) and place it next to spacer (4).
Figure 34
Press Wheel Stagger
22527
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Page 33
Alignment
If one closing wheel is running in the seed trench or closing wheels are not centered over the seed trench, adjust closing wheels as follows.
Refer to Figure 35
1. Raise the drill slightly to remove weight from closing wheels.
2. Loosen two 1/2-inch mounting bolts (1).
3. Turn adjuster cam (2) left or right to center wheels over the seed trench.
Torque 1/2-inchmounting bolts as recommended, see “Appendix,” page 152.
25 Series Lock-Up
The openers can be pinned in the up position to accommodate 30” row spacing.
Refer to Figure 36
Figure 35
Adjustment Cam
Adjustments
22516
31
4. Select the individual opener you want to keep in the raised position. It is suggested that the down pressure springs be set to the minimum setting first.
5. Raise the opener high enough that the hole for the pin is above the lower parallel arm. This can easily be done by placing a small block below the disc blades and setting the drill down upon it.
6. Insert locking pin through both holes and low­er the opener allowing the pin to rest on the top of the lower parallel arm.
NOTE: Do not pin the opener while it is in the lowered position. If the pin is inserted below the parallel arm it WILL damage opener soon after planting begins.
Refer to Figure 37
When pin is not being used for opener lock-up al­ways return pin to the storage position.
Lower parallel
arm
Pin in place
Figure 36
Hole for Lock-Up Pin
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Pin in storage
position
22517
Figure 37
Hole for Lock-Up Pin Storage
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Frame Height
Drill operating height directly affects the working range of the drill openers. Initially adjust frame height as explained under “Leveling Drill”, page
17. You can make further adjustments to compen­sate for field conditions.
Single Gauge Wheel
Refer to Figure 38
1. Make sure block mount of the spring linkage (2) is in the lower mount hole for planting in bedded irrigation. The upper hole is for non­bedded ground.
2. Set spring linkage length. Turn spring linkage to shorten or lengthen as necessary. Initially set length to 6 1/2 inches between pin centers to achieve a 26-inch frame height for 25 se­ries openers and 6 1/8 inches to achieve a 24­inch frame height for 20 series openers. When adjusting the linkage length, remem­ber:
Lengthening linkage raises drill.
Shortening linkage lowers drill.
Level drill with top three-point link.
NOTE: Lowering the drill increases the risk of opener damage on rocks or obstructions.
Dual Gauge Wheels
Refer to Figure 39
1. Loosen jam nut near top clevis of each gauge-wheel turnbuckle.
NOTE: Jam nut is left-hand threaded.
2. Make sure upper clevis (2) is in upper mount hole as shown.
3. Set turnbuckle length. Turn turnbuckle to shorten or lengthen as necessary. Initially set length to 17 1/2 inches between pin centers to achieve a 24-inch dimension. When adjusting the turnbuckle length, remember:
Lengthening turnbuckle raises drill.
Shortening turnbuckle lowers drill.
Figure 38
Single Gauge Wheel Linkage
22848
4. After adjusting both turnbuckles to the same length, tighten jam nuts.
5. Level drill with top three-point link.
NOTE: Lowering the drill increases the risk of opener damage on rocks or obstructions.
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Figure 39
Dual Gauge Wheel Turnbuckle
22845
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Page 35
Seeding Rate
Adjusting the seeding rate requires the following:
1. adjusting drive speed range sprockets,
2. adjusting transmission sprockets,
3. preparing seed meters,
Driven
Adjustments
33
4. checking seeding rate.
Before setting the seeding rate, rotate the gauge wheels. Check that seed meters, seed tubes and drives are working properly and free from foreign material.
Drive Speed Range Sprockets
Select the correct drive speed range sprockets for your seed by referring to the Seed Rate Charts beginning on page 100.
Refer to Figure 40
Loosen idler (1) and remove chain (2). Remove retaining pins (3) from shafts and install speed range sprockets as necessary.
NOTE: Make sure the correct sprockets have been installed in the DRIVER and DRIVEN lo­cations as shown.
Reroute chain over sprockets and idlers as shown. Move idler into chain so chain has 1/4­inch slack in its longest span. Tighten idler and in­stall retaining pins.
3
2
Driver
1
3
Figure 40
Drive Speed Range Sprockets Adjustment
22875
Set the same drive range sprocket combination on both gauge wheels.
Transmission Sprockets
To change the seeding rate, change the transmis­sion sprocket combination. Refer to the Seed Rate Charts beginning on page 100.
Refer to Figure 41
Loosen idler plate (1) and remove drive chain (2). Remove lynch pins (3) from shafts and rearrange drive and driven sprockets as necessary.
Reroute drive chain over sprockets and idlers as shown. Move idlers into chain so chain has 1/4­inch slack in its longest span. Tighten idlers and install lynch pins.
Set the same transmission sprocket combination on both gauge wheels.
4/23/2010
Driven
2
3
1
Figure 41
Transmission Sprockets Adjustment
Driver
3
22876
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34
Shutting Off Seed Flow
Refer to Figure 42
This figure shows a sliding seed tube in the open position. To shut off seed flow, move rear tubes (shown) forward and front tubes backward. The following instructions explain how to shut off seed flow to each meter.
Refer to Figure 43
1. Remove the retaining clip and pull pin. Do not remove cotter pin.
2. Move meter cap to position seed tube over shut off pad.
Figure 42
Sliding Seed Tubes in open positions
Sliding seed tube
Sliding seed tube
Shut off
22853
Refer to Figure 44
3. Place pin in hole of meter cap and install re­taining clip.
4. Repeat steps 1 through 3 for each meter.
NOTE: When pin with retaining clip is located in the slot, sliding seed tube is open. When pin with retaining clip is located in the hole, slid­ing seed tube is closed.
Retaining clip
Figure 43
Figure 44
22854
22855
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Cleaning Out Meters NOTE: Shut off sliding seed tubes before at-
tempting to clean out seed meters.
For seed meter clean out:
1. Position tarp or buckets under the opener(s) whose meter(s) you will be cleaning out.
Refer to Figure 45
Retaining clip
Adjustments
35
2. Remove retaining clip and pull pin.
Refer to Figure 46
3. Pull up on meter clean out door to open.
4. When meter is empty, push meter clean out door back to its original position to close.
NOTE: You may need to shake the clean out door a little before closing to make sure all seeds fall out.
Figure 45
Meter clean out
Clean out door
Figure 46
Meter clean out door
Clean out door
22856
22857
Refer to Figure 47
5. Replace pin and retaining clip.
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Figure 47
Meter Clean Out
22858
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36
Finger Pickup Meter
1. Place a bucket or pan under meter to catch any seed during cleanout.
Refer to Figure 48
2. Pull cleanout door away from the opening and al­low seed to fall.
3. When meter is empty, push meter clean out door back to its original position to close.
22859
Figure 48
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Page 39
Changing Seed Meter Wheel for 20 Series Openers
Choose the correct seed meter wheel for the type of seed you will be using. Be sure to use the same wheel type on all meters.
To change seed meter wheels:
Refer to Figure 49
1. Shut off seed flow to meters by moving sliding seed tubes. For more information see page
34.
Refer to Figure 50
Figure 49
Sliding seed tubes shut off
Adjustments
Sliding seed tubes
22852
37
2. Clean out meter. For more information see page 35.
Refer to Figure 51
3. Push in spring-loaded wheel retainer and turn. Pull off wheel retainer and spring.
Figure 50
Meter clean out
22857
4/23/2010
Wheel retainer and spring
Figure 51
Remove wheel retainer and spring
22860
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2525P and 2520P
38
Refer to Figure 52
4. Pull seed meter wheel out about 1/4 inch, or past the wheel drive pin, and spin backward to clean out seeds from top pockets.
5. Remove seed meter wheel.
NOTE: With the seed meter wheel removed, you may want to check the meter for internal damage or trash.
Refer to Figure 53
6. Place new wheel on meter wheel shaft and push meter slide retaining clip forward while pushing in seed meter wheel.
backward before
removing
Figure 52
Remove seed meter wheel
Spin wheel
22861
Refer to Figure 54
7. Be sure slots in the center of seed meter wheel are aligned with the wheel drive pin on the meter shaft.
Retaining clip
Figure 53
Place new seed meter wheel on wheel shaft
22862
Wheel drive pin
Figure 54
Position seed meter wheel
22863
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Refer to Figure 55
8. Reinstall spring and lock wheel retainer in place.
Adjustments
Wheel retainer
39
Refer to Figure 56
9. Close and pin seed meter clean out.
Refer to Figure 57
10. Open sliding seed tubes and pin in place.
Figure 55
Wheel retainer locked in place
Figure 56
Close and pin clean out
22851
22857
4/23/2010
Figure 57
Open and pin sliding seed tube
22864
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Changing Seed Meters for 25 Series Openers
To change from Precision Meter to Finger Pickup Meter
1. Remove seed from seed box.
2. Clean out meter. For more information see “Cleaning Out Meters,” page 35.
Refer to Figure 58
3. Release the upper latch and swing drive plate away until meter drive shaft is free.
22865
Figure 58
Refer to Figure 59
4. Release the lower latch.
Refer to Figure 60
5. Lift up and remove the precision meter along with the lower section of the sliding seed tube.
22866
Figure 59
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22867
Figure 60
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Page 43
Refer to Figure 61
6. While the meter is removed take time to in­spect the meter drive chain and sprocket.
Refer to Figure 62
Figure 61
Adjustments
22868
41
7. Install the new meter along with the lower sec­tion of the sliding seed tube.
Refer to Figure 63
8. Engage the upper latch. Make sure the ta­pered line-up pins near drive sprocket engage completely in line-up holes.
22869
Figure 62
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22870
Figure 63
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2525P and 2520P
42
Refer to Figure 64
9. Engage the lower latch.
NOTE: To change from the Finger Pickup meter to the Precision meter requires the same steps.
22871
Refer to Figure 65
The meter drive can be disengaged if a meter is not being used.
1. Disengage the drive coupler by pulling out on the pin, twisting it a quarter turn and resting it in the shallow slot.
NOTE: A meter must always be assembled on an opener whether it is being driven or not. Damage will occur if no meter is in place.
Disengaging drive coupler is not required to change meters.
21968
Figure 64
21969
Figure 65
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Changing Seed Meter Wheel for 25 Series Openers
Choose the correct seed meter wheel for the type of seed you will be using. Be sure to use the same wheel type on all meters.
Seed meter wheels for the interchangeable meter 25 series opener are made of a green color material and are not interchangeable with the other Great Plains seed meter wheels for other machines. Use only green wheels in interchangeable meter 25 series openers.
Adjustments
22872
43
1. Shut off seed flow to meters by moving sliding seed tube. For more information see, “Shut­ting Off Seed Flow,” page 34.
2. Clean out meter. For more information see “Cleaning Out Meters,” page 35.
Refer to Figure 66
3. Push in spring-loaded wheel retainer and turn. Pull off wheel retainer and spring.
Refer to Figure 67
4. Pry the seed meter wheel out about a 1/4 inch using tool stored under walkboard and spin backward to clean out seeds from top pock­ets.
5. Remove seed meter wheel.
NOTE: With the seed meter wheel removed, you may want to check the meter for internal damage or trash.
NOTE: Some wear on top edge of slide is nor­mal. Excess wear is cause for replacement.
Refer to Figure 68
22873
Figure 66
Figure 67
6. Place new wheel on meter wheel shaft and push meter slide retaining clip forward while pushing in seed meter wheel.
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Retaining clip
22874
Figure 68
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2525P and 2520P
44
Refer to Figure 69
7. Place new wheel on meter wheel shaft and re­place spring-loaded wheel retainer.
Adjusting Finger Pick Up Meter
The finger pick up meter has an adjustable brush. It has been pre-set to the optimum setting for most seed sizes. Listed below are some basic guide­lines for operating and adjusting meter.
General Planting Tips
1. Optimum planting speed is 4 1/2 to 5 mph. Ex­cess speed results in poor spacing perfor­mance due to seed tube bounce. Excess speed may also result in improper depth con­trol due to opener bounce.
2. Always pay attention to your drill monitor. Compare actual seed usage to your esti­mates.
3. Fine-tune the drill by thoroughly checking all key components including: Keeton™ Seed Firmers, seed tubes, chains, sprockets, tire pressure, seed monitor, double disk openers, gauge wheels, closing wheels, parallel arms, and the opener itself.
22872
Figure 69
Hole for
screwdriver
Brush
Refer to Figure 70
The adjustable brush provides additional flexibility to accommodate a wide range of seed sizes. Use a flat-head screwdriver to gently rotate brush into position. Use general guidelines in table below to adjust brush position to seed size and shape. The numbers listed correspond to the numbers printed on outer housing of the meter.
Population Max Inserts
The Population Max backing plate is equipped with an “A” insert (or an “R” insert). In tests, this in­sert provides the best performance in most seed sizes. However, there are two alternative inserts that can be used. Before changing to a different in­sert, please consult with a Great Plains service representative for a recommendation.
Recommended Brush Settings
start here and adjust for peak performance
XL Flats Flats Rounds Rounds and
Flats
123 3 45
Small
Round
Popcorn
22518
Figure 70
IMPORTANT: Be cautious in using seed treatments, additives, and other chemicals. They can cause meter performance problems and premature wear to meter parts. Avoid use of graphite with the Preci­sion™ Meter. If graphite must be used, use Precision Planting graphite or Great Plains graphite - which are less abrasive. Generally, seeds coated with Maxi or similar coatings do not need graphite. Other seed coatings, such as Captan, generally benefit from graphite. Always store meters in a dry, secure place. Moisture, temperature, and mice can create unin­tended problems. Always pay attention to your seed monitor, operating manual, and be sure monitor the amount of seed you are planting compared to your expectations. Always investigate abnormalities!
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Page 47
Checking Volumetric Seeding Rate
The seed charts are based on cleaned seed and 11L x 15, rib implement tires. Factors including foreign material, seed treatment, seed size, seed weight, field conditions and tire pressure will af­fect seeding rate. Set and check the seeding rate, then readjust the rate as necessary.
1. Record the weight of an empty container large enough to holdseed metered from three meters for one acre.
2. Place several pounds of seed over three seed meters on an outside end of the drill box.
NOTE: If drill box is full, shut off sliding seed tubes to all but three meters on an outside end.
3. Raise drill off ground.
4. Turn gauge wheel a few turns to fill meters with seed and until seed drops to ground from all three openers.
Adjustments
45
5. Place a container under the three openers to gather seed as it is metered.
6. Using the chart on the next page, select your row spacing and determine the correct num­ber of revolutions per acre. Turn drive gauge wheel the selected revolutions for your row spacing. Check in box to make sure seed tubes have plenty of seed covering them.
7. Weigh measured seed. Subtract initial weight of empty container. Divide by three for the amount metered by each meter, then multiply by the number of drill openers for the pounds­per-acre seeding rate.
8. If seeding rate is different than desired:
Double check transmission sprocket and
drive range sprocket combinations.
Check for meter malfunction.
Check for correct seed meter wheel.
Check that all three rows are getting seed.
Refer to “Troubleshooting” on page 54.
Equations for calibrating volumetric seeding rate:
measured seed empty container
----------------------------------------------------------------------------------------- pounds per meter=
3 (number of meters measured)
pounds per meter number of openers× pounds per acre=
9. Readjust transmission and/or range sprock­ets and repeat test.
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46
Tire Revolutions Per Acre
Planted Row
Spacing (Inches)
7 1/2” 32 268 38 225
9 1/2” 26 260 32 211
10” 24 268 28 229 29 221
10” 25 257
15” 16 268 19 225 19 225
15” 17 252 20 214
19” 13 260 16 211
20” 12 268 14 229 14 229
30” 8 268 10 214 10 214
36” 6 297 8 223
38” 6 282 8 2 11
40” 6 268 8 201
Twin Row 30” beds 16 268 20 214 20 214
Twin Row 36” beds 12 297 16 223
Number of
Rows for 20ft
drills
Tire Revolutions per Acre for
20ft drills
Number ofRows
for 24ft drills
Tire Revolutions per Acre for
24ft drills
Number ofRows
for 25ft drills
Tire Revolutions per Acre for
25ft drills
Twin Row 38” beds 12 282 16 211
Twin Row 40” beds 12 268 16 201
Twin Row 30” W/S 25 257 29 221
Skip Row 15” 14 268
NOTE: Blank spaces denote row spacings not available for specific drill models.
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Page 49
Adjustments
47
Checking Singulated Seeding Rate
The seed charts are based on cleaned and sized seed. Extreme seed size variations, foreign material and tire pressure will affect the seeding rate. Check the seed population rate as described below.
1. Adjust the planting depth to a shallow setting. Plant at the desired planting speed for a short dis­tance.
2. Using the table, determine how many rows need to be counted.
3. Measure a distance, according to the table, for the row spacing in the planted area.
4. Count the number of seeds, in the appropriate number of rows, over the distance measured.
5. Multiply the number of seeds counted by 200 if measuring for 1/200 acre or 1,000 if measuring for 1/1,000 acre. This is the plant population in seeds per acre.
Example 1: Single Row
If you have a 9 1/2-inch row spacing drill, according to chart, three rows must be counted. Measure 18’ 4” and count the number of seeds in three rows. If the number is, for example, 180, multiply 180 by 1,000.
180 x 1,000 = 180,000 seeds per acre.
Example 2: Twin Row
If you have a Twin Row 30" spacing drill, according to the chart, both rows of the twin row must be counted. Measure 87’1" and count the number of seeds in the parallel row. If the number is, for example, 170, multi­ply 170 by 200.
170 x 200 = 34,000 seeds per acre.
NOTE: Both rows of the Twin Row count as one row.
6. If the planting population is significantly different than desired, make the following checks:
Double check the transmission and range sprocket combinations. Refer to the seed popu­lation chart for the seed being planted.
Check the air pressure in the gauge wheel tires. Refer to “Tire Inflation Chart” on page 153.
Refer to “Troubleshooting” on page 54.
Seed Rate Charts
Seed rate charts begin on page 100. The charts give transmission sprocket combinations and drive range sprockets for each row spacing, to achieve the popu­lation or pounds per acre desired. The charts also give seed spacing for singulated seed and maximum planting speed for both singulated and volumetric seeds.
Each seed chart has a corresponding page showing the different drive ranges for that seed and a trans­mission sprocket reference.
NOTE: USE 1/200 ACRE FOR POPULATIONS LESS THAN 100,000 SEEDS/ACRE. USE 1/1,000 ACRE FOR POPULATIONS ABOVE 100,000 SEEDS/ACRE.
Planted row
spacing (inches)
7 1/2" 4 17’5"
9 1/2” 3 18’ 4”
10” 3 17’ 5”
15” 2 17’ 5” 87’1"
19” 2 13’ 9” 68’9"
20” 1 26’ 2” 130’8"
Twin Row 30" 30” 1** 17’ 5” 87’1"
Twin Row 36" 36” 1** 14’6" 72’7"
Twin Row 38" 38" 1** 13’9" 68’9"
Twin Row 40" 40" 1** 13’1" 65’4"
15" Skip Row 17 1/7" 2 15’3" 76’3"
Number of
rows to count
Length of row
to measure
for 1/1000
acre
Length of
row to
measure for
1/200 acre
4/23/2010
** Count Twin Row as one row.
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48
Marker Adjustments
Bleeding Marker Hydraulics
To fold properly, the marker hydraulics must be free of air. If the markers fold in jerky, uneven mo­tions, follow these steps.
You may be injured if hit by a folding or unfolding marker. Markers may fall quickly and unexpectedly if the hydraulics fail. Never allow anyone near the drill when folding or unfolding the markers.
Escaping fluid under pressure can have sufficient pres­sure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use pa­per or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
Check that tractor hydraulic reservoir is full.
1. With both markers lowered into field position, loosen hydraulic-hose fittings at rod and base ends of marker cylinders. If applicable, loosen fittings on back side of sequence valve.
Never bleed an O-ring fitting. Instead, bleed a nearby pipe or JIC fitting.
2. With tractor idling, activate tractor hydraulic valve until oil seeps out around a loosened fit­ting. Tighten that fitting.
JIC fittings do not require high torque. JIC and O­ring fittings do not require sealant. Always use liquid pipe sealant when adding or replacing pipe-thread fittings. To avoid cracking hydraulic fittings from over tightening, do not use plastic sealant tape.
3. Reactivate tractor hydraulic valve until oil seeps out around another loosened fitting. Tighten that fitting. Repeat process until all loosened fittings have been bled and tight­ened.
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Page 51
Folding Speed with Needle Valves
Refer to Figure 71
A needle valve controls the folding speed of mark­ers that areplumbed separately. The needle valve is near the rod end of the marker cylinder.
With tractor idling at a normal operating speed, adjust marker folding to a safe speed. Turn adjust­ment knob clockwise to reduce folding speed or counterclockwise to increase folding speed. Ex­cessive folding speed could damage markers and void the warranty.
Adjustments
49
Folding Speed with Sequence Valve
Refer to Figure 72
If markers are tied together with an optional se­quence valve (P/N 113-466A), adjust folding speed with hex adjustment screws on the se­quence-valve body. There is one adjustment screw for raising speed (1) and one for lowering speed (2). Identify adjustment screws by mark­ings stamped in valve body.
With tractor idling at a normal operating speed, adjust marker folding to a safe speed. Turn adjust­ment screws clockwise to decrease folding speed and counterclockwise to increase folding speed. Excessive folding speed could damage markers and void the warranty.
After adjusting the folding speed, tighten jam nuts on hex adjustment screws to hold settings.
Marker Disk Adjustment
Figure 71
Needle Valve
Hex adjustment screws
Increase speed
Decrease speed
Figure 72
Speed Adjustment, Sequence Valve
17620
14048
Marker disks may be sharp. Use caution when making adjustments in this area.
Changing disk angle
Refer to Figure 73
If mark left by marker disk is not clearly visible, ad­just disk angle to make a wider mark. Loosen two 1/2 inch bolts (1) holding disk assembly (2). Ro­tate disk assembly as desired.
4/23/2010
Figure 73
Disk Angle
11757
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50
Marker Chain
There are two, interrelated adjustments for the marker chain. Make these adjustments in the follow­ing order.
Refer to Figure 74
1. Lifting Slack. With marker unfolded, back full­threaded adjustment bolt (1) down until head extends as little as possible. Slowly fold marker while observing disk. If marker disk slides across ground more than a foot before chain and linkage lifts it up, the chain is too long.
Shorten chain one or two links by moving clevis (2). Check adjustment by repeating folding pro­cess.
If chain is too short when marker is unfolded, it will prevent end of marker from dropping into field depressions, causing skips in your marker line. Correct this condition by lengthening chain one or two links at clevis (2).
2. Folding Slack. Fold marker. Use full-threaded adjustment bolt (1) to take slack out of chain while marker is folded. Extend bolt until there is no chain slack. Lock bolt in this position by tight­ening nuts (3) on either side of upright channel (4).
Shear Bolt
15669
Figure 74
Marker Chain Adjustment
Transport Carrier
When marker is folded, the second section should rest in transport-carrier saddle.
Refer to Figure 75
To adjust front-to-rear position of saddle, loosen the 5/8 X 7-inch u-bolts (1) that fasten transport-carrier mount onto box frame. Slide transport-carrier as­sembly forward or back as needed.
To adjust height of saddle, loosen 1/2-by-2-inch u­bolts (2) that hold carrier tube to mounting bracket. Slide carrier tube up or down as needed.
Figure 75
Adjusting Marker Carrier
15632
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Marker Width
Refer to Figure 76
To adjust marker width, loosen jam nuts (1) and 1/2-inch set screws (2). Move marker disk tube in or out to get the proper dimension.
Refer to Figure 77 on the Next Page
The diagram shows marker width for the different opener spacings and opener configurations.
To measure for marker width adjustment:
1. Lower drill in the field and drive forward a few feet.
2. Measure from the middle of the outside row to the mark in the ground made by the marker disk.
Adjustments
Figure 76
Marker Width Adjustment
51
19204
Wider row spacing canbe achieved by shutting off certain meters. Figure 77 on the next page shows which rows to shut off, which to leave on and the marker width to use.
Figure 77 legend:
= planting rows = non planting rows
A baffle package is available to optimize this con­version by diverting the seed from the unused rows.
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52
118-915M
22831
Figure 77
4/23/2010
Page 55
Adjustments
53
Seed-Lok™ Lock Up
Optional Seed-Lok™ firming wheels provide ad­ditional seed-to-soil contact. The wheels are spring loaded and do not require adjusting. In some wet and sticky conditions the wheels may accumulate soil.
Refer to Figure 78
NOTE: Side gauge wheel and seed meter is re­moved for clarity.
To lock up Seed-Lok™ wheels, raise drill. Rotate lock-up handle (1) 90 degrees down on top of opener body, see insert. Push up on Seed-Lok™ wheel (2) until wheel arm latches up.
Opener disk blades may be sharp. Use caution when making adjustments in this area.
To unlock Seed-Lok™ wheels, pull up lock-up handle (1). Seed-lok™ is spring loaded so it will snap back into place.
Locked position.
Unlocked position.
Push Seed-Lok™ up to lock.
18282
Figure 78
Seed-Lok™ Lock Up
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54
Problem Cause Solution
Troubleshooting
Planting too much
Incorrect seed rate or sprocket com­bination.
Wrong seed meter wheel installed. Install correct seed meter wheel.
Seed size and weight vary from volu­metric chart.
Actual field size is different. Verify field size.
Excessive overlap. Irregular shaped field.
Incorrect tire size or air pressure. Correct tire size and air pressure,
Meter clean out door is open. Close and pin meter clean out door,
Seed meter wheel spring or retaining cap damaged or missing.
Incorrect seed meter wheel for seed size.
Seed meter wheel not seated cor­rectly on meter shaft.
Seed meter wheel damaged or miss­ing.
Seed meter slide is sticking open. Remove and clean seed meter slide
Check seed rate information begin­ning on page 100.
Adjust transmission or tire pressure.
Adjust marker, page 48.
page 153.
page 35.
Check seed meter wheel spring and retaining cap, page 37.
Verify seed count on seed bag with seed meter wheel.
Check installation of seed meter wheel, page 37.
Check seed meter wheel and replace if damaged.
and check for wear, page 61.
118-915M
Planting too little
Seed meter slide worn. Replace seed meter slide, page 61.
Wrong wheel for opener Green wheel for 25 series and black
Incorrect seed rate or sprocket com­bination.
Excessive field speed. Slow down. Check Seeding Rate
Incorrect seed meter wheel for seed size.
Seed size and weight vary from volu­metric chart.
Incorrect tire size or air pressure. Correct tire size and air pressure,
Check seed level in seed box. Fill seed box.
Actual field size is different. Verify field size.
Excessive gaps between drill passes. Adjust marker, page 48.
wheel for 20 series.
Check seed rate information begin­ning on page 100.
Chart for correct maximum field speed
Verify seed count on seed bag with seed meter wheel.
Adjust transmission or tire pressure.
page 153.
4/23/2010
Page 57
Problem Cause Solution
Troubleshooting
55
Planting too little (cont’d)
Uneven seed spacing
Not enough talc lubricant Add more talc lubricant, page 22.
Build up of seed treatment in meter. Clean out seed meter, page 35. Add
Seed flow shut off not 100% open and pinned.
Plugged sliding seed tube. Clean out sliding seed tube.
Plugged opener seed tube. Lift up drill, expose bottom of seed
Seed meter wheel damaged. Replace seed meter wheel.
Obstruction in meter (foreign material or uncleaned seed).
Thrown or worn drive chains. Check drive chains.
Worn sprockets and/or chain idlers. Replace sprockets and/or chain
Wrong wheel for opener Green wheel for 25 series and black
Excessive field speed. Slow down. Check Seeding Rate
Unclean seed. Use clean seed.
Lack of talc lubricant. Add talc lubricant, page 22.
Build up of seed treatment in meter. Clean out seed meter, page 35. Add
more talc lubricant.
Check seed flow shut off, page 34.
tube and clean out.
Clean seed meter.
idlers, page 66.
wheel for 20 series.
Chart for correct maximum field speed.
more talc lubricant.
Uneven seed depth
Seed-Lok™ plugging. Lock up Seed-Lok™, page 53.
Damaged or missing seed flap. Replace seed flap.
Opener disks not turning. See “Opener disks not turning freely”
Plugged opener seed tube. Lift up drill, expose bottom of seed
Worn/rusted sprockets and/or chain idler.
Seed meter wheel damaged or worn. Check seed meter wheel and replace.
Seed meter slide worn. Replace seed meter slide, page 61.
Plugged sliding seed tube. Clean out sliding seed tube.
Incorrect seed meter wheel for seed size.
Excessive field speed. Slow down. Check Seeding Rate
Coulter depth adjustment Check hitch operator’s manual.
Planting conditions too wet. Wait until drier weather.
Drill frame height incorrect. Check drill frame height, page 32.
Drill not level front-to-back in field. Readjust top link to level drill.
in this Troubleshooting chart.
tube and clean out.
Check and replace any worn/rusted sprockets or chain idlers.
Verify seed count on seed bag with seed meter wheel.
Chart for correct maximum field speed.
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56
Problem Cause Solution
Uneven seed depth (cont’d)
Opener disks not turning freely.
20 or 25 Series Opener side depth wheels are set too deep for soil condi­tions or coulter depth.
20 or 25 Series Opener press wheel spring force is set too high.
Incorrect spring pressure on openers. Correct spring pressure, page 28 or
Seed-Lok™ building up with dirt. Lock up Seed-Lok™, page 53.
Damaged or missing seed flaps. Replace seed flaps.
Damaged opener seed tube. Check disk spreader, page 67.
Partially plugged opener seed tube. Lift up drill, expose bottom of seed
Incorrect choice of coulter. See hitch operator’s manual.
Opener plugged with dirt. Clean opener.
Planting conditions too wet. Wait until drier weather.
Seed-Lok™ is plugging opener. Lock up Seed-Lok™, page 53.
Drill frame height incorrect. Check drill frame height, page 32.
Drill not level front-to-back in the field.
Check 20 Series Opener adjust­ments, page 26. Check 25 Series Opener adjust­ments, page 28.
Check 20 Series Opener adjust­ments, page 26. Check 25 Series Opener adjust­ments, page 28.
page 29.
Engage Seed-Lok™ in dry conditions, page 53.
tube and clean out.
Readjust top link to level drill.
20 or 25 Series Opener side depth wheels not adjusted correctly.
too tight - dragging on blade too loose - allowing dirt between
blade and wheel
20 or 25 Series Opener press wheel spring force is set too high.
Too much blade-to-blade contact. Take shims under head of bolt and
Failed disk bearings. Replace disk bearings.
Bent or twisted opener frame. Replace opener frame.
Partially plugged opener seed tube. Lift up drill, expose bottom of seed
Check 20 Series Opener adjust­ments, page 26. Check 20 Series Opener adjust­ments, page 28.
Check 20 Series Opener adjust­ments, page 26. Check 20 Series Opener adjust­ments, page 28.
put between opener and disk bearing, see page 67 for information.
tube and clean out.
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Page 59
Problem Cause Solution
Troubleshooting
57
Acremeter does not measure accurately NOTE:
rate when seeding back and forth with markers with few headlands, curves and pointrows. Incorrect Acre Meter
Acremeter is most accu-
Press wheels not compacting the soil as desired
Excessive seed cracking
Incorrect tire size or air pressure Correct tire size or air pressure, page
Excessive overlap or gaps between passes.
Soil conditions. Loose soil and slippage will cause
Check that acremeter is for your width of drill.
Actual field size different. Verify field size.
Incorrect Acre Meter Part Number: 890-870C: 221 tire revo-
Too wet or cloddy. Wait until drier weather or rework
Coulter set too shallow. Check coulter adjustment in hitch
Drill not running level front-to-back in the field.
Opener spring pressure too high. Reduce opener spring pressure.
20 or 25 Series Openers - not enough pressure on press wheels.
Excessive field speed. Slow down. Check Seeding Rate
153.
Avoid overlap or gaps. Check marker adjustment, page 51.
variations in acres registered.
Refer to drill parts manual.
lutions per acre.
ground.
operator’s manual.
Readjust top link to level drill.
Check opener adjustment, page 26. Check opener adjustment, page 28.
Chart for correct maximum field speed.
Unclean seed. Use clean seed.
Incorrect seed meter wheel. Change seed meter wheel, page 37.
Incorrect seed size for seed meter wheel.
Build up of seed treatment in seed meter wheel pockets.
Worn or damaged seed meter wheel. Replace seed meter wheel.
Worn or damaged meter slide. Replace meter slide, page 61.
Damaged, old or dry seed. Use clean, new seed.
Wrong wheel for opener Green wheel for 25 series and black
Verify seed count on seed bag with seed meter wheel.
Clean seed meter wheel. Add more talc lubricant.
wheel for 20 series.
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58
Problem Cause Solution
Drill boxes do not empty evenly
Chain
Press wheel or openers plug­ging
Right and left hand seed rates are not set the same.
Tire sizes or tire inflation not equal on right and left gauge wheels.
Meter(s) are shut off. Open meter(s).
Opener seed tube plugged. Lift up drill, expose bottom of seed
Sliding seed tube plugged. Clean out sliding seed tube.
Drive chains damaged or missing. Replace drive chains.
Drive torque requirements different on right and left gauge wheel drives.
Unequal number of sliding seed tubes in each box compartment.
Planting around fields vs. back-and­forth.
Rough field conditions may move seed in the box.
Debris in retainer clip Be sure retainer clip is facing oppo-
Planting conditions too wet. Wait until drier weather.
Drill not running level front-to-back in the field.
Readjust rates, see Seeding Rate Chart, page 100.
Correct tire size or tire inflation, page
153.
tube and clean out with wire.
Check gauge wheels and tires.
Correct planting operation.
site way of chain travel
Readjust top link to level drill.
Drill is not pulling level front­to-back
Drill frame height incorrect. Adjust drill frame height, page 32.
Coulters not set deep enough to cut residue.
Opener set too deep. Readjust, page 27.
Opener spring force too high. Readjust, page 26 or page 28.
20 or 25 Series Openers press wheel spring force too high.
20 or 25 Series Openers 1 x 12 press wheel stagger adjustment not correct.
Backed up with drill in the ground Clean out and check for damage.
Failed disk bearings Replace disk bearings.
Disk blades worn. Adjust or replace disk blades, page
20 or 25 Series Opener side depth wheels not adjusted correctly.
Scraper worn or damaged. Replace scraper.
Openers plugging in no-till condi­tions.
Incorrect top link adjustment. Readjust top hitch link to level drill.
Check coulter adjustment in hitch operator’s manual.
Readjust 20 series, page 26. Readjust 25 series, page 28
Correct press wheel stagger.
67.
Readjust, page 25.
Drill at a slight angle to the rows.
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Page 61
Problem Cause Solution
Troubleshooting
59
Hydraulic marker functioning improperly
Marker disk does not mark
Air or oil leaks in hose fittings or con­nections.
Low tractor hydraulic oil level. Check tractor hydraulic oil level.
Loose or missing bolts or fasteners. Check all bolts and fasteners.
Needle valve plugged. Open needle valve, cycle markers
Needle valve(s) in sequence valve plugged.
Marker folding linkage does not have enough slack to allow marker disk to drop into field depressions.
Check all hose fittings and connec­tions for air or oil leaks.
slowly and reset needle valve, refer to page 49.
Open needle valves, cycle markers slowly and reset needle valves, refer to page 49.
Maximum down float should be lim­ited by the slot at the rod end of the marker cylinder, refer to page 49.
Reverse marker disk to pull or throw dirt.
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60
Maintenance and Lubrication
Maintenance
Proper servicing and maintenance is the key to long implement life. With careful and systematic inspection, you can avoid costly maintenance, downtime and repair.
Always turn off and remove the tractor key before making any adjustments or performing any maintenance.
You may be severely injured or killed by being crushed under the falling implement. Always have transport locks in place and frame sufficiently blocked up when working on implement.
OFF
Escaping fluid under pressure can have sufficient pres­sure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use pa­per or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
1. After using drill for several hours, check all bolts to be sure they are tight.
2. Lubricate areas listed under “Lubrication”, page 71.
3. Adjust idlers to remove excess slack from chains. Clean and use chain lube on all roller chains as needed.
4. Inflate tires as specified on “Tire Inflation Chart”, page 153.
5. Replace any worn, damaged or illegible safe­ty decals. Order new decals from your Great Plains dealer. Refer to “Safety Decals”, page
7.
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Meter Maintenance Meter Slide Maintenance. For proper seeding
operation, seasonally or when changing crops, check meter slide for wear. If you have a notice­able increase in seeding rate you may need to replace the meter slide.
Refer to Figure 79
1. If seed box is not empty, shut off sliding seed tubes.
Maintenance and Lubrication
Sliding seed tubes
61
Refer to Figure 80
2. Clean out seed meter.
3. Remove wheel retainer and spring. Refer to page 37 for more information.
Refer to Figure 81
Figure 79
Sliding seed tubes shut off
Figure 80
Meter clean out
backward before
removing
22852
22857
Spin wheel
4. Pull seed meter wheel out about 1/4 inch, or past the wheel drive pin, and spin backward to clean out seeds from top pockets.
5. Remove the seed meter wheel.
4/23/2010
Figure 81
Remove seed meter wheel
22681
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2525P and 2520P
62
Refer to Figure 82
6. Check for excess wear on meter slide (1). Slight wear at the top corner is normal.
7. If slide is not excessively worn, stop here. If it is, continue with the following steps to re­place.
Refer to Figure 83
8. Remove retaining clip and pin from meter.
NOTE: Meter slide is spring loaded and the two meter slide springs will be released when you pull the pin. Use care not to lose pins and springs.
9. Check removed pin for wear and replace if worn.
Figure 82
Meter slide location
Retaining clip
Figure 83
Meter slide retaining clip
18269
22862
Refer to Figure 84
10. Remove meter slide (1) with springs (2).
11. Place springs in new meter slide and install in meter.
12. Reinstall seed meter wheel. Refer to page 37.
118-915M
Figure 84
Meter slide
18269
4/23/2010
Page 65
Refer to Figure 85
13. Close and pin meter clean out.
Maintenance and Lubrication
63
Refer to Figure 86
14. Open and pin sliding seed tube.
Chain Tension. The seed meter drive has a spring-loaded idler which requires no adjusting. However, chain stretch may make it necessary to shorten the chain.
Refer to Figure 87
For best chain tension the recommended vertical distance between chain idlers should be not less than 1/4 inch and not more than 1/2 inch. This measurement should be taken with opener arms horizontal.
Figure 85
Close and pin clean out
Figure 86
Open and pin sliding seed tube
front idler
rear idler
Arms
horizontal
22857
18300
Refer to Figure 88
NOTE: The front idler should be below the rear idler. Be sure chain is installed with the chain connector link retainer towards the centerline of the opener and the clip opening (spit end) faces the opposite way of the chain travel.
4/23/2010
19598
Figure 87
Seed Meter Chain Idlers
Figure 88
Chain retainer
18300
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Page 66
2525P and 2520P
64
22507
Figure 89
Finger Meter
Finger Set Installation Instructions
Installation Steps
Great Plains recommends having the meter service per­formed by a recognized professional repair facility, such as a certified Meter Max representative.
If you choose to service them yourself follow these proce­dures when installing the finger-sets.
Refer to Figure 89
1. Be sure the belt is oriented properly as shown.
2. Slide the finger set over the shaft and rotate clock­wise until it properly seats against the backing plate (you will hear a click).
3. Firmly press the finger set against the backing plate while tightening the nut.
4. Tighten the nut until contact is made between the nut and the finger set. Turn 1/4 to 1/2 (1/24 to 1/12 of a turn) flat (a flat is one of the six sides of the nut) after contact is made. This equals about four inch pounds of torque on the nut.
5. Place the slotted nut cover on and carefully align the slotted nut cover with the shaft hole and insert the cotter pin.
6. Rotate the finger set clockwise and make sure the fin­gers open and close properly. Fingers should be closed at the 8:00 to 2:00 position (exit hole) and open at the 2:00 to 8:00 position.
Annual Maintenance
Finger sets should be inspected on an annual basis. After cleaning, carefully inspect the fingers and springs for wear or other abnormalities that may develop. Excessive wear may disrupt singulation performance.
Precautions
1. Make sure the finger set is properly torqued against the backing plate. Improperly torqued finger sets may disrupt seed singulation.
2. Avoid seed treatments, additives and other chemicals when possible. They can cause meter performance problems, premature wear to meter parts and may cause un-desired chemical reaction or deterioration to the finger sets. Always use Precision Planting or Great Plains graphite when using seed treatments, refer to “Graphite Powder,” on page 22. Graphite from other sources may cause premature wear.
3. Always pay attention to your seed monitor, operating manual and monitor the amount of seed you are planting compared to your expectations. Always in­vestigate Abnormalities.
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Seed Tube Maintenance
Refer to Figure 90
Maintenance and Lubrication
65
Clean inner sliding seed tube if it will not slide. Re­place inner sliding seed tube if you see any visible cracks.
Sliding Seed Tube Replacement
Refer to Figure 91
To replace inner sliding seed tube, follow these steps:
1. Make sure seed box is empty.
2. Loosen bottom clamp (1).
3. Pull inner sliding seed tube (2) out of seed meter grommet and pull inner tube down and out of outer sliding seed tube (3).
4. Inspect outer sliding seed tube for wear and replace if necessary. Loosen top clamp (4) and pull outer sliding seed tube from seed box grommet.
5. Fit new outer sliding seed tube into seed box grommet. The distance from seed box grom­met lip to the top of the clamp should be no more than 3/16 inch, see insert. The outer sliding seed tube must extend above the rub­ber grommet by 1/4” to 3/8” for 20 series openers and by 1/2” to 5/8” for 25 series openers, see insert. Tighten clamp (4).
Outer sliding seed tube
Inner sliding seed tube
18298
Figure 90
6. Place new inner sliding seed tube inside outer sliding seed tube. Make sure the chamfer on the inside of the tube is up as shown.
7. Fit inner sliding seed tube into seed meter grommet and tighten clamp.
8. Replace inner sliding seed tube inside outer sliding seed tube as shown, fit into seed meter grommet and tighten clamp (1).
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Figure 91
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Grommet Maintenance
Periodically check seed meter and seed box grom­mets for weathering or cracking and replace as necessary. Check sliding seed tubes at this time to make sure they slide freely.
Drive System
Refer to Figure 92
For proper operation and to prevent downtime and repair, keep drive chains properly adjusted and lu­bricated. Regularly check drive chains for excess slack and wear. Adjust idlers to remove any excess slack from chains.
NOTE: Be sure chain is installed with the chain connector link retainer towards the centerline and the clip opening (split end) is facing the op­posite way of the chain travel. See Figure 88, page 63.
20 Series Opener Side Wheels
Refer to Figure 93
19194
1. Lift opener side wheel off the ground. Move tire in and out to check for end play. Check for rough­ness in bearing by rotating wheel. If the bear­ings are rough, inspect and replace if necessary.
2. The side wheels are preset at the factory, how­ever because of normal wear it may become necessary to make adjustments so the wheel remains close to the disk. To prevent plugging loosen clamp bolt (7) and slide arm inward to take up gap between side wheel and disk blade. If more adjustment is needed go to step 3.
3. Remove bolt (10) and wheel (2). Remove shims (1) from the inside of the wheel (2) and place them on the outside of the wheel. Always place the shims removed from the inside to the out­side. When installed, the wheel should turn free­ly and not hit the arm at the curve. Do not add any more shims than necessary.
4. Disassemble side gauge wheel arm (3) from unit. Remove bushing (4) from sleeve (5) and check bushing for wear. Replace bushing if nec­essary.
5. When reinstalling side gauge wheels, align tab on hex adjustment (6) with notch in bushing. Re­place bolt and tighten.
6. Adjust side gauge wheels. Refer to “Adjust­ments,” page 25.
19193
Figure 92
Drive Chains and Idlers
Disk edges are sharp. Be careful when working in this ar­ea.
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20432
Figure 93
Side Wheels
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Opener Disks
1. On 20 or 25 Series openers, remove side gauge wheel arm & wheel assembly by re­moving 5/8 inch bolt (4) to access opener disks and spreaders. See Figure 96 on previ­ous page.
2. Check disk blades for wear.
3. When reinstalling disk blades, put two shims (4) between bearing and shank on one blade and two shims under bolt. Tighten bolt. On opposite side, reinstall blade with two shims between bearing and shank and two shims under bolt. Tighten bolt.
Refer to Figure 94
4. Check contact point between disk blades. Place a piece of paper in top gap between disk blades. Bring paper down until it stops. In lower gap place another piece of paper. Bring paper up until it stops. The distance must be between 1/2 and 1 3/4 inches. Add or remove shims as needed to get the correct contact point.
Maintenance and Lubrication
1/2 inch to 1 3/4 inches
67
Disk edges are sharp. Be careful when working in this area.
20 Series Opener Disk Spreader
Refer to Figure 95
1. On 20 Series openers, remove side gauge wheel arm and wheel assembly by removing 5/8 inch bolt (4) to access opener disks and spreaders.
2. With the unit raised, check blade spreader (1) for wear. Replace spreader if it is 7/16 inch wide or narrower, or if opener is plugging with dirt. To replace, remove disk blade (3). Drive out roll pins (2) and install a new spreader.
NOTE: Disk spreaders are loose to move free­ly.
20433
Figure 94
Opener Disks Contact Point
Figure 95
Disk Spreader
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25 Series Disk Spreaders and Scrapers
NOTE: It is normal for the blade spreader to have some looseness in the holder and between the blades. Some looseness is required for proper operation.
Refer to Figure 96
1. Remove side gauge wheels from arms to access opener disks and scrapers.
2. With the unit raised, check the blade spreader (1) for wear. Replace spreader if it is 1/2 inches wide or nar­rower. To replace, remove disk blade (3). Drive out the roll pins (2) and install a new spreader.
3. When reinstalling disk blades, put two shims (4) be­tween bearing and shank on each blade. Tighten bolts.
NOTE: You may need fewer washers on worn disks.
4. Check that outside disk scrapers (5) are formed to disk blades to help remove any mud. Bend and twist scrap­ers to fit blades as necessary. After every 200 acres of operation, check outside scrapers for proper adjust­ment and wear. Replace outside scrapers as neces­sary.
25 Series Opener Side Wheels
Refer to Figure 97
1. Lift opener side wheel off the ground. Move tire in and out to check for end play. Check for roughness in bear­ing by rotating wheel. If the bearings are rough, in­spect and replace if necessary.
22839
Figure 96
Spreaders and Scrapers
2. The side wheels are preset at the factory, however be­cause of normal wear it may become necessary to make adjustments so the wheel remains close to the disk. To prevent plugging loosen clamp bolt (7) and slide arm inward to take up gap between side wheel and disk blade. If more adjustment is needed go to step 3.
3. Remove bolt (10) and wheel (2). Remove shims (1) from the inside of the wheel (2) and place them on the outside of the wheel. Always place the shims removed from the inside to the outside. When installed, the wheel should turn freely and not hit the arm at the curve. Do not add any more shims than necessary.
4. Disassemble side gauge wheel arm (3) from unit. Re­move bushing (4) from sleeve (5) and check bushing for wear. Replace bushing if necessary.
5. When reinstalling side gauge wheels, align tab on hex adjustment (6) with notch in bushing. Replace bolt and tighten.
6. Adjust side gauge wheels. Refer to “Adjustments,” page 25.
21894
Figure 97
Side Wheels
Disk edges are sharp. Be careful when working in this area.
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Seed Flap Replacement (s/n 1466SS-)
Refer to Figure 98
To replace a seed flap use a needle nose or simi­lar tool and squeeze the tabs together. Pull plastic seed flap down out of metal bracket.
If replacing with 817-349C: Push new seed flap up through metal bracket until tabs on seed flap snap in place.
If replacing with 816-302C: See seed flap replacement instructions below.
Squeeze tabs together
Maintenance and Lubrication
Metal bracket
69
Seed Flap Replacement (s/n 1467SS+)
Refer to Figure 99
To replace an 816-302C seed flap use a needle
1
nose pliers or similar tool to grasp “T” top of flap. Pull upward to pull flap up out of metal bracket .
Push new seed flap down through metal brack-
2
et until flap snaps into place with “T” top resting
1
2
on top of bracket.
Figure 98
817-349C Seed Flap Replacement
2
1
Figure 99
816-302C Seed Flap Replacement
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Marker Maintenance
Refer to Figure 100
The marker arm is attached to marker body with a 3/8-inch, grade 2, shear bolt. If this shear bolt breaks, replace it with a grade 2 bolt.
NOTE: Failure to replace the shear bolt with a grade 2 bolt can cause marker damage.
If grease-seal cap for marker-disk-hub bearings is damaged or missing, disassemble and clean hub. Repack with grease and install a new seal or grease cap.
Storage
Store the drill where children do not play. If possi­ble, store the drill inside for longer life.
1. Unload seed box:
Place tarp under drill or a bucket under each seed meter.
Use a large bucket to empty box as much as possible. Make sure sliding seed tubes are in the open position. Open seed meter clean out to empty seed out of sliding seed tube and meter.
2. Thoroughly clean seed and seed-treatment residue from boxes and seed meters.
3. Remove seed meter wheels. Store flat and out of the weather.
4. Remove any dirt and debris that can hold moisture and cause corrosion.
5. Lubricate and adjust all roller chains.
6. Lubricate areas noted under “Lubrication”, page 71.
7. Inspect drill for worn or damaged parts. Make repairs and service during the off season.
8. Use spray paint to cover scratches, chips and worn areas on the drill to protect the metal.
17621
Figure 100
Marker Shear Bolt
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9. Cover with a tarp if stored outside.
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Lubrication
Maintenance and Lubrication
71
Multipurpose spray lube
Drive Chains
Type of Lubrication: Chain Lube
Quantity = Coat thoroughly
Drive Chains
Use care not to spray inside of meter.
Type of Lubrication: Chain Lube
Quantity = Coat thoroughly
Multipurpose
grease lube
As
Required
As
Required
Multipurpose oil lube
50
Intervals at which lubrication is required
18265
15
Gauge Wheel Arm Pivots
Zerks on both gauge-wheel arms
Type of Lubrication: Grease
Quantity = Until grease emerges
8
20 and 25 Series side wheel bushing
For 20 and 25 series, both sides of each opener.
For 25 series there are two zerks on each side, one on top and one on bottom. Only one on each side needs grease as they both lubricate the same area.
18286
18267
Type of Lubrication: Grease
Quantity = Until grease emerges
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Wheel Bearings
Type of Lubrication: Grease
Quantity = Repack
Seasonally
21641
25
Marker Hinge Points
Type of Lubrication: Grease
Quantity = Until grease emerges
Seasonally
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Marker Disk Bearings
Type of Lubrication: Grease
Quantity = Repack
19196
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Options
Markers
Hydraulic markers are available. The units have a cast hub, tapered roller bearings and a bolt-on blade to leave a mark for you to follow on the next field pass. Each marker requires a hydraulic cir­cuit for operation. A sequence valve is available so markers can be operated on the same hydrau­lic circuit.
For information on how to operate the markers, re­fer to “Marker Operation”, page 23. For information on transporting the markers, refer to “Transporting with Markers”, page 24. For infor­mation on how to adjust the markers, refer to “Marker Adjustments”, page 48.
To order the markers and sequence valve, contact your Great Plains dealer.
Options
73
Marker Packages Part Number
Dual Marker Package 113-784A
Sequence Valve Kit 113-466A
Seed-Lok™ Firming Wheels
The optional spring-loaded Seed-Lok™ firming wheel presses seed directly into the bottom of the seed bed. The Seed-Lok™ option provides more even emergence since seeds are planted and firmed at the same depth.
To order the Seed-Lok™ firming wheels, contact your Great Plains dealer.
Seed-Lok™ Packages Part Number
19196
20 Series Opener Seed-Lok™ Assy. 122-251K
25 Series Opener Seed-Lok™ Assy. 404-093K
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20 Series Precision Opener Side Depth Wheel Scraper
To order the opener wheel scraper, contact your Great Plains dealer.
Scraper Packages Part Number
20P Side Wheel Scraper Kit 198-960A
20262
Baffle Kit
The baffle package stops the flow of grain to a set number of seed tubes by covering those tubes.
To order the Baffle Kit, contact your Great Plains dealer.
Option Packages Part Number
9.5 to TR38 Baffle Kit 118-868A
10 to 30 Baffle Kit 118-939A
TRS30 to Tr30 Baffle Kit 118-940A
15 to 30 Baffle Kit 118-941A
DICKEY-john® Monitor
The DICKEY-john®Monitor option is a micro-pro­cessor based monitoring system. If seed is not going to the ground, the monitor will sound and in­dicate which meter has stopped planting. The system also provides information for seed spac­ing, seed population, area, ground speed and the projected area/hr.
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Veris Drive
The Veris Drive is a precision population controller which uses a hydraulic drive to accurately drive the metering system.
For Information on how to operate the Veris Drive refer to the Veris Drive section starting on page 76.
For information on ordering the Veris Drive contact your Great Plains dealer.
Weight Bracket Kit
The optional weight bracket kit is used to add weight to the drill frame.
19977
Options
75
To order the Weight Bracket Kit, contact your Great Plains dealer.
Option Packages Part Number
20P/24P/25P Weight Bracket Kit 118-071A
Keeton Seed Firmer
To order the Keeton Seed Firmer, contact your Great Plains dealer.
Option Packages Part Number
25 Series Keeton Seed Firmer 890-840C
Keeton 120GPD 300T Seed Firmer 890-796C
24479
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20327
25042
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Veris Drive Operating Instructions
22712
22710
22711
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Operating Instructions
Drive Operational Requirements:
Hydraulic System:
Closed center, pressure compensated or load sensed systems only
Drive will not operate on open-centered hy­draulic systems
Minimum Hyd. Pressure: 2250 psi
Maximum Hyd. Pressure: 3000 psi
Maximum Required Flow:
25’ 8.5 gpm
Electrical System:
Voltage: 12 volt DC
Amperage: 4 amperes
Veris Drive Operating Instructions
77
Tractor Hookup
Hydraulics:
1. Connect pressure hose (P) to retraction outlet
2. Connect motor return hose (T) tomotor return port (if available) or to extension outlet.
3. Set flow rate at maximum required flow (8.5 gpm).
4. If tractor is equipped with electro-hydraulic valves, set timer to “constant” flow.
Electrical:
Refer to Figure 101
1. Power must be connected directly to the bat­tery using power port adapter (PN: 19729). Make sure the eyelets are properly connected (Red to positive and Black to negative). Con­nect female socket to the power port adapter.
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Figure 101
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Console Functions
Refer to Figure 102
The use of each key is as follows:
On/VR key—turns drive system on. Press twice for VR mode. Note: Engage key must also be pressed to start drive operation.
Off key: used to shut off Console.
Function key: used in calibration mode and to
program Console for VR recipes.
Up/down arrow keys: used to change rates manually, to set calibration numbers, and VR controller options.
Engage key: press to start drive.
NOTE: Drive will not run unless light above key is illuminated.
NOTE: Figure 104 shows Main Operating Screen in manual mode.
22710
Veris Drive Operating Instructions
Figure 102
79
Calibration
Refer to Figure 103
1. Turn on Controller Console by pressing On/ VR key. Green light above On/VR key will illu­minate when power is on. Adjust desired planting rate by using the Up/Down arrow keys to change the Set rate.
2. Set the desired Rate by using the Up/Down arrow keys.
Refer to Figure 104
3. Press Function key until Calibration Number window appears. Select drive calibration number based on row spacing and metering wheel, from chart on page 86. Use Up/Down arrow keys to set Calibration number.
22715
Figure 103
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22716
Figure 104
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Refer to Figure 105
4. Press Function key until the Calibration win-
5. Press up arrow key to enter calibration mode.
dow appears as shown.
Refer to Figure 106
6. This is the first window that appears in Cali­bration mode. Press Function key to accept, or Up key to change to metric settings.
Refer to Figure 107
7. Enter drill width here using Up/Down arrow keys. Press Function key to advance to next window.
22717
22718
Figure 105
Figure 106
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Figure 107
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Page 83
Refer to Figure 108
8. Enter number of rows here using Up/Down ar­row keys. Press Function key to advance to next window.
Veris Drive Operating Instructions
81
Refer to Figure 109
9. Enter your planned planting speed using Up/ Down arrow keys. Calibration mode will not accept a speed higher than 10 mph. Press Function key to advance to next window.
Refer to Figure 110
10. Enter the amount of seed you want to mea­sure. For volumetric metering, this should be at least 1/4 of a lb. For singulated metering, at least 100 seeds should be selected. Press Function key to advance to next window.
22720
22721
Figure 108
Figure 109
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22722
Figure 110
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Refer to Figure 111
11. The cab console is informing you the length of time that the drive will be operating, in order to meter the amount of seed you have request­ed, at the calibration number, drill width, and number of rows you have selected. Press Function key to advance to next window.
Refer to Figure 112
The drive is about to operate, meaning there is a dan­ger of entanglement if anyone is in the drive area. Be sure to verify that no one is near the drive area before advancing to the next step.
Refer to Figure 113
12. Only after you have verified the drive area is clear, press the up arrow key to initiate cali­bration mode. If drive area isn’t clear, press Down arrow key to exit calibration mode.
22723
22724
Figure 111
Figure 112
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22725
Figure 113
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Page 85
Refer to Figure 114
13. Continuing to verify that the drive area is clear, press the Engage key to start drive ro­tation. Pressing Function key will exit calibra­tion mode.
Veris Drive Operating Instructions
83
Refer to Figure 115
14. While the drive is rotating, the display window shows the time remaining and the “Out” rate. CONTINUE TO MONITOR DRIVE AREA DURING DRIVE ROTATION. PRESS THE ENGAGE KEY (OR OFF KEY) TO STOP DRIVE DURING CALIBRATION
Refer to Figure 116
15. After Calibration meter rotation has ended, this screen will appear.
22726
22727
Figure 114
Figure 115
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22728
Figure 116
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Refer to Figure 117
16. Enter the actual amount metered using the Up/Down arrow keys. Press Function key to advance to next window.
Refer to Figure 118
17. A New calibration number is suggested, along with the Old calibration number.
Refer to Figure 119
18. Press Function key to advance to window shown.
19. If you wish to keep the Old number, perhaps to re-run the calibration procedure, press the Down arrow key. If you want to accept the New calibration number, press the Up arrow key.
22729
22730
Figure 117
Figure 118
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22731
Figure 119
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Page 87
Refer to Figure 120
20. Console window now displays the calibration number you have selected.
Veris Drive Operating Instructions
85
Refer to Figure 121
21. This returns you back to the beginning of Cal­ibration mode as shown. To re-run the Cali­bration procedure, follow the steps outlined above. It is suggested that you perform the calibration mode at least twice, and additional replications may be needed if Target and Ac­tual amounts vary significantly.
22732
22733
Figure 120
Figure 121
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Operations
Before going to the field:
1. Once calibration procedure above has been
Refer to Figure 122
2. Turn on Console by pressing On/VR key.
NOTE: For units with P/N 21567 skip step 3.
3. To double-check calibration before planting,
Volumetric: use extreme caution when per-
followed, Console will store the calibration and rate information until new information has been entered.
Pressing the On/VR key twice will put the unit in VR (Variable Rate) mode. Leave Console in manual mode.
follow same procedure as for mechanical ground drives as outlined in Great Plains Pre­cision Seeding System Operator’s Manual, with these differences:
forming this calibration to prevent injury due to drive entanglement. Also, turn drive gauge wheel with a consistent speed of at least 30 rpm for maximum calibration accuracy.
22710
Figure 122
Singulated: Rather than calibrating from a
standing start, measure the distance as listed in the GP manual, and set two flags. Start driv­ing far enough in advance of the first flag that your unit is operating at field speed (min. 3 mph) during the calibration distance.
In Field:
Refer to Figure 123
1. Turn onController Console by pressing On/VR key. Green light above On/VR key will illumi­nate when power is on. Pressing On/VR key twice will put unit in VR mode. VR will appear on the screen along with the Rate being sent from computer. Press On/VR key again to toggle back to manual mode. (Mode and rate changes take effect with the release of key.)
2. To change rates manually whether in manual or in VR mode, simply touch Up/Down arrow keys. This will change Controller to rate you select manually. To return to VR, simply touch On/VR key to toggle back to VR mode.
3. Engage hydraulic flow by pushing FORWARD on tractor remote hydraulic lever. Remote le­ver must be LOCKED OPEN in this position to provide constant flow to drive motor.
• John Deere tractors with Sound-Gard ® body: Use lever lock clip to lock lever forward.
22734
Figure 123
See your tractor dealer for lock purchase and instal-
lation.
• John Deere 7000 Series tractors: Rotate valve de­tent selector to motor position to lock lever in for­ward position.
• John Deere 8000 Series tractors: Set timer to con­tinuous. Push lever forward until detent clicks.
• Case-IH Magnum tractors: Lock lever forward in detent position. You may need to turn up detent pressure to its maximum setting. Do not tie hydraulic lever past detent position with a strap. See your trac­tor dealer for details.
• Other tractors: Lock lever forward in detent posi­tion. You may need to turn detent pressure to maxi­mum or usea mechanical detent holder to hold lever forward. See your tractor dealer for proper means of providing constant flow.
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Veris Drive Operating Instructions
87
1. Press Engage key to activate drive. Green light above Engage key will illuminate.
NOTE: If you do not move within 10 seconds, the automatic disengagement feature will disengage the drive. To begin planting again, you must press the Engage key.
2. Console display shows two numbers while operat­ing: “Set” rate is the rate you tell the system to plant, and the “Out” rate is the calculated rate based on the actual rotations of the drive. The “Out” reading is monitoring the drive system;it isn’t monitoring population. It verifies that the drive system is functioning properly.
Note: The “Out” readings will normally fluctuate within 5% of the “Set” rates. This fluctuation is evidence of the drive system compensating for minor fluctuations in ground speed.
3. If “Out” rate varies from the “Set” rate by more than 20%, an audible alarm will sound.
4. If Controller is powered directly from battery or un­switched power port, make sure to power Console off when tractor is shutdown. This prevents tractor battery drain.
Veris Drive Sprocket Change
For proper operation on finger meters (high range) it will be necessary to switch from 12 tooth to 24 tooth Veris Drive sprocket.
Refer to Figure 124
1. Loosen chain idler. Remove Veris drive chain. Pull retaining clip from sprocket spacer (1). Remove spacer (1) from Veris drive shaft.
2. Slide 12 tooth sprocket (2) and 24 tooth sprocket (3) towards Veris drive until they rest against inside locking collar (4).
3. Replace spacer (1) on shaft between 24 tooth sprocket (3) and outside locking collar (5). Hold spacer in place with retaining clip. Install Veris drive chain and tighten chain idler.
4. Reverse this procedure to switch back to 12 tooth sprocket (2) when operating 20 and 25 series meters.
NOTE: Make sure and switch to proper sprocket on both drives.
22880
Figure 124
Veris Drive Sprocket Change
Calibration Table-Finger Meter (High Range) Motor 24T Driver-Mainshaft 36T Driven
Crop Row Spacing Number of cells Min. Rate Max. Rate Cal #
Corn 20” 6 Finger Meter 13200 35800 750*** Corn 20” 12 Finger Meter 17500 47700 1501** Corn 30” 6 Finger Meter 8800 24000 500*** Corn 30” 12 Finger Meter 17500 47700 1000** Corn 38” 6 Finger Meter 9200 21000 395*** Corn 38” 12 Finger Meter 28000 50000 790** Corn TR 30” 6 Finger Meter 17500 47500 1000** Corn TR 30” 12 Finger Meter 35000 96000 2001** Corn TR 38” 6 Finger Meter 18500 50000 790*** Corn TR 38” 12 Finger Meter 28000 80000 1580**
NOTE: Finger Meters require 24 tooth sprocket on Veris drive. Refer above for sprocket change.
** Refer to seed chart to determine optimum planting speed for your nominal rate.
*** Extremely high rates on wide row spacing may require lower ground speed - refer to seed charts for mph limits.
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Calibration Table-Singulating (Low Range) Motor 12T Driver-Mainshaft 36T Driven
Crop Row Spacing Number of cells Min. Rate Max. Rate Cal #
Corn 20” 28 20500 37000 1751 Corn 30” 28 20500 37000 1167* Corn 38” 28 20500 37000 921* Corn 15” Rows or TR30 28 20500 37000 2334 Corn 19”Rows or TR 38” 28 20500 37000 1843 Corn 20” 42 31000 55600 2626 Corn 30” 42 31000 55600 1751* Corn 38” 42 31000 55600 1382* Corn 15” Rows or TR30 42 31000 55600 3501
Corn 19”Rows or TR 38” 42 31000 55600 2764 Cotton 9.5” 120 58500 159000 15796 Cotton 10” 120 58500 159000 15006 Cotton 15” Rows or TR30 120 58500 159000 10004 Cotton 19”Rows or TR 38” 120 58500 159000 7898 Cotton TR 30” W/Splitters 120 58500 159000 15006
Cotton (HR) 9.5” 120 117000 318000 15796 Cotton (HR) 10” 120 117000 318000 15006 Cotton (HR) 15” Rows or TR30 120 117000 318000 10004 Cotton (HR) 19”Rows or TR 38” 120 117000 318000 7898 Cotton (HR) TR 30” W/Splitters 120 117000 318000 15006
Row Cotton 20” 120 29000 79500 7503 Row Cotton 30” 120 29000 79500 5002* Row Cotton 38” 120 29000 79500 3949* Row Cotton 15” Rows or TR30 120 29000 79500 10004
Row Cotton 19”Rows or TR 38” 120 29000 79500 7898 Row Milo (LR) 20” 102 24900 67600 66378 Row Milo (LR) 30” 102 24900 67600 4252* Row Milo (LR) 38” 102 24900 67600 3357* Row Milo (LR) 15” Rows or TR30 102 24900 67600 8504 Row Milo (LR) 19”Rows or TR 38” 102 24900 67600 6713
Row Milo (MR) 20” 135 32300 89500 8441 Row Milo (MR) 30” 135 32300 89500 5627* Row Milo (MR) 38” 135 32300 89500 4443* Row Milo (MR) 15” Rows or TR30 135 32300 89500 11255 Row Milo (MR) 19”Rows or TR 38” 135 32300 89500 8885
Row Milo (HR) 20” 270 65300 178900 16882 Row Milo (HR) 30” 270 65300 178900 11255* Row Milo (HR) 38” 270 65300 178900 8885* Row Milo (HR) 15” Rows or TR30 270 65300 178900 22509 Row Milo (HR) 19”Rows or TR 38” 270 65300 178900 17771
Solid Milo (LR) 9.5” 51 24900 67500 6713 Solid Milo (LR) 10” 51 24900 67500 6378 Solid Milo (LR) 15” Rows or TR30 51 24900 67500 4252
Solid Milo (LR) TR 30” W/Splitters 51 24900 67500 6378 Solid Milo (MR) 9.5” 102 49800 135000 13427 Solid Milo (MR) 10” 102 49800 135000 12755 Solid Milo (MR) 15” Rows or TR30 102 49800 135000 8504 Solid Milo (MR) TR 30” W/Splitters 102 49800 135000 12755
Solid Milo (HR) 9.5” 135 65900 178900 17771
Solid Milo (HR) 10” 135 65900 178900 16882
Solid Milo (HR) 15” Rows or TR30 135 65900 178900 11255
Solid Milo (HR) TR 30” W/Splitters 135 65900 178900 16882
Soybeans 9.5” 100 140000 265000 13163 Soybeans 10” 100 140000 265000 12505 Soybeans 20” 100 140000 265000 6253 Soybeans 30” 100 140000 265000 4168* Soybeans 38” 100 140000 265000 3291* Soybeans 15” Rows or TR30 100 140000 265000 8337 Soybeans 19”Rows or TR 38” 100 140000 265000 6582 Soybeans TR 30” W/Splitters 100 140000 265000 12505 Soybeans 9.5” 110 140000 291000 14480 Soybeans 10” 110 140000 291000 13756 Soybeans 20” 110 140000 291000 6878 Soybeans 30” 110 140000 291000 4585* Soybeans 38” 110 140000 291000 3620* Soybeans 15” Rows or TR30 110 140000 291000 9171 Soybeans 19”Rows or TR 38” 110 140000 291000 7240 Soybeans TR 30” W/Splitters 110 140000 291000 13756
NOTE: For proper oper­ation of the Great Plains Singulator Plus Meter used on the 20 and 25 series openers the 12 tooth drive sprocket is required on the Veris drive on both sides of the drill. To change to the 12 tooth sprocket re­ferto“VerisDrive Sprocket Change” on page 87.
NOTE: Cal number should be accurate for singulated meters, but Great Plains strongly suggests that you use the Calibration Routine to fine-tune your actual seeding rate.
* Extremely high rates using these meters on this row spacing may re­quire lower ground speed; see GP Manual for additional information.
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Calibration Table-Volumeric (Low Range) Motor 12T Driver-Mainshaft 36T Driven
Crop RowSpacing Meter
Barley 9.5” Wheat N 403-118D 403-060D 23 64 3.12 Barley 10” Wheat N 403-118D 403-060D 23 64 2.96 Barley 15” Rows or TR30 Wheat N 403-118D 403-060D 23 64 1.98 Barley TR 30” W/Splitters Wheat N 403-118D 403-060D 23 64 2.96 Barley 9.5” Wheat W 403-119D 403-085D 51 140 6.84 Barley 10” Wheat W 403-119D 403-085D 51 140 6.50 Barley 15” Rows or TR30 Wheat W 403-119D 403-085D 51 140 4.33 Barley TR 30” W/Splitters Wheat W 403-119D 403-085D 51 140 6.50 Barley 9.5” PSS Vol. #3 403-120D 403-094D 64 174 8.51 Barley 10” PSS Vol. #3 403-120D 403-094D 64 174 8.09 Barley 15” Rows or TR30 PSS Vol. #3 403-120D 403-094D 64 174 5.39 Barley TR 30” W/Splitters PSS Vol. #3 403-120D 403-094D 64 174 8.09
Oats 9.5” Wheat N 403-118D 403-060D 16 42 2.08 Oats 10” Wheat N 403-118D 403-060D 16 42 1.98 Oats 15” Rows or TR30 Wheat N 403-118D 403-060D 16 42 1.32 Oats TR 30” W/Splitters Wheat N 403-118D 403-060D 16 42 1.98 Oats 9.5” Wheat W 403-119D 403-085D 38 102 5.02 Oats 10” Wheat W 403-119D 403-085D 38 102 4.77 Oats 15” Rows or TR30 Wheat W 403-119D 403-085D 38 102 3.18 Oats TR 30” W/Splitters Wheat W 403-119D 403-085D 38 102 4.77 Oats 9.5” PSS Vol. #3 403-120D 403-094D 51 140 6.82 Oats 10” PSS Vol. #3 403-120D 403-094D 51 140 6.48 Oats 15” Rows or TR30 PSS Vol. #3 403-120D 403-094D 51 140 4.32
Oats TR 30” W/Splitters PSS Vol. #3 403-120D 403-094D 51 140 6.48 Rice (MR) 9.5” Rice (MR) 403-143D*** 403-142D*** 40 69 3.38 Rice (MR) 10” Rice (MR) 403-143D*** 403-142D*** 40 69 3.21 Rice (MR) 15” Rows or TR30 Rice (MR) 403-143D*** 403-142D*** 40 69 2.14 Rice (MR) TR 30” W/Splitters Rice (MR) 403-143D*** 403-142D*** 40 69 3.21 Rice (HR) 9.5” Rice (HR) 403-121D*** 403-095D*** 65 117 5.72 Rice (HR) 10” Rice (HR) 403-121D*** 403-095D*** 65 117 5.43 Rice (HR) 15” Rows or TR30 Rice (HR) 403-121D*** 403-095D*** 65 117 3.62 Rice (HR) TR 30” W/Splitters Rice (HR) 403-121D*** 403-095D*** 65 117 5.43
Rye 9.5” Wheat N 403-118D 403-060D 27 74 3.64 Rye 10” Wheat N 403-118D 403-060D 27 74 3.46 Rye 15” Rows or TR30 Wheat N 403-118D 403-060D 27 74 2.31 Rye TR 30” W/Splitters Wheat N 403-118D 403-060D 27 74 3.46 Rye 9.5” Wheat W 403-119D 403-085D 61 164 8.06 Rye 10” Wheat W 403-119D 403-085D 61 164 7.66 Rye 15” Rows or TR30 Wheat W 403-119D 403-085D 61 164 5.10
Rye TR 30” W/Splitters Wheat W 403-119D 403-085D 61 164 7.66 Wheat HRW 9.5” Wheat N 403-118D 403-060D 51 90 4.42 Wheat HRW 10” Wheat N 403-118D 403-060D 51 90 4.20 Wheat HRW 15” Rows or TR30 Wheat N 403-118D 403-060D 51 90 2.80 Wheat HRW TR 30” W/Splitters Wheat N 403-118D 403-060D 51 90 4.20 Wheat HRW 9.5” Wheat W 403-119D 403-085D 76 132 10.14 Wheat HRW 10” Wheat W 403-119D 403-085D 76 132 9.63 Wheat HRW 15” Rows or TR30 Wheat W 403-119D 403-085D 76 132 6.42 Wheat HRW TR 30” W/Splitters Wheat W 403-119D 403-085D 76 132 9.63 Wheat SRW 9.5” Wheat W 403-119D 403-085D 66 180 8.84 Wheat SRW 10” Wheat W 403-119D 403-085D 66 180 8.40 Wheat SRW 15” Rows or TR30 Wheat W 403-119D 403-085D 66 180 5.60 Wheat SRW TR 30” W/Splitters Wheat W 403-119D 403-085D 66 180 8.40 Wheat SRW 9.5” PSS Vol. #3 403-120D 403-094D 89 240 11.78 Wheat SRW 10” PSS Vol. #3 403-120D 403-094D 89 240 11.19 Wheat SRW 15” Rows or TR30 PSS Vol. #3 403-120D 403-094D 89 240 7.46 Wheat SRW TR 30” W/Splitters PSS Vol. #3 403-120D 403-094D 89 240 11.19
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2525P
Meter P/N
2520P
Meter P/N
Min. Rate
Max. Rate
Cal #
89
NOTE: For proper oper­ation of the Great Plains Singulator Plus Meter used on the 20 and 25 series openers the 12 tooth drive sprocket is required on the Veris drive on both sides of the drill. To change to the 12 tooth sprocket re­ferto“VerisDrive Sprocket Change” on page 87.
NOTE: Field speed may affect actual rate per acre with volumetric meters. Once you enter the calibration number you must then operate the drive in the Calibra­tion to ensure that you are obtaining the de­sired rate per acre. Refer to instructions for operation of the Calibra­tion Routine.
***817-529C Flow Gate must be used in con­junction with 403-095D rice wheel.
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GPS-Based Seeding
Settings for FarmWorks SiteMate used with Great Plains Precision Population Controller QUICK REFERENCE GUIDE
(Create a .shp recipe file in FarmWorks Site Pro, SMS
2.0, SSToolbox, orother software that will create a .shp file, and transfer it to SiteMate.)
SiteMate Settings: (version 8.12)
1. Select CONFIGURE Tab. Select SETTINGS. Se­lect VARIABLERATE SETUP. Select NEW. Typein GP PPC. Under CONTROLLER TYPE, select Rawson from the scroll-down list. Under COMM PORT select the port number for the serial card or flash jacket port.
2. Select MAP tab. Enter DEFAULT rate. This will be the rate that SiteMate will call for if GPS signal is lost or you are outside the map area. Note: if GPS signal is interrupted, or if you are outside the map area, GP Controller will continue applying rate it was set at when signal was interrupted, until signal is regained, or another rate is set manually. If pow­er to the SiteMate is interrupted, you will need to restart the recipe to return to VR. In the CONVER­SION window, enter theconversion rate as follows: if your recipe (.shp file) is written using the entire number as the desired rate, i.e. 30,000 seeds/acre on the recipe means 30,000 seeds/acre is the de­sired rate, enter both the Map Unit and Controller Unit as 1. If the recipe is written using a different number, i.e. 30 on the recipe means a population of 30,000, then you will need to enter the conver­sion multiple—in that case 1 Map Unit = 1,000 Controller Units.
3. Under the APP tab, enter the Feed Delay as 3 sec­onds. Enter the Following Distance (the offset from the Great Plains meters from the GPS) as follows: for 15’ and 20’ the distance from the opener to the hitch pin is 18’; for the 30’ model the distance is 26’; Add the distance from the hitch pin to your GPS location. Enter the total distance in the Fol­lowing Distance window. Enter the Swath Width of the Great Plains unit.
4. Under the CTRL tab, enter the Nominal Rate as follows: Divide the highest rate on your recipe by
1.6. This is your Nominal rate. For example, if your highest rate is 200,000 the nominal is 125,000. If your highest rate is 32, your nominal rate is 20. En­ter the Step as 4%. Exit VRA Controller Setup by clicking OK button to save the settings.
5. Under FILE, Open VRT and select the Rx Map (recipe) for the field. Press the SETUP button and select the GP PPC controller option that you have set up using these Settings Instructions.
6. Press GO. The Rx rate window shows the rate that is being sent to the GP Precision Population Con­troller. The APPLIED window shows the rate that the GP Controller is applying.
Settings for Great Plains Precision Population Controllers:
1. Connect SiteMate computer to Console using 9­pin serial cable, as shown below.
9 pin serial cable for recipes
22735
2. Follow instructions on page 79 to set Calibration Number based on row spacing and metering wheel.
3. Press Function key and go to Rawson mode. Press Function key until the Nominal Rateappears on the display. Using the Up/Down arrow keys, set the Nominal Rate to the same number as you set the PF3000 in step 5. Once Nominal Rate is set, press Function key until the main operating screen appears, as shown in Figure 101 on page 79.
4. Press On/VR key again to toggle to VR mode. VR should appear on the screen along with the Rate that is being sent from the SiteMate computer. (See Figure 122 on page 86) Verify that the rate shown on the GP Controller Console is the same as the recipe sent from SiteMate. Press Engage key to activate the Precision Population Controller.
5. To change rates manually when in VR mode, sim­ply touch the Up/Down arrow keys. This will change the Controller to the rate you select manu­ally. To return to VR, simply touch the On/VR key to toggle back to VR mode.
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Troubleshooting GPS-based Seed­ing with SiteMate
1. No Rx rate appears on SiteMate
has field been selected? Select VRT file (see SiteMate Settings, Step 5)
check recipe to verify that it is valid by viewing At­tributes for each zone in SiteMate
if recipe calls for zero rate as the default, do you have GPS signal, or are you outside of field?
2. Rx rate appears on SiteMate, but no Applied Rate.
make sure “Go” button on SiteMate is pressed. (button should read “Stop” when recipe is being sent to GP Console)
you must be planting in order for Applied Rate to appear.
3. Rx rate appears on SiteMate but not on GP Con­troller Console.
make sure GP Controller Console is set to VR Mode (see Figure 120, page 86)
double-check all cable connections
check Nominal rates on both the SiteMate (SiteM-
ate Settings, Step 4), and on the GP Controller Console (GP Settings, Step 2) These must be set to the same number.
5. Population Monitor rate does not match GP Con­troller Console.
Make certain that SiteMate and GP Controller Console agree. If not, see Troubleshooting step 4.
Re-check GP calibration number, with metering wheel and row spacing.
Re-check planter monitor settings: calibration number, row spacing, number of rows, swath width, seed, etc.
On small seeds and/or high rates, if population monitor consistently indicates a lower population than the GP Controller Console, contact monitor manufacturer for performance specs for that appli­cation.
6. GPS signal is not being received by SiteMate:
verify that GPS serial port (which is also the dock­ing port) is not set to PC connection only (Start/ Settings/Communications/PC Connections-check GPS settings in Configure/Settings/GPS settings/ COM (typically COM1, 4800 Baud, 8 data bits, Parity None, and Stop Bits 1)
Click Data tab to view GPS details
4. Rates on GP Controller Console and on SiteMate do not match.
check Nominal rates on both the SiteMate (SiteM­ate Settings, Step 4), and on the GP Controller Console (GP Settings, Step 2) These must be set to the same number.
Re-check GP calibration number, with metering wheel and row spacing.
The recipe rates from SiteMate are in 4% incre­ments. If the two rates are within this 4% range, the units are operating normally.
Check the Conversion number (SiteMate Settings, Step 2). If the recipe requires a target conversion number, i.e. the recipe is for 25 which means 25,000 seeds/acre, the target conversion number will be 1000. In this case the Nominal Rate in SiteMate and the GP Console should be near 25,000. See SiteMate Settings, Step 4 for calculat­ing Nominal Rate.
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Settings for Ag Leader PF3000 Monitors used with Great Plains Precision Population Controlle QUICK REFERENCE GUIDE
(Create a .tgt recipe file in SMS 2.0 or FarmWorks Site Pro, or other software that will create a .tgt file, and copy it to an SRAM or Flash card that is compatible with the PF 3000.)
PF3000 Settings:
1. Press SETUP key. Press SWATH key. Set swath to that of your Great Plains Precision Seeding System.
2. Press SETUP key. Press VEHICLE key. Set Pri­mary speed sensor to GPS.
3. Press SETUP key. Press CARD key. Set the fol­lowing: Log Device: None.
4. Press SETUP key. Press APP RATE key. Set the following:
Application Control:On Look Ahead:On Current target file: press Edit to view the files you
have on the card; select the one you wish to use.
5. Press SETUP key. Press CONTROLLER key. Se­lect controller as Rawson Accu-Rate. Press EDIT SETTINGS. Set the following:
Number of pulses/10 revolutions: 500 Nominal rate: Divide the highest rate on your rec-
ipe by 1.6. This is your Nominal rate. For example, if your highest rate is 200,000 the nominal is 125,000. If your highest rate is 32, your nominal rate is 20.
Percent rate change: set to 4% Area count: Set to Standard Stop height: Set to 8 Act. rate recording method: Set to Sensor Controller time delay: Set to 4 sec Application offset from GPS: for 15’ and 20’ the
distance from the opener to the hitch pin is 18’; for the 30’ model the distance is 26’; Add the distance from the hitch pin to your GPS location.
Serial Port: Port 3
6. Press SETUP key. Press PRODUCT key. Select product and press EDIT SETTINGS. Set the fol­lowing:
Controller Device: Rawson Accu-RateCal. num- ber for act. rate: set to 0 Actual Rate Scale Factor: Set to 1.000 Target Rate Units: Set to Seeds Actual Rate Units: Set to Seeds
Target conversion Number: If your recipe (.tgt file)
is written using the entire number as the desired rate., i.e. 30,000 seeds/acre on the recipe means 30,000 seeds/acre is the desired rate, enter a
1.000. If the recipe is written using a different num­ber, i.e. 30 on the recipe means a population of 30,000, then you will need to enter the conversion multiple—in that case 1,000. Target Rate increment: Determines the increment value by which you can change the manual target rate with each press of the arrow keys.
7. Press FIELD key. Set Field. Set Product (press key to right of product)
Settings for Great Plains Precision Population Controllers:
1. Connect PF3000 to Console using 9 pin serial ca­ble as shown below.
9 pin serial cable for recipes
22735
2. Follow instructions on page 59f to set Calibration Number based on row spacing and metering wheel.
3. Press Function key and go to Rawson mode. Press Function key until the Nominal Rate ap­pears on the display. Using the Up/Down arrow keys, set the Nominal Rate to the same number as you set the PF3000 in step 5 above. Once Nomi­nal Rate is set, press Function key until the main operating screen appears.
4. Press On/VR key again to toggle to VR mode. VR should appear on the screen along with the Rate that is being sent from the PF3000. (See Figure 122 on page 86) Verify that the rate shown on the GP Controller Console is the same as the recipe sent from the PF3000. Press Engage key to acti­vate the Precision Population Controller.
5. To change rates manually when in VR mode, sim­ply touch the Up/Down arrow keys. This will change the Controller to the rate you select man­ually. To return to VR, simply touch the On/VR key to toggle back to VR mode.
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93
Troubleshooting GPS-based seed­ing with PF3000
1. No Target Rate appears on the PF3000
has field been selected? Select target file (see PF3000 Settings, Step 4)
check recipe to verify that it is valid
if recipe calls for zero rate as the default, do you
have GPS signal, or are you outside of field?
2. No Actual Rate appears on the PF3000.
actual rate cannot be logged using the PF3000 with the Great Plains Precision Population Con­troller.
3. Target Rate appears on PF3000 but not on GP Controller Console.
make sure GP Controller Console is set to VR Mode (see Figure 120 page 86)
double-check all cable connections
check Nominal rates on boththe PF3000(PF3000
Settings, Step 5), and on the GP Controller Con­sole (GP Settings, Step 2) These must be set to the same number.
Re-check GP calibration number, with metering wheel and row spacing.
Re-check planter monitor settings: calibration number, row spacing, number of rows, swath width, seed, etc.
When planting small size seeds and/or at high rates, if population monitor consistently indicates a lower population than the GP Controller Con­sole, contact monitor manufacturer for perfor­mance specs for that application.
4. Rates on GP Controller Console and on PF3000 do not match.
check Nominal rates on boththe PF3000(PF3000 Settings, Step 5), and on the GP Controller Con­sole (GP Settings, Step 2) These must be set to the same number.
Re-check GP calibration number, with metering wheel and row spacing.
The recipe rates from the PF3000 are in 4% incre­ments. If the two rates are within this 4% range, the units are operating normally.
Check the target conversion number (PF3000 Settings, Step 6). If the recipe requires a target conversion number, i.e. the recipe is for 25 which means 25,000 seeds/acre, the target conversion number will be 1000. In this case the Nominal Rate on the PF3000 and on the GP Console should be near 25,000. See PF 3000 Settings, Step 5 for calculating Nominal Rate.
5. Population Monitor rate does not match GP Con­troller Console.
Make certain that PF3000 and GP Controller Con­sole agree. If not, see Troubleshooting step 4 above.
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Maintenance
As with any hydraulic system, contamination is the most common cause of performance prob­lems and pre-mature wear. Make a special effort
to properly clean quick couplers prior to attaching the hoses to tractor.
1. Filter: All fluid is filtered through the high pres­sure filter (PN 18574) and it will provide pro­tection to the hydraulic components of your drive if properly maintained. It is equipped with a pop-out indicator to alert that the re­placeable element is clogged, and should be
changed immediately if this situation occurs.
Normal service life of the element will vary based on the precautions that you take to minimize contamination at the couplers and routine service of the tractor filtration.
To change the element:
Refer to Figure 125
1. Un-screw lower canister from filter, catching and disposing of used fluid.
2. Remove and discard element.
3. Install new element (PN 19856)
4. Clean canister threads and lube o-ring with hydraulic fluid, then re-install.
Refer to Figure 126
5. Re-set pop-out indicator if necessary.
It is a good idea to keep a filter element on hand, and we recommend changing at a minimum on an annual basis.
6. Between planting seasons, store cab console inside in a relatively stable and dry environ­ment.
7. Avoid direct spray from high pressure wash­ers on the motor encoder and the external controller box. These units are sealed from normal moisture, but high pressure could in­ject water into the housing.
Element
22736
Pop-out indicator
Figure 125
118-915M
8. Keep electrical connects free from dirt and grease. It’s a good idea to occasionally spray the terminals with contact cleaner to ensure proper connection.
22737
Figure 126
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Veris Drive Operating Instructions
Troubleshooting
Drive will not rotate: (see Troubleshooting flow chart and electronics overview)
1. Check cab console:
a. No power to cab console - check with voltmeter.
b. Upper line (set) is visible but no lower line (out rate and speed) on display: move to Communication trouble-
shooting below.
c. 1 or 10 amp fuse on power cable may be blown.
d. Engage button is not on - check to see if green indicator light is on.
e. Use Cab Console Power Tester (PN 27857) to check power out of cab console. Install tester on round 7-pin
power/com cable from cab console. Turn drive on. Green LED shows power to external controller. Red LED shows power to solenoid. If LED lights are not lit, double-check power and connections; replace cab console if needed.
2. Check Communication between cab console and drive:
a. Check to see if power and communication cable (main harness) is properly connected.
b. If no lower line on cab console appears (speed and output rate), and drive will not rotate in calibration mode,
use Cable Continuity Tester (PN 27859) to test power and communication to external controller. (WARNING: TO PREVENT DAMAGE TO COMPONENTS, DISCONNECT POWER/COM CABLE FROM CAB CON­SOLE AND EXTERNAL CONTROLLER BEFORE INSTALLING THIS TESTER). Install 4-pin test plug on end of 4-pin power/com cable before powering the Cable Continuity Tester - remove before reattaching pow­er/com cable directly to cab console.
c. If Cable Continuity Tester shows power is getting to external controller, turn power off and remove Cable
Continuity Tester and 4-pin test plug from ends of power/com cable. Reattach power/com cable to cab con­sole and external controller.
d. If power/com cable tester shows power and communication is reaching external controller from cab console,
and no lower line appears on cab console, replace chip or external controller. Call Service Department.
e. If Cable Continuity Tester (PN 27859) isn’t available, check cable with voltmeter at connection at control mod-
ule.
3. Test Relay inside external controller:
95
a. Use Relay Output Tester (PN 27860) to test relay inside external controller. Install tester to weather-pak so-
lenoid connector from external controller. With tractor engine off, start drive calibration function. Auditory alarm should buzz for 1.5 seconds when drive is engaged in calibration mode. If alarm does not sound, relay or external controller may need to be replaced. Call Service Department.
4. Check Hydraulics:
a. Check to see if hydraulic lever is in detent position.
b. Hydraulic lever is in wrong detent direction - a check valve at outlet of motor prevents reverse rotation.
c. Make sure that both hoses are properly connected to tractor remotes.
d. Inadequate system pressure. Place pressure gauge at filter and check reading. If system pressure is below
tractor specifications, check system.
e. Power solenoid directly: DANGER: RAPID DRIVE ROTATION MAY OCCUR AND CAUSE SERIOUS INJU-
RY. KEEP CLEAR OF DRIVE AREA.
i. Disengage hydraulics.
ii. Reduce flow 30 - 50%.
iii. Power solenoid directly by connecting power weather-pak
connector to solenoidweather-pak connector. If drive doesn’t rotate, Proportional Coil (PN 19799) may be defective. Check continuity with meter, or energize with 12v power and check for magnetic pull with small screwdriver. Double-check connections on solenoid cable. If solenoid energizes but drive does not rotate when pow­ered directly, tractor hydraulics are not properly engaged.
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Rapid drive rotation may occur and cause serious injury.
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5. Check Speed signal (if drive rotates in calibration mode but not when planting):
Drive rotates but not at desired speed:
f. Excessive torque in drive system. Disconnect main drive chain to check for rotation under zero load.
Check for a problem with the mechanical portion of drive, such as foreign material wedged in meter, frozen bearings, misaligned chains, or swelled grain in meter. install pressure gauge at motor inlet. Pressure should be 1000 - 1500 psi. If pressure is above 2000 psi, significant torque problems are present.
a. No signal from speed sensor - check connection at sensor
and at drive controller.
b. Excessive gap between wheel sensor and sensor plate - re-
adjust to .030.
c. Use Speed Simulator (PN 27858) to troubleshoot speed
loop. Leave tractor stationary and drive hydraulics do not need to be engaged.
d. Test speed sensor and hall effect sensor; replace sensor if simulated speed appears on cab console.
e. Test speed cable between speed sensor and hall effect module; replace cable if simulated speed ap-
pears on cab console.
f. Test hall effect module and cable to external controller; replace module and cable if simulated speed
appears on cab console. If speed does not appear with speed simulator, external controller or chip may need replacement. Call Service Department.
Rapid drive rotation may occur and cause serious injury.
6. Drive (out rate) fluctuating erratically:
a. If indicated field speed on drive is also fluctuating erratically, troubleshoot speed signal loop.
b. If field speed is steady, check for loose set screws on motor encoder, contamination of proportional val-
ue, or mechanical binding of chain on row unit.
7. Indicated speed fluctuating erratically:
a. Use speed simulator to troubleshoot speed loop. Leave tractor stationary and drive hydraulics do not
need to be engaged. If steady speed between 4-10 mph appears on cab console using speed simu­lator, troubleshoot radar, wheel pickup sensor, hall effect module. If steady speed does not appear with speed simulator, external controller may need replacement. Call Service Department.
b. Check radar gun angle.
c. Check gap between wheel sensor and pickup plate.
d. Check power to system < 12 volt power will cause drive to behave erratically - often problem manifests
itself in speed loop.
8. Drive shuts off while planting:
a. If it occurs after 20 seconds of not planting, such as turning on headlands, operation is normal safety
shutoff (on units with radar speed signal).
b. Check setting of speed signal interrupter switch - reposition as necessary to keep actuator from dis-
engaging while planting.
c. 1.5 second delay shutting off drive - causes: chain binding, inadequate hydraulics.
9. Drive will not achieve desired rate:
a. Recheck calibration number and rerun calibration procedure if necessary.
b. Check to make sure that your desired rate is within the range of the meter that is installed.
c. Inadequate hydraulic flow. Adjust flow control to higher position. Check with flow meter if flow is sus-
pect.
d. Field speed too high. Check maximum planting rate in seed chart for rate that you are planting.
e. Check sprocket combinations; see Assembly and Parts Manuals for the planter you are operating (30P
and 40P models).
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Veris Drive Operating Instructions
f. Check speed shown on cab console against other speedometer - tractor, planter monitor. If
drive speed is significantly higher, recalibrate speed on drive.
10. Drive plants significantly higher than desired rate:
a. Recheck calibration number and rerun calibration procedure if necessary.
b. Ensure that you have installed the correct seed meter.
c. Check sprocket combinations; see Assembly and Parts Manuals for the planter you are oper-
ating (30P and 40P models).
d. Check speed shown on cab console against other speedometer - tractor, planter monitor. If
drive speed is significantly higher, recalibrate speed on drive.
11. Drive continues to rotate after tractor has stopped:
a. Contamination or wear in proportional valve (PN 19798). Remove and inspect. Blow out with
compressed air. Check o-rings and reinstall. Replace if necessary.
12. Fluid weeping from motor shaft seal:
a. Excessive back pressure in return hose. Check quick coupler connection. Use motor control
port for return if available.
Calibration Troubleshooting:
97
13. If the time to run for calibration is less than 4 seconds, the cab console will display TIME TOO LOW. Pressing the FUNCTION key will bring up the ENTER TARGET AMOUNT screen. The target should be raised to increase the calibration time. If the time is greater than 255 seconds, the cab console will display TIME TOO HIGH. Pressing the FUNCTION key will bring up the ENTER TAR­GET AMOUNT screen. The target should be lowered to decrease the calibration time.
14. While rate calibration is running, one of four error messages may be displayed:
Message Cause Solution
COMM TIMEOUT Power to or communi-
cation with the external controller was inter­rupted during calibra­tion.
TIME OVER LIMIT The external controller
ran too long in calibra­tion.
Check power and com­munication connections from the cab console to the external controller and rerun calibration.
Rerun calibration. If the same message appears, call technical support.
USER TERMINATED The engage key was
Rerun calibration. pressed during calibra­tion.
CALIBRATE ERROR The drive did not turn
when calibration began.
Check encoder cable
and connection, sole-
noid cable and connec-
tion, and hydraulic lever
position.
Pressing FUNCTION will exit rate calibration from these error screens.
4/23/2010
118-915M
Page 100
2525P and 2520P
98
Troubleshooting Flow Chart
118-915M
23250
4/23/2010
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