Great Outdoors Tg475-2, Tg475-2, Pinnacle Tg475-2 Owner's Manual
Assembly
and Owner’s
Manual
TG475-2
Portable
Gas Grill
L.P. Gas Cylinder
Not Included
ASSEMBLER / INSTALLER:
Leave these instructions with the consumer.
CONSUMER / USER:
Read all of these instructions and keep them in a safe place for future reference.
FOR YOUR SAFETY:
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call
your gas supplier or fire department.
FOR YOUR SAFETY:
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An unconnected liquid propane cylinder should not be stored in the vicinity
of this or any other appliance.
FOR YOUR SAFETY: Never leave a grill unattended when in use.
Statement of Commitment
Congratulations and thank you for your purchase
of your new Great Outdoors grill. We are pleased
that you have recognized the value of the design,
function, and quality of components used in this
product. We believe it is among the nest on the
market.
We are committed to producing quality products
that your family will enjoy for years to come. If or
any reason we have failed to meet or exceed your
expectations, please allow us the opportunity to
make it right by calling us toll-free:
1-800-668-5323
between the hours of 8:00 a.m. and 5:00 p.m.
Eastern Standard time, Monday through Friday.
We want you to be completely satised with your purchase
Formerly:
®
Now:
CFM Corporation
2695 Meadowvale Boulevard
Mississauga, Ontario L5N 8A3 Canada
(800) 668-5323
www.cfmcorp.com
Service Note: If you are experiencing difficulties or are dissatisfied with your purchase, please contact CFM at
the telephone number listed above prior to returning your grill to the store.
Table of Contents
Page Number
Chapter 1 - INSTALLATION 4
Necessary Information 4
Choosing a Safe Location 4
Portable L.P. Gas Grills 5-7
L.P. Gas Dealer Instructions 8
Chapter 2 - ASSEMBLY INSTRUCTIONS 9
Step 1 (Identifying Parts) 10
Replacement Parts 11
Step 2 (Cabinet Assembly) 12
Step 3 (Cabinet Assembly) 13
Step 4 (Grill Head) 14
Step 5 (Side Burner Valve) 15
Step 6 (Side Tables) 16
Step 7 (Side Tables) 17
Step 8 (Cooking Grids) 18
Step 9 (Cabinet Doors) 19
Step 10 (Drip Pan) 20
Installing an L.P. Gas Cylinder 21-22
Chapter 3 - USE and CARE 23
Leak Testing 24
Lighting Instructions 25-26
Side Burner Operation 27
Using Your Grill 28
Caring for Your Gas Grill 29
Cleaning and Maintenance 30
31 Warranty
Pinnacle Series Gas Grill
Installation Chapter 1
Necessary Information to
Safely Use a Gas Grill
Choosing a Safe Location
for a Gas Barbecue Grill
1. The gas barbecue grill may only be used
for cooking out-of-doors.
• Do not operate this barbecue in garages,
breeze ways, sheds or any enclosed area.
• Operating this or any gas-fired appliance
in an enclosed area can produce a buildup of carbon monoxide, which could result
in injury or death.
2. Installation must conform with local codes
or, in the absence of local codes, with either the National Fuel Gas Code, ANSI
Z223.1, NFPA 54 (USA), or CAN/CGA-B
149.2 Propane Installation Code (Canada)
and CAN/CGA-B 149.1 Natural Gas Installation Code.
To check local codes, contact your local
gas dealer or gas company listed in the
Yellow Pages for recommended installation procedures and regulations.
3. This appliance is not intended to be installed in or on a recreational vehicle and/
or boat.
4. Keep the barbecue grill at least 24 inches
(61 cm) away from any combustible construction.
• Do not use a grill under a ceiling or cover
where the heat or flame could cause damage.
• Choose a level surface where the grill is
not facing directly into the wind.
• Avoid moving the grill during use.
5. The grill area must be clear and free from
combustible materials, gasoline, and any
other flammable liquids or vapors.
• Do not use lighter fluid or charcoal bri-
quettes in a gas grill. The flow of combustion and ventilation air is not to be obstructed. The ventilation openings of the
cylinder enclosure must be kept free and
clear from other debris. Do not store grill
covers or other items in the cylinder area.
4
6. Do Not store a spare L.P. gas cylinder
under or near this appliance.
Do not store an L.P. cylinder in a building,
garage or any other enclosed area. Instead, store the cylinder outdoors in a
well ventilated area, away from people
and out of the reach of children.
7. NOT FOR USE BY CHILDREN
• Place your barbecue grill in a location
away from children and pets.
• Do not leave grill unattended when in use.
8. The outside of the barbecue grill will become hot during use.
• To avoid burns, do not touch any hot grill
surface. If necessary, use a protective
glove when operating control knobs, tank
shut-off valve or lid handle.
• Do not place combustible material, such
as cloth or plastic, on grill surface during
use.
• Do not lean on side tables or place more
than 15 pounds of weight on a side table.
9. The warming drawer is only to be used for
keeping food warm.
• Do not place any flammable material in
the warming drawer.
10. Make sure that the drip pan is in place
under the grill bottom.
• Hot drippings from cooking food could
damage the fuel supply system.
IMPORTANT: NEVER leave a grill unattended when in use.
Portable L.P. Gas
Barbecue Grills
WARNING: Do not use natural gas in an
appliance designed for L.P. gas. Use only
liquid propane (L.P.) gas in an appliance designed for L.P. gas.
L.P. Gas
Liquid Propane (abbreviated L.P.) gas is
stored under high pressure inside a cylinder
and will vaporize when released. It is important that there are no leaky connections on
the grill fuel supply system. Refer to the
Leak Testing section of this manual.
The L.P. Fuel Supply System
An L.P. gas grill requires a fuel delivery system made up of a L.P. gas cylinder, a fuel
regulator with hose and a gas-control valve.
5
Multi-Burner Fuel-
Control Valve
Assembly
The L.P. Fuel Supply System
(the fuel regulator and hose)
Fuel Supply
Hose
Type 1 Fuel
Regulator
Side Burner
Control Valve
4. The pressure regulator and hose assembly provided is factory set at an outlet
pressure of 11 inches water column (.4 lb.
per sq. Inch).
WARNING: Any attempt to adjust the regulator is dangerous and could create a situation causing personal injury or property damage. Consult your L.P. gas dealer if you think
the regulator is not working properly.
L.P. GAS SUPPLY CYLINDER
L.P. Cylinders can be obtained at the store
where you purchased your grill or from an
authorized L.P. gas dealer.
FUEL REGULATOR AND HOSE
The fuel regulator supplied is equipped with a
Type 1 coupling nut. Do not attempt to connect to any other L.P. cylinder not equipped
with a mating Type 1 cylinder valve. This grill
is not to be used with any other cylinder connection device.
The fuel regulator and hose assembly with the
Type 1 fitting supplied must be used with the
appliance. Do not use a hose and regulator
assembly other than the one supplied with the
grill or a manufacturer’s replacement fuel
pressure regulator assembly.
The Type 1 connection system has the following features:
1. The system will not allow gas to flow until
a positive connection has been made.
2. The system has a thermal element that will
shut off the flow of gas between 240°F and
300°F.
3. The system has a flow-limiting device
which, when activated, will limit the flow of
gas to 10 cubic feet per hour.
Cylinder Control
Valve
L.P. Gas
Cylinder
NOTE:
L.P. Gas
Cylinder
NOT
INCLUDED
The L.P. Fuel Supply System
(L.P. gas cylinder)
L.P. GAS CYLINDER SPECIFICATIONS
Any L.P. gas-supply cylinder used with this
grill must be approximately 12 inches
diameter and 18 inches high. The maximum
fuel capacity must be 20 pounds of propane.
Full-cylinder weight should be approximately
38 pounds (43.7 lbs. Nominal water
capacity).
6
The L.P. gas cylinder must have a shut-off
valve terminating in a Type 1 L.P. gascylinder-valve outlet. A Type 1 compatible
cylinder with a Type 1 cylinder valve has a
positive seating connection that does not
permit gas flow until a positive seal has
been obtained.
The cylinder must be arranged for vapor
withdrawal. It must also include a collar to
protect the cylinder valve. A safety-relief
device having direct communication with
the vapor space of cylinder must be provided. This will expel high-pressure gas if
the cylinder is overfilled or overheated.
All L.P. gas cylinders used with this appliance shall be constructed and marked in
accordance with the specifications for L.P.
gas cylinders of the U.S. Department of
Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable; and shall be provided
with a listed overfilling-prevention device.
Read labels on the L.P. gas-supply cylinder.
DANGER: Do not insert any foreign objects into the valve outlet. You may damage the back check. A damaged back
check can cause a leak, which could result
in explosion, fire, severe personal injury or
death.
Allow only a qualified L.P. gas dealer to
fill or repair an L.P. gas-supply cylinder.
Inform the gas dealer if it is a new or used
cylinder to be filled. Caution the gas dealer
not to overfill the fuel cylinder.
After filling, have the gas dealer check for
leaks and that the relief valve remains free
to function.
Have the gas dealer weigh the cylinder after
filling to ensure that the cylinder is not overfilled.
DANGER:
a.) Do not store a spare L.P. gas cylinder
under or near this appliance.
b.) Never fill the gas cylinder beyond 80 per-
cent full.
c.) If the information in (a.) and (b.) is not
followed exactly, a fire causing serious
injury or death may occur.
TRANSPORTING A FULL CYLINDER
WARNING: Handle a full cylinder with care.
Gas is under high pressure.
You should transport only one cylinder at a
time. Transport the cylinder in an upright
and secure manner with the control valve
turned off and the POL dust cap in place.
Do not transport a cylinder in the passenger
compartment of a vehicle.
Do not leave cylinder in direct sunlight or in
a high-heat area such as a closed car trunk.
High-heat areas could cause the relief valve
to vent gas.
Use a cylinder cap on the cylinder-valve outlet during transport and when the cylinder is
not connected to the grill. Keep cylinder
valve closed when not in use.
7
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