Great Plains 2420F Operator Manual

Operator’s Manual
15’, 20’, and 24’ 3-Point Drills
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and
!
the lives of others depend on it!
24137
Cover illustration may show optional equipment not supplied with standard unit.
© Copyright 2006 Printed 2/28/2006
288-196M
Table of Contents
Important Safety Information . . . . . . . . . . . . . . . . 1
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Description of Unit . . . . . . . . . . . . . . . . . . . . . 12
Intended Usage . . . . . . . . . . . . . . . . . . . . 12
Models Covered in this Manual . . . . . . . . 12
Using This Manual . . . . . . . . . . . . . . . . . . . . . 13
Definitions . . . . . . . . . . . . . . . . . . . . . . . . 13
Owner Assistance. . . . . . . . . . . . . . . . . . . . . . 14
Preparation and Setup . . . . . . . . . . . . . . . . . . . . 15
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . 15
Hitching Tractor to Drill . . . . . . . . . . . . . . . . . . 15
Hydraulic Hose Hookup . . . . . . . . . . . . . . 16
Leveling the Drill . . . . . . . . . . . . . . . . . . . . . . . 17
Operating Instructions . . . . . . . . . . . . . . . . . . . . 21
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . 21
Field Operation . . . . . . . . . . . . . . . . . . . . . . . . 22
Opener Operation . . . . . . . . . . . . . . . . . . 23
Marker Operation . . . . . . . . . . . . . . . . . . . 23
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Transporting with Markers . . . . . . . . . . . . 24
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Side Gauge Wheels for 20 Series Openers . . 25
20 Series Openers . . . . . . . . . . . . . . . . . . . . . 26
Opener Down Pressure . . . . . . . . . . . . . . 26
Opener Seeding Depth . . . . . . . . . . . . . . 27
Press Wheel. . . . . . . . . . . . . . . . . . . . . . . 27
Seed-Lok Lock Up . . . . . . . . . . . . . . . . . . . . . 28
HD 10 Series Openers . . . . . . . . . . . . . . . . . . 29
Opener Down Pressure . . . . . . . . . . . . . . 29
Spring Down Pressure . . . . . . . . . . . . . . . 30
Opener Seeding Depth . . . . . . . . . . . . . . 30
Double V Press Wheel Adjustment . . . . . 31
Lock-Up . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Frame Height . . . . . . . . . . . . . . . . . . . . . . . . . 33
Single Gauge Wheel . . . . . . . . . . . . . . . . 33
Dual Gauge Wheels . . . . . . . . . . . . . . . . . 33
Seeding Rate . . . . . . . . . . . . . . . . . . . . . . . . . 34
Adjust Drive Sprockets . . . . . . . . . . . . . 34
Set Seed Rate Handle . . . . . . . . . . . . . 34
Position Seed Cup Doors . . . . . . . . . . . 35
Check Seeding Rate . . . . . . . . . . . . . . . 35
Tire Revolutions Per Acre . . . . . . . . . . . . . . 36
Seed Rate Chart (pounds per acre) . . . . . . 37
Marker Adjustments. . . . . . . . . . . . . . . . . . . 40
Bleeding Marker Hydraulics . . . . . . . . . 40
Folding Speed with Needle Valves . . . . 41
Folding Speed with Sequence Valve. . . 41
Marker Disk Adjustment . . . . . . . . . . . . 41
Changing disk angle . . . . . . . . . . . . . . . 41
Marker Chain. . . . . . . . . . . . . . . . . . . . . 42
Transport Carrier . . . . . . . . . . . . . . . . . . 42
Marker Width. . . . . . . . . . . . . . . . . . . . . 43
Seed-Lok™ Lock Up . . . . . . . . . . . . . . . . . . 44
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . 45
Maintenance and Lubrication . . . . . . . . . . . . . 47
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 47
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Torque Values Chart . . . . . . . . . . . . . . . . . . 56
Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . 57
Specifications and Capacities . . . . . . . . . . . 57
Sprocket Configuration . . . . . . . . . . . . . . . . 58
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
© Copyright 2005 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either express or implied. While every precaution has been taken in the preparation ofthis manual,Great PlainsManufacturing, Inc.assumes noresponsibility for errors or omissions. Neither is any liability assumed fordamages resultingfrom the use of the information contained herein. GreatPlains Manufacturing, Inc. reserves theright to revise and improve its products as it sees fit. Thispublication describes the state of this product at the time of its publication, and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
8/14/2006
Great Plains Manufacturing, Incorporated Trademarks
Printed in the United States of America.
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper train­ing of personnel involved in the operation, transport, maintenance and storage of equipment.
Important Safety Information
!
1
Be Aware of Signal Words
Signal words designate a degree or level of haz­ard seriousness.
DANGER indicates an imminently hazardous sit­uation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situ­ation which, if not avoided, could result in death or serious injury, and includes hazards that are ex­posed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situ­ation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
DANGER
!
WARNING
!
CAUTION
!
8/14/2006
1520F, 2020F, 2420F, 1510HDF, &
2
2010HDF
Be Familiar with Safety Decals
Read and understand “Safety Decals,” page 7,
thoroughly.
Read all instructions noted on the decals.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from the machine.
Never allow children to operate equipment.
Keep all bystanders away from machine dur-
ing operation.
Shutdown and Storage
Lower drill, put tractor in park, turn off engine,
and remove the key.
Secure drill using blocks and supports pro-
vided.
Detach and store drill in an area where chil-
dren normally do not play.
Use Safety Lights and Devices
Slow-moving tractors and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and turn signals
whenever driving on public roads.
Use lights and devices provided with imple-
ment.
OFF
8/14/2006
Transport Machinery Safely
Maximum transport speed for implement is 20 mph. Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
Do not exceed 20 mph. Never travel at a
speed which does not allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes.
Comply with state and local laws.
Do not tow an implement that, when fully
loaded, weighs more than 1.5 times the weight of towing vehicle.
Carry reflectors or flags to mark drill in case of
breakdown on the road.
Keep clear of overhead power lines and other
obstructions when transporting.
Important Safety Information
3
Avoid High Pressure Fluids
Escaping fluid under pressure can penetrate the skin, causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic lines.
Use a piece of paper or cardboard, NOT
BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety glasses or
goggles when working with hydraulic systems.
If an accident occurs, see a doctor immedi-
ately. Any fluid injected into the skin must be surgically removed within a few hours or gan­grene may result.
8/14/2006
1520F, 2020F, 2420F, 1510HDF, &
4
2010HDF
Practice Safe Maintenance
Understand procedure before doing work. Use
proper tools and equipment. Refer to this man­ual for additional information.
Work in a clean, dry area.
Lower the drill, put tractor in park, turn off
engine, and remove key before performing maintenance.
Make sure all moving parts have stopped and
all system pressure is relieved.
Allow drill to cool completely.
Disconnect battery ground cable (-) before
servicing or adjusting electrical systems or before welding on drill.
Inspect all parts. Make sure parts are in good
condition and installed properly.
Remove buildup of grease, oil or debris.
Remove all tools and unused parts from drill
before operation.
Prepare for Emergencies
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
OFF
Keep emergency numbers for doctor, ambu-
lance, hospital and fire department near phone.
Wear Protective Equipment
Wear protective clothing and equipment.
Wear clothing and equipment appropriate for
the job. Avoid loose-fitting clothing.
Because prolonged exposure to loud noise
can cause hearing impairment or hearing loss, wear suitable hearing protection such as ear­muffs or earplugs.
Because operating equipment safely requires
your full attention, avoid wearing radio head­phones while operating machinery.
911
8/14/2006
Handle Chemicals Properly
Agricultural chemicals can be dangerous. Im­proper use can seriously injure persons, animals, plants, soil and property.
Read and follow chemical manufacturer’s
instructions.
Wear protective clothing.
Handle all chemicals with care.
Avoid inhaling smoke from any type of chemi-
cal fire.
Store or dispose of unused chemicals as
specified by chemical manufacturer.
Use A Safety Chain
Use a safety chain to help control drawn
machinery should it separate from tractor drawbar.
Important Safety Information
5
Use a chain with a strength rating equal to or
greater than the gross weight of towed machinery.
Attach chain to tractor drawbar support or
other specified anchor location. Allow only enough slack in chain to permit turning.
Replace chain if any links or end fittings are
broken, stretched or damaged.
Do not use safety chain for towing.
Tire Safety
Tire changing can be dangerous and should be performed by trained personnel using correct tools and equipment.
When inflating tires, use a clip-on chuck and
extension hose long enough for you to stand to one side–not in front of or over tire assem­bly. Use a safety cage if available.
When removing and installing wheels, use
wheel-handling equipment adequate for weight involved.
8/14/2006
1520F, 2020F, 2420F, 1510HDF, &
6
2010HDF
Safety At All Times
Thoroughly read and understand the instructions in this manual before operation. Read all instruc­tions noted on the safety decals.
Be familiar with all drill functions.
Operate machinery from the driver’s seat only.
Do not leave drill unattended with tractor
engine running.
Do not dismount a moving tractor. Dismount-
ing a moving tractor could cause serious injury or death.
Do not stand between the tractor and drill dur-
ing hitching.
Keep hands, feet and clothing away from
power-driven parts.
Wear snug-fitting clothing to avoid entangle-
ment with moving parts.
Watch out for wires, trees, etc., when folding
markers or raising drill. Make sure all persons are clear of working area.
Do not turn tractor too tightly, causing drill to
ride up on wheels. This could cause personal injury or equipment damage.
8/14/2006
Important Safety Information
7
Safety Decals
Your implement comes equipped with all safety decals in place. They were designed to help you safely operate your implement.
Read and follow decal directions.
Keep all safety decals clean and legible.
Replace all damaged or missing decals. Order
new decals from your Great Plains dealer. Refer to this section for proper decal place­ment.
When ordering new parts or components, also
request corresponding safety decals.
To install new decals:
1. Clean the area on which the decal is to be placed.
2. Peel backing from decal. Press firmly on surface, being careful not to cause air bubbles under decal.
818-003C
818-003C
Slow Moving Vehicle Label
Slow Moving Vehicle Label
838-266C
Red Reflectors
Reflectors on outside ends and off center of walk­boards; four reflectors total.
17769
19189
8/14/2006
1520F, 2020F, 2420F, 1510HDF, &
8
2010HDF
838-265C
Amber Reflectors
Reflector on both ends of drill; four reflectors total.
18262
838-267C
Decal Reflectors Daytime
Reflectors on inside ends and off center on walk­boards next to red reflectors; four reflectors total.
818-339C
High Pressure Hazard
19189
18262
8/14/2006
818-587C
General Instructions
Important Safety Information
18262
9
818-590C
Crushing Hazard
838-102C
Falling Hazard
8/14/2006
1826218262
19195
1520F, 2020F, 2420F, 1510HDF, &
10
2010HDF
818-398C
Falling Hazard
19197
818-855C
Tire Pressure
818-229C
Amber Reflector
Reflector on each optional marker.
19197
18270
8/14/2006
818-682C
7
Crushing Hazard
Two decals on first section of each optional marker; four decals total.
Important Safety Information
1827018270
11
818-337C
Excessive Speed Hazard
818-752C
Tire Pressure
8/14/2006
182
21641
21641
1520F, 2020F, 2420F, 1510HDF, &
12
2010HDF
Introduction
Great Plains welcomes you to its growing family of new product owners. This drill has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance and safe operating practices will help you get years of sat­isfactory use from the machine.
Description of Unit
The 15 ft, 20 ft, and 24 ft 3-point drills are equipped with HD 10 Series and 20 Series open­ers. The HD 10 Series Opener is outfitted with heavy duty parallel-arm openers. The 20 Series Opener is outfitted with side-depth-control open­ers. These openers are staggered for easy residue flow. Opener depth can be adjusted.
Intended Usage
Use the drill to seed production-agriculture crops only. Do not modify the drill for use with attach­ments other than Great Plains options and accessories specified for use with the drill.
Models Covered in this Manual
1520F, 2020F, 2420F, 1510HDF, & 2010HDF
24137
8/14/2006
Using This Manual
This manual will familiarize you with safety, as­sembly, operation, adjustments, troubleshooting and maintenance. Read this manual and follow the recommendations to help ensure safe and ef­ficient operation.
The information in this manual is current at print­ing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Machine travel
direction
Introduction
Right-hand
side
13
Refer to Figure 1
Right-hand and left-hand as used in this manual are determined by facing the direction the ma­chine will travel while in use unless otherwise stated.
IMPORTANT: A crucial point of information re­lated to the preceding topic. For safe and cor­rect operation, read and follow the directions provided before continuing.
NOTE: Useful information related to the preced­ing topic.
Left-hand
side
Figure 1
18327
8/14/2006
1520F, 2020F, 2420F, 1510HDF, &
14
2010HDF
Owner Assistance
If you need customer service or repair parts, con­tact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Refer to Figure 2
Your machine’s parts were specially designedand should only be replaced with Great Plains parts. Always use the serial and model number when or­dering parts from your Great Plains dealer. The serial-number plate is located on the main frame tube on the left end of the drill.
Record your drill model and serial number here for quick reference:
Model Number:__________________________
Serial Number: ___________________________
Figure 2
Serial Number Plate
16490
Your Great Plains dealer wants you to be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.
1. Discuss the matter with your dealership ser­vice manager. Make sure they are aware of any problems so they can assist you.
2. If you are still unsatisfied, seek out the owner or general manager of the dealership.
3. For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
8/14/2006
Preparation and Setup
This section will help you prepare your tractor and drill for use. Before using the drill in the field, you must hitch the drill to a suitable tractor and level the drill.
Prestart Checklist
1. Read and understand “Important Safety Infor­mation,” page 1.
2. Check that all working parts are moving free­ly, bolts are tight, and cotter pins are spread.
3. Check that all grease fittings are in place and lubricated. Refer to “Lubrication,” page 52.
4. Check that all safety decals and reflectors are correctly located and legible. Replace if dam­aged. See “Safety Decals,” page 7.
Preparation and Setup
15
5. Inflate tires to pressure recommended and tighten wheel bolts as specified. See “Appen­dix,” page 56.
Hitching Tractor to Drill
!
DANGER
You may be severely injured or killed by being crushed between the tractor and drill. Do not stand or place any part of your body between drill and moving trac­tor. Stop tractor engine and set park brake before in­stalling the hitch pin.
1. Raise or lower tractor three-point arms as needed and pin lower arms to drill.
2. Pin upper arm to drill. For category III and III­N tractors, install hitch pin in the lower hole. For category IV-N tractors, install hitch pin in the upper hole.
3. Slowly raise drill. Watch for cab interference.
4. Adjust top three-point link so that top edge of drill box is parallel with ground when drilling.
NOTE: Do not use link to adjust opener depth. For opener adjustments, refer to page 25.
5. Set your tractor three-point-draft control to float position.
6. Plug lead from drill light harness into tractor receptacle.
8/14/2006
1520F, 2020F, 2420F, 1510HDF, &
16
2010HDF
Hydraulic Hose Hookup
Refer to Figure 3
Great Plains hydraulic hoses are color coded to help you hookup hoses to your tractor outlets. Hoses that go to the same remote valve are marked with the same color.
Color Hydraulic Function
Orange Marker Cylinders
To distinguish hoses on the same hydraulic cir­cuit, refer to plastic hose holder. Hose under extended-cylinder symbol feeds cylinder base ends. Hose under retracted-cylinder symbol feeds cylinder rod ends.
17641
Figure 3
Hydraulic Hose Label
8/14/2006
Leveling the Drill
20 Series Opener Single Gauge Wheel
Refer to Figure 4
Initially adjust drill so bottom of opener tube runs 24 inches above ground when drill is lowered in the field.
Refer to Figure 5
To adjust:
Preparation and Setup
17
1. Make sure block mount of the spring linkage (2) is in the lower mount hole for planting in bedded irrigation. The upper hole is for non­bedded ground.
2. Set spring linkage length. Turn spring linkage to shorten or lengthen as necessary. Initially set length to 6 1/8 inches between pin centers to achieve the 24-inch dimension mentioned above. When adjusting the linkage length, re­member:
Lengthening linkage raises drill.
Shortening linkage lowers drill.
3. Level drill with top three-point link.
Refer to Figure 6
NOTE: When drill is level, parallel links will be run­ning slightly uphill towards the front.
The 1-inch dimension shown is a general dimen­sion that will vary with planting conditions.
IMPORTANT: Make sure the opener mount is running higher than the opener body. This will ensure an ample reserve for opener upfloat in case the opener strikes a rock or other object.
Figure 4
Initial Operating Height
Figure 5
Spring Linkage
24301
21685
8/14/2006
Figure 6
Leveling the Drill
23402
1520F, 2020F, 2420F, 1510HDF, &
18
2010HDF
20 Series Opener Dual Gauge Wheels
Refer to Figure 7
Initially adjust drill so bottom of opener tube runs 24 inches above ground when drill is lowered in the field.
Refer to Figure 8
To adjust:
1. Loosen jam nut near top clevis of each gauge-wheel turnbuckle.
NOTE: Jam nut is left-hand threaded.
2. Make sure upper clevis (2) is in upper mount hole as shown.
3. Set turnbuckle length. Turn turnbuckle to shorten or lengthen as necessary. Initially set length to 17 1/2 inches between pin centers to achieve the 24-inch dimension mentioned above. When adjusting the turnbuckle length, remember:
Figure 7
Initial Operating Height
24301
Lengthening turnbuckle raises drill.
Shortening turnbuckle lowers drill.
4. After adjusting both turnbuckles to the same length, tighten jam nuts.
5. Level drill with top three-point link.
Refer to Figure 9
NOTE: When drill is level, parallel links will be run­ning slightly uphill towards the front.
The 1-inch dimension shown is a general dimen­sion that will vary with planting conditions.
IMPORTANT: Make sure the opener mount is running higher than the opener body. This will ensure an ample reserve for opener upfloat in case the opener strikes a rock or other object.
Figure 8
Gauge-Wheel Turnbuckle
22845
Figure 9
Leveling the Drill
24302
8/14/2006
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