Great Dane TCHR48-17KA, TCHE52-17KAE, TCHE48-17KA, TCHR36-15KA, TCHR52-17KA User Manual

...
TCU17095 H2
ILLUSTRATED PARTS LIST
AND TECHNICAL MANUAL
c WARNING: The Engine Exh aust
from this product contains chemicals known
to the State of California to cause cancer,
birth defects or other reproductive harm.
California Proposition 65 Warning
PC9315
North American Version
Litho in U.S.A.
TABLE OF CONTENTS
Table of Contents
Engine/Traction Deck Assembly................................................................................................................... 2
Top Handles and Control Assembly.............................. ............................... ............................... ................. 4
Lower Control Linkage, Top Handle and Fuel Tank Support......................................................... .. ............. 6
Transaxles, Park Brake and Controls........................................................................................................... 8
ISO Hydraulic Schematic............................................................................................................................ 10
Engine and Related Components............ ....................................................... ............................................ 12
Electrical and Related Components – Manual Start................................................................................... 14
Electrical and Related Components – Electric Start................................................................................... 16
Manual Start Logic Chart......................... ................................................... ........................... ..................... 18
Electric Start Logic Chart................................................................. ........................................................... 19
Front Caster As s e mb ly ............. ................ ............... ............................. ................ ............... ....................... 20
36" Cutting Deck............................ ............... ............................. ............... ................ .................................. 22
48" and 52" Cutting Deck........................ ............................ ................ ............................. ........................... 24
Decals......................................................................................................................................................... 26
All information, illustrations and
specifications in this manual are based
on the latest information at the time of
publication. The right is reserved to
make changes at any time without
John Deere Worldwide Commercial and
Consumer Equipment Division
notice.
COPYRIGHT© 2003
Deere & Co.
All rights reserved
Previous Editions
COPYRIGHT©
PC9315 - English
Table of Contents - 1

ENGINE/TRACTION DECK ASSEMBLY

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2
26
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24
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MX15743
Engine/Traction Deck Assembly - 2
ENGINE/TRACTION DECK ASSEMBLY
Ref. No. Part No. Description Qty.
1 D28159 Strip, Rubber (Electric Start) 1 2 D14081 Nut, 5/16-18 Lock 4 3 D14246 Washer, 3/8 SAE Flat 9 4 D14203 Nut, 5/16-18 Center Lock (Electric Start) 2 5 D14013 Bolt, 3/8-16x1 HHCS 7 6 D14127 Bolt, 1/4-20x3/4 HHCS 4 7 D14211 Washer,1/4 Flat 2 8 D14044 Nut, 1/4-20 Nyloc 4
9 D32302 Cover Plate 1 10 D14145 Bolt, 5/16-18x1 HHC 2 11 D24033 Washer, 5/16 SAE Flat 4 12 D24013 Nut, 3/8-16 PTHN 8 13 D35300 Deck, Engine/Traction 1 14 D32301 Bracket, Rear Roller 1 15 D32301 Pivot 2 16 D33302 Roller, Rear 1 17 D38164 Pulley, Tension Idler 1 18 D14018 Bolt, 3/8-16x2-1/4 HHCS 1 19 D24025 Bolt, Gage Wheel – Special 1 20 D18013 Bushing 2 21 D35301 Arm, Idler Weldment 1 22 D28023 Spring 1 23 D38165 Clip, Spring Retainer 1 24 D14144 Bolt, 5/16-18x3/4 HHCS 3 25 D35309 Stand, Battery Weldment (Electric Start) 1 26 D14158 Bolt, 5/6-18x6 HHCS (Electric Start) 2 27 D32309 Tray, Battery (Electric Start) 1
NOTES
Engine/Traction Deck Assembly - 3

TOP HANDLES AND CONTROL ASSEMBLY

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Top Handles and Control Assembly - 4
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MX15745
TOP HANDLES AND CONTROL ASSEMBLY
Ref. No. Part No. Description Qty.
1 D14235 Bolt, 5/16-18x2-1/2 Carr ia ge 2
2 D38080 Tube, Grip Handle 2
3 D14150 Screw, 5/16-18x2-1/4 HHC 2
4 D33030 Spacer, 0.75x0.328x0.20 2
5 D38093 Spring, Torsion RH 1
5 D38094 Spring, Torsion LH 1
6 D32353 Latch, RH 1
6 D32354 Latch, LH 1
7 D14081 Nut, 5/16-18 Nylon Hex 6
8 D24020 Bolt, 10-24x1/2 PPHF 6
9 D18090 Key Switch, Recoil Start 1 10 D18091 Key Switch, Electric Start 1 11 D24021 Nut, 8-32 Nyloc 4 12 D24020 Bolt, 8-32x1/2 PPHS 2 13 D12106 Retainer Tab, PTO Switch 2 14 D38005 Switch, Blade Clutch 1 15 D38028 Control Assembly, Throttle Forward/Choke 1 16 D14124 Nut, 10-24 Nyloc 6 17 D24007 Nut, 1/4-20 Hex 2 18 D35065 Weldment, Handle 1 19 D14132 Screw, 1/4-20x1-3/4 HHCS 2 20 D28180 Knob, Speed Control 1 21 D14112 Nut, 1/2-13 Hex 1 22 D35050 Lever, RH Speed Control 1 23 D38095 Spring, Compression 1 24 D35049 Lever, LH Speed Control 1 25 D38077 Washer, Friction 2 26 D14234 Bolt, 3/8-16x2-1/2 CHCS 1 27 D14045 Nut, 1/2-13 2 28 D14004 Washer, 1/2 SAE Flat Stainless 2 29 D33032 Shaft, Pivot 1 30 D14107 Pin, Cotter 3/32x1 4 31 D35066 Bail, OPC RH 1 31 D35067 Bail, OPC LH 1 32 D14246 Washer, 3/8 SAE 4 33 D38085 Switch, Plunger 3 34 D18140 Spring 2 35 D33002 Swivel, Adjuster 2 36 D14013 Screw, 3/8-16x1 HHC 4 37 D24013 Nut, 3/8-16 Cone Loc 4 38 D18046 Knob, Drift Control 1 39 D38097 Bearing, Needle 2 40 D33033 Bearing, Insert 2 41 D14147 Screw, 5/16-18x1-1/2 HHC 2 42 D14006 Pin, Spring Locking 2 43 D35069 Rod, Control 2 44 D35323 Lever, PG RH Tracti on 1 44 D35324 Lever, PG LH Traction 1 45 D14232 Pin, 1/2x1-1/2 Roll 2
Top Handles and Control Assembly - 5

LOWER CONTROL LINKAGE, TOP HANDLE AND FUEL TANK SUPPORT

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Lower Control Linkage, Top Handle and Fuel Tank Support - 6
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MX15744
LOWER CONTROL LINKAGE, TOP HANDLE AND FUEL TANK SUPPORT
Ref. No. Part No. Description Qty.
1 D32024 Strap, Fuel Tank 2
2 D38036 Fuel Tank 1
3 D18097 Cap, Fuel Tank 1
4 D18144 Grommet, Fuel Pick-Up 1
5 D18098 Valve, Fuel Shut-Off 1
6 D14103 Clamp, Fuel Line Hose 4
* 7 M88753 Hose, SAE J30R7 1
8 D38076 Filter, Fuel 1
9 D14044 Nut, 1/4-20 Nyloc 5 10 D14276 Nut, 1/4-20 Serrated Flange 2 11 D14285 Bolt, 1/4-20x2-1/2 Eye 2 12 D18073 Spring 2 13 D36020 Linkage Assembly 2 14 D14145 Bolt, 5/16-18x1 HHCS 4 15 D38158 Alignaball, 5/16 LH-Thread 2 16 D14287 Nut, 5/16-24 LH-Thread Jam 2 17 D33071 Knob, Lower Adjustment Link 2 18 D14209 Nut, 5/16-24 Hex 2 19 D38157 Alignaball, 5/16 RH-Thread 2 20 D14203 Nut, 5/16-18 Center Lock 4 21 D14248 Washer, Flat 3 22 D18013 Bushing 4 23 D18058 Fitting, Grease Zerk 2 24 D35302 Arm, Lower Control LH 1 25 D35303 Arm, Lower Control RH 1 26 D14010 Nut, 3/8-16 Cone Loc 6 27 D14246 Washer, 3/8 SAE 6 28 D14013 Screw, 3/8-16x1 6 29 D14127 Screw, 1/4-20x3/4 HHC 1 30 D35319 Retainer, Control Arm 1 31 D32307 Bracket, Tank Mount 1 32 D14133 Screw, 1/4-20x2 HHC 1 33 D14211 Washer, 1/4 Flat 4
*NOTE: Fuel line hose is sold in 10' bulk lengths – P/N M88753. Cut to length for service as needed.
NOTES
Lower Control Linkage, Top Handle and Fuel Tank Support - 7
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