Great Plains 2020P User Manual

Page 1
Great Plains Mfg., Inc.
Installation Instructions
3-Point Precision Seeding System
Marker Option
Used with:
• 1510P and 1520P
• 2010P and 2020P
When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and
!
!
the lives of others depend on it!
These instructions explain how to install the Mark­er Option on the 15 and 20 foot 3-point Precision Seeding Systems.
The markers fold and unfold hydraulically for field operation. The marker disks leave a line for the drill operator to follow on the next field pass. Mark­ers are mounted on the drill frame and require two hydraulic remote valves on the tractor. A se­quence valve is available so markers can be operated on one hydraulic circuit.
These instructions apply to:
113-691A 15P Single LH Marker Package 113-692A 15P Dual Marker Package 113-693A 20P Single LH Marker Package 113-694A 20P Dual Marker Package
Assembly Instructions
Marker Assembly
Refer to Figure 1
.
Manual Update
Refer to the 3-Point Precision Seeding System operator’s manual for detailed information on safely operating, adjusting, troubleshooting and maintaining the Marker Option. Refer to the parts manual for part identification.
118-732M 1510P and 1520P Operator’s
Manual 118-732P 1510P and 1520P Parts Manual 118-740M 2010P and 2020P Operator’s
Manual 118-740P 2010P and 2020P Parts Manual
Before You Start
Page 7 is a detailed listing of parts included in the Marker Option package. Use this list to inventory parts received.
15 foot A = 7 3/8 inches
20 foot A - 6 1/2 inches
1. Lower drill into field position. Allow 9 feet on each end of a 15-foot drill and 11 feet on each end of a 20-foot drill for marker assembly.
2. Mount first marker section (1) on drill 7 x 5 inch frame tube (2). Mount marker at the end of the drill using dimension "A" as a starting point. Some row spacings will require the mount to be adjusted in or out from this starting point.
3. Secure marker section with 5/8 inch u-bolts (3), lock washers, washers and nuts (4). and 1/2 inch u-bolts (5), lock washers and nuts (6).
NOTE: On the 20-foot drill with 15 inch row spac­ing, the last opener is bolted to the marker mount using 5/8 x 6 1/2 inch straight bolts (7).
© Copyright 2000 Printed
1/3/2000
Figure 1
First Marker Section Assembly
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Marker Option
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Great Plains Mfg., Inc.
Refer to
Figure 2
4. Remove port plugs on cylinder and carefully unfold first marker section. Rotate hinge sec­tion (7) into a horizontal position.
5. Align holes of break-away section (8) with holes in hinge section. Bolt sections together using a 5/8-inch pivot bolt (9), lock nut (10), 3/ 8-by-1 3/4-inch, grade 2 shear bolt (11) and lock nut (12).
IMPORTANT: Be sure shear bolt is a grade 2 bolt. Failure to use a grade 2 bolt can cause marker damage.
Marker Breakaway Assembly
6. Repeat steps for other marker.
7. To adjust markers, refer to Marker Adjust- ments in the operator’s manual.
Figure 2
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Great Plains Mfg., Inc.
Carrier Assembly for 20P drill
To assemble carrier onto drill frame, refer to Fig­ure 3
.
1. Assemble transport-carrier mount (1) on drill
frame. Center mount 49 inches from outside end of drill frame. Use 1/2 x 6 1/32 x 7-inch u-bolts (2), flat washers, lock washers and hex nuts (3). Slide mount forward so its lead­ing edge is about 2 1/4 inches ahead of front edge of drill frame tube.
2. Bolt transport carrier (4) to transport-carrier
mount so top surface of saddle (5) is about 29 1/4 inches above top of drill frame tube. Secure transport carrier with 1/2 x 2 x 3-inch u-bolts (6), lock washers and hex nuts (7).
3. After installing and bleeding hydraulics, trans-
port carrier may require further adjustment. When folded, the second marker section should rest in the transport-carrier saddle.
Installation Instructions
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3/3/2006
Figure 3
18415
Carrier Assembly
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Page 4
Marker Option
4
Installing Marker Hydraulics
Without Sequence Valve
Refer to Figure 4.
1. Install elbow fittings (1) in cylinder ports.
2. At rod end of each cylinder, install an adaptor
Great Plains Mfg., Inc.
(2) into elbow fitting. Install a needle valve (3) in adaptor.
3. Connect hydraulic hoses to fittings and route hydraulic hoses to tractor outlets. Route hy­draulic hoses through transport-carrier mount at cutout. Use black cable ties to secure hy­draulic hoses to drill frame.
4. Using orange cable ties, secure a plastic hose label
, see Figure 5, to each pair of hydraulic
hoses near tractor outlets.
5. Proceed with "Bleeding Marker Hydraulics" on page 6.
Needle Valve Assembly
Plastic hose label
Figure 4
Cable tie
17642
Figure 5
Hose label and cable tie
113-688M 3/3/2006
17641
Page 5
Great Plains Mfg., Inc.
With Sequence Valve
Refer to Figure 6
.
1. Mount sequence valve (1) on drill using
mounting plate (2). Bolt plate to inside end of left-hand-box panel (3) using one 1/2-inch hex bolt (4).
2. Bolt valve to mounting plate with two 3/8 x
3/4-inch hex bolts and lock washers (5).
3. Install elbow fittings in cylinder ports. Discard
adaptor fitting and two needle valves provided in marker kit.
4. Use hoses provided to connect valve ports to
cylinders. Refer to
Figure 7
for port connec-
tions.
5. Connect your own hydraulic hoses to ports on
front of valve. Route hoses to tractor outlets.
Installation Instructions
5
6. Using orange cable tie, secure plastic hose
label, see Figure 5, to hydraulic hoses near tractor outlets.
7. Proceed with "Bleeding Marker Hydraulics"
on page 6.
Figure 6
Sequence Valve Assembly
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Figure 7
Hydraulic Hose Connection
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Page 6
Marker Option
6
Bleeding Marker Hydraulics
You may be injured if hit by a folding or unfolding marker. Markers may fall quickly and unexpectedly if the hydraulics fail. Never allow anyone near the drill when folding or unfolding the markers.
Escaping fluid under pressure can have sufficient pres­sure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use pa­per or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
!
CAUTION!
!
WARNING!
Great Plains Mfg., Inc.
1. Check that tractor hydraulic reservoir is full.
2. With both markers lowered into field position, loosen hydraulic-hose fittings at rod and base ends of marker cylinders. If applicable, loosen fittings on back side of sequence valve.
IMPORTANT: Never bleed an O-ring fitting. In­stead, bleed a nearby pipe or JIC fitting.
3. With tractor idling, activate tractor hydraulic valve until oil seeps out around a loosened fit­ting. Tighten that fitting.
IMPORTANT: JIC fittings do not require high torque. JIC and O-ring fittings do not require sealant. Always use liquid pipe sealant when adding or replacing pipe-thread fittings. To avoid cracking hydraulic fittings from over tightening, do not use plastic sealant tape.
4. Reactivate tractor hydraulic valve until oil seeps out around another loosened fitting. Tighten that fitting. Repeat process until all loosened fitting have been bled and tight­ened.
5. Adjust marker folding to a safe speed. Refer to "Marker Adjustments" in the operator’s manual.
113-688M 3/3/2006
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Great Plains Mfg., Inc.
113-691A MARKER, 3PT 15-P SINGLE LH
Your kit includes:
Qty. Part No. Part Description
1 811-017C HH1/4R1 156 3/8MNPT 1/2MNP 1 811-300C HH1/4R1 176 3/8MNPT 1/2MNP 1 113-180H LH FIRST SECTION 1 113-191H 2 SECTION MARKER BREAKAWAY 1 113-248D PIN 1 OD X 4.34 USABLE 1 113-312D FIRST PIVOT SHAFT 1 113-313D SECOND PIVOT SHAFT 1 113-324D CYLINDER STOP 2 113-325D STOP BUSHING 1 113-351D MARKER TUBE 42 LG 1 113-468H LIFT LUG CHANNEL L.H. 2 113-491D ADJUST MOUNT SPACER TUBE 1 113-503H MARKER DISK ADJUST MOUNT 1 113-563S MARKER DISC & HUB ASSEMBLY 1 113-689H MARKER MOUNT LH 2 800-001C GREASE ZERK STRAIGHT 1/4-28 2 801-054C SCREW SET SQ HD 1/2-13X1 GR5 4 802-099C HHCS 1/2-13X3 1/4 GR5 2 802-115C HHCS 5/16-18X2 GR5 1 802-249C HHCS 1/2-13X4 1/2 GR5 SPTHD 1 802-253C HHCS 3/8-16X1 3/4 GR2 1 802-254C HHCS 5/8-11X5 1/2 GR5 2 803-011C NUT LOCK 5/16-18 PLT 1 803-013C NUT LOCK 3/8-16 PLT 1 803-019C NUT LOCK 1/2-13 PLT 4 803-020C NUT HEX 1/2-13 PLT 1 803-024C NUT LOCK 5/8-11 PLT 2 803-036C NUT HEX JAM 1/2-13 PLT 4 804-015C WASHER LOCK SPRING 1/2 PLT 4 804-017C WASHER FLAT 1/2 USS PLT 2 804-029C WASHER FLAT 1 SAE 2 805-058C PIN COTTER 3/16 X 2 1 810-205C CYL 2X20X1.12 ROD (TIE) 1 1 818-229C DECAL AMBER REFLECTOR 2 818-682C DECAL WARNING PINCH/CRUSH MRKR 2 803-020C NUT HEX 1/2-13 PLT 4 803-021C NUT HEX 5/8-11 PLT 2 804-015C WASHER LOCK SPRING 1/2 PLT 4 804-021C WASHER FLAT 5/8 SAE PLT 4 804-022C WASHER LOCK SPRING 5/8 PLT 2 806-053C U-BOLT 5/8-11 X 7 1/32 X 6 1/2 1 806-122C U-BOLT 1/2-13 X 3 1/32 X 6 1 810-058C VALVE 3/8 NEEDLE 1 811-044C AD 3/8MNPT 2 811-281C EL 3/8FNPT 9/16MORB
Installation Instructions
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113-688M3/3/2006
Page 8
Marker Option
8
113-692A MARKER, 3PT 15-P DUAL
Your kit includes:
Qty. Part No. Part Description
2 811-017C HH1/4R1 156 3/8MNPT 1/2MNP 2 811-300C HH1/4R1 176 3/8MNPT 1/2MNP 1 113-180H LH FIRST SECTION 1 113-188H RH FIRST SECTION 2 113-191H 2 SECTION MARKER BREAKAWAY 2 113-248D PIN 1 OD X 4.34 USABLE 2 113-312D FIRST PIVOT SHAFT 2 113-313D SECOND PIVOT SHAFT 2 113-324D CYLINDER STOP 4 113-325D STOP BUSHING 2 113-351D MARKER TUBE 42 LG 1 113-467H LIFT LUG CHANNEL R.H. 1 113-468H LIFT LUG CHANNEL L.H. 4 113-491D ADJUST MOUNT SPACER TUBE 2 113-503H MARKER DISK ADJUST MOUNT 2 113-563S MARKER DISC & HUB ASSEMBLY 1 113-689H MARKER MOUNT LH 1 113-690H MARKER MOUNT RH 4 800-001C GREASE ZERK STRAIGHT 1/4-28 4 801-054C SCREW SET SQ HD 1/2-13X1 GR5 8 802-099C HHCS 1/2-13X3 1/4 GR5 4 802-115C HHCS 5/16-18X2 GR5 2 802-249C HHCS 1/2-13X4 1/2 GR5 SPTHD 2 802-253C HHCS 3/8-16X1 3/4 GR2 2 802-254C HHCS 5/8-11X5 1/2 GR5 4 803-011C NUT LOCK 5/16-18 PLT 2 803-013C NUT LOCK 3/8-16 PLT 2 803-019C NUT LOCK 1/2-13 PLT
12 803-020C NUT HEX 1/2-13 PLT
2 803-024C NUT LOCK 5/8-11 PLT
4 803-036C NUT HEX JAM 1/2-13 PLT 12 804-015C WASHER LOCK SPRING 1/2 PLT 12 804-017C WASHER FLAT 1/2 USS PLT
4 804-029C WASHER FLAT 1 SAE
4 805-058C PIN COTTER 3/16 X 2
2 810-205C CYL 2X20X1.12 ROD (TIE) 1 PIN
2 818-229C DECAL AMBER REFLECTOR
4 818-682C DECAL WARNING PINCH/CRUSH
4 803-020C NUT HEX 1/2-13 PLT
8 803-021C NUT HEX 5/8-11 PLT
4 804-015C WASHER LOCK SPRING 1/2 PLT
8 804-021C WASHER FLAT 5/8 SAE PLT
8 804-022C WASHER LOCK SPRING 5/8 PLT
4 806-053C U-BOLT 5/8-11 X 7 1/32 X 6 1/2
2 806-122C U-BOLT 1/2-13 X 3 1/32 X 6
2 810-058C VALVE 3/8 NEEDLE
2 811-044C AD 3/8MNPT
4 811-281C EL 3/8FNPT 9/16MORB
1 113-666D MARKER REVERSING ADAPT PLATE 1
1 113-667D MARKER REVERSING ADAPT PLATE 2
2 802-041C HHCS 1/2-13X3 1/2 GR5
Great Plains Mfg., Inc.
3/3/2006
113-688M
Page 9
Great Plains Mfg., Inc.
113-693A MARKER, 3-PT 20-P SINGLE LH
Your kit includes:
Qty. Part No. Part Description
1 811-015C HH1/4R1 192 3/8MNPT 1/2MNPT 1 811-297C SP HH1/4R1 212 3/8MNPT-W/AD 1 113-180H LH FIRST SECTION 1 113-248D PIN 1 OD X 4.34 USABLE 1 113-312D FIRST PIVOT SHAFT 1 113-313D SECOND PIVOT SHAFT 1 113-324D CYLINDER STOP 2 113-325D STOP BUSHING 1 113-354D 13’ MARKER TUBE 46 1/2 LONG 1 113-468H LIFT LUG CHANNEL L.H. 2 113-491D ADJUST MOUNT SPACER TUBE 1 113-503H MARKER DISK ADJUST MOUNT 1 113-563S MARKER DISC & HUB ASSEMBLY 1 113-646H 20’ MARKER BREAKAWAY 1 113-689H MARKER MOUNT LH 2 800-001C GREASE ZERK STRAIGHT 1/4-28 2 801-054C SCREW SET SQ HD 1/2-13X1 GR5 4 802-099C HHCS 1/2-13X3 1/4 GR5 2 802-115C HHCS 5/16-18X2 GR5 1 802-249C HHCS 1/2-13X4 1/2 GR5 SPTHD 1 802-253C HHCS 3/8-16X1 3/4 GR2 1 802-254C HHCS 5/8-11X5 1/2 GR5 2 803-011C NUT LOCK 5/16-18 PLT 1 803-013C NUT LOCK 3/8-16 PLT 1 803-019C NUT LOCK 1/2-13 PLT 4 803-020C NUT HEX 1/2-13 PLT 1 803-024C NUT LOCK 5/8-11 PLT 2 803-036C NUT HEX JAM 1/2-13 PLT 4 804-015C WASHER LOCK SPRING 1/2 PLT 4 804-017C WASHER FLAT 1/2 USS PLT 2 804-029C WASHER FLAT 1 SAE 1 805-058C PIN COTTER 3/16 X 2 1 810-205C CYL 2X20X1.12 ROD (TIE) 1 PIN 1 818-229C DECAL AMBER REFLECTOR 2 818-682C DECAL WARNING PINCH/CRUSH 1 113-568H MARKER TRANSPORT MOUNT 1 113-677H 20 BM MARKER TRANSPORT CARRIER 4 800-035C CABLE TIE 28 LONG 4 802-335C HHCS 5/8-11X6 1/2 GR5
10 803-020C NUT HEX 1/2-13 PLT
4 803-021C NUT HEX 5/8-11 PLT 2 803-036C NUT HEX JAM 1/2-13 PLT
10 804-015C WASHER LOCK SPRING 1/2 PLT
4 804-017C WASHER FLAT 1/2 USS PLT 4 804-021C WASHER FLAT 5/8 SAE PLT 4 804-022C WASHER LOCK SPRING 5/8 PLT 2 806-005C U-BOLT 1/2-13 X 2 X 3 GR 5 2 806-053C U-BOLT 5/8-11 X 7 1/32 X 6 1/2 1 806-122C U-BOLT 1/2-13 X 3 1/32 X 6 2 806-159C U-BOLT 1/2-13 X 5 1/32 X 4 1 810-058C VALVE 3/8 NEEDLE 1 811-044C AD 3/8MNPT 2 811-281C EL 3/8FNPT 9/16MORB
Installation Instructions
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113-688M3/3/2006
Page 10
Marker Option
10
113-694A MARKER, 3PT 20-P DUAL
Your kit includes:
Qty. Part No. Part Description
2 811-015C HH1/4R1 192 3/8MNPT 1/2MNPT
2 811-297C SP HH1/4R1 212 3/8MNPT-W/AD
1 113-597V 20’ DUAL FF HOSE BUNDLE
1 113-180H LH FIRST SECTION
1 113-188H RH FIRST SECTION
2 113-248D PIN 1 OD X 4.34 USABLE
2 113-312D FIRST PIVOT SHAFT
2 113-313D SECOND PIVOT SHAFT
2 113-324D CYLINDER STOP
4 113-325D STOP BUSHING
2 113-354D 13’ MARKER TUBE 46 1/2 LONG
1 113-467H LIFT LUG CHANNEL R.H.
1 113-468H LIFT LUG CHANNEL L.H.
4 113-491D ADJUST MOUNT SPACER TUBE
2 113-503H MARKER DISK ADJUST MOUNT
2 113-563S MARKER DISC & HUB ASSEMBLY
2 113-646H 20’ MARKER BREAKAWAY
1 113-689H MARKER MOUNT LH
1 113-690H MARKER MOUNT RH
4 800-001C GREASE ZERK STRAIGHT 1/4-28
4 801-054C SCREW SET SQ HD 1/2-13X1 GR5
8 802-099C HHCS 1/2-13X3 1/4 GR5
4 802-115C HHCS 5/16-18X2 GR5
2 802-249C HHCS 1/2-13X4 1/2 GR5 SPTHD
2 802-253C HHCS 3/8-16X1 3/4 GR2
2 802-254C HHCS 5/8-11X5 1/2 GR5
4 803-011C NUT LOCK 5/16-18 PLT
2 803-013C NUT LOCK 3/8-16 PLT
2 803-019C NUT LOCK 1/2-13 PLT 12 803-020C NUT HEX 1/2-13 PLT
2 803-024C NUT LOCK 5/8-11 PLT
4 803-036C NUT HEX JAM 1/2-13 PLT 12 804-015C WASHER LOCK SPRING 1/2 PLT 12 804-017C WASHER FLAT 1/2 USS PLT
4 804-029C WASHER FLAT 1 SAE
4 805-058C PIN COTTER 3/16 X 2
2 810-205C CYL 2X20X1.12 ROD (TIE) 1 PIN
2 818-229C DECAL AMBER REFLECTOR
4 818-682C DECAL WARNING PINCH/CRUSH
2 113-568H MARKER TRANSPORT MOUNT
2 113-677H 20 BM MARKER TRANSPORT CARRIER
8 800-035C CABLE TIE 28 LONG
4 802-335C HHCS 5/8-11X6 1/2 GR5 20 803-020C NUT HEX 1/2-13 PLT
8 803-021C NUT HEX 5/8-11 PLT
4 803-036C NUT HEX JAM 1/2-13 PLT 20 804-015C WASHER LOCK SPRING 1/2 PLT
8 804-017C WASHER FLAT 1/2 USS PLT
8 804-021C WASHER FLAT 5/8 SAE PLT
8 804-022C WASHER LOCK SPRING 5/8 PLT
Great Plains Mfg., Inc.
3/3/2006
113-688M
Page 11
Great Plains Mfg., Inc.
113-694A MARKER, 3PT 20-P DUAL (cont’d)
Your kit includes:
Qty. Part No. Part Description
4 806-005C U-BOLT 1/2-13 X 2 X 3 GR 5 4 806-053C U-BOLT 5/8-11 X 7 1/32 X 6 1/2 2 806-122C U-BOLT 1/2-13 X 3 1/32 X 6 4 806-159C U-BOLT 1/2-13 X 5 1/32 X 4 1/2 2 810-058C VALVE 3/8 NEEDLE 2 811-044C AD 3/8MNPT 4 811-281C EL 3/8FNPT 9/16MORB
Installation Instructions
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113-688M3/3/2006
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