Great Plains 2420 Operator Manual

PURPLE
Operator’s Manual
2400, 2410 and 2420
Three-Point Drill
Manufacturing, Inc.
www.greatplainsmfg.com
17616
Read the operator’s manual entirely. When you see this symbol, the subsequent in-
!
structions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
Cover illustration may show optional equipment not supplied with standard unit.
© Copyright 1999 Printed
5/15/2006
Table of Contents
Table of Contents
Great Plains Mfg., Inc.
Important Safety Information . . . . . . . . . . . . . . . . . 1
Personal Safety Equipment . . . . . . . . . . . . . . . . . 4
Safety Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Description of Unit . . . . . . . . . . . . . . . . . . . . . . . . 9
Intended Usage. . . . . . . . . . . . . . . . . . . . . . . 9
Using This Manual. . . . . . . . . . . . . . . . . . . . . . . . 9
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . 9
Section 1 Preparation and Setup . . . . . . . . . . . . . 10
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . . 10
Hitching Tractor to Drill . . . . . . . . . . . . . . . . . . . 10
Hydraulic Hookup . . . . . . . . . . . . . . . . . . . . 10
Leveling Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Model 2400 . . . . . . . . . . . . . . . . . . . . . . . . . 11
Models 2410 and 2420 . . . . . . . . . . . . . . . . 12
Section 2 Operating Instructions . . . . . . . . . . . . . 13
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . . 13
Opener Operation . . . . . . . . . . . . . . . . . . . . 13
Marker Operation . . . . . . . . . . . . . . . . . . . . 13
Shaft Monitor Operation . . . . . . . . . . . . . . . 13
Transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Transporting with Markers . . . . . . . . . . . . . . 14
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Section 3 Adjustments . . . . . . . . . . . . . . . . . . . . . 15
Seeding Depth. . . . . . . . . . . . . . . . . . . . . . . . . . 15
Models 2400 and 2410 . . . . . . . . . . . . . . . . 15
Model 2420 . . . . . . . . . . . . . . . . . . . . . . . . . 15
Opener Down Pressure . . . . . . . . . . . . . . . . . . . 15
2400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2420 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Opener Depth . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Frame Height. . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Seeding Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Adjust Drive Sprockets . . . . . . . . . . . . . . . . 17
Set Seed-Rate Handle . . . . . . . . . . . . . . . . 18
Position Seed-Cup Doors . . . . . . . . . . . . . . 18
Check Seeding Rate . . . . . . . . . . . . . . . . . . 18
Seed Rate Charts. . . . . . . . . . . . . . . . . . . . . . . . 19
Marker Adjustments . . . . . . . . . . . . . . . . . . . . . . 22
Folding Speed with Needle Valves. . . . . . . . 22
Folding Speed with Sequence Valve . . . . . . 22
Transport Carrier . . . . . . . . . . . . . . . . . . . . . 22
Marker Chain . . . . . . . . . . . . . . . . . . . . . . . . 23
Disk Adjustment . . . . . . . . . . . . . . . . . . . . . . 23
Bleeding Marker Hydraulics . . . . . . . . . . . . . 24
Disk Scraper Adjustment . . . . . . . . . . . . . . . . . . 24
Seed-Lok Lock Up . . . . . . . . . . . . . . . . . . . . . . . 24
Section 4 Troubleshooting . . . . . . . . . . . . . . . . . . . 26
Section 5 Maintenance and Lubrication . . . . . . . . 28
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Drive System . . . . . . . . . . . . . . . . . . . . . . . . 28
Marker Maintenance . . . . . . . . . . . . . . . . . . 28
Drive Chains. . . . . . . . . . . . . . . . . . . . . . . . . 29
Gauge Wheel Arm Pivots. . . . . . . . . . . . . . . 29
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Seed-Cup-Shaft Sprocket . . . . . . . . . . . . . . 29
Wheel Bearings . . . . . . . . . . . . . . . . . . . . . . 30
Marker Hinge Points. . . . . . . . . . . . . . . . . . . 30
Marker Disk Bearings. . . . . . . . . . . . . . . . . . 30
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Section 6 Options . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Markers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Parking Stand. . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Rear Mount Boom . . . . . . . . . . . . . . . . . . . . . . . 31
Seed-Cup Plugs . . . . . . . . . . . . . . . . . . . . . . . . . 32
Shaft Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Seed-Lok™ Firming Wheels . . . . . . . . . . . . . . . 32
Seed-Lok Firming Wheels . . . . . . . . . . . . . . . . . 32
Weight Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Section 7 Specifications and Capacities . . . . . . . 33
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . . . . 34
Torque Values Chart for Common Bolt Sizes . . . 34
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
© Copyright 1999 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa­tion contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains, Seed-Lok
All other brands and product names are trademarks or registered trademarks of their respective holders.
2400, 2410 and 2420 Three-Point Drill 118-706M 5/15/06
Great Plains Manufacturing, Incorporated Trademarks
Printed in the United States of America.
Great Plains Mfg., Inc.
Important Safety Information
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indi­cates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and
configuration of equipment, hazard control and accident prevention are dependent upon the awareness, con­cern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
!
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness. The sig­nal words are:
!
DANGER!
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for func­tional purposes, cannot be guarded.
!
WARNING!
Indicates a potentially hazardous sit­uation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION!
!
Indicates a potentially hazardous sit­uation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
For Your Protection
Thoroughly read and understand
Safety Labels, page 5.
Read all instructions noted on the
labels.
OFF
Keep Riders Off Machinery
Riders obstruct the operator’s
view. They could be struck by for­eign objects or thrown from the machine.
Never allow children to operate
equipment.
Shutdown and Storage
Lower machine to ground, put
tractor in park, turn off engine, and remove the key.
Detach and store implements in a
area where children normally do not play. Secure implement by using blocks and supports.
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Important Safety Information
Great Plains Mfg., Inc.
Use Safety Lights and Devices
Slow-moving tractors, self-propelled equipment and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and
turn signals whenever driving on public roads.
Use lights and devices provided
with implement.
Transport Machinery Safely
Maximum transport speed for imple­ment is 20 mph. Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
Do not exceed 20 mph. Never
travel at a speed which does not
allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes.
Comply with state and local laws.Do not tow an implement that,
when fully loaded, weighs more than 1.5 times the weight of tow­ing vehicle.
Use A Safety Chain
Use a safety chain to help con-
trol drawn machinery should it separate from tractor drawbar.
Use a chain with a strength rat-
ing equal to or greater than the gross weight of towed machin­ery.
Attach chain to tractor drawbar
support or other specified anchor location. Allow only enough slack in chain to permit turning.
Replace chain if any links or end
fittings are broken, stretched or damaged.
Do not use safety
chain for towing.
Practice Safe Maintenance
Understand procedure before
doing work. Use proper tools and equipment. Refer to this manual for additional information.
Work in a clean, dry area.Lower implement to ground, put
tractor in park, turn off engine, and remove key before performing maintenance.
Allow implement to cool completely.Inspect all parts. Make sure parts
are in good condition and installed properly.
Remove buildup of grease, oil or
debris.
Remove all tools and unused
parts from implement before oper­ation.
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Great Plains Mfg., Inc.
Important Safety Information
Prepare for Emergencies
Be prepared if a fire starts.Keep a first aid kit and fire extin-
guisher handy.
Keep emergency numbers for
doctor, ambulance, hospital and fire department near phone.
911
Wear Protective Equipment
Wear protective clothing and
equipment.
Wear clothing and equipment
appropriate for the job. Avoid loose-fitting clothing.
Because prolonged exposure to
loud noise can cause hearing impairment or hearing loss, wear suitable hearing protection such as earmuffs or earplugs.
Because operating equipment
safely requires your full attention, avoid wearing radio headphones while operating machinery.
Avoid High Pressure Fluids Hazard
Escaping fluid under pressure can penetrate skin, causing serious injury.
Avoid the hazard by relieving
pressure before disconnecting hydraulic lines.
Use a piece of paper or card-
board, NOT BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety
glasses or goggles when working with hydraulic systems.
If an accident occurs, see a doc-
tor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result.
Safety at All Times
Thoroughly read and understand this manual before operating implement. Refer to Safety Decals, page 4. Read all instructions noted on decals.
Be familiar with all implement
functions.
Operate implement from driver’s
seat only.
Do not leave tractor or implement
unattended with engine running.
Do not dismount a moving tractor.
Dismounting a moving tractor could cause serious injury or death.
Do not stand between the tractor
and implement during hitching.
Keep hands, feet and clothing
away from power-driven parts.
Wear snug-fitting clothing to avoid
entanglement with moving parts.
Watch out for wires, trees, etc.,
when raising implement. Make sure all persons are clear of work­ing area.
Do not turn tractor too tight, caus-
ing towed implements to ride up on wheels.
Never stand on or use tires as a
step. Tires not in contact with the ground will rotate easily.
Keep bystanders well away when
folding markers. Falling or folding markers can crush bystanders.
Tire Safety
Tire maintenance can be dangerous and should be performed by trained personnel using correct equipment.
Inflate tires to proper pressure
and torque wheel bolts as recom­mended in “Appendix,” page 34.
When inflating tires, use a clip-on
chuck and extension hose long enough to allow you to stand to one side–not in front of or over tire assembly. Use a safety cage if available.
When removing and installing
wheels, use wheel-handling equipment adequate for weight involved.
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Important Safety Information
Great Plains Mfg., Inc.
Handle Chemicals Properly
Read and follow chemical manu-
facturer’s instructions.
Wear protective clothing.Handle all chemicals with care.Agricultural chemicals can be
dangerous. Improper use can seriously injure persons, animals, plants, soil and property.
Inhaling smoke from any type of
chemical fire is a serious health hazard.
Store or dispose of unused chem-
icals as specified by the chemical manufacturer.
Before adding chemical to the
tank, make sure tank is at least half full. Do not pour concentrate into an empty tank.
Never leave fill hose attached to
the sprayer after filling tank. Chemicals in tank can siphon out of tank and contaminate freshwa­ter source.
Always keep clean water and
soap available in case of an emer­gency. Immediately and thor­oughly flush any area of the body that is contaminated by chemi­cals.
Do not touch boom components
with mouth or lips.
If chemical is swallowed, carefully
follow the chemical manufac­turer’s recommendations and con­sult with a doctor.
If persons are exposed to a chem-
ical in a way that could affect their health, consult a doctor immedi­ately with the chemical label or container in hand. Any delay could cause serious illness or death.
Dispose of empty chemical con-
tainers properly. By law rinsing of the used chemical container must be repeated three times. Puncture the container to prevent future use. An alternative is to jet-rinse or pressure rinse the container.
Wash hands and face before eat-
ing after working with chemicals. Shower as soon as spraying is completed for the day.
Spray only with acceptable wind
conditions. Wind speed must be below 5 mph. Make sure wind drift of chemicals will not affect any surrounding land, people or ani­mals.
Never wash out the sprayer tank
within 100 feet of any freshwater source or in a car wash.
Rinse out sprayer tank. Spray rinse
water on last field sprayed.
Personal Safety Equipment
Great Plains advises all users of chemical pesticides or herbicides to use the following personal safety equip­ment. Always follow the chemical label instructions. Operator safety and the effectivity of the product depends upon operator actions.
Waterproof, wide-brimmed hat
Waterproof apron
Face shield, goggles or full face
respirator. Goggles with side shields or a full face respirator is required if handling or applying dusts, wettable powders, or gran­ules or if being exposed to spray mist.
Cartridge-type respirator
approved for pesticide vapors unless label specifies another type of respirator.
Waterproof, unlined gloves. Neo-
prene gloves are recommended.
Cloth coveralls/outer clothing
changed daily; waterproof items if there is a chance of becoming wet with spray
Waterproof boots or foot cover-
ings
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Great Plains Mfg., Inc.
Important Safety Information
Safety Decals
Your implement comes equipped with all safety decals in place. They were designed to help you safely operate your implement.
1. Read and follow decal directions.
2. Keep all safety decals clean and legible.
3. Replace all damaged or missing decals. Order new decals from your Great Plains dealer. Refer to this section for proper decal placement.
4. When ordering new parts or components, also request cor­responding safety decals.
5. To install new decals:
a. Clean the area on which the decal is to be placed.
b. Peel backing from decal. Press firmly on surface,
being careful not to cause air bubbles under decal.
17637
818-003C
Slow Moving Vehicle Sign
838-266C
Red Reflector Reflector on both ends of
drill; two reflectors total
17638
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Important Safety Information
Great Plains Mfg., Inc.
838-265C
Amber Reflector Reflectors on both ends
of drill; four reflectors total
17638
17639
17639
818-188C
Warning 20MPH Trans Decal on frame tube near drill center
818-339C
Warning High Pressure SML Decal on frame tube near drill center
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Great Plains Mfg., Inc.
Important Safety Information
17640
818-398C
Caution Tires Not a Step Decals on frame tube
near gauge wheels; two decals total
17639
17639
818-587C
Caution Operational Decal on frame tube near
drill center
818-590C
Danger Crush Tractor & Three Point Decal on frame tube near drill center
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Important Safety Information
17640
Great Plains Mfg., Inc.
818-855C
Caution Tire 36 PSI Decals on wheel rims; four decals total
17667
818-682C
Warning Pinch/Crush Marker Two decals on first section of each
optional marker; four decals total
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Great Plains Mfg., Inc.
Introduction
Introduction
Great Plains welcomes you to its growing family of new product owners. This implement has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance and safe operating practices will help you get years of satisfactory use from the ma­chine.
Description of Unit
The 2400, 2410 and 2420 model drills are mounted seed­ing implements.
The drills are equipped with either straight-arm (00 Se­ries), parallel-arm (10 Series) or side-depth-control (20 Series) openers. The openers are staggered for easy res­idue flow. Opener depth can be adjusted. Drill-box capac­ity is 57.6 bushels, and the seeding rate can be adjusted from 2 to 240 pounds per acre.
Intended Usage
Use the drill to seed production-agriculture crops only. Do not modify the drill for use with attachments other than Great Plains options and accessories specified for use with the drill.
Using This Manual
This manual will familiarize you with safety, assembly, op­eration, adjustments, troubleshooting and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation.
The information in this manual is current at printing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Right-hand and left-hand as used in this manual are deter­mined by facing the direction the machine will travel while in use unless otherwise stated.
IMPORTANT: A crucial point of information related to the preceding topic. For safe and correct operation, read and follow the directions provided before continu­ing.
NOTE: Useful information related to the preceding topic.
Owner Assistance
If you need customer service or repair parts, contact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Your machine’s parts were specially designed and should only be replaced with Great Plains parts. Always use the serial and model number when ordering parts from your Great Plains dealer. The serial-number plate is located on the main frame tube on the left end of the drill as shown in Figure A.
17668
Figure A
Serial Number
Record your drill model and serial number here for quick reference:
Model Number: _________________________________
Serial Number: _________________________________
Your Great Plains dealer wants you to be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.
1. Discuss the matter with your dealership service man-
ager. Make sure they are aware of any problems so they can assist you.
2. If you are still not satisfied, seek out the owner or gen-
eral manager of the dealership.
3. For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
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Section 1 Preparation and Setup
Section 1 Preparation and Setup
Great Plains Mfg., Inc.
This section will help you prepare your tractor and drill for use. Before using the drill in the field, you must hitch the drill to a suitable tractor (see Tractor Requirements, Spec-
ifications and Capacities, page 33) and level the drill.
Prestart Checklist
1. Read and understand “Important Safety Informa­tion,” page 1.
2. Check that all working parts are moving freely, bolts are tight, and cotter pins are spread.
3. Check that all grease fittings are in place and lubricat­ed. Refer to Lubrication,“Maintenance and Lubrica- tion,” page 29.
4. Check that all safety decals and reflectors are correct­ly located and legible. Replace if damaged. See Safe- ty Decals,“Important Safety Information,” page 5.
5. Inflate tires to pressure recommended and tighten wheel bolts as specified. See “Appendix,” page 34.
Hitching Tractor to Drill
!
DANGER
You may be severely injured or killed by being crushed between the tractor and drill. Do not stand or place any part of your body between drill and moving tractor. Stop tractor engine and set park brake before installing pins.
1. Raise or lower tractor three-point arms as needed and pin lower arms to drill.
2. Pin upper arm to drill. For category III tractors, install hitch pin in the lower hole. For category IV-N tractors, install hitch pin in the upper hole.
3. Slowly raise drill. Watch for cab interference.
4. If using optional parking stands, unpin stand tubes. Rotate stands up into field position and repin. See Fig­ure 1-1.
5. Adjust top three-point link so that top edge of drill box is parallel with ground when drilling.
NOTE: Do not use link to adjust opener depth. For opener adjustments, refer to Opener Down Pressure and Opener Depth, Adjustments,” starting on page 15.
6. Set your tractor three-point-draft control to float posi­tion.
7. Plug lead from drill light harness into tractor recepta­cle.
Hydraulic Hookup
!
WARNING
Escaping fluid under pressure can have sufficient pressure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
Great Plains hydraulic hoses are coded to help you hook­up to your tractor outlets. To distinguish hoses on the same hydraulic circuit, refer to plastic hose holder. See Figure 1-2. Connect hose under extended cylinder to out­let you choose for cylinder extension. Connect hose under retracted symbol to outlet for cylinder retraction.
Figure 1-2
Hydraulic Hose Color Ties
12151
Figure 1-1
Parking Stand
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17641
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