Great Outdoors 2505G, 3005G, 3405GT, 3405GW, 3605G Assembly And Owner's Manual
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Assembly and Owner’s Manual
Gas Smoker
2505G
3405G
3405GW
3405BG
ASSEMBLER / INSTALLER:
Leave these instructions with the consumer.
CONSUMER / USER:
Read all of these instructions and keep them in a safe place for future reference.
3005G
3405GT
3605G
3405BGW
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open door.
4. If odor continues, keep away
from the appliance and
immediately call your gas
department.supplier or your fire
WARNING
1. Do not store spare LP cylinder within 10 feet (3.05 m)
of this appliance.
2. Do not store or use gasoline or other flammable
liquids or vapors within 25 feet (7.62 m) of this
appliance.
3. Failure to follow the instructions could result in fire or
explosion which could result in property damage,
personal injury or death.
Statement of Commitment
Congratulations and thank you for your purchase of your
new Smoky Mountain Series smoker. We are pleased
that you have recognized the value of the design,
function, and quality of components used in this product.
We believe it is among the finest on the market.
We are committed to producing quality products that your
family will enjoy for years to come. If for any reason we
have failed to meet or exceed your expectations, please
allow us the opportunity to make it right by calling us tollfree during the following
Monday-Friday 8:00 a.m. - 6:00 p.m., EST.
hours:
1-800-944-8982
(It is recommended to avoid calling on Mondays, when wait times may be
prolonged.)
We
want you to be completely satisfied with your
purchase so you will agree with our motto,
“there’s nothing like...
the great outdoors.”
CFM Home Products
2695 Meadowvale Blvd
Mississauga, Ontario L5N 8A3
TM
READ ALL INSTRUCTIONS AND WARNINGS!
YOUR SAFETY IS VERY IMPORTANT - FAILURE TO FOLLOW PROPER
PROCEDURES AND SAFEGUARDS MAY RESULT IN SERIOUS
PERSONAL INJURY OR PROPERTY DAMAGE.
DO NOT use this smoker in a manner other than its intended purpose. It is NOT intended for commercial use. It is NOT
intended to be installed or used in or on a recreational vehicle and/or boats. The smoker is not to be used as a heater.
Keep a fire extinguisher accessible at all times.
The use of alcohol, prescription or nonprescription drugs may impair the user's ability to properly assemble or safely
operate the smoker.
This smoker is for outdoor use only, in a well-ventilated area. DO NOT operate the smoker indoors, in a garage, or in
any other enclosed area or under overhead construction.
Use caution when assembling and operating the smoker to avoid cuts and scrapes from rough or sharp edges.
Use caution when lifting and moving the smoker to avoid strains or back injury. 2 people are recommended to lift or
move the smoker. DO NOT move the smoker while it is in use.
DO NOT operate the smoker near or under flammable or combustible materials such as decks, porches, or carports. A
minimum clearance of 36 inches (92 cm) is recommended. DO NOT operate the smoker under overhead construction.
Operate the smoker only on a stable, level, non-flammable surface such as asphalt, concrete or solid ground. DO NOT
operate
DO NOT store the smoker near gasoline or other combustible liquids or where combustible vapors may be present.
DO NOT store or operate this smoker in an area accessible to children or pets. Store the smoker in a dry, protected
location.
DO NOT leave the smoker unattended while in use. Operate the smoker with close supervision.
DO NOT allow anyone to conduct activities around the smoker during or following use until it has cooled. It is hot during
operation and remains hot for a period of time following use.
DO NOT leave hot ashes unattended until the smoker cools completely.
DO NOT move the smoker while it is in use. Allow the smoker to cool completely before moving or storing.
This smoker becomes extremely hot - allow the smoker to cool completely before handling. If you must handle the
smoker while it is hot, ALWAYS wear protective oven mitts or heat resistant gloves when handling the smoker or its
omponents.
c
NEVER use gasoline or other highly volatile fluids as a starter. They can explode.
the smoker on flammable material such as carpet or a wood deck.
The water bowl and wood chip box should not be moved while the smoker is operating or until the smoker has cooled
sufficiently. These contain hot ashes and liquids that may cause serious injury. If you must move these components,
ALWAYS wear protective oven mitts or heat resistant gloves.
Dispose of cold ashes by wrapping them in heavy duty aluminum foil and putting them in a noncombustible container.
Be sure there are no other combustible materials in or near the container.
If you must dispose of the ashes in less time than it takes for them to completely cool, remove the ashes from the
smoker, keeping them in heavy duty foil, and soak them completely with water before disposing of them in a
noncombustible container.
DO NOT obstruct the flow of combustion air and/or ventilation air for the smoker.
3
continued...
Use caution when opening the door of the smoker while in operation. Keep hands, face, and body safe from hot steam or
flare-ups. Protect your nose and mouth from smoke inhalation.
DO NOT wear loose clothing while operating the smoker. Tie back long hair while operating the smoker. ALWAYS wear
fully-covering shoes while operating the smoker.
Allow the smoker and its components to cool completely before conducting any routine cleaning or maintenance.
NEVER use glassware, plastic, or ceramic cookware on or in your smoker.
NEVER operate the smoker without water in the water bowl. NEVER allow the water to completely evaporate. Check the
water level at least every 2 hours. A sizzling sound may indicate a low water level. Follow instructions in this manual for
adding water while operating.
When using flavoring wood, add a sufficient amount prior to operation to avoid having to add wood while operating.
Adding wood while operating may splash hot water and cause serious injury.
Use of accessories not intended for this smoker is not recommended and may lead to injury or property damage.
An LP cylinder not connected for use should not be stored in the vicinity of the smoker or any other appliance. DO NOT
store spare LP cylinders within 10 feet of the smoker. LP cylinders must be stored outdoors, out of reach of children. DO
NOT store LP cylinders in a building, garage, or any other enclosed area.
DO NOT store LP gas cylinders inside or on top of the smoker. Improper storage of cylinders could lead to explosion,
fire, and/or personal injury. Cylinders are to be stored outdoors, out of reach of children and must not be stored in a
building, garage, or any other enclosed area.
While the smoker is not in use, the gas must be turned off at the supply cylinder.
LP gasses are heavier than air, tend to pool and collect in low-lying areas, are easily ignited and are highly flammable.
Proper care and caution should be employed when dealing with any such fuels.
The smoker should be shut off and all supply valves (on piping or on fuel cylinders) should be closed in the event that
the odor of unburned gas is detected. Do not attempt to use the unit until any gas leaks are fixed and/or the source of
the unburned gas odor is accounted for.
Do not use the smoker if the burner fails to light or fails to remain lit. Under such conditions, gas should be shut off and
fuel cylinders should be disconnected.
Use under high wind conditions that result in poor burner operation such as blowing out
and flaring should be avoided. If repositioning the unit does not improve operation under
such wind conditions, the unit should be shut off.
LP Tank
Not Included
All installations are to conform to local codes. In the absence of local codes, installation
should conform to the ode, ANSI Z223.1/NFPA 54.National Fuel Gas C
The smoker should be installed with the hose regulator assembly extended at full
length of hose directly (24” [61 cm] maximum) away from the burner. When so
onfigured, placement results in maximum tank to smoker distance. When the
c
smoker is operated, the hose/regulator and gas tank should be on a line
perpendicular to wind direction. Placing tank closer than 24” (61 cm) to the
smoker can overheat the tank and cause release of propane through relief
openings and can result in tank fire or explosion.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR SMOKER.
READ ALL INSTRUCTIONS, WARNINGS AND SAFEGUARDS
ASSEMBLING AND OPERATING YOUR SMOKER.
SAVE THESE INSTRUCTIONS
BEFORE
4
Assembly Step 1 - Identifying the parts
Check your package contents for these parts. If you are missing any parts, or if any
parts are damaged, please call our toll-free customer service line to order parts.
DO NOT RETURN YOUR SMOKER TO THE RETAILER - CALL US FIRST!
See next page for part index and part numbers
1-800-944-8982
6
2
3
4
5
1
9
8
10
7
11
14
12
13
5
Assembly Step 1 - Continued
Check your package contents for these parts. If you are missing any parts, or if any
parts are damaged, please call our toll-free customer service line to order parts.
DO NOT RETURN YOUR SMOKER TO THE RETAILER - CALL US FIRST!
1-800-944-8982
Item
No.
1 1 Cabinet Assembly AZ002001 AZ002018 AZ002026 AZ 002026 AZ 002026 AZ 002034 AZ 002040 AZ 002040
1a 1 Cabinet AZ002002 AZ002019 AZ002027 AZ 002027 AZ 002027 AZ 002035 AZ 002041 AZ 002041
1b 2 Hinge AZ002003 AZ002003 AZ002003 AZ 002003 AZ 002003 AZ 002003 AZ 002003 AZ 002003
1c 1 D oor Panel AZ002004 AZ002021 AZ002029 AZ 002029 AZ 002029 AZ 002037 AZ 002043 AZ 002043
1d 2 Wire R ack Track AZ002005 AZ002022 AZ002030 AZ 002030 AZ 002030 AZ 002030 AZ 002044 AZ 002044
2 Cooking R ack AZ002006 AZ002023 - - - - - - - - - - - - - - - - - -
2
3 Cooking R ack - - - - - - AZ002031 AZ002031 AZ 002031 AZ 002031 AZ 002045 AZ 002045
3 1 Water Pan AZ002007 AZ002024 AZ002024 AZ 002024 AZ 002024 AZ 002024 AZ 002024 AZ 002024
4 1 Heat Indicator/Nameplate AZ002008 AZ002008 AZ 002008 AZ 002008 AZ 002008 AZ002008 AZ002008 AZ002008
5 1 Air Damper AZ001146 AZ001146 AZ 001146 AZ 001146 AZ 001146 AZ 001146 AZ 001146 AZ 001146
6 1 Door Handle Kit AZ002009 AZ002009 AZ002009 AZ 002009 AZ 002009 AZ 002009 AZ 002009 AZ 002009
7 1 Wood Box Stand AZ002010 AZ002010 AZ002010 AZ 002010 AZ 002010 AZ 002010 AZ 002010 AZ 002010
8 1 Wood Chip Box AZ002011 AZ002011 AZ002011 AZ 002011 AZ 002011 AZ 002011 AZ 002011 AZ 002011
9 1 Wood Chip Box Lid AZ002012 AZ002012 AZ002012 AZ 002012 AZ 002012 AZ 002012 AZ 002012 AZ 002012
10 1 Burner Assembly AZ002013 AZ002013 AZ002013 AZ 002013 AZ 002013 AZ 002038 AZ 002038 AZ 002038
DescriptionQty
2505G 3005G 3405G 3405GT 3405GW 3605G 3405BG 3405BGW
Part Number by Model
11 1 Contr ol Panel Assembly AZ002014 AZ002025 AZ002025 AZ 002025 AZ 002025 AZ 002039 AZ 002046 AZ 002046
11a 1 Contr ol Knob AZ002015 AZ002015 AZ002015 AZ 002015 AZ 002015 AZ 002015 AZ 002015 AZ 002015
11b
11c 1 R otary Igniter Knob - - - - - - - - - - - - AZ002033 - - - - - - AZ 002032
12 2 Carr y Handle AZ001109 AZ001109 AZ001109 AZ 001109 AZ 001109 AZ 001109 AZ 001109 AZ 001109
13 3 Standard Leg AZ001103 AZ 001103 AZ 001103 AZ 001103 AZ 001103 AZ 001103 AZ 001103 AZ 001103
14 1 Leg with Hole AZ001104 AZ001104 AZ 001104 AZ 001104 AZ 001104 AZ 001104 AZ 001104 AZ 001104
1 Rotar y Ignitor - - - - - - - - - - - - AZ 002032 - - - - - - AZ 002032
1 Push-Button Ignitor AZ002016 AZ002016 AZ002016 AZ 002016 - - - AZ002016 AZ002016 - - -
n/a 1 M aster Hardware Pack AZ002017 AZ002017 AZ 002017 AZ 002017 AZ 002017 AZ 002017 AZ 002017 AZ 002017
LP tank and flavoring hardwood not included.
6
Assembly Step 2
Locate these parts:
4 Legs
Hardware:
Cabinet
Assembly
1/4-20 x 5/8” Bolts
16 Required
HARDWARE BAG
A
Tools needed:
Phillips Head
Screwdriver
1. Set the cabinet assembly top side down.
For each leg, line up the holes
2.
and insert the bolts. Nuts are
pre-welded to the cabinet.
IMPORTANT:
One leg
contains an extra hole
on its side and must be
mounted at the front in
the position shown.
This hole will later be
used to secure the
gas hose to the leg
with a zip-tie.
Leg with
extra hole
3. DO NOT yet insert the two bolts in the
locations indicated. These two bolts will
be used in the next assembly step.
7
Assembly Step 3
Locate these parts:
Control
Panel
Assembly
Hardware:
1/4-20 x 5/8” Bolts
(2 Remaining from previous step)
1. Place the Control Panel Assembly between
the front legs as shown. There are slots on
the control panel that fit around the legs. The
mounting tabs fit to the inside of the legs and
line up with the bolt holes.
HARDWARE BAG
A
Tools needed:
Phillips Head
Screwdriver
2. Be sure all the tabs on the back side
of the control panel are
captured around the legs
as shown below.
3. Insert the two remaining
bolts and tighten them
securely.
8
Assembly Step 4
Locate these parts:
Burner
Assembly
Hardware:
1/4-20 x 1/2” Bolts
3 Required
1. Set the burner assembly onto the cabinet as
shown. IMPORTANT: The burner tube must
slide properly onto the valve stem as shown
below.
HARDWARE BAG
B
Tools needed:
Phillips Head
Screwdriver
2. Secure the burner assembly with the three bolts
from the inside of the cabinet. Securely tighten
the bolts.
3. Attach the loose igniter wire to the igniter on the
control panel as shown below.
9
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