Great Plains 10 Gallon Stainless Tank Foam Marker User Manual

Table of Contents ➧ Index ➧

Parts Manual

10 Gallon Stainless Tank

High Volume Foam Marker

1993-1995

Manufacturing, Inc.

P.O. Box 5060 ● Salina, Kansas 67402-5060

Read the Operator’s manual entirely. When you see this symbol, the subsequent in
structions and warnings are serious - follow without exception. Your life and the lives of

!

others depend on it!

(LIGHT BLUE)

Cover illustration may show optional equipment not supplied with standard unit.

© Copyright 1998 Printed

1) APPLICATION SYSTEMS/FOAM MARKERS/STAINLESS TANKS

6/16/2003

12453

500-033P

Section 1 Introduction

Table of Contents

Table of Contents ➧ Index ➧

Great Plains Mfg., Inc.Section 1 Introduction

Section 1 Introduction. . . . . . . . . . . . . . . . . . . . . . 1-1

General Information . . . . . . . . . . . . . . . . . . . . 1-1

Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Touch-up Paint and Manual Information . . . . . . 1-1

Replacement Hardware . . . . . . . . . . . . . . . . . . 1-1

Part Number Service Coding . . . . . . . . . . . . . . 1-2

Part Number Index . . . . . . . . . . . . . . . . . . . . . . 1-3

Section 2 Foam Marker Assemblies . . . . . . . . . . 2-1

Foam Generator Cylinder Assembly . . . . . . . . 2-1

Foam Marker Tank Assembly . . . . . . . . . . . . . . 2-3

Single Axle Sprayer Foam Marker Mounting

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Tandem Axle Sprayer Foam Marker Mounting

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Tractor Mount Sprayer Foam Marker Mounting

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

3-Point Mounted Sprayer Foam Marker

Mounting Assembly . . . . . . . . . . . . . . . . . . . . 2-11

Wiring Assembly . . . . . . . . . . . . . . . . . . . . . . 2-13

Foam Marker Switchbox . . . . . . . . . . . . . . . . 2-15

Compressor Assembly . . . . . . . . . . . . . . . . . . 2-17

Plumbing Assembly . . . . . . . . . . . . . . . . . . . . 2-19

Electric Solenoid Valve (826-016C) . . . . . . . . 2-21

Solenoid Valve Assembly 3-Way (829-002C) 2-23

Section 3 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Decal Placement . . . . . . . . . . . . . . . . . . . . . . . 3-1

© Copyright 1998All rights Reserved

GreatPlainsManufacturing,Inc.providesthispublication“asis” without warranty of any kind, either expressedor implied. While every precaution has been takenin the prep­aration of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the
use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the
state of this product at the time of its publication, and may not reflect the product in the future. The illustrations in this manual are not intended forsafe and proper assembly
or disassembly of equipment. The illustrations are intended for ordering parts only.

The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains

All other brands and product names are trademarks or registered trademarks of their respective holders.

10 Gallon Stainless Tank High Volume Foam Marker 500-033P

10 Gallon Stainless Tank High Volume Foam Marker 500-033P

Great Plains Manufacturing, Incorporated Trademarks

Printed in the United States of America.

6/1/98

Section 1 Introduction

Great Plains Mfg., Inc. Section 1 Introduction

Table of Contents ➧ Index ➧

Section

Number & Description

Illustration

Heading

Illustration

Illustration

Number

Serial

Number Break

Section 2 Frames

Tongue & Pull Bar (S/N 00000-)

10207

2-1

EWD13 13’ End Wheel Drill 175-083P 5/21/98

Illustration

Page

Great Plains Mfg., Inc.

Parts
Page

Great Plains Mfg., Inc.

Tongue & Pull Bar (S/N 00000-)

1. 177-001H 13' END WHEEL TONGUE WELDMENT

2. 177-004H PULL BAR WELDMENT LH
2 177-005H PULL BAR WELDMENT RH

3. 806-032C U-BOLT 5/8-11 X 3 17/32 UNEVEN

4. 804-022C WASHER LOCK SPRING 5/8 PLT

5. 803-021C NUT HEX 5/8-11 PLT

6. 802-183C RHSNB 1/2-13X1 GR5

7. 802-083C HFSS 1/2-13X1 1/4 GR8

8. 804-015C WASHER LOCK SPRING 1/2 PLT

9. 803-020C NUT HEX 1/2-13 PLT

10. 177-587D SAFETY CHAIN WASHER

11. 807-023C SPRING HOSE LOOP

12. 801-026C SCREW HEX 3/8-16X1 TYPE F

13. 804-013C WASHER LOCK SPRING 3/8 PLT

14. 804-012C WASHER FLAT 3/8 SAE PLT

15. 177-009D CLEVIS HITCH TOP HALF

16. 177-008D CLEVIS HITCH BOTTOM HALF

17. 802-177C RHSNB 3/4-10X2 1/2 GR5

18. 804-023C WASHER LOCK SPRING 3/4 PLT

19. 803-027C NUT HEX 3/4-10 PLT

20. 803-037C NUT HEX WHIZ 1/2-13 PLT

21. 806-028C U-BOLT 1/2-13 X 3 17/32 X4 3/4

22. 890-118C SCREW JACK 2000#

23. 802-299C RHSNB 3/4-10X3 GR5

24. 890-182C SAFETY CHAIN 10000 LB

Section 2 Frames

Parts List

2-2EWD13 13’ End Wheel Drill 175-083P7/1/98

Left Page

Number

ManualName

General Information

Revisions

Please refer to the date at the
bottom of each page for the most
current version of the equipment.
Serial number breaks are at the top
of the page at the end of the illustra­tion heading, refer to the illustration
above.

New or Modification

& Number

Date

Touch-up Paint and
Manual Information

Repaintparts wherepaint isworn or
scratched to prevent rust. Aerosol
touch-uppaint isavailable. Toorder
use Great Plains part numbers
below:

GP Green . . . . . . . . .821-001C

GP Black. . . . . . . . . .821-002C

GP Beige. . . . . . . . . .821-003C

GP Buckskin . . . . . . .821-004C

LP Beige . . . . . . . . . .821-011C

LP Black . . . . . . . . . .821-032C

Replacement manuals available.
Use Great Plains part 500-033P.

Right Page

Number

Replacement Hardware

Allboltsand nutsare grade5unless
otherwisenoted. The use of improp­er grades of hardware can result in
personal injury, damage to equip­ment, or loss of property. See
“Hardware Legend” on page 1-2,
for hardware abbreviations used
within all parts lists.

6/1/98

10 Gallon Stainless Tank High Volume Foam Marker 500-033P

10 Gallon Stainless Tank High Volume Foam Marker 500-033P

1-1

Table of Contents ➧ Index ➧

Hardware Legend

AR As Required
BLADE Blade Bolt
C Cap Screw
CP Cotter Pin
CPHSSS Cup Point Hex Socket Set Screw
CPSHSS Cup Point Square Head Set Screw
CPSQHSS Cup Point Square Head Set Screw
CRFCHMS Cross Recess Flat Countersunk Head Mach. Screw
CRPHMS Cross Recess Pan Head Machine Screw
CRPHTFS Cross Recess Pan Head Thread Forming
CRRHMS Cross Recess Round Head Machine Screw
CRTHMS Cross Recess Truss Head Machine Screw
CSNB Countersunk Square Neck Bolt
FHMS Flat Head Machine Screw
FTC Full Thread Cap Screw
H Hex Nut
HCLN Hex Center Lock Nut
HFLCS Hex Flange Lock Cap Screw
HFS Hex Flange Screw
HFSLN Hex Flange Serrated Lock Nut
HFSS Hex Flange Serrated Screw
HHCS Hex Head Cap Screw or Metric Bolt
HSBHCS Hex Socket Button Head Cap Screw
HSFCHCS Hex Socket Flat Countersunk Head Cap Screw
HSHCS Hex Socket Head Cap Screw
HSSS Hex Socket Head Screw
HTLN Hex Top Lock Nut
HWHCS Hex Washer Head Cap Screw

Great Plains Mfg., Inc.Section 1 Introduction

HWHMS Hex Washer Head Machine Screw
HXBHCS Hex Socket Button Head Cap Screw
J Hex Jam Nut
JIC 37 Degree Tapered Thread
L Helical Spring Lock Washer
LUG Lug Bolt
NFC National Fine Cap Screw
NPSM National Pipe Straight Mechanical
NPTF National Pipe Taper Fuel
P Wide Plain Washer
PHMS Pan Head Machine Screw
PLOW Plow Bolt
RHMS Round Head Machine Screw
RHSNB Round Head Square Neck Bolt

SCREW LEVELING
SCREW THUMB

SCREW WELD Weld Screw
SFCHMS Slotted Flat Countersunk Head Machine Screw
SFHMS Slotted Fillister Head Machine Screw
SP Special
SP SCREW Special Screw
SQHSS Square Head Set Screw
SRHMS Slotted Round Head Machine Screw
SSS Socket Set Screw
STCS Self Tapping Cap Screw
STHMS Slotted Truss Head Machine Screw
WHEEL Wheel Studs and Hub Long Bolts
WING Wing Bolt

Leveling Screw
Thumb Screw

Part Number Service Coding

Within the following parts lists some part numbers are
coded for revisions and interchangeability.

Legend:

Newest serial numbers are listed first.

Boldface type indicatesparts that areserviced. These
partsareconsidered interchangeable,ifit supersedes
another part, unless otherwise noted.

Not interchangeable with revision 1

Item #

Revision 3

1. ⊗ ➀➌ 310-179A BLADE SPINDLE W/KEY 1/4SQ X7/8

Revision 2

➋ 310-299D BLD SPNDL SHFT (RPBY 310-179A)

➊

●

310-409D BLD SPNDL SHFT (RPBY 310-179A)

Part Number

Example:

(S/N 20001+) Includesserialnumbers20001and

above (to the newest numbers)

(S/N 10001↔20000) Includes serial numbers between

and including 10001 and 20000

(S/N 10000-) Includes serial numbers10000

and below (to the oldest number)

➊

First revision, e.g.; ➋ is 2nd revision, ➌ is 3rd
revision, etc.
(Greater numbers are the newest.)

● Theexisting stockfor thispart should beused
up before ordering the new part.

⊗ Not interchangeable

⊗➀➋ Revision 2 is not interchangeable w/1

Description

Use up existing stock.

1-2

10 Gallon Stainless Tank High Volume Foam Marker 500-033P

Revision 1

6/1/98

Part Number In-

Great Plains Mfg., Inc.

Table of Contents ➧ Index ➧

Part Number Index

Part Number aaaaaaaaaPage Part Number aaaaaaaaaPagePart Number aaaaaaaaaPagePart Number aaaaaaaaaPage

Section 1 Introduction

34081 . . . . . . . . .2-4

35617 . . . . . . . . .2-4

36082 . . . . . . . . .2-4

36515 . . . . . . . . .2-4

36516 . . . . . . . . .2-4

36518 . . . . . . . . .2-4

39513 . . . . . . . . .2-4

39587 . . . . . . . . .2-4

39567P . . . . . . . . .2-4

501-010H . . . . . . . . . 2-8

502-003K . . . . . . . .2-10

502-003K . . . . . . . .2-12

502-003K . . . . . . . . .2-6

502-003K . . . . . . . . .2-8

502-009H . . . . . . . . 2-12

502-009H . . . . . . . . . 2-8

502-010H . . . . . . . . 2-12

502-038H . . . . . . . . 2-18

502-041H . . . . . . . . 2-12

502-041H . . . . . . . . . 2-8

502-042H . . . . . . . . . 2-8

502-043H . . . . . . . . 2-10

502-043H . . . . . . . . . 2-6

502-044H . . . . . . . . 2-14

502-045H . . . . . . . . 2-18

502-048S . . . . . . . .2-10

502-048S . . . . . . . .2-12

502-048S . . . . . . . . .2-6

502-048S . . . . . . . . .2-8

502-051H . . . . . . . . . 2-2

502-052H . . . . . . . . . 2-2

502-053S . . . . . . . . .2-2

502-074S . . . . . . . . .2-2

502-076D . . . . . . . . . 2-4

502-097D . . . . . . . . 2-18

502-098D . . . . . . . . 2-18

502-099D . . . . . . . . 2-20

502-105D . . . . . . . . . 2-2

508-994D . . . . . . . . 2-10

509-544H . . . . . . . . 2-20

510-003D . . . . . . . . 2-16

510-004V . . . . . . . .2-16

510-006D . . . . . . . . 2-16

510-008S . . . . . . . .2-16

510-010D . . . . . . . . 2-16

510-010V . . . . . . . .2-16

510-011V . . . . . . . .2-16

800-060C . . . . . . . . . 2-2

800-124C . . . . . . . . . 2-2

800-125C . . . . . . . . . 2-2

800-126C . . . . . . . . . 2-4

800-129C . . . . . . . . 2-16

800-132C . . . . . . . . 2-18

800-132C . . . . . . . . . 2-2

800-132C . . . . . . . . 2-20

800-133C . . . . . . . . 2-10

800-133C . . . . . . . . 2-12

800-133C . . . . . . . . . 2-6

800-133C . . . . . . . . . 2-8

800-144C . . . . . . . . . 2-2

801-003C . . . . . . . . 2-20

801-012C . . . . . . . . 2-16

801-016C . . . . . . . . 2-18

801-030C . . . . . . . . . 2-2

801-060C . . . . . . . . 2-16

801-073C . . . . . . . . . 2-2

801-074C . . . . . . . . 2-18

802-004C . . . . . . . . 2-14

802-004C . . . . . . . . 2-18

802-004C . . . . . . . .2-20

802-017C . . . . . . . .2-10

802-017C . . . . . . . .2-12

802-017C . . . . . . . . .2-6

802-017C . . . . . . . . .2-8

802-143C . . . . . . . .2-10

802-143C . . . . . . . . .2-6

802-147C . . . . . . . .2-20

803-001C . . . . . . . .2-18

803-068C . . . . . . . .2-10

803-068C . . . . . . . .2-12

803-068C . . . . . . . .2-20

803-068C . . . . . . . . .2-6

803-068C . . . . . . . . .2-8

803-187C . . . . . . . . .2-2

803-194C . . . . . . . .2-14

803-194C . . . . . . . .2-16

803-194C . . . . . . . .2-18

803-194C . . . . . . . .2-20

804-007C . . . . . . . .2-14

804-011C . . . . . . . . .2-6

804-012C . . . . . . . .2-10

804-012C . . . . . . . .2-12

804-012C . . . . . . . . .2-6

804-012C . . . . . . . . .2-8

804-043C . . . . . . . .2-18

804-046C . . . . . . . .2-20

804-054C . . . . . . . .2-18

804-054C . . . . . . . .2-20

804-088C . . . . . . . .2-18

816-159C . . . . . . . .2-18

816-159C . . . . . . . .2-20

816-159C . . . . . . . . .2-4

816-183C . . . . . . . . .2-2

816-186C . . . . . . . .2-14

817-124C . . . . . . . . .2-2

818-306C . . . . . . . . .3-2

818-326C . . . . . . . .2-16

818-327C . . . . . . . . .3-2

818-328C . . . . . . . . .3-2

818-355C . . . . . . . . .3-2

818-363C . . . . . . . . .3-2

823-062C . . . . . . . .2-16

823-065C . . . . . . . .2-20

823-066C . . . . . . . .2-20

823-067C . . . . . . . .2-20

823-068C . . . . . . . .2-16

823-069C . . . . . . . .2-16

823-077C . . . . . . . .2-14

823-078C . . . . . . . .2-14

823-079C . . . . . . . .2-14

823-080C . . . . . . . .2-14

823-081C . . . . . . . .2-14

823-085C . . . . . . . .2-14

823-099C . . . . . . . .2-14

823-099C . . . . . . . .2-18

829-002C . . . . . . . .2-20

829-016C . . . . . . . .2-20

829-020C . . . . . . . .2-18

829-020C . . . . . . . .2-24

829-022C . . . . . . . .2-20

829-023C . . . . . . . .2-20

829-026C . . . . . . . .2-22

830-021C . . . . . . . .2-20

830-026C . . . . . . . .2-18

830-042C . . . . . . . .2-20

830-070C . . . . . . . .2-18

830-070C . . . . . . . . .2-2

830-070C . . . . . . . .2-20

830-110C . . . . . . . .2-18

830-110C . . . . . . . . 2-2

830-110C . . . . . . . 2-20

830-117C . . . . . . . 2-20

830-133C . . . . . . . . 2-2

830-140C . . . . . . . 2-20

830-191C . . . . . . . 2-18

830-191C . . . . . . . 2-20

830-194C . . . . . . . 2-18

830-195C . . . . . . . 2-18

830-201C . . . . . . . 2-20

830-203C . . . . . . . 2-18

830-203C . . . . . . . 2-20

830-204C . . . . . . . 2-18

830-224C . . . . . . . . 2-4

831-005C . . . . . . . 2-18

831-006C . . . . . . . 2-18

890-303C . . . . . . . . 2-2

990-075R . . . . . . . 2-12

990-075R . . . . . . . . 2-8

990-087R . . . . . . . . 2-4

990-088R . . . . . . . 2-18

990-088R . . . . . . . . 2-2

990-088R . . . . . . . 2-20

990-096R . . . . . . . . 2-2

990-158R . . . . . . . 2-16

990-159R . . . . . . . 2-16

CP14801-PPB . . . . . . . 2-22

CP14804-1-I . . . . . . . 2-24

CP14806-SS . . . . . . . 2-22

CP14807-SS . . . . . . . 2-22

CP14808-SS . . . . . . . 2-24

CP14809-IENP . . . . . . . 2-24

CP14810-NY . . . . . . . 2-24

CP14810-NYB . . . . . . . 2-24

CP14811-SS . . . . . . . 2-22

CP14811-SS . . . . . . . 2-24

CP14812-SS . . . . . . . 2-22

CP14813-1-IENP . . . . . . . 2-22

CP14813-IENP . . . . . . . 2-24

CP14814-IENP . . . . . . . 2-24

CP14815-IENP . . . . . . . 2-24

CP14816-IENP . . . . . . . 2-24

CP14817-SS . . . . . . . 2-24

CP14819-SS . . . . . . . 2-22

CP14926-I . . . . . . . 2-24

CP14927-3-I . . . . . . . 2-22

CP14927-I . . . . . . . 2-24

CP14933-SS . . . . . . . 2-22

CP14933-SS . . . . . . . 2-24

CP15161-I . . . . . . . 2-22

CP15162-SS . . . . . . . 2-22

CP15163-NYB . . . . . . . 2-22

CP15164-NYB . . . . . . . 2-22

CP15165-NYB . . . . . . . 2-22

CP15166-I . . . . . . . 2-22

CP15168-IENP . . . . . . . 2-22

CP15169-SS . . . . . . . 2-22

CP15170-IENP . . . . . . . 2-22

CP21672-1-PPB . . . . . . . 2-24

CP21673-SS . . . . . . . 2-24

CP21674-SS . . . . . . . 2-24

CP25678-SS . . . . . . . 2-24

6/1/98

10 Gallon Stainless Tank High Volume Foam Marker

10 Gallon Stainless Tank High Volume Foam Marker 500-033P

500-033P

1-3

Section 2Section 2 Foam Marker Assemblies

Section 2 Foam Marker Assemblies

Table of Contents ➧ Index ➧

Foam Generator Cylinder Assembly

Great Plains Mfg., Inc.

11962

2-1

10 Gallon Stainless Steel Tank High Volume Foam Marker 500-033P

10 Gallon Stainless Steel Tank High Volume Foam Marker 500-033P

6/1/98

Table of Contents ➧ Index ➧

Great Plains Mfg., Inc.

Foam Generator Cylinder Assembly

Ref. Part No. Part Description Comments

1. 990-096R HOSE 1 1/2 ID 45 PSI SUCTION

2. 800-125C CLAMP WRM DRV#28 SS(1.31-2.25)

3. 830-133C EL 1 1/2MNPT X 1 1/2HB POLYP

4. 800-144C CLAMP WRM DRV #40 SS (2.06-3)

5. 816-183C BOOT - FOAM MARKER W/ CLAMPS

6. 890-303C SOCK - FOAM MARKER BOOT

7. 990-088R HOSE 1/4 ID X 3/8 OD CLEAR PVC

8. 830-110C EL 1/4MNPT X 1/4HB POLYPROP

9. 800-060C CABLE TIE .19X14.25 3DIA 50LB

10. 830-070C AD 1/4MNPT X 1/4HB POLYPROP

11. 502-074S FOAM GENERATION ASSY

12. 801-073C SCREW CS 6-32X3/4

13. 817-124C T-CLIP - 3/8 OD HOSE

14. 502-052H FOAM MARKER HOSE CLIP BRACKET

15. 502-105D STRAP - FOAM GEN. CYL. BRACKET

16. 803-187C NUT HEX WHIZ 1/4-20 18-8 SS

17. 801-030C SFHMS 1/4-20 X 3/4

18. 502-051H FOAM GEN CYL BRACKET WDMT

19. 800-124C CLAMP WRM DRV #24 SS (1.06-2)

20. 800-132C CLAMP EASY SEAL #26(.405-.468)

21. 502-053S FOAM GENERATION CYLINDER ASSY Includes items 1 thru 6, 8 & 10.

Section 2 Foam Marker Assemblies

Legend:

6/1/98

➊

= 1st revision; ➋ = 2nd revision; ➌ = 3rd revision; ● = use up existing stock; ⊗ = not interchangeable; ⊗ ➀ ➋ = for example: revision 2 is not interchangeable w/revision 1

10 Gallon Stainless Steel Tank High Volume Foam Marker 500-033P

2-2

Section 2 Foam Marker Assemblies

Foam Marker Tank Assembly

Table of Contents ➧ Index ➧

Great Plains Mfg., Inc.

11464

2-3

10 Gallon Stainless Steel Tank High Volume Foam Marker 500-033P

6/1/98

Table of Contents ➧ Index ➧

Great Plains Mfg., Inc.

Foam Marker Tank Assembly

Ref. Part No. Part Description Comments

1. 36082 SPARTANBURG LID GASKET

2. 39513 SPARTANBURG PURGE DEVICE

3. 39567P SPARTANBURG SS OVAL LID&PURGE

4. 36518 SPARTANBURG EXTERNAL O-RING

5. 35617 SPARTANBURG INLET PLUG ASSY

6. 39587 SPARTANBURG LEVEL TUBE

7. 36515 SPARTANBURG O-RING DIP TUBE

8. 34081 SPARTANBURG DIP TUBE

9. 502-076D 10-GAL FOAMER TANK

10. 990-087R HOSE 1/2 ID X 1/8 WL CLEAR PVC

11. 800-126C CLAMP WRM DRV #5 SS (.44-.70)

12. 830-224C SP EL 11/16-16 X 1/2 HB NYLON

13. 816-159C WASHER - 3/4 GARDEN HOSE

14. 36516 SPARTANBURG OUTLET PLUG ASSY

Section 2 Foam Marker Assemblies

Legend:

6/1/98

➊

= 1st revision; ➋ = 2nd revision; ➌ = 3rd revision; ● = use up existing stock; ⊗ = not interchangeable; ⊗ ➀ ➋ = for example: revision 2 is not interchangeable w/revision 1

10 Gallon Stainless Steel Tank High Volume Foam Marker 500-033P

2-4

Section 2 Foam Marker Assemblies

Table of Contents ➧ Index ➧

Single Axle Sprayer Foam Marker Mounting Assembly

Great Plains Mfg., Inc.

12379

2-5

10 Gallon Stainless Steel Tank High Volume Foam Marker 500-033P

6/1/98