Great Plains 1500TM User Manual
Table of Contents Index
Pre-Delivery Manual
Turbo Max (S/N C2411H+)
1200TM & 1500TM
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!
Illustrations may show optional equipment not supplied with standard unit.
43053
ORIGINAL INSTRUCTIONS
© Copyright 2013 Printed 2013-12-12 586-535Q
Table of Contents Index
EN
Table of Contents Index
Table of Contents Index
Great Plains Manufacturing, Inc. iii
Table of Contents
Important Safety Information ...................................... 1
Introduction ..................................................................4
Description of Unit ..........................................................4
Models Covered ............................................................. 4
Document Family ...........................................................4
Tools Required ...............................................................4
Pre-assembly Checklist..................................................4
Using This Manual..........................................................5
Definitions................................................................... 5
Shipping .........................................................................6
Unloading ....................................................................... 6
Unload Smaller Items First .........................................6
Unload Turbo Max......................................................6
Unpacking Boxes .......................................................7
Assembly and Setup Assistance ................................7
Assembly ......................................................................8
Valves......................................................................... 8
Hose Routing.............................................................. 8
Hitch Truss & H-Bracket.............................................9
Hitch Assembly........................................................... 9
Hose Routing Hitch...................................................10
Attach Hose Clamps and Hose Wraps.....................10
Hydraulic Hose Hookup............................................ 10
Hose Handles...........................................................11
Depth Stop & Angle Gauge......................................12
Lights & SMV ........................................................... 13
Rolling Harrow (optional).......................................... 14
Reel Following Rolling Harrow (optional) ................. 15
Install Rear Hitch (optional).......................................... 16
Extended Rear Hitch ................................................ 16
A-Frame Hitch .......................................................... 16
Rear Stand ............................................................... 17
Weight Package Assembly (Optional)...................... 17
Appendix - Reference Information ...........................19
Torque Values Chart.................................................... 19
Tire Inflation Chart ....................................................... 20
Hydraulic Connectors and Torque ............................... 20
Hydraulic Lift Layout .................................................... 22
Hydraulic Gang Angle Layout ...................................... 23
1200TM Machine Layout ............................................. 24
1500TM Machine Layout ............................................. 25
1200TM Rolling Harrow Layout ................................... 26
1200TM Heavy Reel Following Rolling Harrow Layout 27
1500TM Rolling Harrow Layout ................................... 28
1500TM Heavy Reel Following Rolling Harrow Layout 29
Index........................................................................... 31
© Copyright 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been
taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for
damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as
it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
12/12/2013 586-535Q
Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.
Registered Trademarks of Great Plains Manufacturing, Inc. include:
Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand,
Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo Max, Turbo-Till, Ultra-Till, Verti-Till, Whirlfilter, Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
iv 1200-1500TM Great Plains Manufacturing, Inc.
586-535Q 12/12/2013
Great Plains Manufacturing, Inc. 1
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a
potential hazard to personal safety involved and extra
safety precaution must be taken. When you see this
symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are
dependent upon the awareness, concern, prudence and
proper training of personnel involved in the operation,
transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This signal word is limited to the most extreme situations,
typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when
guards are removed. It may also be used to alert against
unsafe practices.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices.
Use Adequate Lifting Means
The frame sections and gangs of this machine are
extremely heavy. If using multiple lifters, make sure each
is rated for at least its share of the load.
> 14,000
POUNDS
Prepare for Emergencies
▲ Be prepared if a fire starts
▲ Keep a first aid kit and fire extinguisher handy.
▲ Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.
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2 1200-1500TM Great Plains Manufacturing, Inc.
Be Familiar with Safety Decals
▲ Read and understand the “Safety Decals” section of the
Operators Manual.
▲ Read all instructions noted on the decals.
▲ Keep decals clean. Replace damaged, faded and illegible
decals.
Wear Protective Equipment
▲ Wear protective clothing and equipment.
▲ Wear clothing and equipment appropriate for the job. Avoid
loose-fitting clothing.
▲ Because prolonged exposure to loud noise can cause hear-
ing impairment or hearing loss, wear suitable hearing protection such as earmuffs or earplugs.
▲ Because operating equipment safely requires your full
attention, avoid wearing entertainment headphones while
operating machinery.
Avoid High Pressure Fluids
Escaping fluid under pressure can penetrate the skin,
causing serious injury.
▲ Avoid the hazard by relieving pressure before disconnecting
hydraulic lines.
▲ Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
▲ Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
▲ If an accident occurs, seek immediate medical assistance
from a physician familiar with this type of injury.
Use Safety Lights and Devices
Slow-moving tractors and towed implements can create
a hazard when driven on public roads. They are difficult
to see, especially at night.
▲ Use flashing warning lights and turn signals whenever driv-
ing on public roads.
Use lights and devices provided with implement.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be
struck by foreign objects or thrown from the machine.
▲ Never allow children to operate equipment.
▲ Keep all bystanders away from machine during operation.
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Great Plains Manufacturing, Inc. Important Safety Information 3
Shutdown and Storage
▲ Lower implement, put tractor in park, turn off engine, and
remove the key.
▲ Secure Turbo Max using blocks and supports provided.
▲ Detach and store Turbo Max in an area where children nor-
mally do not play.
Tire Safety
Tire changing can be dangerous and should be performed by trained personnel using correct tools and
equipment.
▲ When inflating tires, use a clip-on chuck and extension hose
long enough for you to stand to one side–not in front of or
over tire assembly. Use a safety cage if available.
▲ When removing and installing wheels, use wheel-handling
equipment adequate for weight involved.
Safety At All Times
Thoroughly read and understand the instructions in this
manual before operation. Read all instructions noted on
the safety decals.
▲ Be familiar with all machine functions.
▲ Operate machinery from the driver’s seat only.
▲ Do not leave machine unattended with tractor engine run-
ning.
▲ Do not stand between the tractor and machine during
hitching.
▲ Keep hands, feet and clothing away from power-driven
parts.
▲ Wear snug-fitting clothing to avoid entanglement with mov-
ing parts.
▲ Watch out for wires, trees, etc., when folding and raising
machine. Make sure all persons are clear of working area.
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4 1200-1500TM Great Plains Manufacturing, Inc.
Introduction
The Turbo Max has been designed with care and built by
skilled workers using quality materials. Proper setup,
maintenance, and safe operating practices will help the
customer get years of satisfactory use from the machine.
Description of Unit
The 1200-1500TM Turbo Max is a one section “vertical”
tillage tool. Working width ranges from 12 to 15 feet. The
implement is designed to cut and size residue, till soil for
faster seedbed warming, break up soil crust on hard dried
fields while eliminating compaction layers. The front and
rear gangs may be adjusted from 0-6 degree angle,
depending on the aggressiveness desired. Various finishing attachments are also available to further smooth,
redistribute residue, kill weeds, and break clods.
Models Covered
1200TM 12’ (7.5in) spacing
1500TM 15’ (7.5in) spacing
Document Family
586-535Q-ENG Assembly Manual
586-535Q Pre-Delivery Manual (this document)
586-535M Operator Manual
586-535P Parts Manual
Tools Required
• Basic Hand Tools
• Torque Wrench
• Fork Truck, Overhead Hoist or Loader
Pre-assembly Checklist
❑ Before assembling, read and understand “Important
Safety Information” in front part of this manual.
❑ Have at least two people on hand while assembling.
❑ Make sure area is level and free of obstructions (pref-
erably an open concrete area).
❑ Have all major components
❑ Have all fasteners and pins shipped with machine.
Figure 1
1500 Turbo Max
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Great Plains Manufacturing, Inc. Introduction 5
Using This Manual
This manual was written to help you assemble and prepare the new machine for the customer. The manual
includes instructions for assembly and setup. Read this
manual and follow the recommendations for safe, efficient
and proper assembly and setup.
An operator’s and parts manual is also provided with the
new machine. Read and understand “Important Safety
Information” and “Operating Instructions” in the operator’s manual before assembling the machine. Refer to the
parts manual for proper part’s identification. As a reference, keep the operator’s and part’s manual on hand while
assembling.
The information in this manual is current at printing. Some
parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
A crucial point of information related to the preceding topic. Read
and follow the directions to remain safe, avoid serious damage to
equipment and ensure desired field results.
Note: Useful information related to the preceding topic.
Right-hand and left-hand as used in
this manual are determined by facing
the direction the machine will travel
while in use unless otherwise stated.
An orientation rose in some line art
illustrations shows the directions of: Up,
Back, Left, Down, Front, Right.
R
F
U
B
L
D
R
L
Figure 2
Right / Left
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6 1200-1500TM Great Plains Manufacturing, Inc.
Shipping
The Turbo Max will be shipped partially pre-assembled.
Models 1200-1500TM.
Refer to Figure 3
• Models 1200-1500TM center frames will be shipped
with center frame completely assembled with hydraulics fully charged.
Refer to Figure 4
• The attachment frames (if equipped) will be stacked on
pallets and banded together.
• Finishing attachments (if equipped), will be shipped
with mounted brackets assembled, reel assemblies
assembled and all bolts will be in a box.
• Remove unit from shipping stands (if equipped), after
machine is lowered to ground and carefully un-band all
components.
• The shipping stands do not need to be returned to Great
Plains.
Unloading
Be sure the truck is on level ground, preferably concrete.
Centering components:
Be sure and center fork truck or chains (overhead hoist) on components so they won’t slide and cause injury.
Unload Smaller Items First
Unloading the Turbo Max is a potentially dangerous operation.
1. Reduce risk and complications by first unloading
2. the gangs and finishing attachments
3. the misc. boxes
4. Place these components well out of the maneuvering
area needed for unloading the Turbo Max.
5. the Turbo Max (described in the next section)
Figure 3
1200-1500 Turbo Max Shipping
Figure 4
Hitch, Brace Bar & Attachments
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Unload Turbo Max
6. The center brace bar, front trusses and hitch assembly
may be attached to center section on trailer if heavy
fork lift is not available to unload machine. See
“Assembly” on page 8 to install components needed
to pull off side of trailer.
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Great Plains Manufacturing, Inc. Introduction 7
7. If heavy fork lift or two fork lifts are available the
machine may be lifted off the truck before assembling rest of machine. Double-check that all chains
and tie-down straps have been released and
stowed.
8. Set parking brake on tractor and trailer.
9. Slowly lift the Turbo Max off trailer bed using two
fork lifts.
10. Stop lifting about 12” above the bed.
11. Have the truck driver slowly pull the trailer straight
out from under the Turbo Max.
12. Making sure to keep level from front to back and
side to side, slowly lower the Turbo Max.
13. Slowly lower Turbo Max until it is resting on the
coulter gangs.
Unpacking Boxes
Note: Position boxes in area that you can maneuver
components up to machine to assembly.
14. Carefully remove banding from boxes.
15. Carefully remove banding from brace bars and finishing reels.
16. Locate and identify all components before assembling.
Assembly and Setup Assistance
To order additional copies of pre-delivery instructions
or operator’s and parts manuals, write to the following
address. Include model numbers in all correspondence.
If you do not understand any part of this manual or
have the assembly or setup questions, assistance is
available. Contact:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
(800)255-9215
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8 1200-1500TM Great Plains Manufacturing, Inc.
Assembly
Valves
Note: Bolts needed in these next steps will be bolted on parts
or located in a bag on center frame. The hoses will be
hooked to valves and cylinders and hoses running to
hitch will be rolled up on center frame. The system will
be charged. Once hitch assembly is installed hoses will
need routed on hitch, see Hose Routing below
Refer to Figure 5
17. Install the counter balance valve to block on center
frame with 5/16 x 3 1/2 hex bolts and 5/16 lock washers.
18. Align holes in double block tee in position shown,
secure with 5/16 x 4 bolts , 5/16 lock washers and 5/16
nuts.
19. Install the lock valve to the top of the bracket on center
frame with 1/4 x 2 Gr. 5 hex bolts , 1/4 lock washers
and 1/4 nuts.
20. Bolts may be tightened to specs, See “Torque Values
Chart” on page 19.
4
5
1
2
3
6
R
F
5
U
B
L
D
6
3
Figure 5
Valves
4
2
1
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Hose Routing
Refer to Figure 6
Note: Be sure hoses running from valves to cylinders are
routed as shown before installing trusses . The hoses need to route in locations shown with arrows, on top
of center frame tubes to cylinders.
3
1
2
3
1
2
3
2
Figure 6
Hose Routing
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