Great Plains 1520P Operator Manual

Page 1
1510P and 1520P
3-Point Precision Seeding System
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and
!
the lives of others depend on it!
18326
Illustrations may show optional equipment not supplied with standard unit.
© Copyright 2010 Printed 05/06/2010
118-732M
Rev. A
Page 2
Table of Contents
Important Safety Information . . . . . . . . . . . . . . . . 1
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Description of Unit. . . . . . . . . . . . . . . . . . . . . . 12
Intended Usage . . . . . . . . . . . . . . . . . . . . 12
Models Covered in this Manual . . . . . . . . 12
Using This Manual . . . . . . . . . . . . . . . . . . . . . 13
Definitions. . . . . . . . . . . . . . . . . . . . . . . . . 13
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . 14
Preparation and Setup . . . . . . . . . . . . . . . . . . . . 15
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . 15
Hitching Tractor to Drill . . . . . . . . . . . . . . . . . . 15
Hydraulic Hose Hookup . . . . . . . . . . . . . . 16
Leveling Drill . . . . . . . . . . . . . . . . . . . . . . . . . . 17
10 Series Openers . . . . . . . . . . . . . . . . . . 17
20 Series Openers . . . . . . . . . . . . . . . . . . 18
Operating Instructions . . . . . . . . . . . . . . . . . . . . 19
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . 19
Field Operation . . . . . . . . . . . . . . . . . . . . . . . . 20
Meter and Sliding Seed Tube . . . . . . . . . . 21
Opener Operation. . . . . . . . . . . . . . . . . . . 22
Marker Operation . . . . . . . . . . . . . . . . . . . 22
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
10 Series Openers . . . . . . . . . . . . . . . . . . . . . 25
Opener Down Pressure . . . . . . . . . . . . . . 25
Opener Seeding Depth. . . . . . . . . . . . . . . 26
20 Series Openers . . . . . . . . . . . . . . . . . . . . . 27
Opener Down Pressure . . . . . . . . . . . . . . 27
Side Gauge Wheels 20 Series Openers . 28
Opener Seeding Depth. . . . . . . . . . . . . . . 29
Press Wheel . . . . . . . . . . . . . . . . . . . . . . . 29
Frame Height . . . . . . . . . . . . . . . . . . . . . . . . . 30
Seeding Rate . . . . . . . . . . . . . . . . . . . . . . . . . 30
Drive Speed Range Sprockets . . . . . . . . . 31
Transmission Sprockets . . . . . . . . . . . . . . . 31
Shutting Off Seed Flow . . . . . . . . . . . . . . . 32
Cleaning Out Meters . . . . . . . . . . . . . . . . . 33
Changing Seed Meter Wheels . . . . . . . . . . 34
Checking Volumetric Seeding Rate . . . . . . 37
Checking Singulated Seeding Rate . . . . . . 38
Marker Adjustments . . . . . . . . . . . . . . . . . . . . . 39
Bleeding Marker Hydraulics . . . . . . . . . . . . 39
Folding Speed with Needle Valves. . . . . . . 40
Folding Speed with Sequence Valve . . . . . 40
Marker Disk Adjustment . . . . . . . . . . . . . . . 40
Marker Width . . . . . . . . . . . . . . . . . . . . . . . 42
Seed-Lok® Lock Up . . . . . . . . . . . . . . . . . . . . . 45
Harrow Adjustment . . . . . . . . . . . . . . . . . . . . . . 45
Harrow Frame Tube . . . . . . . . . . . . . . . . . . 45
Harrow Height . . . . . . . . . . . . . . . . . . . . . . 46
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Maintenance and Lubrication . . . . . . . . . . . . . . . 52
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Seed Flap Replacement . . . . . . . . . . . . . . . . . . 59
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Drive Chains. . . . . . . . . . . . . . . . . . . . . . . . 61
Gauge Wheel Arm Pivots. . . . . . . . . . . . . . 61
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Specifications and Capacities . . . . . . . . . . . . . . . 67
Veris Drive Operating Instructions . . . . . . . . . . . 68
Seed Rate Charts . . . . . . . . . . . . . . . . . . . . . . . . . 97
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Torque Values Chart . . . . . . . . . . . . . . . . . . . . 127
Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . . 128
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
© Copyright 2000, 2010 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation ofthis manual,Great PlainsManufacturing, Inc.assumes noresponsibility for errors or omissions. Neither is any liability assumed fordamages resultingfrom the use of the information contained herein. GreatPlains Manufacturing, Inc. reserves theright to revise and improve its products as it sees fit. Thispublication describes the state of this product at the time of its publication, and may not reflect the product in the future.
Great Plains Manufacturing, Incorporated Trademarks
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
Printed in the United States of America.
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Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper train­ing of personnel involved in the operation, transport, maintenance and storage of equipment.
Important Safety Information
1
Be Aware of Signal Words
Signal words designate a degree or level of haz­ard seriousness.
DANGER indicates an imminently hazardous sit­uation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situ­ation which, if not avoided, could result in death or serious injury, and includes hazards that are ex­posed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situ­ation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
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Be Familiar with Safety Decals
Read and understand “Safety Decals,” page 7,
thoroughly.
Read all instructions noted on the decals.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from the machine.
Never allow children to operate equipment.
Keep all bystanders away from machine dur-
ing operation.
Shutdown and Storage
Lower drill, put tractor in park, turn off engine,
and remove the key.
Secure drill using blocks and supports pro-
vided.
Detach and store drill in an area where chil-
dren normally do not play.
Use Safety Lights and Devices
Slow-moving tractors and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and turn signals
whenever driving on public roads.
Use lights and devices provided with imple-
ment.
OFF
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Transport Machinery Safely
Maximum transport speed for implement is 20 mph. Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
Do not exceed 20 mph. Never travel at a
speed which does not allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes.
Comply with state and local laws.
Do not tow an implement that, when fully
loaded, weighs more than 1.5 times the weight of towing vehicle.
Carry reflectors or flags to mark drill in case of
breakdown on the road.
Keep clear of overhead power lines and other
obstructions when transporting. Refer to trans­port dimensions under “Specifications and Capacities,” page 67.
Important Safety Information
3
5/6/2010
Avoid High Pressure Fluids
Escaping fluid under pressure can penetrate the skin, causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic lines.
Use a piece of paper or cardboard, NOT
BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety glasses or
goggles when working with hydraulic systems.
If an accident occurs, see a doctor immedi-
ately. Any fluid injected into the skin must be surgically removed within a few hours or gan­grene may result.
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4
Practice Safe Maintenance
Understand procedure before doing work. Use
proper tools and equipment. Refer to this man­ual for additional information.
Work in a clean, dry area.
Lower the drill, put tractor in park, turn off
engine, and remove key before performing maintenance.
Make sure all moving parts have stopped and
all system pressure is relieved.
Allow drill to cool completely.
Disconnect battery ground cable (-) before
servicing or adjusting electrical systems or before welding on drill.
Inspect all parts. Make sure parts are in good
condition and installed properly.
Remove buildup of grease, oil or debris.
Remove all tools and unused parts from drill
before operation.
Prepare for Emergencies
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
OFF
Keep emergency numbers for doctor, ambu-
lance, hospital and fire department near phone.
Wear Protective Equipment
Wear protective clothing and equipment.
Wear clothing and equipment appropriate for
the job. Avoid loose-fitting clothing.
Because prolonged exposure to loud noise
can cause hearing impairment or hearing loss, wear suitable hearing protection such as ear­muffs or earplugs.
Because operating equipment safely requires
your full attention, avoid wearing radio head­phones while operating machinery.
911
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Handle Chemicals Properly
Agricultural chemicals can be dangerous. Im­proper use can seriously injure persons, animals, plants, soil and property.
Read and follow chemical manufacturer’s
instructions.
Wear protective clothing.
Handle all chemicals with care.
Avoid inhaling smoke from any type of chemi-
cal fire.
Store or dispose of unused chemicals as
specified by chemical manufacturer.
Use A Safety Chain
Use a safety chain to help control drawn
machinery should it separate from tractor drawbar.
Important Safety Information
5
Use a chain with a strength rating equal to or
greater than the gross weight of towed machinery.
Attach chain to tractor drawbar support or
other specified anchor location. Allow only enough slack in chain to permit turning.
Replace chain if any links or end fittings are
broken, stretched or damaged.
Do not use safety chain for towing.
Tire Safety
Tire changing can be dangerous and should be performed by trained personnel using correct tools and equipment.
When inflating tires, use a clip-on chuck and
extension hose long enough for you to stand to one side–not in front of or over tire assem­bly. Use a safety cage if available.
When removing and installing wheels, use
wheel-handling equipment adequate for weight involved.
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Safety At All Times
Thoroughly read and understand the instructions in this manual before operation. Read all instruc­tions noted on the safety decals.
Be familiar with all drill functions.
Operate machinery from the driver’s seat only.
Do not leave drill unattended with tractor
engine running.
Do not dismount a moving tractor. Dismount-
ing a moving tractor could cause serious injury or death.
Do not stand between the tractor and drill dur-
ing hitching.
Keep hands, feet and clothing away from
power-driven parts.
Wear snug-fitting clothing to avoid entangle-
ment with moving parts.
Watch out for wires, trees, etc., when folding
markers or raising drill. Make sure all persons are clear of working area.
Do not turn tractor too tightly, causing drill to
ride up on wheels. This could cause personal injury or equipment damage.
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Important Safety Information
7
Safety Decals
Your implement comes equipped with all safety decals in place. They were designed to help you safely operate your implement.
Read and follow decal directions.
Keep all safety decals clean and legible.
Replace all damaged or missing decals. Order
new decals from your Great Plains dealer. Refer to this section for proper decal place­ment.
When ordering new parts or components, also
request corresponding safety decals.
To install new decals:
1. Clean the area on which the decal is to be placed.
2. Peel backing from decal. Press firmly on surface, being careful not to cause air bubbles under decal.
818-003C
Slow Moving Vehicle Label
838-266C
Red Reflectors
Reflector on both ends of drill; two reflectors total.
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838-265C
Amber Reflectors
Reflector on both ends of drill; four reflectors total.
18262
818-337C
Excessive Speed Hazard
818-339C
High Pressure Hazard
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818-587C
General Instructions
Important Safety Information
18262
9
818-590C
Crushing Hazard
838-102C
Falling Hazard
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818-398C
Falling Hazard
1 62
818-751C
Tire Pressure
818-229C
Amber Reflector
Reflector on each optional marker.
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818-682C
Crushing Hazard
Two decals on first section of each optional marker; four decals total.
Important Safety Information
1827018270
11
838-267C
Daytime Reflector
Reflector on both ends of drill; two reflectors total.
838-467C
Possible Chemical Hazard
Decal inside the lid of the small seeds box.
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Introduction
Great Plains welcomes you to its growing family of new product owners. This drill has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance and safe operating practices will help you get years of sat­isfactory use from the machine.
Description of Unit
The 1510P and 1520P model drills are 3-point mounted precision seeding systems equipped with either 10 Series or side-depth-control, 20 Se­ries openers. The openers are staggered for easy residue flow. Opener depth can be adjusted.
Intended Usage
Use the drill to seed production-agriculture crops only. Do not modify the drill for use with attach­ments other than Great Plains options and accessories specified for use with the drill.
Models Covered in this Manual
1510P and 1520P
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Using This Manual
This manual will familiarize you with safety, as­sembly, operation, adjustments, troubleshooting and maintenance. Read this manual and follow the recommendations to help ensure safe and ef­ficient operation.
The information in this manual is current at print­ing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Singulated Seeds - seeds that are metered indi­vidually, such as soybeans, corn, cotton and milo. The seed meter separates individual seeds from the seed pool and distributes them one at a time. The seed rates are designated as seeds per acre.
Introduction
13
Volumetric Seeds - seeds that are metered by vol­ume such as wheat and rice. The seed meter separates multiple seeds from the seed pool and distributes them at a constant flow rate. The seed rates are designated as pounds per acre.
Sliding seed tubes - telescoping tubes which con­nect the seed box and seed meters.
Seed meter - the component which separates the seeds for distribution.
Seed meter wheel - a changeable wheel inside the seed meter with small pockets for separating seeds.
Seed wheel pockets - indentations on the seed meter wheel which collect seeds for distribution to the opener seed tube.
Right-hand and left-hand as used in this manual are determined by facing the direction the ma­chine will travel while in use unless otherwise stated.
Machine travel
direction
Left-hand
side
Right-hand
side
A crucial point of information related to the preced­ing topic. For safe and correct operation, read and follow the directions provided before continuing.
NOTE: Useful information related to the pre­ceding topic.
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Owner Assistance
If you need customer service or repair parts, con­tact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Refer to Figure 1
Your machine’s parts were specially designedand should only be replaced with Great Plains parts. Always use the serial and model number when or­dering parts from your Great Plains dealer. The serial-number plate is located on the main frame tube on the left end of the drill.
Record your drill model and serial number here for quick reference:
Model Number:__________________________
Serial Number: ___________________________
Your Great Plains dealer wants you to be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.
1. Discuss the matter with your dealership ser­vice manager. Make sure they are aware of any problems so they can assist you.
2. If you are still unsatisfied, seek out the owner or general manager of the dealership.
3. For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
Figure 1
Serial Number Plate
18307
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Preparation and Setup
This section will help you prepare your tractor and drill for use. Before using the drill in the field, you must hitch the drill to a suitable tractor (see “Trac­tor Requirements,” page 65) and level the drill.
Prestart Checklist
1. Read and understand “Important Safety Infor­mation,” page 1.
2. Check that all working parts are moving freely, bolts are tight, and cotter pins are spread.
3. Check that all grease fittings are in place and lubricated. Refer to “Lubrication,” page 61.
4. Check that all safety decals and reflectors are correctly located and legible. Replace if dam­aged. See “Safety Decals,” page 7.
Preparation and Setup
15
5. Inflate tires to pressure recommended and tighten wheel bolts as specified. See “Appen­dix,” page 127.
Hitching Tractor to Drill
You may be severely injured or killed by being crushed between the tractor and drill. Do not stand or place any part of your body between drill and moving tractor. Stop tractor engine and set park brake before installing the hitch pin.
1. Great Plains 3-point Drills are engineered to be used with Category II or III tractors. 15’ and 20’ 3-Point Drills are factory set for Category II tractors. To change to Category III, exchange the left hand pin support with the right hand as shown.
2. In addition, the following bushings (not sup­plied by Great Plains) may be needed to fit your quick hitch or tractor’s 3-point arms:
Upper Link 1in ID X 11⁄4in OD
Category II Hitch
Category III Hitch
Lower Links 11⁄8in ID X 17⁄16in OD
3. Be sure that all tractor 3-Point arms are se­curely pinned before lifting the drill. Adjust the top 3-Point link so that the top edge of the box is parallel with the ground.
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1510P and 1520P
16
4. DO NOT use the link to adjust the depth of opener penetration. Three hitch pins are fur­nished with each 3-Point Drill.
5. Set your tractor 3-Point draft control in the float position.
6. Raise or lower tractor three-point arms as needed and pin lower arms to drill.
7. Pin upper arm to drill. For category II, III and III-N tractors, install hitch pin in the lower hole. For category IV-N tractors, install hitch pin in the upper hole.
8. Slowly raise drill. Watch for cab interference.
9. Adjust top three-point link so that top edge of drill box is parallel with ground when drilling.
NOTE: Do not use link to adjust opener depth. For opener adjustments, refer to page 25.
10. Set your tractor three-point-draft control to float position.
11. Plug lead from drill light harness into tractor receptacle.
Hydraulic Hose Hookup
Great Plains hydraulic hoses are color coded to help you hookup hoses to your tractor outlets. Hoses that go to the same remote valve are marked with the same color.
Color Hydraulic Function
Orange Marker Cylinders
To distinguish hoses on the same hydraulic cir­cuit, refer to plastic hose label. Hose under extended-cylinder symbol feeds cylinder base ends. Hose under retracted-cylinder symbol feeds cylinder rod ends.
Plastic hose label
17641
Hydraulic Hose Label
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Leveling Drill
Refer to Figure 2
10 Series Openers
Initially adjust drill so bottom of opener tube runs 24 inches above ground when drill is lowered in the field.
Refer to Figure 3
To adjust:
1. Loosen jam nut near top clevis of each
gauge-wheel turnbuckle.
NOTE: Jam nut is left-hand threaded.
2. Make sure upper clevis (2) is in upper mount
hole as shown.
3. Set turnbuckle length. Turn turnbuckle to
shorten or lengthen as necessary. Initially set length to 17 achieve the 24-inch dimension mentioned above. When adjusting the turnbuckle length, remember:
1
⁄2inches between pin centers to
Preparation and Setup
Figure 2
Initial Operating Height
17
18279
Lengthening turnbuckle raises drill.
Shortening turnbuckle lowers drill.
4. After adjusting both turnbuckles to the same
length, tighten jam nuts.
5. Level drill with top three-point link.
Refer to Figure 4
NOTE: When drill is level, parallel links will be running slightly uphill towards the front.
The 1 to 11⁄2inch dimension shown in figure 4 is a general dimension that will vary with planting con­ditions.
Make sure the opener mount is running higher than the opener body. This will ensure an ample reserve for opener upfloat in case the opener strikes a rock or other object.
Figure 3
Gauge-Wheel Turnbuckle
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Figure 4
Leveling the Drill
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18
20 Series Openers
Refer to Figure 5
Initially adjust drill so bottom of opener tube runs 24 inches above ground when drill is lowered in the field.
Refer to Figure 6
To adjust:
1. Loosen jam nut near top clevis of each gauge-wheel turnbuckle.
NOTE: Jam nut is left-hand threaded.
2. Make sure upper clevis (2) is in upper mount hole as shown.
3. Set turnbuckle length. Turn turnbuckle to shorten or lengthen as necessary. Initially set length to 171⁄2inches between pin centers to achieve the 24-inch dimension mentioned above. When adjusting the turnbuckle length, remember:
Figure 5
Initial Operating Height
18280
Lengthening turnbuckle raises drill.
Shortening turnbuckle lowers drill.
4. After adjusting both turnbuckles to the same length, tighten jam nuts.
5. Level drill with top three-point link.
Refer to Figure 7
NOTE: When drill is level, parallel links will be running slightly uphill towards the front.
The1to11⁄2inch dimension shown is a general dimension that will vary with planting conditions.
Make sure the opener mount is running higher than the opener body. This will ensure an ample reserve for opener upfloat in case the opener strikes a rock or other object.
Figure 6
Gauge-Wheel Turnbuckle
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Figure 7
Leveling the Drill
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Operating Instructions
This section covers general operating proce­dures. Experience, machine familiarity and the following information will lead to efficient opera­tion and good working habits. Always operate farm machinery with safety in mind.
Prestart Checklist
Escaping fluid under pressure can have sufficient pres­sure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use pa­per or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
Operating Instructions
19
1. Carefully read “Important Safety Information,” page 1.
2. Lubricate drill as indicated under “Lubrica­tion,” page 61.
3. Check all tires for proper inflation. See “Ap­pendix,” page 127.
4. Check all bolts, pins and fasteners. Torque as shown in “Appendix,” page 127.
5. Check drill for worn or damaged parts. Repair or replace parts before going to the field.
6. Check hydraulic hoses, fittings and cylinders for leaks. Repair or replace before going to the field.
7. Rotate both gauge wheels to see that the drive and meters are working properly and free from foreign material.
Watch your step when walking on drill ladder and walkboard. Falling from drill could cause severe inju­ry or death.
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20
Field Operation
You may be severely injured or killed by being crushed between the tractor and drill. Do not stand or place any part of your body between drill and moving trac­tor. Stop tractor engine and set park brake before in­stalling pins.
1. Hitch drill to asuitable tractor orhitch. Refer to “Hitching Tractor to Drill,” page 15 or your hitch operator’s manual.
Refer to Figure 8
Seed meter wheel
2. Make sure proper seed meter wheels are in place. For information on how to change the seed meter wheels see page 34.
Refer to Figure 9
3. Make sure all seed meter clean out doors, are closed and pinned. For more information see page 33.
4. Set seeding rate as explained in “Seeding Rate”, page 30.
Refer to Figure 10
5. Open and pin sliding seed tubes. For further information see page 32.
6. Load box with clean seed and talc.
7. Raise drill. Rotate gauge wheel. Check that seed meters, seed tubes and drives are work­ing properly and free from foreign material by looking for seed flow under each opener.
8. Record acremeter readout. Subtract initial reading from later readings to determine acres drilled.
19190
Figure 8
Seed Meter Wheel in place
Seed meter clean out door
Retaining clip
Figure 9
Seed meter clean out door in closed position
18261
9. Pull forward, lower drill and begin seeding.
10. Always lift drill out of the ground when turning at row ends and for other short-radius turns. Seeding will stop automatically as drill is raised.
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Sliding seed tubes
Figure 10
Sliding seed tubes in open position
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Operating Instructions
21
Meter and Sliding Seed Tube
Refer to Figure 11
Before operation, make sure you are using the correct seed meter wheel for the seed you are using.
For information on meter adjustments, refer to “Seeding Rate”, page 30.
If your drill has been exposed to the elements for a period of time with seed in the boxes, check to make sure the seed in the seed tubes and meters has not become wet.
Seed tube
Seed
meter
Opener seed tube
Sliding
Figure 11
Seed Meter
Spring-loaded idler
18286
Talc Lubricant (P/N: 821-046C)
Great Plains “Ezee Glide” talc is 100% natural talc. Use only Great Plains “Ezee Glide” brand talc for optimum seed flow.
“Ezee Glide” Talc lubricant is mandatory for all seeds, especially treated or inoculated seed.
Recommended usage:
For clean seeds sprinkle (1) one cup of talc per 3 bush­els of seed. Adjust this rate as necessary so all seeds become coated while avoiding an accumulation of talc in the bottom of the hopper.
For seed with excessive treatment, or for humid planting environments, increase the rate as needed for smooth meter operation.
Thorough mixing of seed and added lubricant is required. DO NOT use hands or any part of your body to mix talc lubricant.
Graphite Lubricant (P/N: 821-042C)
For Milo Planting Only
Powdered graphite must be mixed with the milo seed in combination with talc for proper seed singulation.
Recommended usage:
For clean seeds sprinkle (1) one cup of graphite per 9 bushels of seed.
For seed with excessive treatment, or for humid planting environments, double or triple graphite rate as needed.
Do not use hands or any part of your body to mix graphite lubricant.
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Opener Operation
Do not back up with openers in the ground. To do so will cause severe damage and opener plugging.
For information on opener adjustments, refer to page 25 or page 27. For more information on trou­bleshooting opener problems, see “Troubleshooting”, page 47.
Marker Operation
Optional marker attachments are available from your Great Plains dealer. Before operating mark­ers, make sure hydraulics are properly bled as described under “Marker Adjustments”, page 39.
Dual markers equipped witha sequence valve are powered off the same hydraulic circuit. Starting with both markers folded, the folding sequence is:
1. Activate lever - Right unfolds; left stays folded.
2. Reverse lever - Right folds; left stays fold­ed.
3. Activate lever - Left unfolds; right stays folded.
4. Reverse lever - Left folds up; right stays folded.
5. Sequence repeats.
You can adjust marker folding speed. Refer to “Marker Adjustments”, page 39, and adjustfolding speed to a safe rate. Folding markers at high speed can damage markers.
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Transporting
Towing the drill at high speeds or with a vehicle that is not heavy enough could lead to loss of vehicle control. Loss of vehicle control could lead to serious road ac­cidents, injury and death. To reduce the hazard, do not exceed 20 mph. Check that your tractor has enough ballast to handle the weight of the drill. Refer to your tractor operator’s manual for ballast requirements.
NOTE: For transporting with drill attached to a hitch, refer to your hitch operator’s manual.
Before transporting the drill, follow and check these items:
Unload seed box. Unload seed box before trans­porting if at all possible. To do so:
Operating Instructions
23
Place tarp under drill or a bucket under each
seed meter.
Use large bucket to empty box as much as possible. Make sure sliding seed tubes are in the open position. Open seed meter clean out to empty seed out of sliding seed tube and meter.
The drill can be transported with a full box of grain, but the added weight will increase stopping dis­tance and decrease maneuverability.
NOTE: To maintain steering control, you may need to add ballast to your tractor front end. Refer to your tractor operator’s manual for bal­last required.
Road rules. Comply with all federal, state and lo-
cal safety laws when traveling on public roads.
Refer to Figure 12
Clearance. Remember that the drill is wider than the tractor. Allow safe clearance. Fold up walk­board ladder for maximum clearance.
Transporting with Markers
Always transport markers in the folded position.
Figure 12
Ladder Folded for Transport
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Parking
For information on long-term storage, refer to “Storage”, page 60.
Empty seed box before unhitching drill to prevent drill from falling backward.
NOTE: For parking with drill attached to a hitch, refer to your hitch operator’s manual.
1. Empty seed box.
2. Park drill on a level, solid surface.
3. Lower three-point hitch until drill is on the ground.
4. Extend or retract the top link of the tractor until top three-point pin is free. Remove pin.
5. Remove pins from lower links.
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Adjustments
Adjustments
25
10 Series Openers
Opener Down Pressure
Refer to Figure 13
Opener springs provide the down pressure nec­essary for opener disks to open a seed trench. The springs allow the openers to float down into depressions and up over obstructions.
You can adjust down pressure individually for each opener. This is useful for penetrating hard soil and planting in tire tracks.
Use enough down pressureto cutthe seed trench and maintain proper soil-firming over seed. Ex­cessive opener down force will lead to premature wear on opener components.
Refer to Figure 14
To adjust down pressure, use adjustment tool stored under walkboard. Position tool in hole on spring mounting plates, and pull down as shown. Move the adjustment cam to the new setting.
Opener spring
Disk
18272
Figure 13
10 Series Opener with Meter
Refer to Figure 15
Minimum and maximum settings are indicated by position of adjustment cam.
NOTE: Install the chain connector link so that the clip opening (split end) faces the opposite of the chain travel with the retainer towards the centerline of the opener.
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Adjustment tool
Adjustment Tool
Minimum setting
Adjustment Cam Settings
Figure 14
Figure 15
18409
Maximum setting
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Opener Seeding Depth
Refer to Figure 16
A press wheel attached to each opener body con­trols seeding depth. To maintain consistent depth, the relationship between the bottom of the opener disks and press wheel is fixed upwardly.
The press wheels also close the seed trench and gently press soil over seed. To provide consistent soil firming, press wheels are free to move down from normal operating position. This maintains pressing action even if opener disks encounter obstructions or hard soil.
Press wheel
Disk
18272
Figure 16
10 Series Opener with Meter
Refer to Figure 17
Set opener seeding depth by adjusting T-handles. To adjust, first raise openers slightly, then lift and slide T-handles on top of openers as shown. Ad­just all T-handles to the same setting.
For shallower seeding, slide T-handles for­ward toward drill.
For deeper seeding, slide T-handles back away from drill.
T-Handle
12100
Figure 17
10 Series Opener Seeding Depth
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Adjustments
27
20 Series Openers
Opener Down Pressure
Refer to Figure 18
Opener springs provide the down pressure nec­essary for opener disks to open a seed trench. The springs allow the openers to float down into depressions and up over obstructions.
You can adjust down pressure individually for each opener. This is useful for penetrating hard soil and planting in tire tracks.
Use enough down pressure to cut the seed trench and maintain proper soil-firming over seed. Ex­cessive opener down force will lead to premature wear on opener components.
Refer to Figure 19
Opener spring
Disk
20 Series Opener with Meter
Figure 18
18273
To adjust down pressure, use adjustment tool stored under walkboard. Position tool in hole on spring mounting plates, and pull down. Move the adjustment cam to the new setting.
Refer to Figure 20
Minimum and maximum settings are indicated by position of adjustment cam.
Adjustment tool
Adjustment Tool
Minimum setting
Figure 19
18409
Maximum setting
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Figure 20
Adjustment Cam Settings
12104
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Side Gauge Wheels 20 Series Openers
Refer to Figure 21
The side gauge wheels have two, interrelated adjustments:
angle of side gauge wheel, and
distance between side gauge wheel and row unit
disk.
Refer to Figure 22
Side Gauge
Wheel
Opener
Disks
Side Gauge
Wheel
Adjust side-gauge-wheel angle so the wheels con­tact the row unit disks between 4 and 8 o’clock at the bottom of wheel.
At the same time, keep the side gauge wheels close to the opener disks so openers do not plug with soil or trash but far enough out so the disks and wheels turn freely.
• If contact point is between 4 to 8 o’clock but distance to tire is not correct, then add or re-
move shims as needed. DO NOT ADJUST BEARING AS THAT WILL ADJUST WHEEL­TO-DISK CONTACT AREA ONLY.
Refer to Figure 23
To adjust Wheel-to-Disk contact area of side gauge wheels:
1. Raise drill slightly to remove weight from side gauge wheels.
2. Loosen hex-head bolt (1). Move wheel and arm out on o-ring bushing.
3. Loosen pivot bolt (2). Turn hex adjuster (3) so roll pin (4) is at 1 o’clock. Use this as the starting point for adjustment.
Incorrect Correct
Figure 21
Side Gauge Wheels
Note: Wheel touches at bottom and gaps open 3/ 8” to 5/8” at top.
8 o’clock
Figure 22
Wheel-to-Disk Contact Area
4 o’clock
17812
4. Movewheel arm in so side gauge wheel contacts row unit disk. Tighten hex-head bolt (1) to clamp arm around bushing and shank.
5. Check the wheel-to-disk contact. Lift wheel and arm. When let go, the wheel should fall freely.
• If wheel does not contact disk from 4 to 8 o’clock, move hex adjuster until wheel is angled
for proper contact with disk.
• If wheel does not fall freely, loosen hex-head bolt (1) and slide wheel arm out just until wheel and arm move freely. Retighten hex-head bolt.
6. Keepturning hex adjuster and moving wheel arm until the wheel is adjusted properly. When satis­fied, tighten pivot bolt to 110 foot-pounds. Tight­en pivot bolt (2).
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Starting Point
Side Gauge Wheel Adjustment
3
2
4
18450
Figure 23
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Page 31
Opener Seeding Depth
Refer to Figure 24
Side depth wheels beside the opener disks con­trol opener seeding depth. The position of an adjustable stop determines seeding depth.
Disk
Side depth wheel
Figure 24
20 Series Opener with Meter
Adjustments
18273
29
Refer to Figure 25
Set opener seeding depth by adjusting handles. To adjust, first raise openers slightly, then lift and slide handles on top of openers. Adjust all han­dles to the same setting.
For shallower seeding, slide handles forward toward drill.
For deeper seeding, slide handles back away from drill.
Press Wheel
Refer to Figure 26
Press wheels are attached to each opener body. The press wheels close the seed trench and gen­tly press soil over seed.
An adjustable spring in the press-wheel mecha­nism creates the down pressure needed to close the seed trench. The amount of force needed will vary with field conditions.
Handle
Figure 25
20 Series Opener Depth
Less down pressure
18285
To adjust, move adjustment handle.
For lessdown pressure,move handle forward toward drill.
For more down pressure, move handle back away from drill.
NOTE: Increased press wheel spring force may require increased opener down force to maintain depth.
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Figure 26
Press Wheel Adjustment
More down pressure
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NOTE: The factory setting on the press wheel is staggered to achieve optimum residue flow.
Refer to Figure 27
If you want to adjust press wheels from staggered to even, remove 5/8 inch bolt (1), lock washer (2) and nut (3). Reinstall spacer (4), press wheel (5) and hardware to the other hole location.
Frame Height
Drill operating height directly affects the working range of the drill openers. Initially adjust frame height as explained under “Leveling Drill”, page
17. You can make further adjustments to compen­sate for field conditions.
Refer to Figure 28
Make sure upper clevis (2) is in the upper mount hole. Loosen jam nut (1) to lengthen or shorten gauge-wheel turnbuckle.
Lengthening turnbuckles raises drill and al­lows less opener down float.
Hole locations
Figure 27
Press Wheel Stagger
18410
Shortening turnbuckles lowers drill and al­lows less opener up float.
Adjust both turnbuckles to the same length and tighten jam nuts.
After adjusting gauge-wheel turnbuckles, be sure to level the drill with top hitch link.
NOTE: Lowering the drill increases the risk of opener damage on rocks or obstructions.
Seeding Rate
Adjusting the seeding rate requires the following:
1. adjusting drive speed range sprockets,
2. adjusting transmission sprockets,
3. preparing seed meters,
4. checking seeding rate.
Before setting the seeding rate, rotate the gauge wheels. Check that seed meters, seed tubes and drives are working properly and free from foreign material.
Figure 28
Gauge-Wheel Turnbuckle
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Drive Speed Range Sprockets
Select the correct drive speed range sprockets for your seed by referring to the Seed Rate Charts beginning on page 96.
Refer to Figure 29
Loosen idler (1) and remove chain (2). Remove retaining pins (3) from shafts and install speed range sprockets as necessary.
NOTE: Make sure the correct sprockets have been installed in the DRIVER and DRIVEN lo­cations as shown.
Reroute chain over sprockets and idlers as shown. Move idler into chain so chain has 1/4­inch slack in its longest span. Tighten idler and in­stall retaining pins.
Set the same drive range sprocket combination on both gauge wheels.
Driven
3
2
Adjustments
31
Transmission Sprockets
To change the seeding rate, change the transmis­sion sprocket combination. Refer to the Seed Rate Charts beginning on page 97.
Refer to Figure 30
Loosen idler plate (1) and remove drive chain (2). Remove lynch pins (3) from shafts and rearrange drive and driven sprockets as necessary.
Reroute drive chain over sprockets and idlers as shown. Move idlers into chain so chain has1⁄4in slack in its longest span. Tighten idlers and install lynch pins.
Set the same transmission sprocket combination on both gauge wheels.
1
Driver
Figure 29
Drive Speed Range Sprockets Adjustment
Driven
Driver
3
2
1
3
3
18277
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Figure 30
Transmission Sprockets Adjustment
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p
32
Shutting Off Seed Flow
Refer to Figure 31
Figure 31 shows the sliding seed tubes in the open position. To shut off seed flow, move front tubes backward and back tubes forward. The fol­lowing instructions explain how to shut off seed flow to each meter.
Shut off
Sliding seed tubes
Shut off
Refer to Figure 32
1. Remove the retaining clip and pull pin. Do not remove cotter pin.
Refer to Figure 33
2. Move meter cap to position seed tube over shut off pad.
Figure 31
Sliding Seed Tubes in open positions
Sliding seed tube
Retaining clip
Figure 32
Removin
cli
Sliding seed tube
18290
Shut off pad
18302
3. Place pin in hole of meter cap and install re­taining clip.
4. Repeat steps 1 through 3 for each meter.
NOTE: When pin with retaining clip is located in the slot, sliding seed tube is open. When pin with retaining clip is located in the hole, slid­ing seed tube is closed.
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Retaining clip
Figure 33
Installing clip
18303
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Cleaning Out Meters NOTE: Shut off sliding seed tubes before at-
tempting to clean out seed meters.
Refer to Figure 34
For seed meter clean out:
1. Position tarp or buckets under the opener(s)
whose meter(s) you will be cleaning out.
Retaining clip
Adjustments
33
2. Remove retaining clip and pull pin.
Refer to Figure 35
3. Pull up on meter clean out door to open.
Refer to Figure 36
Clean out door
Meter clean out door
Clean out door
Figure 34
Meter clean out
Figure 35
18261
19190
4. When meter is empty, push meter clean out
door back to its original position to close.
NOTE: You may need to shake the clean out door a little before closing to make sure all seeds fall out.
5. Replace pin and retaining clip.
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Clean out door
Figure 36
Replacing pin
19192
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Changing Seed Meter Wheels
Refer to Figure 37
Choose the correct seed meter wheel for the type of seed you will be using. Be sure to use the same wheel type on all meters.
To change seed meter wheels:
1. Shut off seed flow to meters by moving sliding seed tubes. For more information see page
32.
Sliding seed tubes
Refer to Figure 38
2. Clean out meter. For more information see page 33.
Sliding seed tubes shut off
Clean out door
Figure 37
Figure 38
Meter clean out
18298
19190
Refer to Figure 39
3. Push in spring-loaded knob and turn. Pull off wheel retainer and spring.
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Knob and spring
Figure 39
Remove wheel retainer and spring
18294
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Refer to Figure 40
4. Pull seed meter wheel out about1⁄4inch, or
past the wheel drive pin, and spin backward to clean out seeds from top pockets.
5. Remove seed meter wheel.
Adjustments
35
NOTE: With the seed meter wheel removed, you may want to check the meter for internal damage or trash.
Refer to Figure 41
6. Place new wheel on meter wheel shaft and
push meter slide retaining clip forward while pushing in seed meter wheel.
Spin wheel
backward before
removing
Wheel drive pin
Remove seed meter wheel
Retaining clip
Figure 40
18295
Refer to Figure 42
7. Be sure slots in the center of seed meter
wheel are aligned with the wheel drive pin on the meter shaft.
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Figure 41
Place new seed meter wheel on wheel shaft
18296
Wheel drive pin
Figure 42
Position seed meter wheel
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Refer to Figure 43
8. Reinstall spring and lock wheel retainer in place.
Wheel retainer
Refer to Figure 44
9. Close and pin seed meter clean out.
Refer to Figure 45
10. Open sliding seed tubes and pin in place.
Figure 43
Wheel retainer locked in place
Figure 44
Close and pin clean out
19190
19192
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Figure 45
Open and pin sliding seed tube
18300
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Checking Volumetric Seeding Rate
The seed charts are based on cleaned seed and 9.5L x 15, rib implement tires. Factors in­cluding foreign material, seed treatment, seed size, seed weight, field conditions and tire pressure will affect seeding rate. Set and check the seeding rate, then readjust the rate as necessary.
1. Record the weight of an empty container large enough to hold seed metered from three meters for one acre.
2. Place several pounds of seed over three seed meters on an outside end of the drill box.
NOTE: If drill box is full, shut off sliding seed tubes to all but three meters on an outside end.
3. Raise drill off ground.
4. Turn gauge wheel a few turns to fill meters with seed and until seed drops to ground from all three openers.
5. Place a container under the three open­ers to gather seed as it is metered.
Adjustments
Planted Row
Spacing (Inches)
7.5” 24 365
10” 18 365
10” 19 346
15” 12 365
15” 13 337
20” 9 365
20” 10 329
30” 6 365
Twin Row 30” 12 365
Twin Row 30” W/S 19 346
Number of
Rows
Tire Revolutions per Acre for
15ft drills
37
6. Using the chart on the right, select your row spacing and determine the correct number of revolutions per acre. Turn drive gauge wheel the selected revolu­tions for your row spacing. Check in box to make sure seed tubes have plenty of seed covering them.
7. Weigh measured seed. Subtract initial weight of empty container. Divide by three for the amount metered by each meter, then multiply by the number of drill openers for the pounds-per-acre seeding rate.
8. If seeding rate is different than desired:
Double check transmission sprocket
and drive range sprocket combina­tions.
Check for meter malfunction.
Check for correct seed meter wheel.
Check that all three rows are getting
seed.
Equations for calibrating volumetric seeding rate:
measured seed empty container
----------------------------------------------------------------------------------------- pounds per meter=
3 (number of meters measured)
pounds per meter number of openers× pounds per acre=
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Refer to Troubleshooting on page 47.
9. Readjust transmission and/or range sprockets and repeat test.
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Checking Singulated Seeding Rate
The seed charts are based on cleaned and sized seed. Extreme seed size variations, foreign mate­rial and tire pressure will affect the seeding rate. Check the seed population rate as described below.
1. Adjust the planting depth to a shallow setting.
2. Plant at the desired planting speed for a short distance.
3. Using the table below, determine how many rows need to be counted.
4. Measure a distance of 17ft 5in- in the planted area. If 20-inch row spacing is being used, measure a distance of 26ft 2in- in the planted area.
5. Count the number of seeds, in the appropri­ate number of rows, over the distance mea­sured.
6. Multiply the number of seeds counted by 200 if measuring for 1/200 acre or 1,000 if mea­suring for 1/1,000 acre. This is the plant pop­ulation in seeds per acre.
Example 1:
If you have a 10-inch row spacing drill, according to the table below, three rows must be counted. Measure 17ft 5in and count the number of seeds in three rows. If the number is, for example, 180, multiply 180 by 1,000.
180 x 1,000 = 180,000 seeds per acre.
Example 2: Twin Row
If you have a Twin Row 30in- spacing drill, accord­ing to the table below, both rows of the twin row must be counted. Measure 87’1” and count the number of seeds in the parallel row. If the number is, for example, 170, multiply by 200.
170 X 200 = 34,000 seeds per acre
NOTE: Count Twin Row as one row.
7. If the planting population is significantly differ­ent than desired, make the following checks:
Double check the transmission and range sprocket combinations. Refer to the seed pop­ulation chart for the seed being planted.
Check the air pressure in the gauge wheel tires. Refer to “Tire Inflation Chart” on page
128.
Refer to Troubleshooting on page 47.
Seed rate charts
Seed rate charts begin on page 96. The charts give transmission sprocket combinations and drive range sprocket combinations for each row spacing, to achieve the population or pounds per acre de­sired. The charts also give seed spacing for singulated seed and maximum planting speed for both singulated and volumetric seeds.
Each seed chart has a corresponding page show-
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Length of row
Planted row spacing
(inches)
Number of
rows to count
to measure
for 1/1,000
acre
7 1/2in 4 17ft 5in
9 1/2in 3 18ft 4in
10in 3 17ft 5in
15in 2 17ft 5in 87ft 1in
19in 2 13ft 9in 68ft 9in
20in 1 26ft 2in 130ft 8in
Twin Row 30in or 30in 1** 17ft 5in 87ft 1in
Twin Row 36in or 36in 1** 14ft 6in 72ft 7in
Twin Row 38in or 38in 1** 13ft 9in 68ft 9in
Twin Row 40in or 40in 1** 13ft 1in 65ft 4in
15in Skip Row or 17 1/7 2 15ft 3in 76ft 3in
Length of
row to
measure for
1/200 acre
**Count Twin Row as one row.
NOTE: Use 1/200 acre for populations less than 100,000 seeds/acre. Use 1/1,000 acre for populations above 100,000 seeds/acre.
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Page 41
ing the different drive ranges for that seed and a transmission sprocket reference.
Marker Adjustments
Bleeding Marker Hydraulics
To fold properly, the marker hydraulics must be free of air. If the markers fold in jerky, uneven mo­tions, follow these steps.
You may be injured if hit by a folding or unfolding marker. Markers may fall quickly and unexpectedly if the hydraulics fail. Never allow anyone near the drill when folding or unfolding the markers.
Adjustments
39
Escaping fluid under pressure can have sufficient pres­sure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use pa­per or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
Check that tractor hydraulic reservoir is full.
1. With both markers lowered into field position, loosen hydraulic-hose fittings at rod and base ends of marker cylinders. If applicable, loosen fittings on back side of sequence valve.
Never bleed an O-ring fitting. Instead, bleed a nearby pipe or JIC fitting.
2. With tractor idling, activate tractor hydraulic valve until oil seeps out around a loosened fit­ting. Tighten that fitting.
JIC fittings do not require high torque. JIC and O­ring fittings do not require sealant. Always use liquid pipe sealant when adding or replacing pipe-thread fittings. To avoid cracking hydraulic fittings from over tightening, do not use plastic sealant tape.
3. Reactivate tractor hydraulic valve until oil seeps out around another loosened fitting.
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Tighten that fitting. Repeat process until all loosened fittings have been bled and tight­ened.
Folding Speed with Needle Valves
Refer to Figure 46
A needle valve controls the folding speed of mark­ers that areplumbed separately. The needle valve is near the rod end of the marker cylinder.
With tractor idling at a normal operating speed, adjust marker folding to a safe speed. Turn adjust­ment knob clockwise to reduce folding speed or counterclockwise to increase folding speed. Ex­cessive folding speed could damage markers and void the warranty.
Refer to Figure 47
Folding Speed with Sequence Valve
If markers are tied together with an optional se­quence valve, adjust folding speed with hex adjustment screws on the sequence-valve body. There is one adjustment screw for raising speed (1) and one for lowering speed (2). Identify adjust­ment screws by markings stamped in valve body.
With tractor idling at a normal operating speed, adjust marker folding to a safe speed. Turn adjust­ment screws clockwise to decrease folding speed and counterclockwise to increase folding speed. Excessive folding speed could damage markers and void the warranty.
After adjusting the folding speed, tighten jam nuts on hex adjustment screws to hold settings.
Marker Disk Adjustment
Figure 46
Needle Valve
Hex adjustment screws
Increase speed
Decrease speed
Figure 47
Speed Adjustment, Sequence Valve
17620
14048
Marker disks may be sharp. Use caution when making adjustments in this area
Refer to Figure 48
Changing disk angle. If mark left by marker disk is not clearly visible, adjust disk angle to make a wider mark. Loosen two1⁄2inch bolts (1) holding
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Figure 48
Disk Angle
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Leveling marker disk
Refer to Figure 49
If the marker disk is not square with the ground when the marker is lowered in the field, or if the marker arm tends to fold up while lowered in the field, adjust the marker mount.
To adjust, loosen1⁄2inch bolts (1) and rotate marker mount (2) until marker disk is square with the ground (3).
Adjustments
41
Figure 49
Squaring Disk Marker
17635
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Marker Width
Refer to Figure 50
To adjust marker width, loosen jam nuts (1) and
1
⁄2inch set screws (2). Move marker disk tube (3)
in or out to get the proper dimension.
The diagram below shows marker width for 71⁄
2
inch, 10-inch and 15-inch opener spacing with all meters open.
To measure for marker width adjustment:
1. Lower drill in the field and drive forward a few feet.
2. Measure from the middle of the outside row to the mark in the ground made by the marker disk.
NOTE: If planting wider row spacing by shut­ting off meters, markers may need to be read­justed. Refer to page 42 for more information.
18304
Figure 50
Marker Width
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18306
Marker Width
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Adjustments
43
Wider row spacing canbe achieved by shutting off certain meters. shows which rows to shut off, which to leave on and the marker width to use.
Use the table on the right for dimensions A and B. These dimensions are the distances from the out­side row centerline to the marker centerline.
Legend:
= planting rows = non planting rows
Factory
row spacing (inches)
7 1/2 15 86 1/4 101 1/4
10 20 85 105
15 30 82 1/2 112 1/2
7 1/2 30 95 95
10 30 86 1/4 101 1/4
7 1/2 Twin Row 93 3/4 93 3/4
Modified
row spacing (inches)
A
(inches)B(inches)
= Marker blade adjustment, see
*
“Reversing Marker Disk” page 44.
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Reversing Marker Disk (Right hand marker only)
To make the marker narrow enough for some row spacings, you may need to change the marker disk mount and reverse the marker disk. (See di­agram page 43).
NOTE: If planting using the production row spacings, as on page 42, the standard marker disk mount will work.
Refer to Figure 51
1. Remove the marker disk mount (1) from the marker tube (2) by unbolting two1⁄2x31⁄4inch bolts (3).
2. Remove the marker disk and hub assembly (4) by unbolting two1⁄2x31⁄4inch bolts (5).
Refer to Figure 52
3. Remove the four lug bolts (6) on disk hub (7).
4. Reverse disk hub and reassemble as shown.
Figure 52
18436
Refer to Figure 53
5. Assemble marker disk and hub assembly (4) to adapter plate (8) using two1⁄2x31⁄2inch bolts (9). Make sure to assemble the spacer (10) as shown.
Figure 51
18435
6. Attach adapter plates (8) and (11) to marker tube with two1⁄2x31⁄4inch bolts (3).
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Figure 53
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Page 47
Adjustments
45
Seed-Lok® Lock Up
Optional Seed-Lok®firming wheels provide addi­tional seed-to-soil contact. The wheels are spring loaded and do not require adjusting. In some wet and sticky conditions the wheels may accumulate soil.
Refer to Figure 54
NOTE: Side gauge wheel and seed meter is re­moved for clarity.
To lock up Seed-Lok®wheels, raise drill. Rotate lock-up handle (1) 90 degrees down on top of opener body, see insert. Push up on Seed-Lok wheel (2) until wheel arm latches up.
Opener disk blades may be sharp. Use caution when making adjustments in this area.
To unlock Seed-Lok®wheels, pull up lock-up han­dle (1). Seed-Lok®is spring loaded so it will snap back into place.
®
Locked position.
Unlocked position.
Push Seed-Lok up to lock.
18282
Figure 54
Seed-Lok Lock Up
Harrow Adjustment
Harrow Frame Tube
Refer to Figure 55
This is one harrow setting that has been success­ful in no- and minimum-till conditions. Because of different soil moisture, trash levels and trash types, you may need to reposition the tube frame or tines.
5/6/2010
Figure 55
Spring Tine Angles
11891
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46
Refer to Figure 56
To adjust the frame tube, loosen four hex nuts (1) on the u-bolts (2) and rotate the frame tube (3).
To adjust the tines, loosenfour1⁄2inch hex nuts (4) on the1⁄2inch u-bolts (5) on the support bar (6). Rotate tine tubes (7) so the tines (8) are against the stop bushings (9) and are at the desired angle. Retighten hex nuts on u-bolts.
Harrow Height
Refer to Figure 57
To set harrow height adjust chain (10) by remov­ing3⁄8inch bolt (11) and positioning chain as necessary. Reinstall bolt.
Figure 56
Harrow Adjustment
Figure 57
Harrow Height Adjustment
18305
18305
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Troubleshooting
Problem Cause Solution
Troubleshooting
47
Planting too much
Incorrect seed rate or sprocket com­bination.
Wrong seed meter wheel installed. Install correct seed meter wheel.
Seed size and weight vary from volu­metric chart.
Actual field size is different. Verify field size.
Excessive overlap. Irregular shaped field.
Incorrect tire size or air pressure. Correct tire size and air pressure,
Meter clean out door is open. Close and pin meter clean out door,
Seed meter wheel spring or retaining cap damaged or missing.
Incorrect seed meter wheel for seed size.
Seed meter wheel not seated cor­rectly on meter shaft.
Seed meter wheel damaged or miss­ing.
Seed meter slide is sticking open. Remove and clean seed meter slide
Check seed rate information begin­ning on page 97.
Adjust transmission or tire pressure.
Adjust marker, page 39.
page 128.
page 33.
Check seed meter wheel spring and retaining cap, page 34.
Verify seed count on seed bag with seed meter wheel.
Check installation of seed meter wheel, page 34.
Check seed meter wheel and replace if damaged.
and check for wear, page 53.
Planting too little
Seed meter slide worn. Replace seed meter slide, page 53.
Incorrect seed rate or sprocket com­bination.
Excessive field speed. Slow down,. Check Seed Rate Charts
Incorrect seed meter wheel for seed size.
Seed size and weight vary from volu­metric chart.
Incorrect tire size or air pressure. Correct tire size and air pressure,
Check seed level in seed box. Fill seed box.
Actual field size is different. Verify field size.
Excessive gaps between drill passes. Adjust marker, page 39.
Check seed rate information begin­ning on page 97.
page 97 for correct maximum field speed
Verify seed count on seed bag with seed meter wheel.
Adjust transmission or tire pressure.
page 128.
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48
Problem Cause Solution
Planting too little (cont’d)
Uneven seed spacing
Not enough talc lubricant Add more talc lubricant, page 21.
Build up of seed treatment in meter. Clean out seed meter, page 33. Add
Seed flow shut off not 100% open and pinned.
Plugged sliding seed tube. Clean out sliding seed tube.
Plugged opener seed tube. Lift up drill, expose bottom of seed
Seed meter wheel damaged. Replace seed meter wheel.
Obstruction in meter (foreign material or uncleaned seed).
Thrown or worn drive chains. Check drive chains.
Worn sprockets and/or chain idlers. Replace sprockets and/or chain
Excessive field speed. Slow down. Check Seed Rate Charts
Unclean seed. Use clean seed.
Lack of talc lubricant. Add talc lubricant, page 21.
Build up of seed treatment in meter. Clean out seed meter, page 33. Add
more talc lubricant.
Check seed flow shut off, page 32.
tube and clean out.
Clean seed meter.
idlers, page 57.
for correct maximum field speed.
more talc lubricant.
Uneven seed depth
Seed-Lok plugging. Lock up Seed-Lok, page 45.
Damaged or missing seed flap. Replace seed flap.
Opener disks not turning. See “Opener disks not turning freely”
Plugged opener seed tube. Lift up drill, expose bottom of seed
Worn/rusted sprockets and/or chain idler.
Seed meter wheel damaged or worn. Check seed meter wheel and replace.
Seed meter slide worn. Replace seed meter slide, page 53.
Plugged sliding seed tube. Clean out sliding seed tube.
Incorrect seed meter wheel for seed size.
Excessive field speed. Slow down. Check Seeding Rate
Coulter depth adjustment Check hitch operator’s manual.
Planting conditions too wet. Wait until drier weather.
Drill frame height incorrect. Check drill frame height, page 17.
Drill not level front-to-back in field. Readjust top link to level drill.
10 Series Opener press wheel depth too deep for soil conditions or coulter depth.
in this Troubleshooting chart.
tube and clean out.
Check and replace any worn/rusted sprockets or chain idlers.
Verify seed count on seed bag with seed meter wheel.
Chart for correct maximum field speed.
Check 10 Series Opener adjust­ments, page 25.
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Problem Cause Solution
Troubleshooting
49
Uneven seed depth (cont’d)
Opener disks not turning freely.
20 Series Opener side depth wheels are set too deep for soil conditions or coulter depth.
20 Series Opener press wheel spring force is set too high.
Incorrect spring pressure on openers. Correct spring pressure, page 25 or
Seed-Lok building up with dirt. Lock up Seed-Lok, page 45.
Damaged or missing seed flaps. Replace seed flaps.
Damaged opener seed tube. Check disk spreader, page 58.
Partially plugged opener seed tube. Lift up drill, expose bottom of seed
Incorrect choice of coulter. See hitch operator’s manual.
Opener plugged with dirt. Clean opener.
Planting conditions too wet. Wait until drier weather.
Seed-Lok is plugging opener. Lock up Seed-Lok, page 45.
Drill frame height incorrect. Check drill frame height, page 17.
Drill not level front-to-back in the field.
Check 20 Series Opener adjust­ments, page 27.
Check 20 Series Opener adjust­ments, page 27.
page 27.
Engage Seed-Lok in dry conditions, page 45.
tube and clean out.
Readjust top link to level drill.
Acremeter does not measure accurately NOTE: Acremeter is most accu-
rate when seeding back and forth with markers with few headlands, curves and pointrows.
20 Series Opener side depth wheels not adjusted correctly.
too tight - dragging on blade too loose - allowing dirt between
blade and wheel
20 Series Opener press wheel spring force is set too high.
Too much blade-to-blade contact. Take shims under head of bolt and
Failed disk bearings. Replace disk bearings.
Bent or twisted opener frame. Replace opener frame.
Partially plugged opener seed tube. Lift up drill, expose bottom of seed
Incorrect tire size or air pressure Correct tire size or air pressure, page
Excessive overlap or gaps between passes.
Soil conditions. Loose soil and slippage will cause
Check that acremeter is for your width of drill.
Actual field size different. Verify field size.
Check 20 Series Opener adjust­ments, page 27.
Check 20 Series Opener adjust­ments, page 27.
put between opener and disk bearing, see page 58 for information.
tube and clean out.
128.
Avoid overlap or gaps. Check marker adjustment, page 42.
variations in acres registered.
Refer to drill parts manual.
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50
Problem Cause Solution
Press wheels not compacting the soil as desired
Excessive seed cracking
Too wet or cloddy. Wait until drier weather or rework
Coulter set too shallow. Check coulter adjustment in hitch
Drill not running level front-to-back in the field.
10 Series Openers - incorrect press wheel depth setting.
Opener spring pressure too high. Reduce opener spring pressure.
20 Series Openers - not enough pres­sure on press wheels.
Excessive field speed. Slow down. Check Seeding Rate
Unclean seed. Use clean seed.
Incorrect seed meter wheel. Change seed meter wheel, page 34.
Incorrect seed size for seed meter wheel.
Build up of seed treatment in seed meter wheel pockets.
Worn or damaged seed meter wheel. Replace seed meter wheel.
Worn or damaged meter slide. Replace meter slide, page 53.
Damaged, old or dry seed. Use clean, new seed.
ground.
operator’s manual.
Readjust top link to level drill.
Check opener adjustment, page 25.
Check opener adjustment, page 27.
Chart for correct maximum field speed.
Verify seed count on seed bag with seed meter wheel.
Clean seed meter wheel. Add more talc lubricant.
Drill boxes do not empty evenly
Right and left hand seed rates are not set the same.
Tire sizes or tire inflation not equal on right and left gauge wheels.
Meter(s) are shut off. Open meter(s).
Opener seed tube plugged. Lift up drill, expose bottom of seed
Sliding seed tube plugged. Clean out sliding seed tube.
Drive chains damaged or missing. Replace drive chains.
Drive torque requirements different on right and left gauge wheel drives.
Unequal number of sliding seed tubes in each box compartment.
Planting around fields vs. back-and­forth.
Rough field conditions may move seed in the box.
Readjust rates, see Seed Rate Charts page 96
Correct tire size or tire inflation, page
128.
tube and clean out with wire.
Check gauge wheels and tires.
Correct planting operation.
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Page 53
Problem Cause Solution
Troubleshooting
51
Press wheel or openers plug­ging
Drill is not pulling level front­to-back
Planting conditions too wet. Wait until drier weather.
Drill not running level front-to-back in the field.
Drill frame height incorrect. Adjust drill frame height, page 30.
Coulters not set deep enough to cut residue.
Opener set too deep. Readjust, page 25 or page 27.
Opener spring force too high. Readjust, page 25 or page 27.
20 Series Openers press wheel spring force too high.
20 Series Openers 1 x 12 press wheel stagger adjustment not correct.
Backed up with drill in the ground Clean out and check for damage.
Failed disk bearings Replace disk bearings.
Disk blades worn. Adjust or replace disk blades, page
20 Series Opener side depth wheels not adjusted correctly.
Scraper worn or damaged. Replace scraper.
Incorrect top link adjustment. Readjust top hitch link to level drill.
Readjust top link to level drill.
Check coulter adjustment in hitch operator’s manual.
Readjust, page 27.
Correct press wheel stagger.
58.
Readjust, page 27.
Hydraulic marker functioning improperly
Marker disk does not mark
Trash build up on harrow
Harrow stirring out seed
Chain
Air or oil leaks in hose fittings or con­nections.
Low tractor hydraulic oil level. Check tractor hydraulic oil level.
Loose or missing bolts or fasteners. Check all bolts and fasteners.
Needle valve plugged. Open needle valve, cycle markers
Needle valve(s) in sequence valve plugged.
Marker folding linkage does not have enough slack to allow marker disk to drop into field depressions.
Adjusted too steep Level harrow.
Debris in retainer clip Be sure retainer clip is facing oppo-
Check all hose fittings and connec­tions for air or oil leaks.
slowly and reset needle valve, refer to page 40.
Open needle valves, cycle markers slowly and reset needle valves, refer to page 40.
Maximum down float should be lim­ited by the slot at the rod end of the marker cylinder, refer to page 40.
Reverse marker disk to pull or throw dirt.
Level harrow or flatten tines.
site way of chain travel
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Maintenance and Lubrication
Maintenance
Proper servicing and maintenance is the key to long implement life. With careful and systematic inspection, you can avoid costly maintenance, downtime and repair.
Always turn off and remove the tractor key before making any adjustments or performing any maintenance.
You may be severely injured or killed by being crushed under the falling implement. Always have transport locks in place and frame sufficiently blocked up when working on implement.
OFF
Escaping fluid under pressure can have sufficient pres­sure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use pa­per or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
1. After using drill for several hours, check all bolts to be sure they are tight.
2. Lubricate areas listed under “Lubrication”, page 61.
3. Adjust idlers to remove excess slack from chains. Clean and use chain lube on all roller chains as needed.
4. Inflate tires as specified on “Tire Inflation Chart”, page 128.
5. Replace any worn, damaged or illegible safe­ty decals. Order new decals from your Great Plains dealer. Refer to “Safety Decals”, page
7.
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Page 55
Meter Maintenance Meter Slide Maintenance. For proper seeding
operation, seasonally or when changing crops, check meter slide for wear. If you have a notice­able increase in seeding rate you may need to replace the meter slide.
Refer to Figure 58
1. If seed box is not empty, shut off sliding seed tubes.
Maintenance and Lubrication
Sliding seed tubes
53
Refer to Figure 59
2. Clean out seed meter.
Refer to Figure 60
3. Remove wheel retainer and spring. Refer to page 34 for more information.
Seed Meter Clean out
Figure 58
Sliding seed tubes shut off
Figure 59
Meter clean out
18298
19190
4. Pull seed meter wheel out about1⁄4inch, or past the wheel drive pin, and spin backward to clean out seeds from top pockets.
5. Remove the seed meter wheel.
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Spin wheel
backward before
removing
Wheel drive pin
Remove seed meter wheel
Figure 60
18295
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54
Refer to Figure 61
6. Check for excess wear on meter slide (1). Slight wear at the top corner is normal.
7. If slide is not excessively worn, stop here. If it is, continue with the following steps to re­place.
Refer to Figure 62
8. Remove retaining clip and pin from meter.
NOTE: Meter slide is spring loaded and the two meter slide springs will be released when you pull the pin. Use care not to lose pins and springs.
9. Check removed pin for wear and replace if worn.
Figure 61
Meter slide location
Retaining clip
18269
Refer to Figure 63
10. Remove meter slide (1) with springs (2).
11. Place springs in new meter slide and install in meter.
12. Reinstall seed meter wheel. Refer to page 34.
118-732M
Figure 62
Meter slide retaining clip
Figure 63
Meter slide
19190
18269
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Page 57
Refer to Figure 64
13. Close and pin meter clean out.
Maintenance and Lubrication
55
Refer to Figure 65
14. Open and pin sliding seed tube.
Refer to Figure 66
Chain Tension. The seed meter drive has a spring-loaded idler which requires no adjusting. However, chain stretch may make it necessary to shorten the chain.
For best chain tension the recommended vertical distance between chain idlers should be not less than1⁄4inch and not more than1⁄2inch. This mea­surement should be taken with opener arms horizontal.
Figure 64
Close and pin clean out
Figure 65
Open and pin sliding seed tube
front idler
rear idler
Arms
horizontal
19192
18300
NOTE: The front idler should be below the rear idler. Be sure chain is installed with the chain connector link retainer towards the centerline of the opener and the clip opening (split end) faces the opposite way of the chain travel. See figure A.
5/6/2010
Figure 66
Seed Meter Chain Idlers
Figure A
Chain Retainer
18300
19192
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56
Inner Sliding Seed Tube Replacement
Clean inner sliding seed tube if it will not slide. Re­place inner sliding seed tube if you see any visible cracks.
Refer to Figure 67
Outer sliding seed tube
To replace inner sliding seed tube follow these steps:
1. Make sure seed box is empty.
2. Loosen bottom clamp (1).
3. Pull inner sliding seed tube (2) out of seed meter grommet and pull down out of outer sliding seed tube (3).
4. Inspect outer sliding seed tube for wear and replace if necessary.
5. Place new inner sliding seed tube inside outer sliding seed tube. Make sure the chamfer on the inside of the tube is up as shown.
6. Fit inner sliding seed tube into seed meter grommet and tighten clamp.
Outer Sliding Seed Tube Replacement
Replace outer sliding seed tube if you see exces­sive wear on the inside of the tube.
Refer to Figure 68
To replace outer sliding seed tube follow these steps:
Inner sliding seed tube
Figure 67
Sliding seed tubes
18298
1. Make sure seed box is empty.
2. Loosen bottom clamp (1).
3. Pull inner sliding seed tube (2) out of seed meter grommet and pull down out of outer sliding seed tube (3).
4. Loosen top clamp (4) and pull outer sliding seed tube from seed box grommet.
5. Fit new outer sliding seed tube into seed box grommet. The distance from seed box grom­met lip to the top of the clamp should be no more than3⁄16inch, see insert in . Tighten clamp (4).
6. Replace inner sliding seed tube inside outer sliding seed tube as shown, fit into seed meter grommet and tighten clamp (1).
118-732M
Figure 68
Sliding Seed Tube Replacement
23491
Grommet Maintenance
Periodically check seed meter and seed box grom­mets for weathering or cracking and replace as necessary. Check sliding seed tubes at this time to make sure they slide freely.
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Page 59
Drive System
Refer to Figure 69
For proper operationand to prevent downtime and repair, keep drive chains properly adjusted and lu­bricated. Regularly check drive chains for excess slack and wear. Adjust idlers to remove any ex­cess slack from chains.
Maintenance and Lubrication
57
NOTE: Be sure chain is installed with the chain connector link retainer towards the cen­terline and the clip opening (split end) is facing the opposite way of the chain travel. See figure A page 55.
20 Series Opener Side Wheels
Refer to Figure 70
1. Lift opener side wheel off the ground. Move
tire in and out to check for end play. Check for roughness in bearing by rotating wheel. If the bearings are rough, inspect and replace if necessary.
2. Check for the correct number of flat washers
(1) and machine washer (8) between the side gauge wheel (2)and the wheel arm (3). There must be three flat washers (1) and one ma­chine washer (8) between the wheel bearing and arm with the machine washer (8) next to the arm. There should be three flat washers (1) and one lock washer (9) on the outside of the wheel. When installed, the wheel should turn freely and not hit the arm at the curve. Do not add any more washers than necessary.
18266
Figure 69
Drive Chains and Idlers
3. Disassemble side-gauge-wheel arm from
unit. Remove bushing (4) from sleeve (5) and check bushing for wear. Replace bushing if necessary.
4. When reinstalling side gauge wheels, align
tab on hex adjustment (6) with notch in bush­ing. Replace bolt and tighten.
5. To prevent plugging loosen clamp bolt (7) and
slide arm inward to take up gap between side wheel and disk blade.
6. Adjust side gauge wheels. Refer to “Adjust-
ments,” page 28.
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20432
Figure 70
Side Wheels
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58
Opener Disks
1. On 20 Series openers, remove side gauge wheel arm & wheel assembly by removing 5/8 inch bolt (4) to access opener disks and spreaders.
2. Check disk blades for wear.
Refer to Figure 71
3. When reinstalling disk blades, put two shims (4) between bearing and shank on one blade and two shims under bolt. Tighten bolt. On opposite side, reinstall blade with two shims between bearing and shank and two shims under bolt. Tighten bolt.
Refer to Figure 72
4. Check contact point between disk blades. Place a piece of paper in top gap between disk blades. Bring paper down until it stops. In lower gap place another piece of paper. Bring paper up until it stops. The distance must be between1⁄2and 13⁄4 inches. Add or remove shims as needed to get the correct contact point.
Figure 71
Disk Spreader
20433
Disk edges are sharp. Be careful when working in this area.
Opener Disk Spreader
Refer to Figure 70 on page 57
1. On 20 Series openers, remove side gauge wheel arm & wheel assembly by removing 5/8 inch bolt (4) to access opener disks and spreaders.
2. With the unit raised, check blade spreader (1) for wear. Replace spreader if it is7⁄16inch wide or narrower, or if opener is plugging with dirt. To replace, remove disk blade (3). Drive out roll pins (2) and install a new spreader.
NOTE: Disk spreaders are loose to move free­ly.
1/2 inch to 1 3/4 inches
Figure 72
Opener disks contact point
18412
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Page 61
Seed Flap Replacement (s/n 11453C-)
Refer to Figure 73
To replace a seed flap use a needle nose or simi­lar tool and squeeze together the tabs. Pull plastic seed flap down out of metal bracket.
If replacing with 817-349C: Push new seed flap up through metal bracket until tabs on seed flap snap in place.
If replacing with 816-302C: See seed flap replacement instructions below.
Squeeze tabs together
Maintenance and Lubrication
Metal bracket
59
Seed Flap Replacement (s/n 11454C+)
Refer to Figure 74
To replace an 816-302C seed flap use a needle
1
nose pliers or similar tool to grasp “T” top of flap. Pull upward to pull flap up out of metal bracket .
Push new seed flap down through metal brack-
2
et until flap snaps into place with “T” top resting
1
2
on top of bracket.
Figure 73
817-349C Seed Flap Replacement
2
1
816-302C
Figure 74
816-302C Seed Flap Replacement
18398
31047
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60
Marker Maintenance
Refer to Figure 75
The marker arm is attached to marker body with a 3/8-inch, grade 2, shear bolt. If this shear bolt breaks, replace it with a grade 2 bolt.
NOTE: Failure to replace the shear bolt with a grade 2 bolt can cause marker damage.
If grease-seal cap for marker-disk-hub bearings is damaged or missing, disassemble and clean hub. Repack with grease and install a new seal or grease cap.
Storage
Store the drill where children do not play. If possi­ble, store the drill inside for longer life.
1. Unload seed box:
17621
Figure 75
Marker Shear Bolt
Place tarp under drill or a bucket under each
seed meter.
Use a large bucket to empty box as much as possible. Make sure sliding seed tubes are in the open position. Open seed meter clean out to empty seed out of sliding seed tube and meter.
2. Thoroughly clean seed and seed-treatment residue from boxes and seed meters.
3. Remove seed meter wheels. Store flat and out of the weather.
4. Remove any dirt and debris that can hold moisture and cause corrosion.
5. Lubricate and adjust all roller chains.
6. Lubricate areas noted under “Lubrication”, page 61.
7. Inspect drill for worn or damaged parts. Make repairs and service during the off season.
8. Use spray paint to cover scratches, chips and worn areas on the drill to protect the metal.
118-732M
9. Cover with a tarp if stored outside.
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Page 63
Lubrication
Maintenance and Lubrication
61
Multipurpose spray lube
Drive Chains
Type of Lubrication: Chain Lube
Quantity = Coat thoroughly
Drive Chains
Use care not to spray inside of meter.
Type of Lubrication: Chain Lube
Quantity = Coat thoroughly
Multipurpose
grease lube
As
Required
As
Required
Multipurpose oil lube
50
Intervals at which lubrication is required
18265
18286
Gauge Wheel Arm Pivots
Zerks on both gauge-wheel arms
Type of Lubrication: Grease
Quantity = Until grease emerges
20 Series side wheel bushing
On both sides of each opener
Type of Lubrication: Grease
Quantity = Until grease emerges
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15
18267
8
21601
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62
Wheel Bearings
Type of Lubrication: Grease
Quantity = Repack
Seasonally
18268
25
Marker Hinge Points
Type of Lubrication: Grease
Quantity = Until grease emerges
Seasonally
18276
118-732M
Marker Disk Bearings
Type of Lubrication: Grease
Quantity = Repack
1827518275
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Page 65
Options
Markers
Hydraulic markers are available. The units have a cast hub, tapered roller bearings and a bolt-on blade to leave a mark for you to follow on the next field pass. Each marker requires a hydraulic cir­cuit for operation. A sequence valve is available so markers can be operated on the same hydrau­lic circuit.
For information on how to operate the markers, re­fer to “Marker Operation”, page 22. For information on transporting the markers, refer to “Transporting with Markers”, page 23. For infor­mation on how to adjust the markers, refer to “Marker Adjustments”, page 39.
Options
63
To order the markers, contact your Great Plains dealer.
Marker Packages Part Number
Single LH Marker Package 113-691A
Dual Marker Package 113-692A
Seed-Lok Firming Wheels
The optional spring-loaded Seed-Lok firming wheel presses seed directly into the bottom of the seed bed. The Seed-Lok option provides more even emergence since seeds are planted and firmed at the same depth.
To order the Seed-Lok firming wheels, contact your Great Plains dealer.
Seed-Lok Packages Part Number
20 Series Opener Seed Lok Assy. 122-251K
18276
10 Series Opener Seed Lok Assy. 122-252K
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18287
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DICKEY-john® Monitor
The DICKEY-john®Monitor option is a micro-pro­cessor based monitoring system. If seed is not going to the ground, the monitor will sound and in­dicate which meter has stopped planting. The system also provides information for seed spac­ing, seed population, area, ground speed and the projected area/hr.
Harrow Attachment
The coil-tine harrow finishes no-till surfaces by leveling and distributing residue for enhanced seed emergence.
15848
For information on how to adjust the harrow, refer to “Harrow Adjustment”, page 45.
To order the harrow attachment, contact your Great Plains dealer.
Harrow Packages Part Number
Harrow 116-203A
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18411
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Options
65
Microband Kit
The Microband kit is a “positive displacement ap­plicator” and is designed to aid in the placement of insecticide and herbicide with the seed.
To order the Microband Kit, contact your Great Plains dealer.
Microband Kits Part Numbers
15P and 20P
15 ft 7 1/2-in row 116-251A
15 ft Twin 7 1/2-in row 116-252A
15 ft 10-in row 116-253A
20 ft 7 1/2-in row 116-254A
20 ft Twin 7 1/2-in row 116-255A
20 ft 10-in row 116-256A
Small Seeds Attachment
The small-seeds attachment delivers the small­est seeds evenly and gently. The attachment holds 0.24 bushels per foot.
19310
For setting the seeding rate on the attachment, refer to “Seed Rate Charts,” page 97.
To order the small seeds attachment, contact your Great Plains dealer. Refer to the table be­low for the correct part number for your drill.
Drill Size Part Number
15 ft, 7 1/2-in rows 133-171A
15 ft 10-in rows 133-172A
20 ft 7 1/2-in rows 133-173A
20 ft 10-in rows 133-174A
Keeton Seed Firmer
To order the Keeton Seed Firmer, contact your Great Plains dealer.
Option Packages Part Number
Keeton 120GPD 300T Seed Firmer 890-796C
13734
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20327
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Separator and Fertilizer Tube Weldment
Separator and fertilizer tube weldmentsare available for the application of liquid starter fertilizer.
To order the Separator and Fertilizer Tube Weldments, con­tact your Great Plains dealer.
Separator and Fertilizer
Part Number
Tube Weldment Package
2001 and Before 10 Series Openers
All 20 Series Openers
2002 10 Series Openers 122-258H
122-257H
20 Series Precision Opener Side Depth Wheel Scraper
To order the opener wheel scraper, contact your Great Plains dealer.
Scraper Packages Part Number
20P Side Wheel Scraper Kit 198-960A
19710
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20262
Veris Drive
The Veris Drive is a precision population controller which uses a hydraulic drive to accurately drive the metering system.
For Information on how to operate the Veris Drive refer to the Veris Drive section starting on page 67.
For information on ordering the Veris Drive contact your Great Plains dealer.
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Specifications and Capacities
1510P and 1520P
Row Spacing, Inches
Rows Per Drill
Weight with 10 Series Openers, Pounds
Weight with 20 Series Openers, Pounds
Marker weight, Pounds
Transport Width
Height without markers
Height with markers
Seedbox Capacity
Gauge Wheel Tires
Tractor Requirements
7 1/2 10 15
24 18 12
3870 3330 2790
5050 4220 3380
15 foot 11 inches
6 foot 0 3/4 inch
6 foot 9 1/4 inches
2.4 bushel/foot; 36 total bushels
9.5L x 15, 6-ply on 8 inch 5-bolt rim
Category II, III and IV-N tractors
480
Specifications and Capacities
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Veris Drive Operating Instructions
For Veris operating instructions refer to pages 67 through 97.
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Veris Drive Operating Instructions
22712
22710
22711
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Important Safety Information
Escaping fluid under pressure can have sufficient pressure to pene­trate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invis­ible. Use paper or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
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Return hydraulic valve to neutral position before exiting tractor cab.
Do not weld on drill unless electronic components are removed.
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Operating Instructions
Drive Operational Requirements:
Hydraulic System:
Minimum Hydraulic Pressure:
Maximum Hydraulic Pressure:
Maximum Required Flow:
15 - 24’
30’
Electrical System:
Voltage:
Amperage:
Closed center, pressure compensated or load sensed systems only
Drive will not operate on open-centered hy­draulic systems
2250 psi
3000 psi
8.5 gpm
10.75 gpm
12 volt DC
4 amperes
Tractor Hookup
Hydraulics:
1. Connect pressure hose (P) to retraction outlet.
2. Connect motor return hose (T) to motor return port (if available) or to extension outlet.
3. Set flow rate at maximum.
4. If tractor is equipped with electro-hydraulic valves set timer to “constant” flow.
Electrical:
1. Power can be connected in three different manners:
a. Power port adaptor (PN 19676)
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Connect to Console
Connect to Power Wire from Implement
Connect to Power Port
22713
Figure 1
a. Connect to battery. Make sure that the eyelets are properly connected (red to positive,
black to negative). Connect female socket to power port adapter.
22714
Figure 2
b. Connect to 12V Power Box (PN 823-202C). Connect red wire to 5 amp post and black
wire to center (ground) post.
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23251
Controller Menu
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On/VR key: turns drive system on. Press twice forVRmode.NOTE: Engage key must also be pressed to start drive operation.
Off key: used to shut off Console.
Function key: used in calibra­tion mode and to program Console for VR recipes.
Up/Down arrow keys: used to change rates man­ually, to set calibration num­bers, and VR controller options.
Engage key: press to start drive. NOTE: drive will not run un­less light above key is illuminated.
Figure 3. Console Set to Main Operating Screen, in manual mode.
Calibration Rate
Turn on Controller Console by pressing On/VR key. Green light above On/VR key will illuminate when power is on. Adjust desired planting rate by using the Up/Down arrow keys to change the set rate. See Figure 1.
Figure 1. Set the desired Rate by using the Up/Down arrow keys.
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Press Function key until Calibration Number window appears. See Figure 2. Select drive calibration num­ber based on row spacing and metering wheel, from chart on page 81. Use Up/Down arrow keys to set Calibration number. Press Function key until the Calibration window appears as shown in Figure 3.
Figure 2. Example of volumetric calibration number. Enter new calibration number using Up/Down arrow keys. Press Function key to advance to Calibration Mode.
Figure 3. Calibration window. Press up arrow key to enter calibration mode.
Figure 4. This is the first window that appears in Calibration mode. Press Function key to accept, or Up key to change to metric settings.
Figure 5. Enter drill width here using Up/Down arrow keys. Press Function key to advance to next window.
Figure 6. Enter number of rows here using Up/Down arrow keys. Press Function key to advance to next window.
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Figure 7. Enter your planned planting speed using Up/Down arrow keys. Calibration mode will not accept a speed higher than 10 mph. Press Function key to advance to next window.
Figure 8. Enter the amount of seed you want to measure. For volumetric measuring, this should be at least 1/4 of a lb. For singulated metering, at least 100 seeds should be selected. Press Function key to advance to next window.
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Figure 9. The cab console is informing you the length of time that the drive will be operating, in order to meter the amount of seed you have requested, at the calibration number, drill width, and number of rows you have selected.
Figure 10. If the screen reads TIME TOO LOW, or TIME TOO HIGH, you will need to increase the amount of seed that you will count or measure. For calibration accuracy, the Controller firmware will not allow you to calibrate at settings that would result in the drive rotating for less than 4 seconds, or more than 255 seconds. Press Function key to advance to next window.
Figure 11. WARNING: The drive is about to operate, meaning there is a danger of entanglement if anyone is in the drive area. Be sure to verify that no one is near the drive area before advancing to the next step.
!
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Set the three position toggle switch on the Electric Clutch control box to the “CAL” position. This overrides the cam switch located on the rockshaft allowing the drives to operate while the drill is in the up position.
Figure 12. Only after you have verified the drive area is clear, press the up arrow key to initiate calibration mode. If drive area isn’t clear, press down arrow key to exit calibration mode.
Figure 13. Continuing to verify that the drive area is clear, press the Engage key to start drive rotation. Pressing Function key will exit calibration mode.
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Figure 14. While the drive is rotating, the display window shows the time remaining and the “Out” rate. CONTINUE TO MONITOR DRIVE AREA DURING DRIVE ROTATION. PRESS THE ENGAGE KEY (OR OFF KEY) TO STOP DRIVE DURING CALIBRATION.
Figure 15. After Calibration meter rotation has ended, the screen above left with appear. Enter the actual amount metered using the Up/Down arrow keys as shown in Figure 16, above right. Press Function key to ad­vance to next window.
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Figure 17. A New calibration number is suggested, along with the Old calibration number. Press Function key to advance to window shown in Figure 18.
Figure 18. If you wish to keep the Old number, perhaps to re-run the calibration procedure, press the Down arrow key. If you want to accept the New calibration number, press the Up arrow key.
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Figure 19. Console window now displays the calibration number you have selected. This returns you back to the beginning of Calibration mode as shown in Figure 20. To re-run the Calibration procedure, follow the steps outlined above. It is suggested that you perform the calibration mode at least twice, and additional rep­lications may be needed if Target and Actual amounts vary significantly.
Figure 20. Calibration Mode
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Calibration - Speed
In order for the Controller to meter the proper amount of material, it must have an accurate field speed input. Speed may be supplied by radar or by wheel pickup sensor. For the Controller to convert the pulses that it is receiving from the speed input into accurate speed, it must be calibrated. To calibrate the Controller for speed, press the Function key until the screen appears, as shown in Figure 1.
Figure 1. Speed calibration screen.
Figure 2. Press up to initiate new speed calibration routine; press down to restore factory default settings.
Set two flags 400’ apart (100 meters if in metric mode). Begin driving at a normal field speed; when the tractor pass­es the first flag, press engage. See Figure 3 on the next page. The display will show the distance traveled as shown in Figure 4.
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Figure 3 and 4.
Veris Drive Operating Instructions
79
Figure 5 and 6.
If this is the first time the unit has been calibrated, this error can be large. Accept the new speed calibration and re-run the course. Re-calibrate until the error is within 5%. The cab console will give you the option each time you calibrate of accepting the new settings, or keeping the previous settings as shown in Figure 7.
Figure 7.
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Operations
Before going to the field:
1. Once calibration procedure above has been followed, Console will store the calibration and rate information until new information has been entered.
2. Turn on Console by pressing On/VR key. Pressing the On/VR key twice will put the unit in VR (Variable Rate) mode. Leave Console in manual mode. See Figure 3.
NOTE: For units with PN 21567 skip step 3.
3. To double-check calibration before planting, follow same procedure as for mechanical ground drives as outlined in Great Plains Precision Seeding System Operator’s Manual, with these difference:
a. Volumetric: use extreme caution when performing this calibration to prevent injury due to drive entanglement. Al-
so, turn drive gauge wheel with a consistent speed of at least 30 rpm for maximum calibration accuracy.
b. Singulated: Rather than calibrating from a standing start, measure the distance as listed in the GP manual, and
set two flags. Start driving far enough in advance of the first flag that your unit is operating at field speed (mini­mum 3 mph) during the calibration distance.
In field:
1. Turn on Controller Console by pressing the On/VR key. Green light above On/VR key will illuminate when power is on. Pressing the On/VR key twice will put the unit in VR mode. See Figure 1. VR will appear on the screen along with the Rate that is being sent from the computer. Press On/VR key again to toggle back to manual mode. (Mode and rate changes take effect with the release of the key).
Figure 23. Main Operating Screen Set on VR mode.
2. To change rates manually whether in manual or in VR mode, simply touch the Up/Down arrow keys. This will change the Controller to the rate you select manually. To return to VR, simply touch the On/VR key to toggle back to VR mode.
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1. Engage the hydraulic flow by pushing FORWARD on the tractor remote hydraulic lever. The re­mote lever must be LOCKED OPEN in this position to provide constant flow to the drive motor.
• John Deere tractors with Sound-Gard ®body: Use lever lock clip to lock lever forward. See your tractor dealer for lock purchase and installation.
• John Deere 7000 Series tractors: Rotate valve detent selector to motor position to lock lever in forward position.
• John Deere 8000 Series tractors: Set timer to continuous. Push lever forward until detent clicks.
• Case-IH Magnum tractors: Lock lever forward in detent position. You may need to turn up detent
pressure to its maximum setting. Do not tie hydraulic lever past detent position with a strap. See your tractor dealer for details.
• Other tractors: Lock lever forward in detent position. You may need to turn detent pressure to maximum or use a mechanical detent holder to hold lever forward. See your tractor dealer for proper means of providing constant flow.
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2. Press Engage key to activate drive. Green light above Engage key will illuminate. NOTE: If you do not move within 10 seconds, the automatic disengagement feature will disengage the drive. To begin planting again, you must press the Engage key.
3. The Console display shows two numbers while operating: “Set” rate is the rate you tell the system to plant, and the “Out” rate is the calculated rate based on the actual rotations of the drive. The “Out” reading is monitoring the drive system; it isn’t monitoring population. It verifies that the drive system is functioning properly. NOTE: The “Out” readings will normally fluctuate within 5% of the “Set” rates. This fluctuation is evidence of the drive system compensating for minor fluctuations in ground speed.
4. If “Out” rate varies from the “Set” rate by more than 20%, an audible alarm will sound.
5. If Controller is powered directly from the battery or via unswitched power port, make sure to power Console off when tractor is shut down, in order to prevent tractor battery drain.
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Calibration Table
Crop Row
Spacing
Corn 15” 28 14883 40374 2340
Corn 20” 28 14883 40374 * 1773
Corn 30” 42 13780 37382 * 1773
Cotton 7.5” 120 127567 346063 20058
Cotton 10” 120 127567 346063 15197
Cotton 15” 120 127567 346063 * 10029
Cotton 20” 120 63783 173032 * 7599
Cotton 30” 120 63783 173032 * 5014
Milo 7.5” 51 27108 73538 8525
Milo 10” 51 27108 73538 6404
Milo 15” 51 27108 73538 * 4262
Milo 7.5” 135 71756 194661 22565
Milo 10” 135 71756 194661 16952
Milo 15” 135 71756 194661 11282
Number
of Cells
Minimum
Rate
Maximum
Rate
Calibration
#
Milo 15” 102 27108 73538 8525
Milo 20” 102 27108 73538 6404
Milo 30” 102 27108 73538 * 4262
Milo 15” 270 71756 194661 22565
Milo 20” 270 71756 194661 16952
Milo 30” 270 71756 194661 * 11282
Soybeans 7.5” 100 106306 228386 16715
Soybeans 10” 100 106306 228386 12665
Soybeans 15” 100 106306 228386 * 8357
Soybeans 20” 100 106306 228386 * 6284
Soybeans 30” 100 106306 228386 * 4179
Soybeans 7.5” 110 116936 317225 18386
Soybeans 10” 110 116936 317225 13931
Soybeans 15” 110 116936 317225 * 9193
Soybeans 20” 110 116936 317225 * 6912
Soybeans 30” 110 116936 317225 * 4597
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*Extremely high rates using these meters on this row spacing may require lower ground speed; see GP Manual for additional information.
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Calibration Table
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83
Crop Row
Spacing
Wheat HRW 7.5” Narrow 403-060D 36.1 184.6 5.68**
Wheat HRW 10” Narrow 403-060D 36.1 184.6 4.30
Wheat HRW 15” Narrow 403-060D 36.1 184.6 2.84
Wheat HRW 7.5” Wide 403-085D 82.9 224.9 13.03
Wheat HRW 10” Wide 403-085D 82.9 224.9 9.88
Wheat HRW 15” Wide 403-085D 82.9 224.9 6.52
Wheat SRW 7.5” Wide 403-085D 67 182 11.37
Wheat SRW 10” Wide 403-085D 67 182 8.61
Wheat SRW 15” Wide 403-085D 67 182 5.68
Wheat SRW 7.5” PSS Vol #3 403-094D 96.3 255.9 15.14
Wheat SRW 10” PSS Vol #3 403-094D 96.3 255.9 11.47
Wheat SRW 15” PSS Vol #3 403-094D 96.3 255.9 7.57
Rice 7.5” Rice 403-095D 43 117 7.35****
Rice 10” Rice 403-095D 43 117 5.57****
Meter Meter
Part Number
Minimum
Rate
Maximum
Rate
Calibration #
Rice 15” Rice 403-095D 43 117 3.68****
Rice Med 7.5” Rice 403-142D 45 71 4.31****
Rice Med 10” Rice 403-142D 45 71 3.23****
Rice Med 15” Rice 403-142D 45 71 2.16****
Barley 7.5” Wheat Narrow 403-060D 25.5 132.7 4.01
Barley 10” Wheat Narrow 403-060D 25.5 132.7 3.04
Barley 15” Wheat Narrow 403-060D 25.5 132.7 2.00
Barley 7.5” Wheat Wide 403-085D 55.9 151.7 8.79
Barley 10” Wheat Wide 403-085D 55.9 151.7 6.66
Barley 15” Wheat Wide 403-085D 55.9 151.7 4.39
Barley 7.5” PSS Vol #3 403-094D 69.6 185 10.94
Barley 10” PSS Vol #3 403-094D 69.6 185 8.29
Barley 15” PSS Vol #3 403-094D 69.6 185 5.47
Oats 7.5” Wheat Narrow 403-060D 17.1 46.1 2.69
Oats 10” Wheat Narrow 403-060D 17.1 46.1 2.04
Oats 15” Wheat Narrow 403-060D 17.1 46.1 1.34
Oats 7.5” Wheat Wide 403-085D 41 111.3 6.45
Oats 10” Wheat Wide 403-085D 41 111.3 4.88
Oats 15” Wheat Wide 403-085D 41 111.3 3.22
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Calibration Table (Cont)
Crop Row
Spacing
Oats 7.5” PSS Vol #3 403-094D 55.8 148.3 8.77
Oats 10” PSS Vol #3 403-094D 55.8 148.3 6.65
Oats 15” PSS Vol #3 403-094D 55.8 148.3 4.39
Rye 7.5” Wheat Narrow 403-060D 29.8 155.7 4.69
Rye 10” Wheat Narrow 403-060D 29.8 155.7 3.55
Rye 15” Wheat Narrow 403-060D 29.8 155.7 2.34
Rye 7.5” Wheat Wide 403-085D 65.9 178.8 10.36
Rye 10” Wheat Wide 403-085D 65.9 178.8 7.85
Rye 15” Wheat Wide 403-085D 65.9 178.8 5.18
Meter Meter
Part Number
Minimum
Rate
Maximum
Rate
Calibration #
***Field speed may affect actual rate per acre with volumetric meters. Once you enter the calibration number you must then operate the drive in the Calibration to ensure that you are obtaining the desired rate per acre. Refer to in­structions for operation of the Calibration Routine.
****817-529C Flow Gate must be used in conjuction with 403-095D and 403-142D rice wheels.
NOTE: When calibrating, make sure that you choose a calibration speed that is representative of your aver­age planting speed.
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Varying Rates with Pre-set Function
The Great Plains Precision Population Controller allows you to pre-set three different rates, and then change rates on­the-go by toggling from one rate to another rate with the Up or Down arrow keys. To enter the three pre-set rates, press Function key until Pre-set Menu screen appears. See Figure 1. Use Up/Down arrow keys to toggle from manual mode to pre-set mode.
85
Figure 1. Press Function key to move the next pre-set screen, and the Up/Down arrow keys to set the pre-set rates.
Figure 2. When in Pre-Set mode, the main operating screen shows the pre-set rate currently being applied. See Figure 3. NOTE: When you are in Pre-Set mode, the Up/Down arrow keys only toggle between pre-set rates.
Figure 3. Operating screen when using Pre-Set Rates.
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GPS - Based Seeding
Settings for FarmWorks SiteMate used with Great Plains Precision Population
Controllers - QUICK REFERENCE GUIDE
(Create a .shp recipe file in FarmWorks Site Pro, SMS 2.0, SSToolbox, or other software that will create a .shp file, and transfer it to SiteMate.)
SiteMate Settings: (version 8.12)
1. Select CONFIGURE tab. Select SETTINGS. Select VARIABLE RATE SETUP. Select NEW. Type in GP PPC. Under CONTROLLER TYPE, select Rawson from the scroll-down list. Under COMM PORT select the port number for the serial card or flash jacket port.
2. Select MAP tab. Enter DEFAULT rate. This will be the rate that SiteMate will call for if GPS signal is lost or you are outside the map area, GP Controller will continue applying rate it was set at when signal was interrupted, until signal is regained, or another rate is set manually. If power to the SiteMate is interrupted, you will need to restart the recipe to return to VR. In the CONVERSION window, enter the conversion rate as follows: if your recipe (.shp file) is written using the entire number as the desired rate, i.e. 30,000 seeds/acre on the recipe means 30,000 seeds/acre is the desired rate, enter both the Map Unit and Controller Unit as 1. If the recipe is written using a different number, i.e. 30 on the recipe means a population of 30,000, then you will need to enter the conversion multiple - in that case 1 Map Unit = 1,000 Controller Units.
3. Under the APP tab, enter the Feed Delay as 3 seconds. Enter the distance from the GPS antenna to the Great Plains Mfg, Inc meter. Enter the Swath Width of the Great Plains unit.
4. Under the CTRL tab, enter the Nominal Rate as follows: Divide the highest rate on your recipe by 1.6. This is your Nominal rate. For example, if your highest rate is 200,000 the nominal is 125,000. If your highest rate is 32, your nominal rate is 20. Enter the Step as 4%. Exit VRA Controller Setup by clicking OK button to save the settings.
5. Under FILE, Open VRT and select the Rx Map (recipe) for the field. Press the SETUP button and select the GP PPC controller option that you have set up using these Settings instructions.
6. Press GO. The Rx rate window shows the rate that is being sent to the GP Precision Population Controller. The APPLIED window shows the rate that the GP Controller is applying.
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Settings for Great Plains Precision Population Controllers:
1. Connect SiteMate computer to Console using 9-pin serial cable as shown in Figure 1 on page 86.
2. Follow instructions to set Calibration Number based on row spacing and metering wheel.
3. Press Function key and go to Rawson mode. Press Function key until the Nominal Rate appears on the display. Using the Up/Down arrow keys, set the Nominal Rate to the same number as you set the PF3000. Once Nominal Rate is set, press Function key until the main operating screen appears.
4. Press On/VR key again to toggle to VR mode. VR should appear on the screen along with the Rate that is being sent from the SiteMate computer. Verify that the rate shown on the GP Con­troller Console is the same as the recipe sent from SiteMate. Press Engage key to activate the Precision Population Controller.
5. To change rates manually when in VR mode, simply touch the Up/Down arrow keys. This will change the Controller to the rate you select manually. To return to VR, simply touch the On/VR key to toggle back to VR mode.
Troubleshooting GPS-Based Seeding with SiteMate
87
1. No Rx rate appears on SiteMate
Has field been selected? Select VRT file.
Check recipe to verify that it is valid by viewing Attributes for each zone in SiteMate.
If recipe calls for zero rate as the default, do you have GPS signal, or are you outside of field?
2. Rx rate appears on SiteMate, but no Applied Rate
Make sure “Go” button on SiteMate is pressed (button should read “Stop” when recipe is being sent to GP Console).
you must be planting in order for Applied Rate to appear
3. Rx rate appears on SiteMate but not on GP Controller Console
Make sure GP Controller Console is set to VR Mode.
Double-check all cable connections.
Check Nominal rates on both the SiteMate (SiteMate Settings, Step 4), and on the GP Controller
Console (GP Settings, Step 2). These must be set to the same number.
4. Rates on GP Controller Console and on SiteMate do not match
Check Nominal rates on both the SiteMate (SiteMate Settings, Step 4), and on the GP Controller Console (GP Settings, Step 2). These must be set to the same number.
Re-check GP calibration number with metering wheel and row spacing.
The recipe rates from SiteMate are in 4% increments. If the two rates are within this 4% range,
the units are operating normally.
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Check the Conversion number (SiteMate Settings, Step 2). If the recipe requires a target con­version number, i.e. the recipe is for 25 which means 25,000 seeds/acre, the target conversion number will be 1000. In this case the Nominal rate in SiteMate and the GP Console should be near 25,000. See SiteMate Setting, Step 4 for calculating Nominal Rate.
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1. Population Monitor rate does not match GP Controller Console
Make certain that SiteMate and GP Controller Console agree. If not, see Troubleshooting
Step 4 above.
Re-check GP calibration number with metering wheel and row spacing.
Re-check planter monitor settings: calibration number, row spacing, number of rows, swath
width, seed, etc.
On small seeds and/or high rates, if population monitor consistently indicated a lower popu-
lation than the GP Controller Console, contact monitor manufacturer for performance specs for that application.
2. GPS signal is not being received by SiteMate
Verify that GPS serial port (which is also the docking port) is not set to PC connection only
(Start/Settings/Communications/PC Connections).
Check GPS settings in Configure/Settings/GPS settings/COM (typically COM 1, 4800 Baud,
8 data bits, Parity None, and Stop Bits 1).
Click Data tab to view GPS details.
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9-pin serial cable for recipes
Figure 1.
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Settings for Ag Leader PF3000 Monitors used with Great Plains Precision Population Controllers - QUICK REFERENCE GUIDE
(Create a .tgt recipe file in SMS 2.0 or FarmWorks Site Pro, or other software that will create a .tgt file, and copy it to an SRAM or Flash card that is compatible with the PF 3000.)
PF3000 Settings:
1. Press SETUP key. Press SWATH key. Set swath to that of your Great Plains Precision Seeding System.
2. Press SETUP key. Press VEHICLE key. Set Primary speed sensor to GPS.
3. PRES SETUP key. Press CARD key. Set the following: Log Device: None.
4. Press SETUP key. Press APP RATE key. Set the following:
Application Control: On Look Ahead: On Current Target File: press Edit to view the files you have on the card; select the one you wish to use.
5. Press SETUP key. Press CONTROLLER key. Select controller as Rawson Accu-Rate. Press EDIT SETTINGS. Set the following:
Number of Pulses/10 Revolutions: 500 Nominal Rate: Divide the highest rate on your recipe by 1.6. This is your Nominal rate. For example, if your highest rate
is 200,000 the nominal is 125,000. If your highest rate is 32, your nominal rate is 20.
Percent Rate Change: set to 4% Area Count: Set to Standard Stop Height: Set to 8 Actual Rate Recording Method: Set to Sensor Controller Time Delay: Set to 4 sec Application offset from GPS antenna to your Great Plains Mfg, Inc Meter Serial Port: Port 3
89
6. Press SETUP key. Press PRODUCT key. Select product and press EDIT SETTINGS. Set the following:
Controller Device: Rawson Accu-Rate Calibration No for Actual Rate: Set to 0 Actual Rate Scale Factor: Set to 1.000 Target Rate Units: Set to Seeds Actual Rate Units: Set to Seeds Target Conversion Number: If your recipe (.tgt file) is written using the entire number as the desired rate, i.e. 30,000
seeds/acre on the recipe means 30,000 seeds/acre is the desired rate, enter a 1.000. If the recipe is written using a different number, i.e. 30 on the recipe means a population of 30,000, then you will need to enter the conversion mul­tiple - in that case 1,000.
Target Rate Increment: Determines the increment value by which you can change the manual target rate with each
press of the arrow keys.
7. Press FIELD key. Set field. Set product (press key to right of product).
Settings for Great Plains Precision Population Controllers:
1. Connect PF3000 to Console using 9-pin serial cable.
2. Set Calibration Number based on row spacing and metering wheel.
3. Press Function key and go to Rawson mode. Press Function key until the Nominal Rate appears on the display. Using the Up/Down arrow keys, set the Nominal Rate to the same number as you set the PF3000 in step 5 above. Once Nominal Rate is set, press Function key until the main operating screen appears.
4. Press On/VR key again to toggle to VR mode. VR should appear on the screen along with the Rate that is being sent from the PF3000. Press Engage key to activate the Precision Population Controller.
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1. To change rates manually when in VR mode, simply touch the Up/Down arrow keys. This will change the Controller to the rate you select manually. To return to VR, simply touch the On/VR key to toggle back to VR mode.
Troubleshooting GPS-Based Seeding with PF3000
1. No Target Rate appears on the PF3000
Has field been selected? Select target file (see PF3000 settings, Step 4).
Check recipe to verify that it is valid.
If recipe calls for zero rate as the default, do you have GPS signal, or are you outside of field?
2. No Actual Rate appears on PF3000
Actual rate cannot be logged using the PF3000 with the Great Plains Precision Population Controller.
3. Target Rate appears on PF3000 but not on GP Controller Console
Make sure GP Controller Console is set to VR Mode.
Double-check all cable connections.
Check Nominal Rates on both the PF3000 and on the GP Controller Console. These must be set to the same number.
4. Rates on GP Controller Console and on PF3000 do not match
Check Nominal Rates on both the PF3000 and on the GP Controller Console. These must be set to the same number.
Re-check GP calibration number with metering wheel and row spacing.
The recipe rates from the PF3000 are in 4% increments. If the two rates are within this 4% range, the units are op-
erating normally.
Check the target conversion number (PF3000 Settings, Step 6). If the recipe requires a target conversion number, i.e. the recipe is for 25 which means 25,000 seeds/acre, the target conversion number will be 1000. In this case the Nom­inal Rate on the PF3000 and on the GP Console should be near 25,000. See PF3000 Settings, Step 5 for calculating Nominal Rate.
5. Population Monitor rate does not match GP Controller Console
Make certain that PF3000 and GP Controller Console agree. If not, see Troubleshooting, Step 4 above.
Re-check GP calibration number with metering wheel and row spacing.
Re-check planter monitor settings: calibration number, row spacing, number of rows, swath width, seed, etc.
When planting small size seeds and/or at high rates, if population monitor consistently indicates a lower population
than the GP Controller Console, contact monitor manufacturer for performance specs for that application.
Maintenance
As with any hydraulic system, contamination is the most common cause of performance problems and pre-mature wear. Make a special effort to properly clean quick couplers prior to attaching the hoses to tractor.
1. Filter - All fluid is filtered through the high pressure filter (PN 18574) and it will provide protection to the hydraulic com­ponents of your drive if properly maintained. It is equipped with a pop-out indicator to alert that the replaceable ele­ment is clogged, and should be changed immediately if this situation occurs. Normal service life of the element will vary based on the precautions that you take to minimize contamination at the couplers and routine service of the trac­tor filtration.
To change the element:
a. Unscrew lower canister from filter, catching and disposing of used fluid.
b. Remove and discard element.
c. Install new element (PN 19856)
d. Clean canister threads and lube o-ring with hydraulic fluid, then re-install.
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a. Re-set pop-out indicator if necessary.
It is a good idea to keep a filter element on hand, and we recom­mend changing at a minimum on an annual basis.
1. Between planting seasons, store cab console inside a rela­tively stable and dry environment.
2. Avoid direct spray from high pressure washers on the motor encoder and the external controller box. These units are sealed from normal moisture, but high pressure could inject water into the housing.
3. Keep electrical connects free from dirt and grease. It’s a good idea to occasionally spray the terminals with contact cleaner to ensure proper connection.
Troubleshooting
Drive will not rotate: (see Troubleshooting flow chart and electronics overview)
1. Check cab console
Veris Drive Operating Instructions
Element
91
b. No power to cab console - check with voltmeter.
c. Upper line (set) is visible but no lower line (out rate and
speed) on display: move to Communication troubleshooting below.
d. 1 or 10 amp fuse on power cable may be blown.
e. Engage button is not on - check to see if green indicator light
is on.
f. Use Cab Console Power Tester (PN 27857) to check power
out of cab console. Install tester on round 7 pin power/com cable from cab console. Turn drive on. Green LED shows power to external controller. Red LED shows power to sole­noid. If LED lights are not lit, double-check power and con­nections; replace cab console if needed.
2. Check Communication between cab console and drive
a. Check to see if power and communication cable (main harness) is
properly connected.
b. If no lower line on cab console appears (speed and output rate),
and drive will not rotate in calibration mode, use Cable Continuity Tester (PN 27859) to test power and communication to external controller. (WARNING: TO PREVENT DAM­AGE TO COMPONENTS, DISCONNECT POWER/COM CABLE FROM CAB CONSOLE AND EXTERNAL CONTROLLER BEFORE INSTALLING THIS TESTER). Install 4-pin test plug on end of 4-pin power/com cable before powering the Cable Continuity Tester - remove before reattaching power/com cable directly to cab console.
c. If Cable Continuity Tester shows power is getting to external controller, turn power off and remove Cable
Continuity Tester and 4-pin test plug from ends of power/com cable. Reattach power/com cable to cab con­sole and external controller.
d. If power/com cable tester shows power and communication is reaching external controller from cab console,
and no lower line appears on cab console, replace chip or external controller. Call Service Department.
e. If Cable Continuity Tester (PN 27859) isn’t available, check cable with voltmeter at connection at control
module.
Pop-Out Indicator
Figure 1 and 2.
Filter Element and Pop-Out Indicator
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3. Test Relay inside external controller
a. Use Relay Output Tester (PN 27860) to test relay inside external controller. Install tester to weather-pak
solenoid connector from external controller. With tractor engine off, start drive calibration function. Audi­tory alarm should buzz for 1.5 seconds when drive is engaged in calibration mode. If alarm does not sound, relay or external controller may need to be replaced. Call Service Department.
4. Check hydraulics:
a. Check to see if hydraulic lever is in detent position.
b. Hydraulic lever is in wrong detent direction - a check valve at outlet of motor prevents reverse rotation.
c. Make sure that both hoses are properly connected to tractor remotes.
d. Inadequate system pressure. Place pressure gauge at filter and check reading. If system pressure is be-
low tractor specifications, check system.
e. Power solenoid directly: DANGER: RAPID DRIVE ROTATION MAY OCCUR AND CAUSE SERIOUS IN-
JURY. KEEP CLEAR OF DRIVE AREA.
i. Disengage hydraulics.
ii. Reduce flow to 30-50%.
iii. Power solenoid directly by connecting power
weather-pak connector to solenoid weather­pak connector. If drive doesn’t rotate, Propor­tional Coil (PN 19799) may be defective. Check continuity with meter, or energize with 12v power and check for magnetic pull with small screwdriver. Double-check connections on solenoid cable. If solenoid energizes but drive does not rotate when powered directly, tractor hydraulics are not properly engaged.
f. Excessive torque in drive system. Disconnect main drive chain to check for rotation under zero load.
Check for a problem with the mechanical portion of drive, such as foreign material wedged in meter, fro­zen bearings, misaligned chains, or swelled grain in meter. Install pressure gauge at motor inlet. Pressure should be 1000-1500 psi. If pressure is above 2000 psi, significant torque problems are present.
5. Check Speed signal (if drive rotates in calibration mode but not when planting):
Rapid drive rotation may occur and cause serious injury. Keep clear of drive area.
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a. No signal from speed sensor - check connection at sensor and at drive controller.
b. Excessive gap between wheel sensor and sensor plate - readjust to .030.
c. Use Speed Simulator (PN #27858) to troubleshoot speed loop. Leave tractor stationary and drive hydrau-
lics do not need to be engaged.
d. Test speed sensor and hall effect sensor; replace
sensor if simulated speed appears on cab con­sole.
e. Test speed cable between speed sensor and hall
effect module; replace cable if simulated speed appears on cab console.
f. Test hall effect module and cable to external con-
troller; replace module and cable if simulated speed appears on cab console. If speed does not appear with speed simulator, external controller or chip may need replacement. Call Service Department.
Drive rotates but not at desired speed:
6. Drive (out rate) fluctuating erratically:
a. If indicated field speed on drive is also fluctuating erratically, troubleshoot speed signal loop.
b. If field speed is steady, check for loose set screws on motor encoder, contamination of proportional valve,
or mechanical binding of chain on row unit.
Rapid drive rotation may occur and cause serious injury. Keep clear of drive area.
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Veris Drive Operating Instructions
7. Indicated speed fluctuating erratically:
a. Use speed simulator to troubleshoot speed loop. Leave tractor stationary and drive hydraulics do not
need to be engaged. If steady speed between 4-10 mph appears on cab console using speed simu­lator, troubleshoot radar, wheel pickup sensor, hall effect module. If steady speed does not appear with speed simulator, external controller may need replacement. Call Service Department.
b. Check radar gun angle.
c. Check gap between wheel sensor and pickup plate.
d. Check power to system < 12 volt power will cause drive to behave erratically - often problem mani-
fests itself in speed loop.
8. Drive shuts off while planting:
a. If it occurs after 20 seconds of not planting, such as turning on headlands, operation is normal safety
shutoff (on units with radar speed signal).
b. Check setting of speed signal interrupter switch - reposition as necessary to keep actuator from dis-
engaging while planting.
c. 1.5 second delay shutting off drive - causes: chain binding, inadequate hydraulics.
9. Drive will not achieve desired rate:
93
a. Recheck calibration number and rerun calibration procedure if necessary.
b. Check to make sure that your desired rate is within the range of the meter that is installed.
c. Inadequate hydraulic flow. Adjust flow control to higher position. Check with flow meter if flow is sus-
pect.
d. Field speed too high. Check maximum planting rate in seed chart for rate that you are planting.
e. Check sprocket combinations; see Assembly and Parts Manuals for the planter you are operating
(30P and 40P models).
f. Check speed shown on cab console against other speedometer - tractor, planter monitor. If drive
speed is significantly higher, recalibrate speed on drive.
10. Drive plants significantly higher than desired rate:
a. Recheck calibration number and rerun calibration procedure if necessary.
b. Ensure that you have installed the correct seed meter.
c. Check sprocket combinations; see Assembly and Parts Manuals for the planter you are operating
(30P and 40P models).
d. Check speed shown on cab console against other speedometer - tractor, planter monitor. If drive
speed is significantly higher, recalibrate speed on drive.
11. Drive continues to rotate after tractor has stopped:
a. Contamination or wear in Proportional Valve (PN#19798). Remove and inspect. Blow out with com-
pressed air. Check o-rings and reinstall. Replace if necessary.
12. Fluid weeping from motor shaft seal:
a. Excessive back pressure in return hose. Check quick coupler connection. Use motor control port for
return if available.
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Calibration Troubleshooting:
13. If the time to run for calibration is less than 4 seconds, the cab console will display TIME TOO LOW.
14. While rate calibration is running, one of four error messages may be displayed:
Pressing the FUNCTION key will bring up the ENTER TARGET AMOUNT screen. The target should be raised to increase the calibration time. If the time is greater than 255 seconds, the cab console will display TIME TOO HIGH. Pressing the FUNCTION key will bring up the ENTER TARGET AMOUNT screen. The target should be lowered to decrease the calibration time.
Message Cause Solution
COMM TIMEOUT Power to or communication
with the external controller was interrupted during cali­bration.
Check power and communi­cation connections from the cab console to the external controller and rerun calibra­tion.
TIME OVER LIMIT The external controller ran
too long in calibration.
Rerun calibration. If the same message appears, call technical support.
USER TERMINATED The engage key was
Rerun calibration.
pressed during calibration.
CALIBRATE ERROR The drive did not turn when
calibration began.
Check encoder cable and connection, solenoid cable and connection, and hydrau­lic lever position.
Pressing FUNCTION will exit rate calibration from these error screens.
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Troubleshooting Flow Chart
Veris Drive Operating Instructions
95
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Seed Rate Charts
Seed Rate Charts
97
Sprockets
Drive Speed Range Sprockets
Select the correct drive speed range sprockets for your seed by referring to the Seed Rate Charts beginning on the next page.
Refer to Figure 76
Loosen idler (1) and remove chain (2). Remove retaining pins (3) from shafts and install speed range sprockets as necessary.
NOTE: Make sure the correct sprockets have been installed in the DRIVER and DRIVEN lo­cations as shown.
Reroute chain over sprockets and idlers as shown. Move idler into chain so chain has 1/4­inch slack in its longest span. Tighten idler and in­stall retaining pins.
Set the same drive range sprocket combination on both gauge wheels.
Driven
3
2
1
Driver
3
Figure 76
Drive Speed Range Sprockets Adjustment
18277
Transmission Sprockets
To change the seeding rate, change the transmis­sion sprocket combination. Refer to the Seed Rate Charts beginning on the next page.
Refer to Figure 77
Loosen idler plate (1) and remove drive chain (2). Remove lynch pins (3) from shafts and rearrange drive and driven sprockets as necessary.
Reroute drive chain over sprockets and idlers as shown. Move idlers into chain so chain has1⁄4inch slack in its longest span. Tighten idlers and install lynch pins.
Set the same transmission sprocket combination on both gauge wheels.
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Driven
Driver
3
Transmission Sprockets Adjustment
2
1
Figure 77
3
18278
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