Great Plains 2515 Operator Manual

PURPLE
Operator’ s Manual
1515, 2015 and 2515
Three-Point Soybean Machine
Manufacturing, Inc.
www .g reatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the subsequent in-
!
structions and warnings are serious- follow without exception. Your life and the lives of others depend on it!
17715
© Copyright 1999 Printed
4/20/2005
Cover illustration may show optional equipment not supplied with standard unit.
Table of Contents
Table of Contents
Great Plains Mfg., Inc.
Important Safety Information . . . . . . . . . . . . . . . . . 1
Safety Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Description of Unit. . . . . . . . . . . . . . . . . . . . . . . . 8
Intended Usage. . . . . . . . . . . . . . . . . . . . . . . . . . 8
Using This Manual. . . . . . . . . . . . . . . . . . . . . . . . 8
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . 8
Section 1 Preparation and Setup . . . . . . . . . . . . . . 9
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . . . 9
Hitching Tractor to Drill . . . . . . . . . . . . . . . . . . . . 9
Hydraulic Hookup . . . . . . . . . . . . . . . . . . . . . . . 10
Lift Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Bleeding the Lift Assist Hydraulics . . . . . . . . . . 11
Leveling Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Section 2 Operating Instructions . . . . . . . . . . . . . 12
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . . 12
Field Operation . . . . . . . . . . . . . . . . . . . . . . . . . 12
Row Unit Operation. . . . . . . . . . . . . . . . . . . 12
Marker Operation . . . . . . . . . . . . . . . . . . . . 12
Shaft Monitor Operation . . . . . . . . . . . . . . . 12
Transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Transporting with Markers. . . . . . . . . . . . . . 13
Transporting with Lift Assist. . . . . . . . . . . . . 13
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Section 3 Adjustments . . . . . . . . . . . . . . . . . . . . . 14
Row Unit Adjustments. . . . . . . . . . . . . . . . . . . . 14
Down Pressure . . . . . . . . . . . . . . . . . . . . . . 14
Down Pressure Charts . . . . . . . . . . . . . . . . 14
Coulter Depth . . . . . . . . . . . . . . . . . . . . . . . 14
Opener Seeding Depth . . . . . . . . . . . . . . . . 14
Side Gauge Wheels . . . . . . . . . . . . . . . . . . 15
1 x 12 Closing Wheel Option. . . . . . . . . . . . 16
Closing Disk Option. . . . . . . . . . . . . . . . . . . 16
Frame Height. . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Seeding Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Adjust Drive Sprockets . . . . . . . . . . . . . . . . 17
Set Seed-Rate Handle . . . . . . . . . . . . . . . . 17
Position Seed-Cup Doors . . . . . . . . . . . . . . 18
Check Seeding Rate. . . . . . . . . . . . . . . . . . 18
Seed Rate Charts . . . . . . . . . . . . . . . . . . . . . . . 18
Marker Adjustments . . . . . . . . . . . . . . . . . . . . . . 19
Folding Speed . . . . . . . . . . . . . . . . . . . . . . . 19
Disk Adjustment. . . . . . . . . . . . . . . . . . . . . . 19
Marker Chain (2515 only) . . . . . . . . . . . . . . 20
Transport Carrier (2015 and 2515 only). . . . 21
Bleeding Marker Hydraulics. . . . . . . . . . . . . 21
Seed-Lok Lock Up . . . . . . . . . . . . . . . . . . . . . . . 22
Section 4 Troubleshooting. . . . . . . . . . . . . . . . . . . 23
Section 5 Maintenance and Lubrication. . . . . . . . 25
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Marker Maintenance . . . . . . . . . . . . . . . . . . 25
Opener Disks, Scrapers, Gauge Wheels. . . 25
Drive System . . . . . . . . . . . . . . . . . . . . . . . . 26
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Drive Chains. . . . . . . . . . . . . . . . . . . . . . . . . 27
Seed-Cup-Shaft Sprocket . . . . . . . . . . . . . . 27
Gauge Wheel Arm Pivots. . . . . . . . . . . . . . . 27
Marker Hinge Points. . . . . . . . . . . . . . . . . . . 28
Side Wheel Arm, Row Unit . . . . . . . . . . . . . 28
Wheel Bearings . . . . . . . . . . . . . . . . . . . . . . 28
Marker Disk Bearings. . . . . . . . . . . . . . . . . . 28
Lift Assist Castors . . . . . . . . . . . . . . . . . . . . 29
Lift Assist Arm Pivots . . . . . . . . . . . . . . . . . . 29
Section 6 Options . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Lift Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Coulter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Gauge Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Spring Packages . . . . . . . . . . . . . . . . . . . . . . . . 31
Markers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Seed-Cup Plugs . . . . . . . . . . . . . . . . . . . . . . . . . 32
Shaft Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Seed-Lok Firming Wheels . . . . . . . . . . . . . . . . . 32
Section 7 Specifications and Capacities . . . . . . . 33
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . . . . 34
Torque Values Chart for Common Bolt Sizes. . . 34
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
© Copyright 1999 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa­tion contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication,and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains, Seed-Lok
All other brands and product names are trademarks or registered trademarks of their respective holders.
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Great Plains Manufacturing, Incorporated T r ademarks
Printed in the United States of America.
Great Plains Mfg., Inc.
Important Safety Information
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indi­cates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness,con­cern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
!
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness. The sig­nal words are:
!
DANGER!
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for func­tional purposes, cannot be guarded.
!
WARNING!
Indicates a potentially hazardous sit­uation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
!
CAUTION!
Indicates a potentially hazardous sit­uation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from machine.
Never allow riders on implement.Never allow children to operate
equipment.
For Your Protection
Thoroughly read and understand
Safety Decals, page 4. Read all instructions noted on decals.
OFF
Shutdown and Storage
Lower machine to ground, put
tractor in park, turn off engine, and remove key.
Detach and store implement in an
area where children normally do not play. Secure implement with blocks and supports.
Handle Chemicals Properly
Agricultural chemicals can be dan­gerous. Improper use can seriously injure persons, animals, plants, soil and property.
Wear protective clothing.Handle all chemicals with care.Follow instructions on container
label.
Avoid inhaling smoke from any
type of chemical fire.
Store or dispose of unused chem-
icals as specified by chemical manufacturer.
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Important Safety Information
Great Plains Mfg., Inc.
Use Safety Lights and Devices
Slow-moving tractors, self-propelled equipment and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and
turn signals whenever driving on public roads.
Use lights and devices provided
with implement.
Transport Machinery Safely
Maximum transport speed for imple­ment is 20 mph. Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
Do not exceed 20 mph. Never
travel at a speed which does not allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes.
Comply with state and local laws.Do not tow an implement that,
when fully loaded, weighs more than 1.5 times the weight of tow­ing vehicle.
For three-point mounted imple-
ments, make sure tractor has enough front-end ballast to handle the weight of the load. Refer to your tractor operator’s manual
Use A Safety Chain
Use a safety chain to help con-
trol drawn machinery should it separate from tractor drawbar.
Use a chain with a strength rat-
ing equal to or greater than the gross weight of towed machin­ery.
Attach chain to tractor drawbar
support or other specified anchor location. Allow only enough slack in chain to permit turning.
Replace chain if any links or end
fittings are broken, stretched or damaged.
Do not use safety
chain for towing.
Practice Safe Maintenance
Understand procedure before
doing work. Use proper tools and equipment. Refer to this manual for additional information.
Work in a clean, dry area.Lower implement to ground, put
tractor in park, turn off engine, and remove key before performing maintenance.
Allow implement to cool completely.Inspect all parts. Make sure parts
are in good condition and installed properly.
Remove buildup of grease, oil or
debris.
Remove all tools and unused
parts from implement before oper­ation.
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Great Plains Mfg., Inc.
Important Safety Information
Prepare for Emergencies
Be prepared if a fire starts.Keep a first aid kit and fire extin-
guisher handy.
Keep emergency numbers for
doctor, ambulance, hospital and fire department near phone.
911
Wear Protective Equipment
Wear protective clothing and
equipment.
Wear clothing and equipment
appropriate for the job. Avoid loose-fitting clothing.
Because prolonged exposure to
loud noise can cause hearing impairment or hearing loss, wear suitable hearing protection such as earmuffs or earplugs.
Because operating equipment
safely requires your full attention, avoid wearing radio headphones while operating machinery.
Avoid High Pressure Fluids Hazard
Escaping fluid under pressure can penetrate skin, causing serious injury.
Avoid the hazard by relieving
pressure before disconnecting hydraulic lines.
Use a piece of paper or card-
board, NOT BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety
glasses or goggles when working with hydraulic systems.
If an accident occurs, see a doc-
tor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result.
Safety at All Times
Thoroughly read and understand this manual before operating implement. Refer to Safety Decals, page 4. Read all instructions noted on decals.
Be familiar with all implement
functions.
Operate implement from driver’s
seat only.
Do not leave tractor or implement
unattended with engine running.
Do not dismount a moving tractor.
Dismounting a moving tractor could cause serious injury or death.
Do not stand between the tractor
and implement during hitching.
Keep hands, feet and clothing
away from power-driven parts.
Wear snug-fitting clothing to avoid
entanglement with moving parts.
Watch out for wires, trees, etc.,
when raising implement. Make sure all persons are clear of work­ing area.
Do not turn tractor too tight, caus-
ing towed implements to ride up on wheels.
Tire Safety
Tire changing can be dangerous and should be performed by trained per­sonnel using correct tools and equip­ment.
When inflating tires, use a clip-on
chuck and extension hose long enough to allow you to stand to one side–not in front of or over tire assembly. Use a safety cage if available.
When removing and installing
wheels, use wheel-handling equipment adequate for weight involved.
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Important Safety Information
Safety Decals
Your implement comes equipped with all safety decals in place. They were designed to help you safely operate your implement.
1. Read and follow decal directions.
2. Keep all safety decals clean and legible.
3. Replace all damaged or missing decals. Order new decals from your Great Plains dealer. Refer to this section for proper decal placement.
Great Plains Mfg., Inc.
4. When ordering new parts or components, also request cor­responding safety decals.
5. To install new decals:
a. Clean the area on which the decal is to be placed. b. Peel backing from decal. Press firmly on surface,
being careful not to cause air bubbles under decal.
17770
17770
818-003C
Slow Moving Vehicle Sign
838-266C
Red Reflector Reflector onboth ends of
drill; two reflectors total
838-265C
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4
Amber Reflector Reflectors on both ends
of drill; four reflectors total
Great Plains Mfg., Inc.
Important Safety Information
17771
818-188C
Warning 20MPH Trans Decal on frame tube near drill center
17771
17771
818-339C
Warning High Pressure SML Decal on frame tube near drill center
818-398C
Caution Tires Not a Step Decals on frame tube
near gauge wheels; two decals total
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4/20/05
818-587C
Caution Operational Decal on frame tube near
drill center
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Important Safety Information
17771
Great Plains Mfg., Inc.
818-590C
Danger Crush Tractor & Three Point Decal on frame tube near drill center
17771
17740
818-855C or 818-751C
1515: Caution Tire 36 PSI 2015 and 2515: Caution Tire 32 PSI Decals on wheel rims; fourdecals total
838-265C
Amber Reflector Reflector on each option-
al lift-assist arm; two reflectors total
838-057C
17740
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Warning Gen Transp Lock Decals on each optional lift-assist arm; twodecals total
Great Plains Mfg., Inc.
Important Safety Information
17843
838-265C
Amber Reflector Reflector on each option-
al marker
17843
818-682C
Warning Pinch/Crush Marker Two decals on first section of each
optional marker; four decals total
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Introduction
Introduction
Great Plains Mfg., Inc.
Great Plains welcomes you to its growing family of new product owners. This implement has been designed with care and built by skilled workersusing quality materials. Proper setup, maintenance and safe operating practices will help you get years of satisfactory use from the ma­chine.
Description of Unit
The 1515, 2015 and 2515 model drills are mounted seed­ing implements. The drills are equipped with double-disk, planter-style row units.The row units are staggered for easy residue flow. Seeding depth can be adjusted. The seeding rate can be adjusted from 2 to 240 pounds per acre.
Intended Usage
Use the drill to seed production-agriculture cropsonly.Do not modify the drill foruse with attachments other than Great Plains options and accessories specified for use with the drill.
Using This Manual
This manual will familiarize you with safety, assembly, op­eration, adjustments, troubleshooting and maintenance. Readthis manualand followthe recommendationsto help ensure safe and efficient operation.
Theinformation in this manual iscurrent at printing. Some parts maychange to assure top performance.
Definitions
The following terms are used throughout this manual. Right-handand left-hand as used in thismanual are deter-
mined by facing the direction the machinewill travel while in use unless otherwise stated.
IMPORTANT: A crucial point of information related to the preceding topic. For safe and correct oper ation, read and follow the directions provided before continu­ing.
NOTE: Useful information related to the preceding topic.
Owner Assistance
If you need customer service or repair parts, contact a Great Plains dealer. Great Plains dealers have trained personnel, repairparts and equipment specially designed for Great Plains products.
Your machine’sparts were specially designed and should only be replaced with Great Plains parts. Always use the serial and model number when ordering parts from your GreatPlains dealer. Theserial-number plateis located on the left end of the drill as shown in Figure A.
17771
Figure A
Serial Number
Record your drill model and serial number here forquick reference:
Model Number: _________________________________ Serial Number: _________________________________ Your Great Plains dealer wants youto be satisfied with
your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.
1. Discuss the matter with the service manager at your
Great Plains dealership.
2. If you are still not satisfied, seek out theowner or gen-
eral manager of the dealership.
3. For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
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Great Plains Mfg., Inc.
Section 1 Preparation and Setup
Section 1 Preparation and Setup
This section will helpyou prepareyour tractorand drill for use. Before using the drill in the field, you must hitch the drill to a suitable tractor (see Tractor Requirements, Spec-
ifications and Capacities, page 33) and level the drill.
Prestart Checklist
1. Read and understand “Important Safety Informa­tion,” page 1.
2. Check that all working parts are moving freely, bolts are tight, and cotter pins are spread.
3. Check that all grease fittings are inplace andlubricat­ed. Refer to Lubrication,“Maintenance and Lubrica- tion,” page 27.
4. Checkthat all safety decals and reflectors are correct­ly located and legible. Replace if damaged.See Safe- ty Decals,“Important Safety Information,” page 4.
5. Inflate tires to pressure recommended and tighten wheel bolts as specified. See “Appendix,” page 34.
Hitching Tractor to Drill
!
DANGER!
You may be severely injured or killed by being crushed between the tractor and drill. Do not stand or place any part of your body between the drill and moving tractor. Stop tractor engine and set park brake before installing pins.
1. Allow lower three-point links on tractor to float inde­pendentof each other.Do notpin lower linkstogether.
2. Raiseor lowertractorthree-point arms asneeded and pin tractor lowerlinks to drill.
Category II and III tractors with quick hitch: Use pins provided with drill. Discard bushings provided with drill.
Category II tractors, no quick hitch: Discard pins providedwith drill. OrderGreat Plains kit,part number 173-170A. Use pins and bushings as shown. See Fig­ure 1-1.
Category III tractors, no quick hitch: Use pins pro­vided with drill. Use bushingsprovided with drill to space lower tractor links to the outside.
Category IV tractors with Cat IV-N quick hitch: Dis­card upper pin provided with drill. Use other pins and bushings provided with drill. Also, order Great Plains kit, part number 173-171A. Use pinsand bushings as shown. See Figure 1-2.
17986
Figure 1-2
Category IV Tractors with Quick Hitch
Category IV tractors,no quick hitch: Discard upper
pin provided with drill. Use other pins and bushings provided with drill. Also, order Great Plains kit, part number 173-171A. Use pins and spacers as shown. See Figure 1-3.
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Figure 1-1
Category II Tractors, No Quick Hitch
17984
Figure 1-3
Category IV Tractors, No Quick Hitch
3. Pin top three-point link to drill. NOTE: If drill is outfitted with optional lift assist, operate
tractor and drill without tractortop link. On quick hitches, pin quick hitch to drill and remove tractor top link.
4. Slowly raise drill. Watch for cab interference.
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9
Section 1 Preparation and Setup
Great Plains Mfg., Inc.
5. Remove pins holding parking stands and raise stands. Replace pins in lowest hole in each stand.
13508
Figure 1-4
Parking Stand
6. Set your tractor three-point-draft control to float posi­tion.
7. Plug lead from drill light harness into tractor recepta­cle.
Hydraulic Hookup
!
WARNING!
Escaping fluid under pressure can have sufficient pressure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure.Fluid escaping froma very smallhole can be almost invisible. Use paper or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgicallyremoved within a few hours or gangrene will result.
Great Plains hydraulic hoses are color coded to help you hookup hoses to your tractor outlets.Hoses that goto the same remote valve are marked with the same color.
same hydraulic circuit, refer to plastic hose holder. See Figure 1-5. Connect hose under extended cylinder to out­letyou choosefor cylinderextension. Connect hoseunder retracted symbol to outlet for cylinder retraction.
17641
Figure 1-5
Hydraulic Hose Color Ties
Lift Assist
Hydraulicsfor the optional lift assistcan be plumbed three different ways.
Tractor remote valve drives lift assist alone
Tractor remote valve drives lift assist and three-point
hitch
Tractor hydraulic circuitfor three-pointhitch driveslift assist and three-point hitch
To operatethe lift assist on its on remote valve, plug hy­draulic hoses into valve outlets.
To plumb together the lift-assist and three-point hydrau­lics, contact yourtractor dealer for specific instructions.
Color Hydraulic Function
Red Lift Assist
Orange Marker Cylinders
Great Plains hydraulic hoses are codedto help you hook­up to your tractor outlets. To distinguish hoses on the
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IMPORTANT: Before plumbing the lift assist into y our tractorthree-point circuit, contact your tractordealer for detailed instructions. Failure to properly plumb the hy­draulics can cause tractor damage.
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