Great Lakes Air Products EDR series, EDR-A1 series, EDR-B1 series, EDR-B2 series, EDR-A2 series Instruction Manual

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Great Lakes Air Products
1515 S. Newburgh Road
Westland, MI 48186
PH: 734-326-7080
www.glair.com
EDR-SERIES
REFRIGERATION TYPE
HIGH INLET
TEMPERATURE
Contents
Introduction
Page 2
General Safety & Warnings
Page 2
Proper Use of the Dryer
Page 3
Receiving Equipment
Page 3
Installation, Location and Piping
Page 3
Electrical Connection
Page 3
Recommended System Design
Page 4
Condensate Drain
Page 5
Start-up Procedure
Page 5
Shut-down Procedure
Page 5
Troubleshooting
Page 6
Required Maintenance
Page 7
Engineering Data
Page 7
Warranty
Page 8
Page 2
INTRODUCTION
Before attempting any installation or maintenance on the dryer, please carefully read this entire manual.
Great Lakes Air Products genuine parts, manufactured to design tolerances, are developed for optimum
GENERAL SAFETY INFORMATION
General Warning
The associated text outlines conditions, which could indicate a hazardous situation that has some probability of death or severe injury.
Electrical Hazard
The associated text outlines conditions, which could indicate a hazardous situation that has some probability of death or severe injury. Only qualified personnel can use and service electrically powered devices. Be sure that the voltage is disconnected before any work is performed.
Danger Hazard
A compressed air dryer has two separate pressurized systems each with the potential to be pressurized independently. First is the sealed refrigeration system which should never be opened except by a licensed technician. Second is the actual compressed air circuit. Depressurize the compressed system prior to performing any work or maintenance on that system. Compressed air is a highly hazardous energy source. Never work on equipment with parts under pressure.
Breathing Air
Air treated by this equipment may not be suitable for breathing without further purification. Refer to applicable standards and specifications for the requirements of breathing quality air.
dependability – specifically for Great Lakes Air Products dryer systems. Design and material innovations are the result of years of experience with hundreds of different compressor and dryer applications. Reliability in materials and quality assurance are incorporated in our genuine replacement parts.
Your authorized Great Lakes Air Products distributor offers all the backup and reassurance you’ll need. Our network of authorized distributors provides the finest product support in the air compressor industry.
Your authorized distributor can support your Great Lakes Air Products Dryer with these services:
1. Trained parts specialists to assist you in selecting the correct replacement parts.
2. Repair and maintenance kits designed with the necessary parts to simplify servicing your dryer.
3. Authorized distributor service technicians are factory trained and skilled in compressor and dryer maintenance and repair. They are ready to respond and assist you by providing fast, expert maintenance and repair services.
To Contact Great Lakes Air Products or locate your local distributor: Visit: www.glair.com or Call: (734) 326-7080
Failure to install the compressed air dryer per this manual or any change to the dryer not previously authorized by the manufacture will void the warranty.
The information and specifications in this manual are in accordance with the information in effect at the time of printing. The manufacturer reserves the right to make changes without notice or incurring obligation.
Page 3
PROPER USE OF DRYER
This dryer has been designed, manufactured and tested to separate humidity normally contained in
RECEIVING EQUIPMENT
INSTALLATION LOCATION PIPING & CONNECTION
Particular care is required in selecting the installation site, as an unsuitable location could jeopardize the proper operation of the dryer. This unit is not suitable to be used in an explosive atmosphere, or where the risk of fire could be present.
ELECTRICAL CONNECTION
The Nameplate/Data plate located on each unit identifies the power supply requirements and maximum fuse specification. Units supplied with cord and plug requires the installation of a receptacle rated for 15 amps. Units supplied with electrical junctions, require a suitable fused disconnect in compliance with the National and Local Electrical Code requirements.
compressed air only. Any other unauthorized use will be considered improper. The manufacturer will void the warranty and not be held responsible for any problem arising from improper use. The correct use requires adherence to installation conditions specified in this manual.
This dryer is supplied tested and fully assembled. The only operation left to the user is the connection to the plant in compliance with the instructions given in the following chapters.
Immediately upon receipt of equipment, remove all crating and packaging around equipment. Examine machinery for any damages either external or internal that may have occurred in transit.
If there is any physical damage or a refrigerant leak, (suction/analyzer gauge reads zero) please note all damages on bill of lading during delivery. If damage is detected after the equipment delivery; contact the local terminal to report all damages and file a claim immediately with the transportation company. The carrier is legally responsible for any damages, since the unit is shipped F.O.B.
The unit should be installed in an area that is clean and dry, allowing sufficient space on all sides for routine maintenance and service. It should be located on a level floor or shelf free from vibrations and sufficient to support the total weight of the machinery. Although the dryer package is a freestanding unit, it may be secured by bolting the base to the floor but is not required. This standard dryer is designed for indoor installation. Contact distributor if installing unit outdoors.
Installations at altitudes above 4000 feet (1219 meters) will experience a loss of capacity and may require field adjustments of pressure settings. The unit has been factory adjusted to operate up to 4000 feet (1219 meters), and if installation is above this altitude, contact your local distributor for correct refrigerant settings.
Allow (2’) two feet, minimum clearance around the dryer for maintenance access and adequate free circulation of cooling air to the dryer. The ambient temperature around the dryer must not exceed 110°F (37.7°C) or be less than 50°F (10°C).
Ambient temperatures below 40°F (10°C) require optional equipment specified below. Sufficient ventilation must be provided to maintain acceptable ambient for efficient operation. Consider heat rejection when locating dryer.
The wiring of all functional electrical components has been completed and tested at the factory in accordance with the electrical wiring schematic provided with this manual.
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