Great Plains 2420F Operator Manual

Page 1
Operator’s Manual
15’, 20’, and 24’ 3-Point Drills
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and
!
the lives of others depend on it!
24137
Cover illustration may show optional equipment not supplied with standard unit.
© Copyright 2006 Printed 2/28/2006
288-196M
Page 2
Table of Contents
Important Safety Information . . . . . . . . . . . . . . . . 1
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Description of Unit . . . . . . . . . . . . . . . . . . . . . 12
Intended Usage . . . . . . . . . . . . . . . . . . . . 12
Models Covered in this Manual . . . . . . . . 12
Using This Manual . . . . . . . . . . . . . . . . . . . . . 13
Definitions . . . . . . . . . . . . . . . . . . . . . . . . 13
Owner Assistance. . . . . . . . . . . . . . . . . . . . . . 14
Preparation and Setup . . . . . . . . . . . . . . . . . . . . 15
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . 15
Hitching Tractor to Drill . . . . . . . . . . . . . . . . . . 15
Hydraulic Hose Hookup . . . . . . . . . . . . . . 16
Leveling the Drill . . . . . . . . . . . . . . . . . . . . . . . 17
Operating Instructions . . . . . . . . . . . . . . . . . . . . 21
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . 21
Field Operation . . . . . . . . . . . . . . . . . . . . . . . . 22
Opener Operation . . . . . . . . . . . . . . . . . . 23
Marker Operation . . . . . . . . . . . . . . . . . . . 23
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Transporting with Markers . . . . . . . . . . . . 24
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Side Gauge Wheels for 20 Series Openers . . 25
20 Series Openers . . . . . . . . . . . . . . . . . . . . . 26
Opener Down Pressure . . . . . . . . . . . . . . 26
Opener Seeding Depth . . . . . . . . . . . . . . 27
Press Wheel. . . . . . . . . . . . . . . . . . . . . . . 27
Seed-Lok Lock Up . . . . . . . . . . . . . . . . . . . . . 28
HD 10 Series Openers . . . . . . . . . . . . . . . . . . 29
Opener Down Pressure . . . . . . . . . . . . . . 29
Spring Down Pressure . . . . . . . . . . . . . . . 30
Opener Seeding Depth . . . . . . . . . . . . . . 30
Double V Press Wheel Adjustment . . . . . 31
Lock-Up . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Frame Height . . . . . . . . . . . . . . . . . . . . . . . . . 33
Single Gauge Wheel . . . . . . . . . . . . . . . . 33
Dual Gauge Wheels . . . . . . . . . . . . . . . . . 33
Seeding Rate . . . . . . . . . . . . . . . . . . . . . . . . . 34
Adjust Drive Sprockets . . . . . . . . . . . . . 34
Set Seed Rate Handle . . . . . . . . . . . . . 34
Position Seed Cup Doors . . . . . . . . . . . 35
Check Seeding Rate . . . . . . . . . . . . . . . 35
Tire Revolutions Per Acre . . . . . . . . . . . . . . 36
Seed Rate Chart (pounds per acre) . . . . . . 37
Marker Adjustments. . . . . . . . . . . . . . . . . . . 40
Bleeding Marker Hydraulics . . . . . . . . . 40
Folding Speed with Needle Valves . . . . 41
Folding Speed with Sequence Valve. . . 41
Marker Disk Adjustment . . . . . . . . . . . . 41
Changing disk angle . . . . . . . . . . . . . . . 41
Marker Chain. . . . . . . . . . . . . . . . . . . . . 42
Transport Carrier . . . . . . . . . . . . . . . . . . 42
Marker Width. . . . . . . . . . . . . . . . . . . . . 43
Seed-Lok™ Lock Up . . . . . . . . . . . . . . . . . . 44
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . 45
Maintenance and Lubrication . . . . . . . . . . . . . 47
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 47
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Torque Values Chart . . . . . . . . . . . . . . . . . . 56
Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . 57
Specifications and Capacities . . . . . . . . . . . 57
Sprocket Configuration . . . . . . . . . . . . . . . . 58
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
© Copyright 2005 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either express or implied. While every precaution has been taken in the preparation ofthis manual,Great PlainsManufacturing, Inc.assumes noresponsibility for errors or omissions. Neither is any liability assumed fordamages resultingfrom the use of the information contained herein. GreatPlains Manufacturing, Inc. reserves theright to revise and improve its products as it sees fit. Thispublication describes the state of this product at the time of its publication, and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
8/14/2006
Great Plains Manufacturing, Incorporated Trademarks
Printed in the United States of America.
Page 3
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper train­ing of personnel involved in the operation, transport, maintenance and storage of equipment.
Important Safety Information
!
1
Be Aware of Signal Words
Signal words designate a degree or level of haz­ard seriousness.
DANGER indicates an imminently hazardous sit­uation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situ­ation which, if not avoided, could result in death or serious injury, and includes hazards that are ex­posed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situ­ation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
DANGER
!
WARNING
!
CAUTION
!
8/14/2006
Page 4
1520F, 2020F, 2420F, 1510HDF, &
2
2010HDF
Be Familiar with Safety Decals
Read and understand “Safety Decals,” page 7,
thoroughly.
Read all instructions noted on the decals.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from the machine.
Never allow children to operate equipment.
Keep all bystanders away from machine dur-
ing operation.
Shutdown and Storage
Lower drill, put tractor in park, turn off engine,
and remove the key.
Secure drill using blocks and supports pro-
vided.
Detach and store drill in an area where chil-
dren normally do not play.
Use Safety Lights and Devices
Slow-moving tractors and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and turn signals
whenever driving on public roads.
Use lights and devices provided with imple-
ment.
OFF
8/14/2006
Page 5
Transport Machinery Safely
Maximum transport speed for implement is 20 mph. Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
Do not exceed 20 mph. Never travel at a
speed which does not allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes.
Comply with state and local laws.
Do not tow an implement that, when fully
loaded, weighs more than 1.5 times the weight of towing vehicle.
Carry reflectors or flags to mark drill in case of
breakdown on the road.
Keep clear of overhead power lines and other
obstructions when transporting.
Important Safety Information
3
Avoid High Pressure Fluids
Escaping fluid under pressure can penetrate the skin, causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic lines.
Use a piece of paper or cardboard, NOT
BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety glasses or
goggles when working with hydraulic systems.
If an accident occurs, see a doctor immedi-
ately. Any fluid injected into the skin must be surgically removed within a few hours or gan­grene may result.
8/14/2006
Page 6
1520F, 2020F, 2420F, 1510HDF, &
4
2010HDF
Practice Safe Maintenance
Understand procedure before doing work. Use
proper tools and equipment. Refer to this man­ual for additional information.
Work in a clean, dry area.
Lower the drill, put tractor in park, turn off
engine, and remove key before performing maintenance.
Make sure all moving parts have stopped and
all system pressure is relieved.
Allow drill to cool completely.
Disconnect battery ground cable (-) before
servicing or adjusting electrical systems or before welding on drill.
Inspect all parts. Make sure parts are in good
condition and installed properly.
Remove buildup of grease, oil or debris.
Remove all tools and unused parts from drill
before operation.
Prepare for Emergencies
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
OFF
Keep emergency numbers for doctor, ambu-
lance, hospital and fire department near phone.
Wear Protective Equipment
Wear protective clothing and equipment.
Wear clothing and equipment appropriate for
the job. Avoid loose-fitting clothing.
Because prolonged exposure to loud noise
can cause hearing impairment or hearing loss, wear suitable hearing protection such as ear­muffs or earplugs.
Because operating equipment safely requires
your full attention, avoid wearing radio head­phones while operating machinery.
911
8/14/2006
Page 7
Handle Chemicals Properly
Agricultural chemicals can be dangerous. Im­proper use can seriously injure persons, animals, plants, soil and property.
Read and follow chemical manufacturer’s
instructions.
Wear protective clothing.
Handle all chemicals with care.
Avoid inhaling smoke from any type of chemi-
cal fire.
Store or dispose of unused chemicals as
specified by chemical manufacturer.
Use A Safety Chain
Use a safety chain to help control drawn
machinery should it separate from tractor drawbar.
Important Safety Information
5
Use a chain with a strength rating equal to or
greater than the gross weight of towed machinery.
Attach chain to tractor drawbar support or
other specified anchor location. Allow only enough slack in chain to permit turning.
Replace chain if any links or end fittings are
broken, stretched or damaged.
Do not use safety chain for towing.
Tire Safety
Tire changing can be dangerous and should be performed by trained personnel using correct tools and equipment.
When inflating tires, use a clip-on chuck and
extension hose long enough for you to stand to one side–not in front of or over tire assem­bly. Use a safety cage if available.
When removing and installing wheels, use
wheel-handling equipment adequate for weight involved.
8/14/2006
Page 8
1520F, 2020F, 2420F, 1510HDF, &
6
2010HDF
Safety At All Times
Thoroughly read and understand the instructions in this manual before operation. Read all instruc­tions noted on the safety decals.
Be familiar with all drill functions.
Operate machinery from the driver’s seat only.
Do not leave drill unattended with tractor
engine running.
Do not dismount a moving tractor. Dismount-
ing a moving tractor could cause serious injury or death.
Do not stand between the tractor and drill dur-
ing hitching.
Keep hands, feet and clothing away from
power-driven parts.
Wear snug-fitting clothing to avoid entangle-
ment with moving parts.
Watch out for wires, trees, etc., when folding
markers or raising drill. Make sure all persons are clear of working area.
Do not turn tractor too tightly, causing drill to
ride up on wheels. This could cause personal injury or equipment damage.
8/14/2006
Page 9
Important Safety Information
7
Safety Decals
Your implement comes equipped with all safety decals in place. They were designed to help you safely operate your implement.
Read and follow decal directions.
Keep all safety decals clean and legible.
Replace all damaged or missing decals. Order
new decals from your Great Plains dealer. Refer to this section for proper decal place­ment.
When ordering new parts or components, also
request corresponding safety decals.
To install new decals:
1. Clean the area on which the decal is to be placed.
2. Peel backing from decal. Press firmly on surface, being careful not to cause air bubbles under decal.
818-003C
818-003C
Slow Moving Vehicle Label
Slow Moving Vehicle Label
838-266C
Red Reflectors
Reflectors on outside ends and off center of walk­boards; four reflectors total.
17769
19189
8/14/2006
Page 10
1520F, 2020F, 2420F, 1510HDF, &
8
2010HDF
838-265C
Amber Reflectors
Reflector on both ends of drill; four reflectors total.
18262
838-267C
Decal Reflectors Daytime
Reflectors on inside ends and off center on walk­boards next to red reflectors; four reflectors total.
818-339C
High Pressure Hazard
19189
18262
8/14/2006
Page 11
818-587C
General Instructions
Important Safety Information
18262
9
818-590C
Crushing Hazard
838-102C
Falling Hazard
8/14/2006
1826218262
19195
Page 12
1520F, 2020F, 2420F, 1510HDF, &
10
2010HDF
818-398C
Falling Hazard
19197
818-855C
Tire Pressure
818-229C
Amber Reflector
Reflector on each optional marker.
19197
18270
8/14/2006
Page 13
818-682C
7
Crushing Hazard
Two decals on first section of each optional marker; four decals total.
Important Safety Information
1827018270
11
818-337C
Excessive Speed Hazard
818-752C
Tire Pressure
8/14/2006
182
21641
21641
Page 14
1520F, 2020F, 2420F, 1510HDF, &
12
2010HDF
Introduction
Great Plains welcomes you to its growing family of new product owners. This drill has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance and safe operating practices will help you get years of sat­isfactory use from the machine.
Description of Unit
The 15 ft, 20 ft, and 24 ft 3-point drills are equipped with HD 10 Series and 20 Series open­ers. The HD 10 Series Opener is outfitted with heavy duty parallel-arm openers. The 20 Series Opener is outfitted with side-depth-control open­ers. These openers are staggered for easy residue flow. Opener depth can be adjusted.
Intended Usage
Use the drill to seed production-agriculture crops only. Do not modify the drill for use with attach­ments other than Great Plains options and accessories specified for use with the drill.
Models Covered in this Manual
1520F, 2020F, 2420F, 1510HDF, & 2010HDF
24137
8/14/2006
Page 15
Using This Manual
This manual will familiarize you with safety, as­sembly, operation, adjustments, troubleshooting and maintenance. Read this manual and follow the recommendations to help ensure safe and ef­ficient operation.
The information in this manual is current at print­ing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Machine travel
direction
Introduction
Right-hand
side
13
Refer to Figure 1
Right-hand and left-hand as used in this manual are determined by facing the direction the ma­chine will travel while in use unless otherwise stated.
IMPORTANT: A crucial point of information re­lated to the preceding topic. For safe and cor­rect operation, read and follow the directions provided before continuing.
NOTE: Useful information related to the preced­ing topic.
Left-hand
side
Figure 1
18327
8/14/2006
Page 16
1520F, 2020F, 2420F, 1510HDF, &
14
2010HDF
Owner Assistance
If you need customer service or repair parts, con­tact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Refer to Figure 2
Your machine’s parts were specially designedand should only be replaced with Great Plains parts. Always use the serial and model number when or­dering parts from your Great Plains dealer. The serial-number plate is located on the main frame tube on the left end of the drill.
Record your drill model and serial number here for quick reference:
Model Number:__________________________
Serial Number: ___________________________
Figure 2
Serial Number Plate
16490
Your Great Plains dealer wants you to be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.
1. Discuss the matter with your dealership ser­vice manager. Make sure they are aware of any problems so they can assist you.
2. If you are still unsatisfied, seek out the owner or general manager of the dealership.
3. For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
8/14/2006
Page 17
Preparation and Setup
This section will help you prepare your tractor and drill for use. Before using the drill in the field, you must hitch the drill to a suitable tractor and level the drill.
Prestart Checklist
1. Read and understand “Important Safety Infor­mation,” page 1.
2. Check that all working parts are moving free­ly, bolts are tight, and cotter pins are spread.
3. Check that all grease fittings are in place and lubricated. Refer to “Lubrication,” page 52.
4. Check that all safety decals and reflectors are correctly located and legible. Replace if dam­aged. See “Safety Decals,” page 7.
Preparation and Setup
15
5. Inflate tires to pressure recommended and tighten wheel bolts as specified. See “Appen­dix,” page 56.
Hitching Tractor to Drill
!
DANGER
You may be severely injured or killed by being crushed between the tractor and drill. Do not stand or place any part of your body between drill and moving trac­tor. Stop tractor engine and set park brake before in­stalling the hitch pin.
1. Raise or lower tractor three-point arms as needed and pin lower arms to drill.
2. Pin upper arm to drill. For category III and III­N tractors, install hitch pin in the lower hole. For category IV-N tractors, install hitch pin in the upper hole.
3. Slowly raise drill. Watch for cab interference.
4. Adjust top three-point link so that top edge of drill box is parallel with ground when drilling.
NOTE: Do not use link to adjust opener depth. For opener adjustments, refer to page 25.
5. Set your tractor three-point-draft control to float position.
6. Plug lead from drill light harness into tractor receptacle.
8/14/2006
Page 18
1520F, 2020F, 2420F, 1510HDF, &
16
2010HDF
Hydraulic Hose Hookup
Refer to Figure 3
Great Plains hydraulic hoses are color coded to help you hookup hoses to your tractor outlets. Hoses that go to the same remote valve are marked with the same color.
Color Hydraulic Function
Orange Marker Cylinders
To distinguish hoses on the same hydraulic cir­cuit, refer to plastic hose holder. Hose under extended-cylinder symbol feeds cylinder base ends. Hose under retracted-cylinder symbol feeds cylinder rod ends.
17641
Figure 3
Hydraulic Hose Label
8/14/2006
Page 19
Leveling the Drill
20 Series Opener Single Gauge Wheel
Refer to Figure 4
Initially adjust drill so bottom of opener tube runs 24 inches above ground when drill is lowered in the field.
Refer to Figure 5
To adjust:
Preparation and Setup
17
1. Make sure block mount of the spring linkage (2) is in the lower mount hole for planting in bedded irrigation. The upper hole is for non­bedded ground.
2. Set spring linkage length. Turn spring linkage to shorten or lengthen as necessary. Initially set length to 6 1/8 inches between pin centers to achieve the 24-inch dimension mentioned above. When adjusting the linkage length, re­member:
Lengthening linkage raises drill.
Shortening linkage lowers drill.
3. Level drill with top three-point link.
Refer to Figure 6
NOTE: When drill is level, parallel links will be run­ning slightly uphill towards the front.
The 1-inch dimension shown is a general dimen­sion that will vary with planting conditions.
IMPORTANT: Make sure the opener mount is running higher than the opener body. This will ensure an ample reserve for opener upfloat in case the opener strikes a rock or other object.
Figure 4
Initial Operating Height
Figure 5
Spring Linkage
24301
21685
8/14/2006
Figure 6
Leveling the Drill
23402
Page 20
1520F, 2020F, 2420F, 1510HDF, &
18
2010HDF
20 Series Opener Dual Gauge Wheels
Refer to Figure 7
Initially adjust drill so bottom of opener tube runs 24 inches above ground when drill is lowered in the field.
Refer to Figure 8
To adjust:
1. Loosen jam nut near top clevis of each gauge-wheel turnbuckle.
NOTE: Jam nut is left-hand threaded.
2. Make sure upper clevis (2) is in upper mount hole as shown.
3. Set turnbuckle length. Turn turnbuckle to shorten or lengthen as necessary. Initially set length to 17 1/2 inches between pin centers to achieve the 24-inch dimension mentioned above. When adjusting the turnbuckle length, remember:
Figure 7
Initial Operating Height
24301
Lengthening turnbuckle raises drill.
Shortening turnbuckle lowers drill.
4. After adjusting both turnbuckles to the same length, tighten jam nuts.
5. Level drill with top three-point link.
Refer to Figure 9
NOTE: When drill is level, parallel links will be run­ning slightly uphill towards the front.
The 1-inch dimension shown is a general dimen­sion that will vary with planting conditions.
IMPORTANT: Make sure the opener mount is running higher than the opener body. This will ensure an ample reserve for opener upfloat in case the opener strikes a rock or other object.
Figure 8
Gauge-Wheel Turnbuckle
22845
Figure 9
Leveling the Drill
24302
8/14/2006
Page 21
HD 10 Series Openers with Single Gauge Wheel
Refer to Figure 10
Initially adjust drill so bottom of opener tube runs 26 inches above ground when drill is lowered in the field.
Refer to Figure 11
To adjust:
1. Make sure block mount of the spring linkage (2) is in the lower mount hole for planting in bedded irrigation. The upper hole is for non-bedded ground.
Preparation and Setup
19
2. Set spring linkage length. Turn spring linkage to shorten or lengthen as necessary. Initially set length to 6 1/2 inches between pin centers to achieve the 26-inch dimension mentioned above. When adjusting the linkage length, re­member:
Lengthening linkage raises drill.
Shortening linkage lowers drill.
3. Level drill with top three-point link.
Refer to Figure 12
NOTE: When drill is level, parallel links will be run­ning level or slightly uphill towards the front.
The 1-inch dimension shown is a general dimen­sion that will vary with planting conditions.
IMPORTANT: Make sure the opener mount is running higher than the opener body. This will ensure an ample reserve for opener upfloat in case the opener strikes a rock or other object.
22847
Figure 10
Initial Operating Height
Figure 11
Spring Linkage
24046
8/14/2006
Figure 12
Leveling the Drill
24047
Page 22
1520F, 2020F, 2420F, 1510HDF, &
20
2010HDF
HD 10 Series Openers Dual Gauge Wheels
Refer to Figure 2
Initially adjust drill so bottom of opener tube runs 26 inches above ground when drill is low­ered in the field.
Refer to Figure 3
To adjust:
1. Make sure the top turnbuckle clevis is in the lower mount hole.
2. Set turnbuckle length. Turn turnbuckle to shorten or lengthen as necessary. Initially set length to 17 1/2 inches between pin centers to achieve the 26-inch dimension mentioned above. When adjusting the turnbuckle length, remember:
Lengthening turnbuckle raises drill.
Figure 2
Initial Operating Height
24050
Shortening turnbuckle lowers drill.
3. Level drill with top three-point link.
Refer to Figure 4
NOTE: When drill is level, parallel links will be running slightly uphill towards the front.
The 1 inch dimension shown is a general di­mension that will vary with planting conditions.
IMPORTANT: Make sure the opener mount is running higher than the opener body. This will ensure an ample reserve for open­er upfloat in case the opener strikes a rock or other object.
Figure 3
Gauge Wheel Turnbuckle
22845
Figure 4
Leveling the Drill
24049
8/14/2006
Page 23
Operating Instructions
This section covers general operating proce­dures. Experience, machine familiarity and the following information will lead to efficient opera­tion and good working habits. Always operate farm machinery with safety in mind.
Prestart Checklist
!
WARNING
Escaping fluid under pressure can have sufficient pres­sure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use pa­per or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
Operating Instructions
21
1. Carefully read “Important Safety Information,” page 1.
2. Lubricate drill as indicated under “Lubrica­tion,” page 52.
3. Check all tires for proper inflation. See “Ap­pendix,” page 56.
4. Check all bolts, pins and fasteners. Torque as shown in “Appendix,” page 56.
5. Check drill for worn or damaged parts. Repair or replace parts before going to the field.
6. Check hydraulic hoses, fittings and cylinders for leaks. Repair or replace before going to the field.
7. Rotate both gauge wheels to see that the drive and meters are working properly and free from foreign material.
!
DANGER
Watch your step when walking on drill ladder and walkboard. Falling from drill could cause severe inju­ry or death.
8/14/2006
Page 24
1520F, 2020F, 2420F, 1510HDF, &
22
2010HDF
Field Operation
!
You may be severely injured or killed by being crushed between the tractor and drill. Do not stand or place any part of your body between drill and moving trac­tor. Stop tractor engine and set park brake before in­stalling pins.
1. Hitch drill to asuitable tractor orhitch. Refer to
2. Set and calibrate seeding rate as explained
3. Check that seed-cup-doorhandles areset the
DANGER
Hitching Tractor to Drill,” page 15 or your hitch operator’s manual.
under Seeding Rate, Adjustments,” page
15.
same across the drill. Refer to Seeding Rate,Adjustments,” page 15.
NOTE: If you notice excessive cracking on large seeds, adjust all seed-cup doors to a wider set­ting. Use the widest setting only for seed-cup clean out.
4. Load box with clean seed.
5. Record acremeter readout. Subtract inital reading from later readings to determine area drilled.
6. Pull forward, lower drill and begin seeding.
7. Always lift drill out of the ground when turning at row ends and for other short-radius turns. Seeding wil stop automatically as drill is raised in the field.
8/14/2006
Page 25
Opener Operation
IMPORTANT: Do not back up with openers in the ground. To do so will cause severe dam­age and opener plugging.
For information on opener adjustments, refer to page 26 or page 29. For more information on trou­bleshooting opener problems, see “Troubleshooting”, page 45.
Marker Operation
Optional marker attachments are available from your Great Plains dealer. Before operating mark­ers, make sure hydraulics are properly bled as described under “Marker Adjustments”, page 40.
Dual markers equipped witha sequence valve are powered off the same hydraulic circuit. Starting with both markers folded, the folding sequence is:
Operating Instructions
23
1. Activate lever - Right unfolds; left stays folded.
2. Reverse lever - Right folds; left stays fold­ed.
3. Activate lever - Left unfolds; right stays folded.
4. Reverse lever - Left folds up; right stays folded.
5. Sequence repeats.
You can adjust marker folding speed. Refer to “Marker Adjustments”, page 40, and adjustfolding speed to a safe rate. Folding markers at high speed can damage markers.
Transporting
!
WARNING
Towing the drill at high speeds or with a vehicle that is not heavy enough could lead to loss of vehicle control. Loss of vehicle control could lead to serious road ac­cidents, injury and death. To reduce the hazard, do not exceed 20 mph. Check that your tractor has enough ballast to handle the weight of the drill. Refer to your tractor operator’s manual for ballast requirements.
NOTE: For transporting with drill attached to a hitch, refer to your hitch operator’s manual.
Before transporting the drill, follow and check these items:
8/14/2006
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1520F, 2020F, 2420F, 1510HDF, &
24
2010HDF
Unload seed box. Unload seed box before trans-
porting if at all possible. To do so:
Place tarp under drill or a bucket under each seed meter.
Use large bucket to empty box as much as possible. Make sure sliding seed tubes are in the open position. Open seed meter clean out to empty seed out of sliding seed tube and meter.
The drill can be transported with a full box of grain, but the added weight will increase stopping dis­tance and decrease maneuverability.
NOTE: To maintain steering control, you may need to add ballast to your tractor front end. Refer to your tractor operator’s manual for ballast re­quired.
Road rules. Comply with all federal, state and lo­cal safety laws when traveling on public roads.
Refer to Figure 17
Clearance. Remember that the drill is wider than the tractor. Allow safe clearance. Fold up walk­board ladder for maximum clearance.
Transporting with Markers
Always transport markers in the folded position.
Parking
For information on long-term storage, refer to “Storage”, page 51.
!
WARNING
Empty seed box before unhitching drill to prevent drill from falling backward.
NOTE: For parking with drill attached to a hitch, refer to your hitch operator’s manual.
1. Empty seed box.
2. Park drill on a level, solid surface.
3. Lower three-point hitch until drill is on the ground.
Figure 17
Ladder Folded for Transport
22878
4. Extend or retract the top link of the tractor until top three-point pin is free. Remove pin.
5. Remove pins from lower links.
8/14/2006
Page 27
Adjustments
Adjustments
25
Side Gauge Wheels for 20 Series Openers
Refer to Figure 18
The side gauge wheels have two, interrelated adjustments:
angle of side gauge wheel, and
distance between side gauge wheel and row unit disk.
Refer to Figure 19
Adjust side-gauge-wheel angle so wheels contact the row unit disks at bottom of wheel at 2” planting depth.
At the same time, keep side gauge wheels close to the opener disks so openers do not plug with soil or trash but far enough out so the disks and wheels turn freely.
• If contact point is between 4 to 8 o’clock but dis­tance to tire is not correct, then add or remove shims
as needed. DO NOT ADJUST BEARING AS THAT WILL ADJUST WHEEL-TO-DISK CONTACT AREA ONLY.
Refer to Figure 20
Opener
Disks
Side Gauge
Wheel
Incorrect Correct
Note: Wheel touches at bottom and gaps open 3/8” to 5/8” at top.
Figure 18
Side Gauge Wheels
8 o’clock
Side Gauge
Wheel
4 o’clock
To adjust Wheel-to-Disk contact area of side gauge wheels:
1. Raise drill slightly to remove weight from side gauge wheels.
2. Loosen hex-head bolt (1). Move wheel and arm out on o-ring bushing.
3. Loosen pivot bolt (2). Turn hex adjuster (3) so indicator notch (4) is at 5 o’clock to 7 o’clock. Use this as the starting point for adjustment.
4. Move wheel arm in so side gauge wheel contacts row unit disk. Tighten hex-head bolt (1) to clamp arm around bushing and shank.
5. Check wheel-to-disk contact at 2” planting depth. Lift wheel and arm. When let go, wheel should fall freely.
• If wheel does not contact disk at bottom to area where blade leaves contact with soil, move hex ad-
juster until wheel is angled for proper contact with disk.
• If wheel does not fall freely, loosen hex-head bolt (1) and slide wheel arm out just until wheel and arm move freely. Retighten hex-head bolt (1) according to grade:
7/16” Gr 8 bolt on 20 series, 70 ft-lbs.
5/8” Gr 8 bolt on 20 series, 150 ft-lbs.
Figure 19
Wheel-to-Disk Contact Area
24006
3
1
2
4
Starting Point
Figure 20
Side Gauge Wheel Adjustment
6. Keep turning hex adjuster and moving wheel arm until the wheel is adjusted properly. When satis­fied, tighten pivot bolt (2) to 110 foot-pounds.
22525
NOTE: Use “Torque Values Chart”, page 56 for reference.
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1520F, 2020F, 2420F, 1510HDF, &
26
2010HDF
20 Series Openers
Opener Down Pressure
Refer to Figure 21
Opener springs provide the down pressure nec­essary for opener disks to open a seed trench. The springs allow the openers to float down into depressions and up over obstructions.
You can adjust down pressure individually for each opener. This is useful for penetrating hard soil and planting in tire tracks.
Use enough down pressure to cut the seed trench and maintain proper soil-firming over seed. Ex­cessive opener down force will lead to premature wear on opener components.
Refer to Figure 22
To adjust down pressure, use adjustment tool stored under walkboard. Position tool in holes on spring mounting plates, and pull down. Move the adjustment cam to the new setting.
Opener Spring
Disk
Figure 21
20 Series Opener with Meter
20451
Refer to Figure 23
Minimum and maximum settings are indicated by position of adjustment cam.
Press Wheel Adjustment Press Wheel Adjustment
Minimum setting
Adjustment Cam Settings
Adjustment
Figure 22
Figure 1
Figure 23
Tool
20450 18409
Maximum setting
12104
8/14/2006
Page 29
Adjustments
27
Opener Seeding Depth
Refer to Figure 24
Side depth wheels beside the opener disks con­trol opener seeding depth. The position of an adjustable stop determines seeding depth.
Refer to Figure 25
Set opener seeding depth by adjusting T-handles. To adjust, first raise openers slightly, then lift and slide T-handles on top of openers. Adjust all T­handles to the same setting.
For shallower seeding, slide T-handles for­ward toward drill.
For deeper seeding, slide T-handles back away from drill.
Disk
Handle
Figure 24
20 Series Opener
20451
Side Depth
Wheel
Press Wheel
Refer to Figure 26
Press wheels are attached to each opener body. The press wheels close the seed trench and gen­tly press soil over seed.
An adjustable spring in the press-wheel mecha­nism creates the down pressure needed to close the seed trench. The amount of force needed will vary with field conditions.
To adjust, move adjustment handle.
For less down pressure,move handle forward toward drill.
For more down pressure, move handle back away from drill.
NOTE: Increased press wheel spring force may require increased opener down force to maintain depth.
Figure 25
20 Series Opener Depth
Less down pressure
More down pressure
Figure 26
Closing Wheel Down Pressure
18285
16629
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28
2010HDF
NOTE: The factory setting on the press wheel is staggered to achieve optimum residue flow.
Refer to Figure 27
If you want to adjust press wheels from staggered to even, remove 5/8 inch bolt (1), lock washer (2) and nut (3). Reinstall spacer (4), press wheel (5) and hardware to the other hole location.
Seed-Lok Lock Up
Optional Seed-Lok firming wheels provide addi­tional seed-to-soil contact. The wheels are spring loaded and do not require adjusting. In some wet and sticky conditions the wheels may accumulate soil.
Refer to Figure 28
NOTE: Side gauge wheel and seed meter is re­moved for clarity.
To lock up Seed-Lok wheels, raise drill. Rotate lock-up handle (1) 90 degrees down on top of opener body. Push up on Seed-Lok wheel (2) until wheel arm latches up.
Hole locations
Figure 27
Press Wheel Stagger
18410
!
CAUTION
Opener disk blades may be sharp. Use caution when making adjustments in this area.
To unlock Seed-Lok wheels, pull up lock-up han­dle (1). Seed-Lok is spring loaded so it will snap back into place.
18282
Figure 28
Seed-Lok Adjustment
8/14/2006
Page 31
HD 10 Series Openers
Opener Down Pressure
Refer to Figure 38
IMPORTANT: Do not back up with openers in the ground. To do so will cause severe dam­age and opener plugging.
Opener springs provide the down pressure nec­essary for opener disks to open a seed trench. The springs allow the openers to float down into depressions and up over obstructions.
You can adjust down pressure individually for each opener. This is useful for penetrating hard soil and planting in tire tracks.
Use only enough down pressure to cut the seed trench and maintain proper soil-firming over seed. Excessive opener down force will lead to prema­ture wear of opener components. Excessive down force will also cause uneven seed depth.
Opener spring
Figure 38
Opener Spring
Adjustments
21947
29
Refer to Figure 39
To adjust down pressure, use adjustment wrench stored under the walkboard or a 1 1/8” open end wrench. Position wrench on the nutand pulldown. Move the adjustment cam to the new setting.
Important: Always adjust the Opener Down Pressure with the drill raised and the openers in their completely lowered position.
Figure 39
Opener Down Pressure Adjustment
21948
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1520F, 2020F, 2420F, 1510HDF, &
30
2010HDF
Refer to Figure 40
Minimum and maximum settings are indicated by position of adjustment cam.
Each notch on the adjustment cam will increase the down pressure on the opener springs. Use the chart below as a setting reference.
Spring Down Pressure
Cam Notch Pounds
one 250
two 275
three 310
four 370
five 430
six 490
Opener Seeding Depth
A press wheel attached to each opener body con­trols seeding depth. To maintain consistent depth, the relationship between the bottom of the opener disks and press wheel is fixed upwardly.
The press wheels also close the seed trench and gently press soil over seed. To provide consistent soil firming, press wheels are free to move down from normal operating position. This maintains pressing action even if opener disks encounter obstructions or hard soil.
Minimum setting
Maximum setting
Figure 40
Adjustment Cam Settings
21966
21967
Refer to Figure 41
Set opener seeding depth by adjusting T-handles. To adjust, first raise openers slightly, then lift and slide T-handles on top of openers as shown. Ad­just all T-handles to the same setting.
For shallower seeding, slide T-handles for­ward toward drill.
For deeper seeding, slide T-handles back away from drill.
Figure 41
Seed Depth Adjustment
12100
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Page 33
Double V Press Wheel Adjustment
Refer to Figure 42
The double V closing wheels (4) can be moved in­ward and outward to alter how they close the seed trench and press soil over the seed.
To move the wheels (4) in toward the center of the trench, remove one of the 1/4 bushings (2) next to the press wheel arm and position it under the head of the bolt (1). On wider row spacings the closing wheels (4) can be moved outward by plac­ing two 1/4 spacers (2) inside next to the press wheel arm (3).
Adjustments
31
8/14/2006
23428
Figure 42
Double V Press Wheel
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1520F, 2020F, 2420F, 1510HDF, &
32
2010HDF
Lock-Up
The openers can be pinned in the up position to accommodate 30” row spacing.
Refer to Figure 43
1. Select the individual opener you want to keep in the raised position. It is suggested that the down pressure springs be set to the minimum setting first.
Lower parallel
arm
2. Raise the opener high enough that the hole for the pin is above the lower parallel arm. This can easily be done by placing a small block below the disc blades and setting the drill down upon it.
3. Insert locking pin through both holes and low­er the opener allowing the pin to rest on the top of the lower parallel arm.
NOTE: Do not pin the opener while it is in the low­ered position. If the pin is inserted below the par­allel arm it WILL damage opener soon after planting begins.
Refer to Figure 44
When pin is not being used for opener lock-up al­ways return pin to the storage position.
21981
22517
Pin in place
Figure 43
Hole for Lock-Up Pin
Pin in storage
position
Figure 44
Hole for Lock-Up Pin Storage
8/14/2006
Page 35
Frame Height
Drill operating height directly affects the working range of the drill openers. Initially adjust frame height as explained under “Leveling Drill”, page 17. You can make further adjustments to compensate for field conditions.
Single Gauge Wheel
Refer to Figure 45
1. Make sure block mount of the spring linkage (2) is in the lower mount hole for planting in bedded irrigation. The upper hole is for non-bedded ground.
2. Set spring linkage length. Turn spring linkage to shorten or lengthen as necessary. Initially set length to 6 1/2 inches between pin centers to achieve a 26-inch frame height for HD 10 series openers and 6 1/8 inches to achieve a 24-inch frame height for 20 series openers. When ad­justing the linkage length, remember:
Adjustments
33
Lengthening linkage raises drill.
Shortening linkage lowers drill.
Level drill with top three-point link.
NOTE: Lowering the drill increases the risk of open­er damage on rocks or obstructions.
Dual Gauge Wheels
Refer to Figure 46
1. Loosen jam nut near top clevis of each gauge­wheel turnbuckle.
NOTE: Jam nut is left-hand threaded.
2. Make sure upper clevis (2) is in upper mount hole as shown for 20 series and in the lower mount hole for HD 10 series.
3. Set turnbuckle length. Turn turnbuckle to short­en or lengthen as necessary. Initially set length to 17 1/2 inches between pin centers to achieve a 24-inch dimension for 20 series openers and 26-inch dimension for HD 10 series openers. When adjusting the turnbuckle length, remem­ber:
Figure 45
Single Gauge Wheel Linkage
22848
Lengthening turnbuckle raises drill.
Shortening turnbuckle lowers drill.
4. After adjusting both turnbuckles to the same length, tighten jam nuts.
5. Level drill with top three-point link.
NOTE: Lowering the drill increases the risk of open­er damage on rocks or obstructions.
8/14/2006
Figure 46
Dual Gauge Wheel Turnbuckle
22845
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1520F, 2020F, 2420F, 1510HDF, &
34
2010HDF
Seeding Rate
Adjusting the seeding rate requires the following:
1. adjusting drive sprockets,
2. setting seed-rate handle,
3. positioning seed-cup doors,
4. checking seeding rate.
Refer to the seed rate charts on page 37. These charts list proper sprocket sizes and seed rate handle settings for various seeds and seeding rates.
The seed rate charts are based on cleaned, un­treated seed of average size and test weight. The charts are based on 9.5L x 15 rib implement tires for 15ft drills and 11L x 15 rib implement tires for 20ft and 24ft drills.
Many factors will affect seeding rates including foreign material, seed treatment, seed size, seed weight, field conditions, and tire pressure. You likely will need to make minor adjustments. Set and check the seeding rate, then readjust the rate as necessary.
Before setting the seeding rate, rotate the gauge wheels. Check that seed cups and drive are work­ing properly and free from foreign material.
Adjust Drive Sprockets
Install drive sprockets for the drive type for your desired seeding rate.
For correct drive type, refer to seed rate charts be­ginning on page 18. The charts list drive types as 1, 2, 3, or 4. Refer to the following table for the cor­rect-sized sprocket for each drive type.
Reroute drive chain over sprockets and idlers as shown in Figure 5. Move idlers into chain so chain has 1/4-inch slack in its longest span. Tighten idlers.
17669
Figure 5
Driver and Driven Sprockets
Set same drive type on both drill sections.
Set Seed Rate Handle
Position seed rate handle for each drill box as in­dicated on seed rate chart. One handle is shown in Figure 6.
To adjust seed rate handle, loosen wing nut un­der handle. Slide handle until indicator isjust past the correct setting. Retighten wing nut.
Drive Type Driver Driven Speed
Type 1 14 Tooth 44 Tooth Slowest
Type 2 24 Tooth 36 Tooth Two Times Faster
Than Type 1
Type 3 24 Tooth 24 Tooth Three Times Faster
Than Type 1
Type 4 24 Tooth 15 Tooth Five Times Faster
Than Type 1
To change drive sprockets, refer to Figure 5. Loos­en idler plate (1) and remove drive chain (2) . Remove lynch pins from shafts and rearrange driver (3) and driven (4) sprockets.
17618
Figure 6
Seed Rate Handle
8/14/2006
Page 37
Adjustments
35
Position Seed Cup Doors
For wheat and other smal seeds, move seed cup door handles to highest position. For soybeans and other large seeds, lower handles to second position. If excessive seed cracking occurs, lower handles to third position. For seed cup clean out, move handles to fourth, wide-open position. Make sure all handles are in same position before drilling.
NOTE: If your results vary greatly from the charts, you may want to repeat the calibration procedure.
8. When drilling, note acres drilled, amount of seed added and level of seed in drill box. If you are seeding more or less than desired, adjust seeding rate slightly to compensate for your field conditions.
Check Seeding Rate
1. Record the weight of an empty container large enough to hold seed metered for one acre.
2. Place several pounds of seed over three seed cups on an outside end of drill box. Pull seed tubes off these three openers.
3. Raise drill off ground.
4. Turn gauge wheel a few turns to fill cups with seed. Turn wheel until seed drops to ground from all three cups.
5. Place a container under the three seed tubes to gather seed as it is metered.
6. Turn drive gauge wheel for one acre. Refer to the chart on the next page for the exact num­ber of tire revolutions to equal one acre. Check that three seed cups have plenty of seed coming into them.
7. Weigh metered seed. Subtract initial weight of empty container. Divide by three for the amount metered by each seed cup, then mul­tiply by the number of drill openers for the pounds per acre seeding rate. If this figure is different than desired, adjust the seed rate handle and recheck the rate.
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1520F, 2020F, 2420F, 1510HDF, &
36
2010HDF
Tire Revolutions Per Acre
Planted Row
Spacing (Inches)
7 1/2” 24 365 32 268 38 225
9 1/2” 26 260
10” 18 365 24 268 28 229
10” 19 346 25 257
15” 12 365 16 268 19 225
15” 13 337 17 252 20 214
19” 13 260
20” 9 365 12 268 14 229
20” 10 329
30” 6 365 8 268 10 214
36” 6 297
38” 6 282
40” 6 268
Twin Row 30” beds 12 365 16 268 20 214
Number of
Rows for 15ft
drills
Tire Revolutions per Acre for
15ft drills
Number of
Rows for 20ft
drills
Tire Revolutions per Acre for
20ft drills
Number of
Rows for
24ft drills
Tire Revolutions per Acre for
24ft drills
Twin Row 36” beds 12 297 16 223
Twin Row 38” beds 12 282 16 211
Twin Row 40” beds 12 268 16 201
Twin Row 30” W/S 19 346 25 257 29 221
15” Skip Row 14 268
NOTE: Blank spaces denote row spacings that are not available for specific drill models.
8/14/2006
Page 39
Adjustments
Seed Rate Chart (pounds per acre)
Setting number 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Alfalfa or
Rape
Drive Type 1
(Based on
60#/bu)
Barley
Drive Type 1
(Based on
51#/bu)
Barley
Drive Type 2
(Based on
51#/bu)
6" 2 6 8 12 15 19 23 27 32 37 41 45 50 54 59 63 69 74 79 82 84 7" 2 5 7 10 13 16 20 23 27 32 35 38 43 47 51 54 59 63 68 70 72
7.5" 2 4 7 10 12 15 18 22 25 29 33 36 40 43 47 51 55 59 63 65 67 8" 2 4 6 9 12 14 17 20 24 28 31 34 37 41 44 47 52 55 60 61 63
Row Spacing
10"
1 3 5 7 9 12 14 16 19 22 25 27 30 33 35 38 41 44 48 49 50
6" 2 5 8 11 14 18 22 26 30 35 39 43 48 53 57 62 66 69 73 73 74 7" 2 4 7 9 12 16 19 22 26 30 33 37 41 45 49 53 56 59 62 63 63
2 4 6 9 12 15 18 21 24 28 31 35 38 42 46 49 52 55 58 59 59
7.5" 8" 1 3 6 8 11 14 17 20 23 26 29 32 36 40 43 46 49 52 54 55 55
Row Spacing
10"
1 3 5 6 9 11 13 16 18 21 23 26 29 32 34 37 39 42 44 44 44
6" 4 9 16 22 30 37 45 54 62 71 76 87 96 104 114 123 133 142 152 154 156 7" 3 7 14 19 26 32 39 46 53 61 68 75 82 89 97 105 114 122 130 132 134
7.5" 3 7 13 17 24 30 36 43 49 57 64 70 77 83 91 98 106 114 121 123 125 8" 3 7 12 16 22 28 34 40 46 53 60 65 72 78 85 92 100 107 114 116 117
Row Spacing
10" 2 5 10 13 18 22 27 32 37 43 48 52 58 63 68 74 80 85 91 92 94
37
Barley
Drive Type 4
(Based on
51#/bu)
Buck
Wheat
Drive Type 3
(Based on
48#/bu)
Flax or
Sudan
Drive Type 1
(Based on
55#/bu)
Millet
Drive Type 1
(Based on
60#/bu)
Milo
Drive Type 1
(Based on
64#/bu)
6" 9 21 39 53 73 90 110 131 151 174 194 213 234 255 278 300 325 348 371 377 382 7" 7 18 33 45 63 78 95 113 130 149 166 182 201 218 238 257 278 299 318 323 328
7.5" 7 17 31 42 58 72 88 105 121 139 155 170 188 204 222 240 260 279 297 301 306 8" 6 16 29 40 55 68 83 99 113 130 146 160 176 191 208 225 244 261 278 282 287
Row Spacing
10" 5 13 23 32 44 54 66 79 91 104 117 128 141 153 167 180 195 209 222 226 230
6" 0 11 21 29 42 52 65 78 92 107 123 136 150 165 180 195 209 224 240 242 245 7" 0 10 18 25 36 45 56 67 79 92 106 116 129 142 154 168 179 192 205 207 210
7.5" 0 9 17 24 34 42 52 62 74 85 99 109 120 132 144 156 167 179 192 194 196 8" 0 8 16 22 31 39 49 59 69 80 92 102 113 124 135 147 157 168 180 181 183
Row Spacing
10" 0 7 13 18 25 31 39 47 55 64 74 81 90 99 108 117 126 134 144 145 147
6" 0 4 8 12 16 20 24 28 33 37 42 46 50 54 59 65 70 76 82 83 85 7” 0 3 7 10 14 17 21 24 28 32 36 39 43 47 51 55 60 65 70 71 73
7.5" 0 3 7 9 13 16 19 23 26 30 34 37 40 44 47 52 56 61 66 67 68 8" 0 3 6 9 12 15 18 21 25 28 31 34 37 41 44 49 52 57 61 62 64
Row Spacing
10” 0 2 5 7 10 12 15 17 20 22 25 27 30 33 35 39 42 45 49 50 51
6" 1 5 8 12 16 20 23 27 32 36 40 44 49 52 57 62 66 71 76 77 78 7" 1 4 7 10 13 17 20 23 27 31 34 38 42 45 49 53 57 61 65 66 67
7.5" 1 4 7 9 13 16 19 22 25 29 32 35 39 42 46 49 53 57 61 62 63 8" 1 4 6 9 12 15 18 20 24 27 30 33 36 39 43 46 50 53 57 58 59
Row Spacing
10" 1 3 5 7 9 12 14 16 19 21 24 26 29 32 34 37 40 43 46 46 47
6" 0 5 9 13 18 23 28 34 39 45 52 57 63 69 75 81 87 92 98 100 102 7" 0 4 8 11 15 19 24 29 34 38 44 49 54 59 64 69 74 79 84 86 88
7.5” 0 4 7 10 14 18 22 27 31 36 41 45 50 55 60 65 69 73 78 80 82 8" 0 4 7 10 13 17 21 25 29 34 39 43 47 52 56 61 65 69 73 75 77
Row Spacing
10" 0 3 5 8 11 14 17 20 23 27 31 34 38 41 45 49 52 55 59 60 61
Oats
Drive Type 3
(Based on
37#/bu)
8/14/2006
6" 0 5 12 17 24 32 39 47 55 63 72 80 88 96 105 113 121 130 139 140 140 7" 0 5 10 15 21 27 33 40 47 54 62 68 76 82 90 97 104 111 119 120 120
7.5" 0 4 10 14 19 25 31 37 44 51 58 64 70 77 84 90 97 104 111 112 112 8" 0 4 9 13 18 24 29 35 41 47 54 60 66 72 78 85 91 97 104 105 105
Row Spacing
10" 0 3 7 10 14 19 23 28 33 38 43 48 53 58 63 68 73 78 83 84 84
Page 40
1520F, 2020F, 2420F, 1510HDF, &
38
2010HDF
Setting number 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
6" 0 0 19 34 52 69 84 102 119 137 154 169 186 202 218 235 251 266 281 283 284
Peas
Drive Type 3
(Based on
61#/bu)
Pinto
Beans
Drive Type 1
(Based on
61#/bu)
Rice
Short Grain
Drive Type 3
(Based on
43#/bu)
Rice
Short Grain
Drive Type 4
(Based on
43#/bu)
7" 0 0 16 29 45 59 72 87 102 118 132 145 160 173 187 202 215 228 241 243 244
7.5”
0 0 15 27 42 55 67 82 95 110 123 136 149 161 175 188 201 213 225 226 227
8" 0 0 14 26 39 52 63 76 89 103 116 127 140 151 164 177 188 200 211 212 213
Row Spacing
0 0 11 20 31 41 50 61 71 82 93 102 112 121 131 141 151 160 169 170 171
10"
6" 0 0 9 13 17 24 30 35 41 47 53 58 64 69 74 81 85 91 97 96 96 7" 0 0 7 11 15 20 25 30 35 40 45 50 55 59 64 69 73 78 83 83 83
7.5"
0 0 7 10 14 19 24 28 33 38 42 47 51 55 60 65 68 73 77 77 77
8" 0 0 6 10 13 18 22 27 31 35 40 44 48 52 56 61 64 68 72 72 72
Row Spacing
0 0 5 8 10 14 18 21 25 28 32 35 38 41 45 49 51 54 58 58 58
10"
6" 3 11 18 28 38 46 56 64 73 84 96 107 117 128 139 148 167 165 174 174 174 7" 3 9 16 24 33 39 48 54 63 72 82 92 101 110 119 127 134 142 149 149 149
7.5" 2 9 14 23 31 37 44 51 59 67 77 85 94 102 111 118 125 132 139 139 139 8" 2 8 14 21 29 34 42 48 55 63 72 80 88 96 104 111 117 124 131 131 131
Row Spacing
10" 2 7 11 17 23 27 33 38 44 50 57 64 70 77 83 89 94 99 105 105 105
6" 5 18 29 46 63 74 91 104 120 137 156 174 191 209 226 241 255 269 284 284 284 7" 4 15 25 40 54 64 78 89 103 117 134 149 164 179 194 207 219 231 243 243 243
7.5" 4 14 24 37 50 60 72 83 96 109 125 139 153 167 181 193 204 215 227 227 227 8" 4 13 22 35 47 56 68 78 90 102 117 131 143 156 169 181 191 202 213 213 213
Row Spacing
10" 3 11 18 28 38 45 54 62 72 82 94 105 115 125 136 145 153 162 170 170 170
Rice
Long Grain
Drive Type 1
(Based on
47#/bu)
Rice
Long Grain
Drive Type 2
(Based on
47#/bu)
Rice
Long Grain
Drive Type 3
(Based on
47#/bu)
Rice
Long Grain
Drive Type 4
(Based on
47#/bu)
Rye
Drive Type 1
(Based on
57#/bu)
6" 0.0 1.4 4.4 7.4 10.4 13.7 16.8 19.8 22.9 26.1 31.6 32.1 35.1 38.1 41.1 44.3 46.8 49.4 51.5 52.9 53.9 7" 0.0 1.2 3.8 6.3 8.9 11.7 14.4 17.0 19.7 22.4 27.1 27.5 30.1 32.7 35.2 38.0 40.1 42.4 44.2 45.3 46.2
7.5" 0.0 1.1 3.6 5.9 8.3 10.9 13.5 15.9 18.4 20.9 25.3 25.7 28.1 30.5 32.9 35.4 37.5 39.5 41.2 42.3 43.1 8" 0.0 1.1 3.3 5.5 7.8 10.2 12.6 14.9 17.2 19.6 23.7 24.1 26.3 28.6 30.8 33.2 35.1 37.1 38.6 39.7 40.4
Row Spacing
10" 0.0 0.8 2.7 4.4 6.2 8.2 10.1 11.9 13.8 15.7 19.0 19.3 21.1 22.9 24.7 26.6 28.1 29.7 30.9 31.7 32.3
6" 0 3 9 15 21 28 35 41 47 54 65 66 72 78 85 91 96 102 106 109 111 7" 0 3 8 13 18 24 30 35 40 46 56 57 62 67 72 78 83 87 91 93 95
7.5" 0 2 7 12 17 23 28 33 38 43 52 53 58 63 68 73 77 81 85 87 89 8" 0 2 7 11 16 21 26 31 35 40 49 50 54 59 63 68 72 76 80 82 83
Row Spacing
10" 0 2 6 9 13 17 21 25 28 32 39 40 43 47 51 55 58 61 64 65 67
6" 0 0 13 22 32 42 53 61 71 81 90 98 107 116 125 135 144 153 161 167 173 7” 0 0 11 19 27 36 45 53 61 69 77 84 91 99 107 116 124 131 138 143 148
7.5" 0 0 11 17 25 34 42 49 57 65 72 79 85 92 100 108 116 123 129 134 138 8" 0 0 10 16 24 31 40 46 53 61 67 74 80 87 94 101 108 115 121 125 130
Row Spacing
10" 0 0 8 13 19 25 32 37 42 49 54 59 64 69 75 81 87 92 97 100 104
6" 0 0 22 35 52 68 86 100 115 132 146 160 174 188 204 220 235 250 263 273 282 7" 0 0 18 30 44 59 74 86 99 113 125 137 149 161 175 188 202 214 225 234 242
7.5" 0 0 17 28 41 55 69 80 92 105 117 128 139 151 163 176 188 200 210 218 226 8" 0 0 16 27 39 51 65 75 87 99 110 120 130 141 153 165 177 187 197 204 211
Row Spacing
10” 0 0 13 21 31 41 52 60 69 79 88 96 104 113 123 132 141 150 158 164 169
6" 0 3 8 13 19 24 28 35 41 47 53 58 63 68 74 81 87 94 101 102 102 7" 0 2 7 11 16 21 24 30 35 40 45 50 54 59 63 69 74 80 87 87 88
7.5" 0 2 6 10 15 19 22 28 33 38 42 46 50 55 59 64 69 75 81 81 82 8" 0 2 6 10 14 18 21 26 31 35 40 44 47 51 55 60 65 70 76 76 77
Row Spacing
10" 0 2 5 8 11 14 17 21 24 28 32 35 38 41 44 48 52 56 61 61 61
8/14/2006
Page 41
Adjustments
Setting number 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
6" 0 3 8 13 19 23 29 34 39 45 49 55 61 66 71 77 82 87 93 93 93
Soybeans
Drive Type 1
(Based on
58#/bu)
Soybeans
Drive Type 2
(Based on
58#/bu)
Soybeans
Drive Type 3
(Based on
58#/bu)
Soybeans
Drive Type 4
(Based on
58#/bu)
7" 0 2 7 11 17 20 25 29 34 38 42 48 52 57 61 67 70 75 79 80 80
0 2 6 11 15 19 23 27 31 36 40 44 49 53 57 62 65 70 74 74 75
7.5" 8" 0 2 6 10 15 17 22 25 29 34 37 42 46 50 54 58 61 65 69 70 70
Row Spacing
10" 0 2 5 8 12 14 17 20 24 27 30 33 37 40 43 46 49 52 56 56 56
6" 0 6 16 27 40 48 59 69 80 92 102 114 125 136 147 158 167 179 190 191 192 7" 0 5 14 23 34 41 51 59 69 79 87 98 107 117 126 136 144 153 163 164 164
7.5” 0 5 13 22 32 38 47 55 64 73 81 91 100 109 118 127 134 143 152 153 153 8" 0 4 12 20 30 36 44 52 60 69 76 86 94 102 110 119 126 134 143 143 144
Row Spacing
10" 0 4 10 16 24 29 35 42 48 55 61 68 75 82 88 95 101 107 115 115 115
6" 0 12 23 40 60 71 89 101 116 131 148 164 181 196 214 228 248 265 284 284 284 7" 0 10 19 35 51 61 76 87 100 113 127 141 155 168 183 195 213 227 244 243 244
7.5" 0 9 18 32 48 57 71 81 93 105 119 131 145 157 171 182 199 212 227 227 227 8" 0 9 17 30 45 53 67 76 87 99 111 123 136 147 160 171 186 199 213 213 213
Row Spacing
10" 0 7 14 24 36 42 53 61 70 79 89 98 108 118 128 137 149 159 170 170 170
6" 0 19 37 66 97 115 145 165 190 214 241 267 295 320 348 371 405 433 463 463 464 7" 0 16 31 56 83 99 124 141 163 184 207 229 253 274 299 318 347 371 397 397 397
7.5" 0 15 29 53 78 92 116 132 152 171 193 214 236 256 279 297 324 346 370 371 371 8" 0 14 28 49 73 86 109 124 142 161 181 200 221 240 261 278 304 324 347 347 348
Row Spacing
10" 0 11 22 40 58 69 87 99 114 128 145 160 177 192 209 223 243 260 278 278 278
39
Sun
flowers
Drive Type 1
(Based on
28#/bu)
Wheat
Drive Type 2
(Based on
64#/bu)
Wheat
Drive Type 3
(Based on
64#/bu)
Wheat
Grass
Drive Type 1
(Based on
23#/bu)
6" 0 0 2 4 6 8 11 13 15 18 20 23 25 27 30 32 34 36 38 39 41 7" 0 0 2 4 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 34 35
7.5" 0 0 2 3 5 7 9 10 12 14 16 18 20 22 24 26 27 29 31 32 33 8" 0 0 2 3 5 6 8 10 12 13 15 17 19 21 22 24 26 27 29 30 31
Row Spacing
10" 0 0 1 3 4 5 6 8 9 11 12 14 15 16 18 19 20 22 23 24 24
6" 0 13 22 30 40 50 57 70 80 91 105 115 127 140 152 164 177 190 203 205 206 7" 0 11 19 26 34 43 49 60 69 78 90 99 109 120 131 141 152 163 174 176 177
7.5" 0 10 18 24 32 40 46 56 64 73 84 92 102 112 122 131 142 152 162 164 165 8" 0 9 17 23 30 37 43 52 60 69 79 86 96 105 114 123 133 143 152 153 154
Row Spacing
10" 0 8 13 18 24 30 34 42 48 55 63 69 76 84 91 99 106 114 122 123 124
6" 0 16 31 45 60 74 88 104 120 137 153 168 186 202 220 240 256 274 290 297 299 7" 0 14 26 38 51 64 75 89 103 117 131 144 159 174 189 206 219 235 248 254 256
7.5" 0 13 25 36 48 59 70 83 96 109 123 134 149 162 176 192 205 219 232 237 239 8" 0 12 23 34 45 56 66 78 90 102 115 126 139 152 165 180 192 205 217 223 224
Row Spacing
10" 0 10 18 27 36 45 53 62 72 82 92 101 111 121 132 144 154 164 174 178 179
6" 0 1 2 3 4 5 6 7 8 10 11 12 13 14 15 17 18 19 19 21 21 7" 0 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 17 16 18 18
7.5" 0 1 2 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 15 17 17 8" 0 1 2 2 3 4 5 6 6 7 8 9 10 11 12 13 13 15 14 16 16
Row Spacing
10" 0 1 1 2 3 3 4 4 5 6 7 7 8 9 9 10 11 12 11 13 13
8/14/2006
Page 42
1520F, 2020F, 2420F, 1510HDF, &
40
2010HDF
Marker Adjustments
Bleeding Marker Hydraulics
To fold properly, the marker hydraulics must be free of air. If the markers fold in jerky, uneven mo­tions, follow these steps.
!
CAUTION
You may be injured if hit by a folding or unfolding marker. Markers may fall quickly and unexpectedly if the hydraulics fail. Never allow anyone near the drill when folding or unfolding the markers.
!
WARNING
Escaping fluid under pressure can have sufficient pres­sure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use pa­per or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
Check that tractor hydraulic reservoir is full.
1. With both markers lowered into field position, loosen hydraulic-hose fittings at rod and base ends of marker cylinders. If applicable, loosen fittings on back side of sequence valve.
IMPORTANT: Never bleed an O-ring fitting. In­stead, bleed a nearby pipe or JIC fitting.
2. With tractor idling, activate tractor hydraulic valve until oil seeps out around a loosened fit­ting. Tighten that fitting.
IMPORTANT: JIC fittings do not require high torque. JIC and O-ring fittings do not require sealant. Always use liquid pipe sealant when adding or replacing pipe-thread fittings. To avoid cracking hydraulic fittings from over tightening, do not use plastic sealant tape.
3. Reactivate tractor hydraulic valve until oil seeps out around another loosened fitting. Tighten that fitting. Repeat process until all loosened fittings have been bled and tight­ened.
8/14/2006
Page 43
Folding Speed with Needle Valves
Refer to Figure 78
A needle valve controls the folding speed of mark­ers that areplumbed separately. The needle valve is near the rod end of the marker cylinder.
With tractor idling at a normal operating speed, adjust marker folding to a safe speed. Turn adjust­ment knob clockwise to reduce folding speed or counterclockwise to increase folding speed. Ex­cessive folding speed could damage markers and void the warranty.
Adjustments
41
Folding Speed with Sequence Valve
Refer to Figure 79
If markers are tied together with an optional se­quence valve (P/N 113-466A), adjust folding speed with hex adjustment screws on the se­quence-valve body. There is one adjustment screw for raising speed (1) and one for lowering speed (2). Identify adjustment screws by mark­ings stamped in valve body.
With tractor idling at a normal operating speed, adjust marker folding to a safe speed. Turn adjust­ment screws clockwise to decrease folding speed and counterclockwise to increase folding speed. Excessive folding speed could damage markers and void the warranty.
After adjusting the folding speed, tighten jam nuts on hex adjustment screws to hold settings.
Marker Disk Adjustment
Figure 78
Needle Valve
Hex adjustment screws
Figure 79
Speed Adjustment, Sequence Valve
Increase speed
Decrease speed
17620
14048
!
CAUTION
Marker disks may be sharp. Use caution when making adjustments in this area.
Changing disk angle
Refer to Figure 80
If mark left by marker disk is not clearly visible, ad­just disk angle to make a wider mark. Loosen two 1/2 inch bolts (1) holding disk assembly (2). Ro­tate disk assembly as desired.
8/14/2006
Figure 80
Disk Angle
11757
Page 44
1520F, 2020F, 2420F, 1510HDF, &
42
2010HDF
Marker Chain
There are two, interrelated adjustments for the marker chain. Make these adjustments in the follow­ing order.
Refer to Figure 81
1. Lifting Slack. With marker unfolded, back full­threaded adjustment bolt (1) down until head extends as little as possible. Slowly fold marker while observing disk. If marker disk slides across ground more than a foot before chain and linkage lifts it up, the chain is too long.
Shorten chain one or two links by moving clevis (2). Check adjustment by repeating folding pro­cess.
If chain is too short when marker is unfolded, it will prevent end of marker from dropping into field depressions, causing skips in your marker line. Correct this condition by lengthening chain one or two links at clevis (2).
2. Folding Slack. Fold marker. Use full-threaded adjustment bolt (1) to take slack out of chain while marker is folded. Extend bolt until there is no chain slack. Lock bolt in this position by tight­ening nuts (3) on either side of upright channel (4).
Shear Bolt
15669
Figure 81
Marker Chain Adjustment
Transport Carrier
When marker is folded, the second section should rest in transport-carrier saddle.
Refer to Figure 82
To adjust front-to-rear position of saddle, loosen the 5/8 X 7-inch u-bolts (1) that fasten transport-carrier mount onto box frame. Slide transport-carrier as­sembly forward or back as needed.
To adjust height of saddle, loosen 1/2-by-2-inch u­bolts (2) that hold carrier tube to mounting bracket. Slide carrier tube up or down as needed.
15632
Figure 82
Adjusting Marker Carrier
8/14/2006
Page 45
Marker Width
Refer to Figure 83
To adjust marker width, loosen jam nuts (1) and 1/2-inch set screws (2). Move marker disk tube in or out to get the proper dimension.
Adjustments
Figure 83
Marker Width Adjustment
43
19204
8/14/2006
Page 46
1520F, 2020F, 2420F, 1510HDF, &
44
2010HDF
Seed-Lok™ Lock Up
Optional Seed-Lok™ firming wheels provide ad­ditional seed-to-soil contact. The wheels are spring loaded and do not require adjusting. In some wet and sticky conditions the wheels may accumulate soil.
Refer to Figure 85
NOTE: Side gauge wheel and seed meter is re­moved for clarity.
To lock up Seed-Lok™ wheels, raise drill. Rotate lock-up handle (1) 90 degrees down on top of opener body, see insert. Push up on Seed-Lok™ wheel (2) until wheel arm latches up.
!
CAUTION
Opener disk blades may be sharp. Use caution when making adjustments in this area.
To unlock Seed-Lok™ wheels, pull up lock-up handle (1). Seed-lok™ is spring loaded so it will snap back into place.
Locked position.
Unlocked position.
Push Seed-Lok™ up to lock.
18282
Figure 85
Seed-Lok™ Lock Up
8/14/2006
Page 47
Troubleshooting
Problem Solution
Troubleshooting
45
Uneven seed spacing or uneven stand
Opener disks not turning freely
Check for plugging in seed cups.
Check for plugging in seed tubes.
Reduce ground speed.
Check if opener disks are turning freely.
Use faster drive type and position seed rate handle to a lower setting.
Increase opener spring pressure to penetrate low spots. Refer to Opener Down Pressure, “Adjustments,” page 25.
Check for trash or mud build-up on Seed-Lok wheels.
Check for trash or mud build-up on disk scraper. Adjust scraper. Refer to HD 10 Series Disk Spreaders and Scrapers, “Maintenance,” page 50.
Check if scraper is adjusted too tight, restricting disk movement. Refer to HD 10 Series Disk Spreaders and Scrapers, “Maintenance,” page 50.
Check disk bearings.
Check opener frame for damage.
If opener disks turn freely by hand but not in field, reduce down pres­sure on disk opener. Refer to Opener Down Pressure, “Adjustments,” page 25.
Check press wheel adjustment. On HD10 Series Openers, refer to Opener Seeding Depth, “Adjustments,” page 30. On 20 Series Open­ers, refer to Opener Down Pressure, “Adjustments,” page 26.
Actual metering rate is different than desired
Acremeter does not measure accurately
Press wheels not compacting the soil as desired
Check tire pressure. Proper inflation is listed on the Tire Inflation Chart, “Appendix,” page 57.
Check tire size. Proper size is 9.5L x 15 for 15 foot drills and 11L x 15 for 20 foot drils and 24 foot drills.
Regularly clean seed treatment from seed cups.
Check drill box setting.
Refer to Seeding Rate, “Adjustments,” page 34.
Check tire pressure. Proper inflation is listed on the Tire Inflation Chart, “Appendix,” page 57.
Check tire size. Proper size is 9.5L x 15 for 15 foot drills and 11L x 15 for 20 foot and 24 foot drills.
Check planting operation for excessive overlap or gaps between passes.
Consider soil conditions. Loose soil and slippage will cause varia­tions in acres registered.
Check that acremeter is correct for width of drill. Refer to the parts manual.
Reset press wheel depth. On HD10 Series Openers, refer to Opener Seeding Depth, “Adjustments,” page 30. On 20 Series Openers, refer to Opener Down Pressure, “Adjustments,” page 26.
Increase down pressure on disk openers. Refer to Opener Down Pres- sure, “Adjustments,” page 26.
8/14/2006
Page 48
1520F, 2020F, 2420F, 1510HDF, &
46
2010HDF
Problem Solution
Excessive seed cracking
Drill boxes not emptying evenly
Press wheel or openers plugging
Seed cup sprockets locked up or twisted seed cup drive shaft
Drill is not pulling level (parallel to ground, front to rear)
Gauge wheel leans to left or right
Use slower drive type and position seed rate handle to higher setting.
Position seed cup handle to a lower notch.
Certain models do not have the same number of cups between each divider of bulkhead. The section with more cups will empty sooner.
Consider soil conditions - may be too damp or wet.
Reduce down pressure on openers. Refer to Opener Down Pressure, “Adjustments,” page 26.
Do not back up or allow drill to roll backward with openers in the ground.
Check Seed-Lok wheels. If conditions are too wet, you may need to remove the wheels.
Check for foreign material stuck in the seed cup sprockets.
Check for dried liquid insecticide in seed cups. Remove the build-up by disassembling seed cups and scraping the foreign substance from the turning surfaces.
Readjust top hitch link to level drill.
If using pull-package or hitch equipped with a telescoping top link, increase opener spring pressure to rock drill forward. Refer to Opener Down Pressure, “Adjustments,” page 26.
Realign brackets where gauge wheel is attached to main frame by adjusting u-bolts.
Hydraulic marker functioning improperly
Marker blade does not mark
Chain-debris/retainer clip
Check if axle bearings are securely attached to gauge wheel arm.
Check all hose fittings and connections for air or oil leaks.
Check that the chain on the folding marker is slack when the marker is both fully extended and raised. Refer to Marker Adjustments, “Adjustments,” page 40.
Check tractor hydraulic oil level.
Check all bolts and fasteners.
Open needle valve, cycle markers slowly and reset needle valve if plugged.
Check that the marker folding linkage has enough slack to allow the marker disk to drop into field depressions. Maximum down float should be limited by the slot at the rod end of the marker cylinder ­not by the chain. Refer to Marker Adjustments, “Adjustments,” page
40.
Reverse the blade to pull or throw dirt. Refer to Marker Adjustments, “Adjustments,” page 40.
Be sure retainer clip is facing opposite way of chain travel.
8/14/2006
Page 49
Maintenance and Lubrication
Maintenance
Proper servicing and maintenance is the key to long implement life. With careful and systematic inspection, you can avoid costly maintenance, downtime and repair.
Always turn off and remove the tractor key before making any adjustments or performing any maintenance.
!
WARNING
You may be severely injured or killed by being crushed under the falling implement. Always have transport locks in place and frame sufficiently blocked up when working on implement.
Maintenance and Lubrication
OFF
47
!
WARNING
Escaping fluid under pressure can have sufficient pres­sure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use pa­per or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
1. After using drill for several hours, check all bolts to be sure they are tight.
2. Lubricate areas listed under “Lubrication”, page 52.
3. Adjust idlers to remove excess slack from chains. Clean and use chain lube on all roller chains as needed.
4. Inflate tires as specified on “Tire Inflation Chart”, page 57.
5. Replace any worn, damaged or illegible safe­ty decals. Order new decals from your Great Plains dealer. Refer to “Safety Decals”, page
7.
8/14/2006
Page 50
1520F, 2020F, 2420F, 1510HDF, &
48
2010HDF
Drive System
Refer to Figure 99
For proper operation and to prevent downtime and re­pair, keep drive chains properly adjusted and lubricated. Regularly check drive chains for excess slack and wear. Adjust idlers to remove any excess slack from chains.
NOTE: Be sure chain is installed with the chain connec­tor link retainer towards the centerline and the clip opening (split end) is facing the opposite way of the chain travel.
20 Series Opener Side Wheels
Refer to Figure 100
1. Lift opener side wheel off the ground. Move tire in and out to check for end play. Checkfor roughness in bearing by rotating wheel. If the bearings are rough, inspect and replace if necessary.
19194
2. Check for the correct number of flat washers (1) and machine washer (8) between the side gauge wheel (2) and the wheel arm (3). There must be three flat washers (1) and one machine washer (8) between the wheel bearing and arm with the machine washer (8) next to the arm. There should be three flat wash­ers (1) and one lock washer (9) on the outside the wheel. When installed, the wheel should turn freely and not hit the arm at the curve. Do not add any more washers than necessary.
3. Disassemble side gauge wheel arm (3) from unit. Remove bushing (4) from sleeve (5) and check bushing for wear. Replace bushing if necessary.
4. When reinstalling side gauge wheels, align tab on hex adjustment (6) with notch in bushing. Replace bolt and tighten.
5. To prevent plugging loosen clamp bolt (7) and slide arm inward to take up gap between side wheel and disk blade.
6. Adjust side gauge wheels. Refer to “Adjustments,” page 25.
!
CAUTION
Disk edges are sharp. Be careful when working in this area.
19193
Figure 99
Drive Chains and Idlers
20432
Figure 100
Side Wheels
8/14/2006
Page 51
20 Series Opener Disk Spreader
Refer to Figure 102
1. On 20 Series openers, remove side gauge wheel arm and wheel assembly by removing 5/8 inch bolt (4) to access opener disks and spreaders.
2. With the unit raised, check blade spreader (1) for wear. Replace spreader if it is 7/16 inch wide or narrower, or if opener is plugging with dirt. To replace, remove disk blade (3). Drive out roll pins (2) and install a new spreader.
NOTE: Disk spreaders are loose to move freely.
20433
Maintenance and Lubrication
Figure 102
Disk Spreader
49
HD 10 Series and 20 Series Opener Disks
1. On HD 10 Series or 20 Series openers, re­move side gauge wheel arm & wheel assem­bly by removing 5/8 inch bolt (4) to access opener disks and spreaders. See Figure 93 on the previous page.
2. Check disk blades for wear.
3. When reinstalling disk blades, put two shims (4) between bearing and shank on one blade and two shims under bolt. Tighten bolt. On opposite side, reinstall blade with two shims between bearing and shank and two shims under bolt. Tighten bolt.
Refer to Figure 101
4. Check contact point between disk blades. Place a piece of paper in top gap between disk blades. Bring paper down until it stops. In lower gap place another piece of paper. Bring paper up until it stops. The distance must be between 1/2 and 1 3/4 inches. Add or remove shims as needed to get the correct contact point.
1/2 inch to 1 3/4 inches
!
CAUTION
Disk edges are sharp. Be careful when working in this area.
8/14/2006
Figure 101
Opener Disks Contact Point
18412
Page 52
1520F, 2020F, 2420F, 1510HDF, &
50
2010HDF
HD 10 Series Disk Spreaders and Scrapers
NOTE: It is normal for blade spreader to have some loose­ness in the holder and between the blades. Some loose­ness is required for proper operation.
Refer to Figure 103
1. With unit raised, check blade spreader (1) for wear. Replace spreader if it is 1/2 inches wide or narrower. To replace, remove disk blade (3). Drive out roll pins (2) and install new spreader.
2. When reinstalling disk blades, put two shims (4) be­tween bearing and shank on each blade. Tighten bolts.
22839
Figure 103
Spreaders and Scrapers
8/14/2006
Page 53
Seed Flap Replacement
Refer to Figure 105
1. To replace a seed flap use a needle nose or similar tool and squeeze the tabs together. Pull plastic seed flap down out of metal brack­et.
2. Push new seed flap up through metal bracket until tabs on seed flap snap in place.
Marker Maintenance
Refer to Figure 106
The marker arm is attached to marker body with a 3/8-inch, grade 2, shear bolt. If this shear bolt breaks, replace it with a grade 2 bolt.
Maintenance and Lubrication
Squeeze tabs together
51
Metal bracket
NOTE: Failure to replace the shear bolt with a grade 2 bolt can cause marker damage.
If grease-seal cap for marker-disk-hub bearings is damaged or missing, disassemble and clean hub. Repack with grease and install a new seal or grease cap.
Storage
Store the drill where children do not play. If possi­ble, store the drill inside for longer life.
1. Unload seed box:
Place tarp under drill or a bucket under each seed meter.
Use a large bucket to empty box as much as possible. Make sure sliding seed tubes are in the open position. Open seed meter clean out to empty seed out of sliding seed tube and meter.
2. Thoroughly clean seed and seed-treatment residue from boxes and seed meters.
3. Remove any dirt and debris that can hold moisture and cause corrosion.
Figure 105
Seed Flap Replacement
Figure 106
Marker Shear Bolt
18398
17621
4. Lubricate and adjust all roller chains.
5. Lubricate areas noted under “Lubrication”, page 52.
6. Inspect drill for worn or damaged parts. Make repairs and service during the off season.
7. Use spray paint to cover scratches, chips and worn areas on the drill to protect the metal.
8. Cover with a tarp if stored outside.
8/14/2006
Page 54
1520F, 2020F, 2420F, 1510HDF, &
52
2010HDF
Lubrication
Multipurpose spray lube
Drive Chains
Type of Lubrication: Chain Lube
Quantity = Coat thoroughly
Multipurpose
grease lube
As
Required
15
Multipurpose oil lube
50
Intervals at which lubrication is required
18265
Gauge Wheel Arm Pivots
Zerks on both gauge-wheel arms
Type of Lubrication: Grease
Quantity = Until grease emerges
8
20 Series side wheel bushing
For 20 Series, both sides of each opener.
For 20 Series there are two zerks on each side, one on top and one on bottom. Only one on each side needs grease as they both lubricate the same area.
Type of Lubrication: Grease
Quantity = Until grease emerges
18267
18275
21601
8/14/2006
Page 55
Seasonally
Wheel Bearings
Type of Lubrication: Grease
Quantity = Repack
25
Maintenance and Lubrication
21641
53
Marker Hinge Points
Type of Lubrication: Grease
Quantity = Until grease emerges
Seasonally
19196
Marker Disk Bearings
Type of Lubrication: Grease
Quantity = Repack
8/14/2006
19196
Page 56
1520F, 2020F, 2420F, 1510HDF, &
54
2010HDF
Options
Markers
Hydraulic markers are available. The units have a cast hub, tapered roller bearings and a bolt-on blade to leave a mark for you to follow on the next field pass. Each marker requires a hydraulic cir­cuit for operation. A sequence valve is available so markers can be operated on the same hydrau­lic circuit.
For information on how to operate the markers, re­fer to “Marker Operation”, page 23. For information on transporting the markers, refer to “Transporting with Markers”, page 24. For infor­mation on how to adjust the markers, refer to “Marker Adjustments”, page 40.
To order the markers and sequence valve, contact your Great Plains dealer.
Marker Packages Part Number
15’ Dual Marker Package 113-799K
20’ Dual Marker Package 113-698K
24’ Dual Marker Package 113-740K
Sequence Valve Kit 113-466A
Seed-Lok™ Firming Wheels
The optional spring-loaded Seed-Lok™ firming wheel presses seed directly into the bottom of the seed bed. The Seed-Lok™ option provides more even emergence since seeds are planted and firmed at the same depth.
To order the Seed-Lok™ firming wheels, contact your Great Plains dealer.
Seed-Lok™ Packages Part Number
19196
20 Series Opener Seed-Lok™
Assy.
HD 10 Series Opener & 25 Series
Opener Seed-Lok™ Assy.
122-251K
404-093K
18287
8/14/2006
Page 57
20 Series Precision Opener Side Depth Wheel Scraper
To order the opener wheel scraper, contact your Great Plains dealer.
Scraper Packages Part Number
20P Side Wheel Scraper Kit 198-960A
Options
20262
55
Keeton Seed Firmer
The optional Keeton Seed Firmer is a thin piece of plastic which slides down the seed trench, trapping seeds as they exit the seed tube and firms them into the bottom of the “V”.
To order the Keeton Seed Firmer, contact your Great Plains Dealer.
Option Packages Part Number
Keeton 120GPD 300T Seed Firmer 890-796C
25 Series & HD10 Series Seed Firmer 890-840C
20327
25042
8/14/2006
Page 58
1520F, 2020F, 2420F, 1510HDF, &
56
2010HDF
Appendix
Torque Values Chart
Bolt Head Identification
Bolt Head Identification
Bolt Size
(Inches)
1
in-tpi
1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 436597
1/4" - 28 8.5 6 13 10 18 14 M 6 X 1 7 5 11 8 15 11
5/16 - 18 15 11 24 17 33 25 M 8 X 1.25 17 12 26 19 36 27
5/16" - 24 17 13 26 19 37 27 M 8 X 1 18 13 28 21 39 29
3/8" - 16 27 20 42 31 59 44 M10 X 1.5 33 24 52 39 72 53
3/8" - 24 31 22 47 35 67 49 M10 X 0.75 39 29 61 45 85 62
7/16" - 14 43 32 67 49 95 70 M12 X 1.75 58 42 91 67 125 93
7/16" - 20 49 36 75 55 105 78 M12 X 1.5 60 44 95 70 130 97
1/2" - 13 66 49 105 76 145 105 M12 X 1 90 66 105 77 145 105
1/2" - 20 75 55 115 85 165 120 M14 X 2 92 68 145 105 200 150
9/16" - 12 95 70 150 110 210 155 M14 X 1.5 99 73 155 115 215 160
9/16" - 18 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230
5/8" - 11 130 97 205 150 285 210 M16 X 1.5 155 115 240 180 335 245
5/8" - 18 150 110 230 170 325 240 M18 X 2.5 195 145 310 230 405 300
3/4" - 10 235 170 360 265 510 375 M18 X 1.5 220 165 350 260 485 355
3/4" - 16 260 190 405 295 570 420 M20 X 2.5 280 205 440 325 610 450
7/8" - 9 225 165 585 430 820 605 M20 X 1.5 310 230 650 480 900 665
7/8" - 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780
1" - 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845
1" - 12 370 275 955 705 1350 995 M30 X 3.5 960 705 1510 1120 2100 1550
1-1/8" - 7 480 355 1080 795 1750 1290 M30 X 2 1060 785 1680 1240 2320 1710
1 1/8" - 12 540 395 1210 890 1960 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700
1 1/4" - 7 680 500 1520 1120 2460 1820 M36 X 2 1880 1380 2960 2190 4100 3220
1 1/4" - 12 750 555 1680 1240 2730 2010
1 3/8" - 6 890 655 1990 1470 3230 2380
1 3/8" - 12 1010 745 2270 1670 3680 2710
1 1/2" - 6 1180 870 2640 1950 4290 3160
1 1/2" - 12 1330 980 2970 2190 4820 35604mm x pitch = nominal thread diameter in millimeters x thread pitch
Grade 2 Grade 5
N · m2ft-lb3N · m ft-lb N · m ft-lb mm x pitch4N · m ft-lb N · m ft-lb N · m ft-lb
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
Grade 8
Bolt Size
(Metric)
1
in-tpi = nominal thread diameter in inches-threads per inch
5.8 8.8 10.9
Class 5.8 Class 8.8 Class 10.9
2
N· m = newton-meters
3
ft-lb= foot pounds
8/14/2006
Page 59
Tire Inflation Chart
Tire Size Inflation
PSI
9.5L x 15" 6-Ply Rib Implement 32
11L x 15” 8-Ply Rib Implement 36
11L x 15" 12-Ply Rib Implement 52
Specifications and Capacities
Row Spacing, Inches
Rows Per Drill
Weight with 20 Series Openers, Pounds
Weight with HD 10 Series Openers, Pounds
Drill Width
Tire Size
Small Seeds Box Attachment Capacity
Seed Box Capacity
Appendix
57
NOTE: All tires are warranted by the original manufacturer of the tire. Tire warranty information can be found in the brochures included with your Operator’s and Parts Manuals or online at the manufacturer’s websites. For service assistance or information, contact you nearest Authorized Farm Tire Retailer.
Manufacturer Websites
Titan www.titan-intl.com Goodyear www.goodyearag.com Firestone www.firestoneag.com
1520F & 1510HD
7 1/2 8 10
24 22 18
5602 5296 4684
4950 - 4200
16ft
9.5Lx15 6-ply
0.24 bu/ft (27.7 L/m)
2.4bu/ft (289.04 L/m)
Row Spacing, Inches
Rows Per Drill
Weight with 20 Series Openers, Pounds
Weight with HD 10 Series Openers, Pounds
Drill Width
Tire Size (Single Gauge Wheel)
Tire Size (Dual Gauge Wheel)
Small Seeds Box Attachment Capacity
Seed Box Capacity
Row Spacing, Inches
Rows Per Drill
Weight with 20 Series Openers, Pounds
Weight with HD 10 Series Openers, Pounds
Drill Width
Tire Size (Single Gauge Wheel)
Tire Size (Dual Gauge Wheel)
Small Seeds Box Attachment Capacity
Seed Box Capacity
2020F & 2010HD
7 1/2 8 10
32 30 24
7866 7560 6642
6820 - 5860
21ft
11Lx15 12-ply
11Lx15 8-ply
0.24 bu/ft (27.7 L/m)
2.4bu/ft (289.04 L/m)
2420F
7 1/2 8 10
38 36 28
9064 8758 7534
---
25ft
11Lx15 12-ply
11Lx15 8-ply
0.24 bu/ft (27.7 L/m)
2.4bu/ft (289.04 L/m)
8/14/2006
Page 60
1520F, 2020F, 2420F, 1510HDF, &
58
2010HDF
15’ Single Gauge Wheel Sprocket Configuration
23041
8/14/2006
Page 61
20’ and 24’ Single Gauge Wheel Sprocket Configuration
Appendix
59
8/14/2006
23056
Page 62
1520F, 2020F, 2420F, 1510HDF, &
60
2010HDF
20’ and 24’ Dual Gauge Wheel Sprocket Configuration
23041
8/14/2006
Page 63
Warranty
Great Plains Manufacturing, Incorporated warrants to the original pur­chaser that this seeding equipment will be free from defects in material and workmanship for a period of one year from the date of original pur­chase when used as intended and under normal service and conditions for personal use; 90 days for commercial or rental purposes. This War­ranty is limited to the replacement of any defective part by Great Plains Manufacturing, Incorporated and the installation by the dealer of any such replacement part. Great Plains reserves the right to inspect any equipment or part which are claimed to have been defective in material or workmanship.
This Warranty does not apply to any part or product which in Great Plains’ judgement shall have been misused or damaged by accident or lack of normal maintenance or care, or which has been repaired or al­tered in a way which adversely affects its performance or reliability, or which has been used for a purpose for which the product is not de­signed. This Warranty shall not apply if the product is towed at a speed in excess of 20 miles per hour.
Claims under this Warranty must be made to the dealer which originally sold the product and all warranty adjustments must by made through such dealer. Great Plains reserves the right to make changes in mate­rials or design of the product at any time without notice.
This Warranty shall not be interpreted to render Great Plains liable for damages of any kind, direct, consequential, or contingent, to property. Furthermore, Great Plains shall not be liable for damages resulting from any cause beyond its reasonable control. This Warranty does not ex­tend to loss of crops, losses caused by harvest delays or any expense or loss for labor, supplies, rental machinery or for any other reason.
No other warranty of any kind whatsoever, express or implied, is made with respect to this sale; and all implied warranties of mer­chantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby dis­claimed and excluded from this sale.
This Warranty is not valid unless registered with Great Plains Manufac­turing, Incorporated within 10 days from the date of original purchase.
Appendix
61
8/14/2006
Page 64
Great Plains Manufacturing, Inc.
Corporate Office: P.O. Box 5060
Salina, Kansas 67402-5060 USA
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