Great Plains 1006 User Manual

Great Plains Mfg., Inc.
Installation Instructions
706/1006 No-Till Drill
Option Installation
Used with:
• 706 End Wheel No-Till Drill
General Information
TheseinstructionsexplainhowtoinstalltheSmall Grass Seeds, Fertilizer and Native GrassSeeds options.
These instructions apply to:
133-251A 706-7 Seed to SGS in row 133-252A 706-7 Seed to SGS side del. 133-253A 706-7 1/2 & 8 Seed to SGS in row 133-254A 706-7 1/2 & 8 Seed to SGS side del. 133-255A 1006-7 Seed to SGS in row 133-256A 1006-7 Seed to SGS side del. 133-257A 1006-7 1/2 Seed to SGS in row 133-258A 1006-7 1/2 Seed to SGS side del. 133-259A 1006-8 Seed to SGS in row 133-260A 1006-8 Seed ti SGS side del. 133-261A 706-7 NG to SGS in row 133-262A 706-7 NG to SGS side del. 133-263A 706-7 1/2&8NGtoSGSinrow 133-264A 706-7 1/2&8NGtoSGSside del. 133-265A 1006-7 NG to SGS in row 133-266A 1006-7 NG to SGS side del. 133-267A 1006-7 1/2 NG to SGS in row 133-268A 1006-7 1/2 NG to SGS side del. 133-269A 1006-8 NG to SGS in row 133-270A 1006-8 NG to SGS side del. 133-271A 706-7 Fert. to SGS in row 133-272A 706-7 Fert. to SGS side del. 133-273A 706-7 1/2&8Fert.toSGSinrow 133-274A 706-7 1/2&8Fert.toSGSside del. 133-275A 1006-7 Fert. to SGS in row 133-276A 1006-7 Fert. to SGS side del. 133-277A 1006-7 1/2 Fert. toSGS inrow 133-278A 1006-7 1/2 Fert. toSGS sidedel. 133-279A 1006-8 Fert. to SGS in row 133-280A 1006-8 Fert. to SGS side del. 142-920A 706-7 Seed to Fert. 142-921A 706-7 1/2 & 8 Seed to Fert. 142-922A 1006-7 Seed to Fert. 142-923A 1006-7 1/2 Seed to Fert. 142-924A 1006-8 Seed to Fert. 142-925A 706-7 Seed & SGS to Fert. 142-926A 706-7 1/2 & 8 Seed & SGS to Fert. 142-927A 1006-7 Seed & SGS to Fert. 142-928A 1006-7 1/2 Seed & SGS to Fert. 142-929A 1006-8 Seed & SGS to Fert.
© Copyright 2004 Printed
8/2/2005
When you see this symbol, the subsequent instructions and warnings areserious- follow without exception. Your life and
!
!
the lives of others depend on it!
142-930A 706-7 Seed to Fert. & SGS 142-931A 706-7 1/2 & 8 Seed to Fert. &SGS 142-932A 1006-7 Seed to Fert. & SGS 142-933A 1006-7 1/2 Seed to Fert. &SGS 142-934A 1006-8 Seed to Fert. & SGS 202-546A 706-7 Seed to NG 202-547A 706-7 1/2 & 8 Seed to NG 202-548A 1006-7 Seed to NG 202-549A 1006-7 1/2 Seed to NG 202-550A 1006-8 Seed to NG 202-563A 706-7 Seed & SGS to NG 202-564A 706-7 1/2 & 8 Seed & SGS to NG 202-565A 1006-7 Seed & SGS to NG 202-566A 1006-7 1/2 Seed & SGS to NG 202-567A 1006-8 Seed & SGS to NG 202-569A 706-7 Seed to NG & SGS 202-570A 706-7 1/2 & 8 Seed to NG & SGS 202-571A 1006-7 Seed to NG & SGS 202-572A 1006-7 1/2 Seed to NG & SGS 202-573A 1006-8 Seed to NG & SGS
Manual Update
Refer to the 706/1006 No-Till Drill operator’s manual for de­tailed information on safely operating, adjusting, troubleshooting and maintaining the various options men­tioned in this installation manual.Refer to theparts manual for part identification. Refer to the seed ratebook for setup, calibration and seed rates.
150-285M Operator’sManual 150-285P Parts Manual 150-285B Seed Rate Book
Before You Start
Pages23 through 40 are adetailed listing ofparts included in the various option packages. Use these lists to inventory parts received. Detailed illustrationsof sprock configura­tions for the various option packages arelocated onpages 17 through 22.
Tools Required
• Basic hand tools
Definitions
Right-hand and left-hand as used in this manual are deter­mined by facing the direction themachine willtravel while in use unless otherwise stated.
151-118M
Option Installation
2
Assembly Instructions
Great Plains Mfg., Inc.
Small Grass Seed
1. Lower drill to the ground.
2. Remove walkboard, walkboard mounts and walkboard supports. Save hardware.
3. Remove and save all box handles and hard­ware.
4. Assemble new walkboardend panelsand harrowsupports. Re-attach existingladder to left-hand walkboard end using hardware re­moved in step 2.
Refer to Figure 1
5. Assemblethesmallgrassseed box mounting brackets (1) to the back of the drill box, fertil­izer box or native grass seed box asshown. Use 1/2" x 1 1/4" bolts and 1/2" flange lock nuts to attach to the box. Use 1/2" x 1" bolts, 1/2" lock washers and 1/2" nuts to attach the bracket to the drill frame.
6. Mount the small grass seed box (2) to the mounting brackets (1) using 3/8" x 1" bolts, 3/8" lock washers and 3/8" nuts.
22556
Figure 1
Small Grass Seed Box
151-118M 8/2/2005
Great Plains Mfg., Inc.
Refer to Figure 2
7. Assemble and route the chain (1) from the sprocket (2) on the drive bracket to the sprocketon the small grass seed box(3). Ad­just idler (4) to remove chain slack.
NOTE:With fertilizer and/or seed box agitatorop­tions already installed, alarge portionof the drive is already completed.
With Fertilizer
Refer to Figure 2
8. Add 17 tooth sprocket (5) to the fertilizer box shaft. Assemble and route chain (6) from sprocket (5) to the sprocket (7) on the drive bracket. Adjust idler (8) to remove chain slack.
Installation Instructions
3
With Seed Box Agitator
Refer to Figure 3
9. Remove the current bolt and hardware from the rear hole of the seed box and install the agitator idler bolt (2), jamnut, flatwasher and idlersprocket(3) into the rear hole of the false end panel on the left-hand side of the seed box.
Refer to Figure 4
10. Replacethe agitator drive chain with the long­er one provided. Route chain as shown and adjust idlers to remove chain slack.
22557
Figure 2
Chain Routing
21831
Figure 3
Idler Sprocket
11. Attach the chain guards and the handles re­movedin 3tothemounting bracketsusing the hardware removed instep 3on page2.
8/2/2005
22558
Figure 4
Chain Routing
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Option Installation
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Great Plains Mfg., Inc.
Without Fertilizer or Seed Box Agitator and Drills with Native Grass Seed
Refer to Figure 5
12. Working at the front left side of the drill, re­move the second and third front 1/2"x 11/4" long bolts (1) that jointhe boxto the frame. In­stall the idler (2) 1/2" x 3" long bolt, 1/2" flat washer,1/2" jam nut and 1/2" flange lock nut to bracket (3) as shown.
13. Install bracket (3) and (4) as shown.Leave loose until final assembly. Install the 7/8" hex bore bearings (5) and flangettes with 5/16" x 1" carriage bolts and hardware as shown on plates (3) and (4). Be careful to place the bearings on the side of the plate as illustrated.
14. Slide the 7/8" hexjackshaft and 7/8"hexlock­ing collars (6) on theinside between the bear-
ings. Place the 22 tooth sprocket (7)on the inboard side of the shaft and the 12 tooth sprocket(8) on theout boardside of theshaft.
15. Add14tooth sprocket(9)to the gearboxdriver shaft already installed on the drill.
16. Attach the 17 tooth idler sprocket (10) with 5/8" x 3 1/2" bolt, with 5/8" jam nuts and 5/8" flat washer as shown on plate (4).
17. Align the 7/8"hex shaft frontto back and level with the drill. Tighten brackets (3) and (4). Alignsprocketsandidlersonplate(4) and add chain (11) and route as shown.
18. Add chain between sprocket (8) and the sprocket on the drive bracket for thesmall grass seed drive, route chain as shownand tighten with idler (2).
22596
Figure 5
Lower Drive Assembly
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22597
Great Plains Mfg., Inc.
Seed Tube Assembly
The openers on the 706/1006 havetwo locations for small grass delivery. In row or side delivery. The in row delivery is installed in the rear opener holewhile the side delivery attaches to theside of the opener.
Refer to Figure 6
19. Insert the seed tube (1) into the hole on the topof the opener.Secure in place with a num­ber 10-16 x 1/2” screw (2).
20. Slidea hose clamp(4)overthehose(3). Slide the end of the hose over the seed tube and secure it in place with the hose clamp.
21. Slide a hose clamp (4) over the other end of thehoseandslidethehoseoverthe seed out­let which corresponds with the appropriate opener. Secure hose in place with the hose clamp. Repeat the above steps to install the rest of the seed tubes and hoses.
Installation Instructions
5
22. Set the side delivery tube (5) down over the top of the opener directly in front of the fertil­izer tube. Line up the holes with the holes in theopener and insert the 3/8”x35/8” boltand secure bolt with a 3/8” lock nut flange.
23. Slidea hose clamp(4)overthehose(3). Slide the end of the hose over the seed tube and secure it in place with the hose clamp.
24. Slide a hose clamp (4) over the other end of thehoseandslidethehoseoverthe seed out­let which corresponds with the appropriate opener. Secure hose in place with the hose clamp. Repeat the above steps to install the rest of the seed tubes and hoses.
Walkboard Assembly
25. Assemble walkboard on the end panels and walkboardsupports using hardwareremoved in step 2 on page 2.
26. Attach SMV sign andadd allsafetyand warn­ing decals to the walkboard.
27. Referto yourGreatPlainsseed rate book and operator’smanual for setup, calibration and use.
22559
Figure 6
Seed Tube Assembly
8/2/2005
151-118M
Option Installation
6
Great Plains Mfg., Inc.
Fertilizer Box
1. Lower drill to the ground.
2. Remove walkboard, walkboard mounts and walkboard supports. Save hardware.
3. Remove and save all box handles and hard­ware.
4. Assemble new walkboardend panelsand harrowsupports. Re-attach existingladder to left-hand walkboard end using hardware re­moved in step 2.
Refer to Figure 7
5. Attach the fertilizer box mountbrackets(1) to the fertilizerbox (2) where the fertilizer box partitions arelocated. Use thebolts and nuts holding the partitions.
6. Mount the fertilizer box (2) to theseed boxus­ing 1/2" x1 1/4" boltsand 1/2" flangenuts on the outside ends.Use existing bolts and nuts from the seed box partitions toattach thebox mount brackets (1). Use 1/2" x 1" bolts, 1/2" lock washers and 1/2" nuts to attach the box to the drill frame.
7. Attach the handles (3) removed in step 3 to the fertilizerbox (2) using the hardware re­moved in step 3.
22560
Figure 7
Fertilizer Box
151-118M 8/2/2005
Great Plains Mfg., Inc.
With Seed Box Agitator
Refer to Figure 8
8. Install the 17 tooth sprocket (1) onthe end of the fertilizerjackshaft. Align it with the fertiliz­er drivesprocket on the end to the shaft. Route the 103 pitch chain (2) and remove slack with the idler sprocket.
Installation Instructions
7
Refer to Figure 9
9. Replacethe agitator drive chain with the long­er one provided. Route chain as shown and adjust idlers to remove chain slack.
22615
Figure 8
Sprocket and Chain
22614
8/2/2005
Figure 9
Chain Routing
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Option Installation
8
Great Plains Mfg., Inc.
Without Seed Box Agitator
Refer to Figure 10
10. Working at the front left side of the drill, re­move the second and third front 1/2"x 11/4" long bolts (1) that jointhe boxto the frame. In­stall the idler (5) 1/2" x 3" long bolt (20), 1/2" flat washer, 1/2" jam nut and 1/2" flange lock nut (23) to bracket (2)as shown.
11. Install bracket (2) and (6) as shown.Leave loose until final assembly. Install the 7/8" hex borebearings(7)andflangettes(8) with5/16" x 1" round head square neck bolts (9) and hardware as shown on plates(2) and (6). Be carefulto place thebearingsonthe side ofthe plate as illustrated.
12. Slide the 7/8" hexjackshaft and 7/8"hexlock­ing collars (12) on the inside between the
bearings. Place the 22 tooth sprocket (11) on the inboard side of the shaft and the 12 tooth sprocket (13) on the out board side of the shaft.
13. Add14tooth sprocket(15)tothegearboxdriv­er shaft already installed on the drill.
14. Attach the 17 tooth idler sprocket (16) with 5/8" x 3 1/2" bolt (17), with 5/8" jam nuts (18) and 5/8" flat washer as shown on plate (6).
15. Align the 7/8"hex shaft frontto back and level with the drill. Tighten brackets (2) and (6). Alignsprocketsandidlersonplate(6) and add chain (3) and route as shown.
16. Add chain between sprocket (13) and the sprocket on the drive bracket for thesmall grass seed drive and tighten with idler (5).
21830
Figure 10
Lower Drive Assembly
151-118M 8/2/2005
Great Plains Mfg., Inc.
Seed Tube Assembly
Refer to Figure 11
17. Attach the fertilizer hoses (1) to the drop tubes on the fertilizer box with ratchet clamps (2).
18. Route the hosesbehind the rearframe tubes on the drill. Attach the opener adapter (3) to the large hole in the opener and secure in place with 10 x 3/8" machine screws.
19. Insert the fertilizer tube (4) into the opener adapter (3) with the tube opening facing for­ward.Secure in place with reinforcement ring (5) and 10 x 3/8" machine screws.
NOTE:If smallseedsarenotbeing used youhave the option of using the rear most opener hole for yourpreference infertilizerplacement.insert tube (4) into the smaller hole. Attach with reinforce­ment ring (5) and 10 x 3/8" machine screws.
20. Attach the fertilizer hoses (1) to the fertilizer tubes using hose clamp (5).
Installation Instructions
9
Walkboard Assembly
21. Assemble walkboard on the end panels and walkboardsupports using hardwareremoved in step 2 on page 6.
22. Attach SMV sign andadd allsafetyand warn­ing decals to the walkboard.
23. Referto yourGreatPlainsseed rate book and operator’smanual for setup, calibration and use.
22565
Figure 11
Seed Tube Assembly
8/2/2005
151-118M
Option Installation
10
Great Plains Mfg., Inc.
Native Grass
1. Lower drill to the ground.
2. Remove walkboard, walkboard mounts and walkboard supports. Save hardware.
3. Remove and save all box handles and hard­ware.
4. Assemble new walkboardend panelsand harrowsupports. Re-attach existingladder to left-hand walkboard end using hardware re­moved in step 2.
Refer to Figure 12
5. Attach the native grass seed box mount brackets (1) to the native grass seed box (2) where the native grass seed box partitions are located. Use the bolts and nuts holding the partitions. (On 706NT models, these brackets are not used.)
6. Mount the native grass seed box (2) to the seed box using 1/2" x 1 1/4" bolts and 1/2"
flange nuts on the outside ends. Use existing bolts and nuts from the seed box partitions to attach the box mount brackets (1). Use 1/2" x 1" bolts, 1/2" lock washers and 1/2" nutsto at­tach the box to the drill frame.
7. Attachthehandles (3) removedin step 3 tothe native grass seed box (2) using the hardware removed in step 3.
Native Grass Seed Drive
8. Support right-handdrill and gaugewheel arm by blocking upwith jacks and supports. Re­move gauge wheel tire.
22566
Figure 12
Native Grass Seed Box
151-118M 8/2/2005
Great Plains Mfg., Inc.
Refer to Figure 13
9. Access drivegauge wheelhub by removing endcap(1). Be careful and leavethe hub seal (2) in place.Removeplastic cap (3)on the in­side end of the gauge wheel spindle. Insert spindle bearing (4) into the area where the plastic cap (3) was removed.Make sure the set screws are accessible.
10. Insert right-hand lockout driveshaft (5) throughdrivespindle,throughbearing(4)and through 19 tooth sprocket (6). The sprocket will be located inside the gauge wheel arm. Lock set screws on bearing.
11. Addlockouthub spacer (7), lockouthubseals (8) and lockout end cap (9).
12. Assemble the idler assemblyusing one roller (10), 1/2" x 2" bolt and 1/2" jam nut through the hole nearest the cross piece on the idler arm (11) as shown.Place 3/8"flat washer overthe pivotshaft on idler mount (12). Place the other roller (10) between the remaining holes in arm (11). Insert pivot shaft on idler mount (12) through the arm and roller and in­sert cotter pin in end of shaft.
Installation Instructions
Figure 13
Gauge Wheel Assembly
11
22572
13. Mount idler assembly to thebottom of gauge wheeltubeasshown.Thread the 5/8" jam nut on to the 5/8" x 3 1/2" square head screw. Threadtheidler adjustment into the top of the gauge wheel tube.
Refer to Figure 14
14. Withthe gaugewheelarmsupported,remove the pivot castings one at a time and replace with 1" bore bearings (1) and (2). Place the shorter one (1) in the outboard position and use existing hardware.Place the longer cast­ing (2) in the inboard position along with the right-hand clutch mount (3) as shown.Use 5/8" x 2 1/2" bolts, 5/8" flat washers and 5/8" lock nuts.
15. Attach clutch adjuster(4) to the clutch mount (3) with a 3/8" x 3/4" carriage bolt, 3/8" lock washer and 3/8" nut.
16. Insert the gauge wheel jackshaft (5) through the outboard bearing. Add 19 tooth sprocket (6) to the shaft so it is inside of the gauge wheel tube. Add one 1" flat washer and roll pin on the outboard end. Slide shaft inward through the other bearing until the washer rest against the outboard bearing. Lock set screws to hold jackshaft in place.
22573
Figure 14
Pivot Castings
8/2/2005
151-118M
Option Installation
12
Refer to Figure 15
17. Alignthe two 19 tooth sprockets (6) with each other and tighten theset screws to holdthem in place.
18. Feed the 188 pitch chain (13) through the gauge wheel tube and around the sprockets and idler assembly.
19. Adjust the square head idler adjustment screw to give tension to the chain. Place the access cover (14) over the hole andsecure it and the adjustment screw in place with the jam nut.
20. Attach the clutch adjuster (15) to the bottom of the gauge wheel weldment with 3/8" x 11/4" bolts and3/8"flat washers.Leaveloose at this time.
Great Plains Mfg., Inc.
Refer to Figure 16
21. Attach the 25 tooth sprocket and clutch tabs to the clutch assembly (7) as shown.
22. Slide the clutch assembly (7) on to the shaft with the sprocket towards the outboard side. With the bottom clutch adjuster loose, posi­tion the clutch so the outboard tab will fit into the square slot of the bottom clutch adjuster andtheinboardtab will fit into the open slot of adjuster (4). Tighten bottom clutch adjuster.
23. Align the hole in the end of the shaft with the hole in the clutch end and insert roll pin.
24. Place clutch shield (8) over clutch and hold it in place with 1/4" x 1/2" thumb screws.
22572
Figure 15
Gauge Wheel Assembly
22573
Figure 16
Clutch Assembly
151-118M 8/2/2005
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