great GTCNC-150iM-II User Manual

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Chengdu GREAT Industrial Co., Ltd
GTCNC-150iM-II
Milling & Machining Center CNC Controller FEATURES
Controllable axes: 3-5 axes.
32 bits 200MHz ARM Industrial microprocessor
8.4 inch TFT colorful LCD display.
Real-time and all-round self-diagnosis function,
real-time display various status of system.
Feed per minute, feed per revolution.
Metric system, English system input mode.
Linear, arc, helix interpolation; multiple macro canned cycle such as drilling, boring, tapping and etc.
Automatic backlash compensation and storage type pitch error compensation. Tool length automatic
compensation, tool radius compensation, automatic transition of inner and outer point angle
Set the max speed and up-down speed of each axis independently.
Scaling, coordinate system rotation and mirror function.
Switch programmed unit between metric and British
Setting of auxiliary axis’ angle and displacement programme.
Multiple coordinate system setting.
Soft and hard limit function for max stroke.
Powerful tool manage function: Managing 99 tools.
Display current time, single piece time and running time.
Multiple interpolation function and M, S, T function.
Parameter, software backup and upgrade function.
CIAL ADVANTAGE
SPEED
Max rapid traverse : 60m/min
Max cutting speed: 20m/min
Program preview, realizing smooth connection between blocks, specially suitable for mould machining,
engraving and milling machine.
PRECISION
Screw pitch compensation, improving machining precision to the most
Pulse equivalent: 0.001mm
INTERFACE
Embedded PLC with I/O number 118 x 46, users can free to edit.
USB port ,RS232 port supply DNC function.
MPG on board or separate MPG are available.
Dual channel control of spindle speed frequency, can control two spindle Units and diverse tool
magazine
OPERATION
Full-screen editing interface and foreground-background processing operation, which can do
programming, parameter adjustment etc at the same time
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2D/3D graphic preview or simulating operation before machining, coordinates display, free shifting
between 2D/3D graphic; graphic can be scale up/scale down, translate and rotate freely.
Multilevel password protection, such as program, parameter protection to convenient equipment
management
Start machining at random block or tool number
Compatible with popular international CNC system in instruction code and most program can be run
directly without amendment
G-code and M-code table
Table 1 G Instruction-code and function
G-code groups function
G00 Rapid positioning
G01 Linear interpolation
Circular/helical interpolation CW: the helical interpolation instruction of
G02
G03 Circular/helical interpolation CCW
G33
G04 00 Dwell
G15 cancel polar coordinates instruction
G16
G17 select Xp-Yp plane
G18 select Zp-Xp plane
G19
G20
G21
G28/G281/
G282/G283
G30/G301/
G302/G303
G26 ZXY axes return to program original point
01
17
02
06
00
helical motion can assign 2 other arc interpolation axes with synchronous
motion, which method is just to add a moving axis that isn’t arc
interpolation.
Threading
Polar coordinates instruction: polar coordinate (radius and angle), the
positive direction of angle is the CCW direction of positive direction of the
first axis in the selected plane, and the negative direction is CW.
Format :
G** G## G16;
G00 IP;
G** : plane selection
G## : G90 (original point of work coordinate system)or G91(Current
position) Assigns original point of polar coordinate.
Xp: X axis or its parallel axis
Yp:Y axis or its parallel axis
select Yp-Z p plane
Inch inputEnglish system
Millimeter inputmetric system
return to the first reference point
return to 2
nd
,3rd ,4th reference point
Zp:Z axis or its parallel axis
G261 X axis return to program original point
G262 Y axis return to program original point
G263
G40 07 Cancel tool radius compensation
Z axis return to program original point
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G41 tool radius compensation, left
G42
G43 Tool length positive compensation
G44
tool radius compensation, right
08
Tool length negative compensation
G45 tool offset value increase
G46 tool offset value decrease
00
G47 Increase by twice of the tool offset value
G48
decrease by twice of the tool offset value
G49 08 Cancel tool length compensation
G37 Cancel scaling
G36
G12 Cancel programmable mirror
G11
11
Enable scaling: format:G36 X_Y_Z_R_
22
Enable programmable mirror: realize symmetric machining.
G52 00 Local coordinate system
G53 Machine coordinate system
G54 work coordinate system 1
G55 work coordinate system 2
G56 work coordinate system 3
14
Note: These six work coordinates are
saved in the CNC, user can select any one.
G57 work coordinate system 4
G58 work coordinate system 5
G59
G60 accurate positioning
15
G64
work coordinate system 6
Continual path working
Coordinate rotation valid. format:
G68
16
G17
G18 G68 a-b- R-; R: Angle displacement
G19
G69
Cancel coordinate rotation
Deep hole drilling cycle: intermittent feed, rapid retract.
format:
G73 X-Y-Z-R-Q-F- L -
G73
09
Z: distance from R to hole bottom
R: distance from original to R
Q: cutting depth at one time
F: feed speed
L: repeated times
Left-hand tapping cycle: cutting feed, stop tool at the bottom of hole, CW.
G74
format:G74X-Y-Z-R-P-F- L
P: pause time
Precision boring cycle: cutting feed, spindle oriented stops at the bottom
G76
of the hole, rapid retraction. format:G76 X-Y-Z-R-Q-P-F- L -
Q: offset value at the bottom of hole, mode value saved in canned cycle.
G80
Canned cycle cancel/external operation function cancel.
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G81
Drilling cycle: cutting feed, boring cycle or external operation function,
rapid retraction
Format: G81 X-Y-Z-R-F- L -
Chip removal drilling cycle or reverse boring cycle: cutting feed, stop tool
G82
at the bottom of hole, rapid retraction.
Format:G82 X-Y-Z-R-P-F- L -
G83
Chip removal drilling cycle: intermittent feed, rapid retraction.
Format:G83 X-Y-Z-R-Q-F- L -P-
Right-hand Tapping cycle: cutting feed, stop tool at the bottom of
G84
hole--reverse, retraction.
Format:G84 X-Y-Z-R-P-F- L -
Note: select standard or rigid tapping through parameter setting
G85
Boring cycle: cutting feed, retraction.
Format: G85 X-Y-Z-R-F- L -
Boring cycle: cutting feed, spindle stops at the bottom of hole, rapid
G86
retraction
Format :G86 X-Y-Z-R-F- L -
boring cycle, counter boring cycle: cutting feed, spindle CW at the bottom
G87
of hole, rapid retraction:
Format:G87 X-Y-Z-R-Q-P-F- L -
boring cycle:
G89
stop tool at the bottom of hole, retraction:
Format:G89 X-Y-Z-R-P-F-L-
G90 Absolute program
G91
03
Increment program
G92 00 Set work coordinates or suppress the max speed of spindle
G94 Feed per minute
G95
05
Feed per revolution
G98 Canned cycle return to original point: apply to final drilling
10
G99
G22 Program cycle command
19
G800
Canned cycle return to R point: apply to hole drilling at the first time
Cancel Program cycle command
G65 Non-mode calling of macro program
G66 Mode calling for macro program
12
G67 Cancel Mode calling for macro program
G180—G189
User self defined macro program
Table 2 M-code and function
M02 Program end, stop auto run (default is M02)
M30 Program end, turn off spindle and cool
M00 Program pause, press “run” to continue run
M20
Program end, repeated executes program according to running times set in
parameter, applied to test CNC
M98 sub-program calling
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M99 sub-program end
M97 Program skip
M03 Spindle CW
M04 Spindle CCW
M05 Spindle stop
M06/M16 Exchange tool
M08 Turn on cool
M09 Turn off cool
M10 Tighten tool
M11 Loosen tool
M24 Turn off blowing
M25 Turn on blowing
M32 Turn on lubrication
M33 Turn off lubrication
M41 User self-defined turn on
M42 User self-defined turn off
M43 User self-defined turn on
M44 User self-defined turn off
M45 User self-defined turn on
M46 User self-defined turn off
M47 User self-defined turn on
M48 User self-defined turn off
M49 User self-defined turn on
M50 User self-defined turn off
M51 User self-defined turn on
M52 User self-defined turn off
M53 User self-defined turn on
M54 User self-defined turn off
M55 User self-defined turn on
M56 User self-defined turn off
M57 User self-defined turn on
M58 User self-defined turn off
M61 Spindle top gear shift (the first)
M62 Spindle low gear shift(the second)
M63 Spindle 3rd gear shifting
M64 Spindle 4th gear shifting
M317 Clear X-axis of machine coordinates
M318 Clear Y-axis of machine coordinates
M319 Clear Z-axis of machine coordinates
M320 Clear all axes of machine coordinates including X,Y(C),Z,A,B
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