Before operation of unit, carefully and completely read
this Manual and the unit’s Owner/Operator Manual. The
contents will provide you with an understanding of safety
instructions and controls during normal operation and
maintenance.
All reference to left, right, front, or rear are given from
operator sitting in operation position and facing the
direction of forward travel.
MODEL AND SERIAL NUMBERS
When ordering replacement par ts or
making service inquiries, know the
Model and Serial numbers of your
unit.
Numbers are located on the product
registration form in the unit literatur e
package. They are printed on a serial
number label, located on the frame of
your unit.
The Ariens/Gravely dealer must register the product at
the time of purchase. Registering the product will help the
company process warranty claims or contact you with the
latest service information. All claims meeting
requirements during the limited warranty period will be
honored, whether or not the product registration card is
returned. Keep a proof of purchase if you do not register
your unit.
Customer Note: If the dealer does not register your
product, please fill out, sign, and return the product
registration card to Ariens or go to www.ariens.com or
www.gravely.com.
UNAUTHORIZED REPLACEMENT PARTS
Use only Ariens/Gravely replacement parts. The
replacement of any part on this vehicle with anything
other than an Ariens/Gravely authorized replacement
part may adversely affect the performance, durability, or
safety of this unit and may void the warranty.
Ariens/Gravely disclaims liability for any claims or
damages, whether warranty, property damage, personal
injury or death arising out of the use of unauthorized
replacement parts.
•Record Unit Model and Serial numbers here.
DISCLAIMER
Ariens/Gravely reserves the right to discontinue, make
changes to, and add improvements upon its products at
any time without public notice or obligation. The
descriptions and specifications contained in this manual
were in effect at printing. Equipment described within this
manual may be optional. Some illustrations may not be
applicable to your unit.
DELIVERY
Customer Note: If you have purchased this product
without complete assembly and instruction by your
retailer, it is your responsibility to:
1. Read and understand all assembly instructions in
this manual. If you do not understand or have
difficulty following the instructions, contact your
nearest Ariens/Gravely Dealer for assistance.
sure all assembly has been properly completed and
safety interlock system works properly.
www.ariens.com on the internet. To locate your nearest
Gravely Dealer, go to www.gravely.com on the internet.
WARNING: Improper assembly or adjustments
can cause serious injury.
2. Understand all Safety Precautions provided in the
manuals.
SAFETY
3. Review control functions and operation of the unit.
Do not operate unit unless all controls function as
described in this manual.
4. Review recommended lubrication, maintenance
and adjustments.
5. Fill out a Product Registration Card and return the
card to the Ariens Company or go to
www.ariens.com or www.gravely.com.
SAFETY ALERTS
Look for these symbols to point out
important safety precautions. They mean:
Attention!
Personal Safe t y Is In v o lve d !
Become Alert!
Obey The Message!
The safety alert symbols above and signal words below
are used on decals and in this manual.
Read and understand all safety messages.
DANGER: IMMINENTLY HAZARDOUS
SITUATION! If not avoided, WILL RESULT in
death or serious injury.
WARNING: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, COULD RESULT in
death or serious injury.
CAUTION: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, MAY RESULT in
minor or moderate injury. It may also be used to
alert against unsafe practices.
REQUIRED OPERATOR TRAINING
Original purchaser of this unit was instructed by the seller
on safe and proper operation. If unit is to be used by
someone other than original purchaser; loaned, rented or
sold, ALWAYS provide this manual and any needed
safety training before operation.
1. WARNING!
Stop engine and wait for all moving parts to
stop before opening cover.
Avoid tip over and loss of control:
DO NOT overload bagger.
Use extreme caution on slopes.
DO NOT make abrupt turns or speed
changes.
•Weight kit is required when using bagger.
•Be aware of new turning radius.
2. DANGER!
Always keep feet and hands away from
rotating parts.
NOTATIONS
NOTE: General reference information for proper
operation and maintenance practices.
IMPORTANT: Specific procedures or information
required to prevent damage to unit or attachment.
PRACTICES AND LAWS
Practice usual and customary safe working precautions,
for the benefit of yourself and others. Understand and
follow all safety messages. Be alert to unsafe conditions
and the possibility of minor, moderate, or serious injury or
death. Learn applicable rules and laws in your area.
Always follow the practices set forth in this manual.
Never direct discharge towards persons or
property that may be injured or damaged by
thrown objects.
Keep people away from unit while
operating.
Shut off engine, remove key, and read
manual before you adjust or repair unit.
NO STEP! Always keep feet away from
rotating parts.
GB – 3
3. WARNING!
Figure 2
OEe001
1
2
3
5
4
OL4430
OL3320
OL4840
OL4690
OL0900
OL4140
OL4850
077541
Keep children and others away from unit
while operating.
4. DANGER!
Do not operate mower unless guards are in
operating position or bagger is attached.
DO NOT operate mower unless guards are
in place or blower assembly and entire
bagger are attached.
ALWAYS wear adequate hearing protection.
ROTATING FAN! Stop engine and remove
key before clearing.
Wait for all moving parts to stop.
5. HOT SURFACES
DO NOT touch parts which are hot from
operation. ALWAYS allow parts to cool.
SAFETY RULES
Do not operate on slopes over 10°.
Installing the blower assembly on your mower
requires the removal of the discharge chute and belt
guard. Retain discharge chute, discharge chute
hardware, belt guard, and belt guard hardware in a
safe location and reinstall whenever operating unit
without the blower assembly. DO NOT operate
mower unless guards are in place or blower
assembly and entire bagger are attached.
NEVER operate bagger if the unit’s safety interlock
system is not working properly.
GB – 4
Always be aware of maximum sweep of bagger when
turning. Always allow adequate clearance between
bagger, personnel and other objects when turning.
As grass catcher fills, be alert to changing unit stability
and control.
Always install counterweights before operating unit
with bagger attached. Always remove
counterweights when bagger is removed from the
unit.
Read, understand, and follow all safety practices in
Owner/Operator Manual before beginning assembly.
Failure to follow instructions could result in personal
injury and/or damage to unit.
ALWAYS remove key and/or wire from spark plug before
assembly. Unintentional engine start up can cause death
or serious injury.
Complete a walk around inspection of unit and work area
to understand:
• Work area • Your unit • All safety decals
Determine which attachments are needed and can be
used safely.
Inspect unit before each use for: missing or damaged
decals and shields, correctly operating safety interlock
system, and deterioration of grass bagger. Replace or
repair as needed.
ALWAYS check overhead and side clearances carefully
before operation. ALWAYS be aware of traffic when
operating along streets or curbs.
Keep children and people away.
Keep children out of work area and under watchful care
of a responsible adult.
Keep area of operation clear of all toys, pets, and debris.
Thrown objects can cause injury.
Check for weak spots on docks, ramps or floors. Avoid
uneven work areas and rough terrain. Stay alert for
hidden hazards or traffic.
DO NOT operate near drop-offs, ditches, or
embankments. Unit can suddenly turn over if a wheel is
over the edge of a cliff or ditch, or if an edge caves in.
Data indicates that operators, age 60 and above, are
involved in a larger percentage of riding mower related
injuries. These operators should evaluate their ability to
operate the riding mower safely enough to protect
themselves and others from serious injury.
Read the entire Owner/Operator manual and other
training material. If the operator or the mechanic cannot
read the manual, it is the owner’s responsibility to explain
it to them. Only the user can prevent and is responsible
for accidents or injuries occurring to themselves, other
people or property.
Only trained adults may operate or service unit. Training
includes actual operation.
Local regulations may restrict the age of the operator.
NEVER allow children to operate or play on or near unit.
Be alert and shut off unit if children enter area.
NEVER operate unit after or during the use of
medication, drugs or alcohol. Safe operation requires
your complete and unimpaired attention at all times.
DO NOT wear loose clothing or jewelry and tie back hair
that may get caught in rotating parts.
Wear adequate outer garments.
NEVER wear open sandals or canvas shoes during
operation. Wear adequate safety gear, protective gloves
and footw ear.
Wear proper footwear to improve footing on slippery
surfaces.
Always wear safety goggles or safety glasses with side
shields when operating mower.
Moving parts can cut or amputate fingers or a hand.
Wrap blade(s) or wear gloves to service. On multiblade
mowers, rotation of one blade will cause all blades to
rotate.
NEVER place your hands or any part of your body or
clothing inside or near any moving part while unit is
running.
ALWAYS keep hands and feet away from all rotating
parts during operation. Rotating parts can cut off body
parts.
ALWAYS keep body and hands away from pin holes or
nozzles which eject hydraulic fluid under pressure.
DO NOT touch parts which are hot. Allow parts to cool.
ALWAYS keep hands and feet away from all pinch
points.
Fumes from the engine exhaust can cause death or
serious injury. DO NOT run engine in an enclosed area.
Always provide good ventilation.
Read, understand, and follow all instructions in the
manual and on the machine before starting.
Understand:
• How to operate all controls
• The functions of all controls
• How to STOP in an emergency
• Braking and steering characteristics
• Turning radius and clearances
Keep safety devices or guards in place and functioning
properly. NEVER modify or remove safety devices.
Do not operate without either entire bagger or the
discharge chute in place.
Stop engine before removing grass catcher or unclogging
chute.
Ensure Safety Interlock System is functioning properly.
DO NOT operate unit if safety interlock is damaged or
disabled.
Start and operate unit only when seated in operator’s
position. Steering control levers must be in neutral, PTO
disengaged and parking brake set when starting engine.
Use care when approaching blind corners, shrubs, trees
or other objects that may obscure vision.
GB – 5
Dust, smoke, fog, etc. can reduce vision and cause an
accident. Mow only in daylight or good artificial light.
Avoid slippery surfaces. Always be sure of your footing.
DO NOT mow on wet grass. Reduced traction could
cause sliding and effect the machine’s stability.
Watch for traffic when operating near or crossing
roadways.
Never carry passengers.
DO NOT try to stabilize the machine by putting your foot
on the ground.
Never direct discharge towards persons or property that
may be injured or damaged by thrown objects. Use
extreme caution on gravel surfaces.
Always stand clear of the discharge area.
ALWAYS disengage PTO, stop unit and engine, remove
key, engage parking brake and allow moving parts to
stop before leaving operator ’s posi ti on.
Never engage PTO while raising attachment or when
attachment is in raised position.
DO NOT operate at too fast a rate. DO NOT change
engine governor settings or over-speed engine. Slow
down before turning.
DO NOT operate in reverse unless absolutely necessary.
ALWAYS look down and behind before and while
backing.
Stop and inspect equipment if you strike an object or if
there is an unusual vibration. Repair, if necessary, before
restarting. Never make adjustments or repairs with the
engine running.
Mower blades are sharp and can cut you. Wrap the
blade(s) or wear gloves, and use extra caution when
servicing them. NEVER weld or straighten mower blades.
Rotation of one blade may cause rotation of the other
blades.
Take all possible precautions when leaving unit
unattended. Shut off engine. Remove wire from spark
plug and secure it away from spark plug.
ALWAYS remove key to prevent unauthorized use.
Know the weight of loads. Limit loads to those you can
safely control and the unit can safely handle.
Disengage PTO when attachment is not in use. ALWAYS
turn off power to attachment when travelling, crossing
driveways, etc.
Mow up and down slopes, not across them.
Keep all movements on the slope slow and gradual. Do
not make sudden changes in speed or direction.
Avoid starting or stopping on the slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
If you cannot back up a slope or you feel uneasy on it, do
not mow it.
DO NOT park on slopes unless necessary. When parking
on slope always chock or block wheels. Always set
parking brake.
Use a slow speed. Tires may lose traction on slopes
even though the brakes are functioning properly.
Do not bypass transmission when on a slope.
Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
Follow the manufacturer’s reco mme nda tion s for weigh t
limits for towed equipment and towing on slopes.
NEVER allow children or others in or on towed
equipment.
On slopes, the weight of the towed equipment may cause
loss of control.
Travel slowly and allow extra distance to stop.
Use extra care when loading or unloading unit onto trailer
or truck.
Secure unit chassis to transpor t vehicle. NEVER secure
from rods or linkages that could be damaged.
DO NOT transport machine while engine is running.
ALWAYS turn off power to attachment and shut off fuel
when transporting unit.
Keep unit free of debris. Clean up oil or fuel spills.
This product is equipped with an internal combustion
type engine. DO NOT use unit on or near any
unimproved, forest-covered or brush covered land unless
exhaust system is equipped with a spark arrester
meeting applicable local, state or federal laws. A spark
arrester, if it is used, must be maintained in effective
working order by operator.
Fuel is highly flammable and its vapors are explosive.
Handle with care. Use an approved fuel container.
NO smoking, NO sparks, NO flames. ALWAYS allow
engine to cool before servicing.
NEVER fill fuel tank when engine is running or hot from
operation.
NEVER fill or drain fuel tank indoors.
Replace fuel cap securely and clean up spilled fuel.
Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers on
the ground away from your vehicle before filling.
When practical, remove gas-powered equipment from
the truck or trailer and refuel it on the ground. If this is not
possible, then refuel such equipment on a trailer with a
portable container, rather than from a gasoline dispenser
nozzle.
Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Avoid Electric Shock. Objects contacting both battery
terminals at the same time may result in injury and unit
damage. DO NOT reverse battery connections.
GB – 6
Reverse connections may result in sparks which can
cause serious injury. Always connect positive (+) lead of
charger to positive (+) terminal, and negative (-) lead to
negative (-) terminal.
ALWAYS disconnect negative (-) cable FIRST and
positive (+) cable SECOND. ALWAYS connect positive
(+) cable FIRST, and negative (-) cable SECOND.
Explosive Gases from battery can cause death or serious
injury. Poisonous battery fluid contains sulfuric acid and
its contact with skin, eyes or clothing can cause severe
chemical burns.
No flames, No sparks, No smoking near battery.
ALWAYS wear safety glasses and protective gear near
battery. Use insulated tools.
DO NOT TIP battery beyond a 45° angle in any direction.
ALWAYS keep batteries out of reach of children.
Battery posts, terminals and related accessories contain
lead and lead compounds, chemicals known to the State
of California to cause cancer and reproductive harm.
Wash hands after handling.
ALWAYS block wheels and know all jack stands are
strong and secure and will hold weight of unit during
maintenance.
Release pressure slowly from components with stored
energy.
NEVER attempt to make any adjustments to unit while
engine is running (except where specifically
recommended). Stop engine, remove key or spark plug
wire and wait for all moving parts to stop before servicing
or cleaning.
Check parking brake operation frequently. Adjust and
service as required.
ALWAYS maintain unit in safe operating condition.
Damaged or worn out muffler can cause fire or explosion.
Maintain or replace safety and instruction labels, as
necessary.
NEVER store unit with fuel in fuel tank, inside a building
where any ignition sources are present.
Shut off fuel and allow engine to cool completely before
storing in closed area or covering unit.
Clean grass and debris from unit, especially from around
muffler and engine, to help prevent fires.
For extended storage, shut off fuel and clean unit
thoroughly. See engine manual for proper storage.
Lower cutting deck unless a positive mechanical lock is
used.
Use only attachments or accessories designed for your
unit.
Check all hardware at regular intervals, especially blade
attachment bolts. Keep all hardware properly tightened.
Check attachment components frequently. If worn or
damaged, replace with manufacturer’s recommended
parts.
GB – 7
ASSEMBLY
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
UNPACKING UNIT
IMPORTANT: Remove contents from carton carefully.
Place cover assembly on a flat piece of cardboard to
avoid scratching it.
Package Contents:
Check the contents of your kit for the parts listed below
and shown in figure 3.
ItemDescriptionQty Ariens P/N
1Blower and Idler Assembly151514700
25/16" Wing Knob107531700
3 3/8" Wing Knob407019300
43/8" x 1-1/2 x 1/16" Washer506439300 *
3/8" x 1-1/2 x 1/16" Washer406439300 **
542-Inch Belt Cover 101974800 *
48-, 54-Inch Belt Cover100389700 **
65/16” Locknut106529800 *
7Bagger Weight Bracket103374351
8Axle Mount Bracket103374451
9Counterweight200172000
10Cover As sembly1NA
113/8” x 1-3/4” Hex Bolt105980600
121/2” x 5” Hex Bolt205962200
134" Sheave100169600
14Sheave Adapter100169800
04148200
151/4” x 1" Hex Bolt405947700
169/32” x 5/8” Flat Steel Washer406437300
1733/64” x 1-7/16 x 1/8” Flat Steel
Washer
181/4” Top Lock Flange Nut406500012
195/16” x 2-3/4” Standoff100271200 *
3/8" x Lock Washer506308800 **
3313/32" x 1-1/2 x 1/4" Washer406400006
3425/64" x 1-1/2 x 1/8" Washer606441700
3521/32" x 1-1/4 x 3/32" Washer206430300
361/2” x 1" Hex Bolt205947100
373/8” Nylon Locknut906545500
381/2” Top Locknut206543600
395/16” Nylon Locknut106545400 *
5/16” Nylon Locknut206545400 **
403/8” x 2" Hex Bolt305963300
415/16” x 3/4" Roundhead
WARNING: ALWAYS install counterweights
before operating unit with bagger attached.
ALWAYS remove counterweights when bagger
is removed from unit.
1. Remove mounting hardware from footrest
(figure 4).
NOTE: The hex bolt and washers will be reused when
installing the bagger.
2. Install bagger weight bracket (item 7) on unit with
two 3/8” x 1" hex bolts (item 31), washers
25/64" x 1-1/2 x 1/8" washers (item 34) and 3/8”
nylon locknuts (item 37) (figure 5).
3. Install the axle mount bracket (item 8) on the front
axle with three 3/8” x 2" hex bolts (item 40) and
three 3/8” nylon locknuts (item 37). Connect the
bagger weight bracket and the axle mount bracket
with a 5/16” x 3/4" roundhead squareneck bolt
(item 41) and 5/16” nylon locknut (item 39).
4. Install two counterweights (item 9) on bagger
weight bracket (item 7) and axle mount bracket
(item 8) with two 1/2” x 5” hex bolts (item 12), two
33/64” x 1-7/16 x 1/8” flat steel washers (item 17)
and 1/2” top locknuts (item 38).
5. Install the footrest removed in step 1.
GB – 10
INSTALL SHEAVE AND SHEAVE ADAPTER
Figure 6
Right Belt
Cover
Washer
Nut
Do not remove these
nuts and bolts.
Wing Knobs
Discharge Chute
14
11
13
Washer
Right Mower
Deck Spindle
Figure 7
Save this hex bolt to run
the mower without the
bagger installed.
Washer
(FIGURE 6 AND 7)
WARNING: Keep disch arge ch ute, wing knobs
and belt covers for re-installation when the
bagger kit is removed.
1. Remove the wing knobs and discharge chute from
unit. Save wing knobs to install the blower bracket.
2. Remove mounting hardware and right belt cover
from mower deck (figure 6).
NOTE: Only remove the nut holding down the belt cover
and the loose washer. Keep the bolts in place on the
deck.
IMPORTANT: Keep the hex bolt for re-installation when
the bagger kit is removed.
NOTE: The washer is used for installing the sheave
(item 13 ) and sheav e adap ter (item 14) in step 4.
3. Remove hex bolt and washer from right mower
deck spindle (figure 7).
4. Install sheave adapter (item 14), sheave (item 13),
and washer on ri ght mo we r dec k spin dle with 3/8” x
1-3/4” hex bolt (item 11). See (figure 7).
NOTE: Two sheave adapters are suppliled with unit. Use
the sheave adapter (item 13) that matches the holes in
the pulley (item 13). Other sheave adapter is not
required.
GB – 11
INSTALL BLOWER ASSEMBLY
1
Figure 8
42
15
16
18
Wing knobs from existing
discharge chute.
16
18
4
4
35
35
Install Bagger Mounting Bracket and Bagger
Baffle, and Blower Assembly
1. Install the blower bracket (item 42) to blower and
idler assembly (item 1) with four 1/4” x 1" hex bolts
(item 15), 9/32” x 5/8” flat steel washers (item 16),
and 1/4” top lock flange nuts (item 18).
2. Install complete blower assembly on mower deck
with two 3/8" x 1-1/2 x 1/16" washers (item 4), two
21/32" x 1-1/4 x 3/32" washers (item 35), and the
two wing knobs removed in step 1 of Install Sheave and Sheave Adapter (Figure 6 and 7).
GB – 12
INSTALL V-BELT AND BELT COVER
20
Twist
V-Belt
Place Flat Side of
V-Belt Against Idler
13
1
Figure 9
Blower
Assembly
Pulley
Figure 10
Remove this section to
install belt cover on
54-inch decks.
Install V-Belt (Figure 9)
NOTE: Three V-belts (item 20) are supplied with the
bagger kit:
•42-inch mower decks use V-belt part number
07212800.
•48-inch mower decks use V-belt part number
07216300.
•54-inch mower decks use V-belt part number
07223700.
1. Install V-belt (item 20) on mower deck and blower
and idler assembly pulley as shown in figure 9.
MODIFY BELT COVER – 54-INCH DECKS
NOTE: Skip to Install Belt Cover if installing a bagger kit
on a 42- or 48-inch deck.
1. Find the score lines on the 54-inch belt
cover (item 5) and cut out the area indicated in
Figure 10.
GB – 13
Install Belt Cover – 48- and 54-Inch Decks
Figure 11
2
4
19
5
1
48- and 54-Inch Mower Decks
6
39
32
4
4
Figure 12
2
4
6
19
5
1
42-Inch Mower Decks
4
4
1. Install the 5/16” x 2-3/4” standoff (item 19) on
mower deck with a 5/16” nylon locknut (item 39).
2. Install 48-, 54-inch belt cover (item 5) on blower
and idler assembly (item 1) with two 3/8" x 1-1/2 x
1/16" washers (item 4), and 5/16" wing knob
(item 2).
3. Install 48-, 54-inch belt cover (item 5) on 5/16” x
2-3/4” standoff (item 19) with a 3/8” x 1" hex bolt
(item 31), 3/8" x lock washer (item 32) and 5/16”
locknut (item 6).
Install Belt Cover – 42-Inch Decks
1. Install one 5/16” x 2-3/4” standoff (item 19) on
mower deck.
2. Install 42-inch belt cover (item 5) on blower and
idler assembly (item 1) with two 3/8" x 1-1/2 x 1/16"
washers (item 4), and 5/16" wing knob (item 2).
3. Install 42-inch belt cover (item 5) on 5/16” x 2-3/4”
standoff (item 19) with two 3/8" x 1-1/2 x 1/16"
washers (item 4 ) and one 5/16 ” lock nut (item 6).
INSTALL COVER ASSEMBLY (FIGURE 13)
1. Install rear mounting plate (item 30) on frame with
four 3/8” x 1" hex bolts (item 31) and 3/8” nylon
locknuts (item 37).
2. Install two 1/2” x 1" hex bolts (item 36) on rear
mounting plate (item 30) and frame with 1/2” nylon
locknuts (item 29).
3. Place four 13/32" x 1-1/2 x 1/4" washers (item 33)
in the weld studs on the rear bagger mount.
GB – 14
4. Install the cover assembly on the rear bagger
Figure 13
37
29
29
36
33
31
33
36
30
Figure 14
10
21
28
27
22
34
32
3
mount by placing the shaft on the cover assembly in
the slots on the mounting bracket. Rotate the
assembly up against the bracket and secure with
3/8" wing knobs (item 3), 3/8" x lock washers
(item 32) and 25/64" x 1-1/2 x 1/8" washers
(item 34).
5. Install the reinforcing straps (item 27) on the right
and left side of the bagger. Secure each strap to the
stud on the bagger assembly with a hair pin #25
(item 21) and to the bracket on the unit frame with a
clevis pin 3/8” x 3/4” (item 28) and an external hair
pin (item 22).
INSTALL BAG ON FRAME (FIGURE 15)
1. Thread the bag frames (item 26) through the sleeve
on the open end of the mesh bags (item 24).
2. Install the 3/8 x 1/2 x 3 plastic tubes (item 25) on
the ends of the bag frames (item 26) and push the
ends together.
NOTE: The rope handle on the bottom of the bag will
point to the outside when the bag is assembled correctly.
GB – 15
Thread bag frame (item 26) through
sleeve in mesh bag (item 24).
Install 3/8 x 1/2 x 3 plastic tube
(item 25) on each end of frame and
push the ends together.
Figure 15
Figure 16
10
24
MAKE SURE the heat
resistant side (smooth side)
faces the unit.
OEe022
Hose
Length
bagger
hose
(item 23)
INSTALL HOSE
Trim Hose (Figure 17)
NOTE: Different size decks require different hose
lengths.
1. Position bagger hose (item 23) and trim to fit if
specified in figure 17.
INSTALL MESH BAGS (FIGURE 16)
CAUTION: MAKE SURE the heat resistant
(smooth side) side of the mesh bags are facing
the unit.
1. Install mesh bags (item 24) on cover assembly
(item 10) with the heat resistant (smooth side) side
of the bags facing the unit.
Mower DeckHose Length
42-InchTrim to fit.
48-InchDoes not need to be trimmed.
54-InchDoes not need to be trimmed.
Figure 17
Install Hose (Figure 18)
1. Install bagger hose (item 23) on blower and idler
assembly (item 1) and cover assembly (item 10).
2. Flip up thumb latch and push bagger hose (item 23)
into the latch. Flip down the latch, making sure the
latch is attached to a rib on the hose.
GB – 16
10
23
1
Thumb
Latch
Figure 18
REMOVAL
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
1. F lip up thumb latc h and re move bagg er hose from
cover assembly and blower and idler assembly (see
figure 18 on page17).
2. Remove mesh bags from cover assembly (see
figure 16 on page16).
3. Remove cover assembly from unit (see figure 13 on
page 15).
NOTE: The rear mounting plate does not need to be
removed.
4. Remove belt cover from mower deck and blower
and idler assembly (see figure 11 on page 14 or
see figure 12 on page 14).
5. Remove V-Belt (see figure 9 on page 13).
6. Remove blower and idler assembly (see figure 8 on
page 12).
7. Remove sheave adapter and 4" sheave (see
figure 7 on page 11).
8. Install washer and the original hex bolt on right
mower deck spindle (see figure 6 on page 11).
9. Ins tall right bel t cover on mower deck (s ee figure 6
on page 11) .
CAUTION: Deflected material may cause injury.
ALWAYS operate mower with bagger cover
closed and secured, blower assembly fastened
securely, or with chute deflector in operating
position.
10. Install discharge chute.
WARNING: ALWAYS install counterweights
before operating unit with bagger attached.
Always remove counterweights from unit when
bagger is removed from unit.
11. Remove counterweight from unit (see figure 5 and
4 on page 10).
GB – 17
OPERATION
Airflow
Indicator
Airflow
Restricted
Airflow
Unrestricted
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
CAUTION: Do not tow anything with the hitch
when the bagger is installed.
BEFORE EACH USE
WARNING: Under normal usage the mesh bags
are subject to deterioration and wear and MUST
be checked frequently for necessary
replacement. Any replacement mesh bags
should be checked to ensure compliance with
the original manufacturer’s recommendations or
specifications.
1. Check bagger parts for wear, deterioration, or
damage. Replace ONLY with Ariens/Gravely
original service parts before operating.
2. Make sure counterweights are installed.
3. Ensure all hardware is tight.
4. Remove any grass buildup from bagger parts.
5. Ensure hose is fastened securely on blower
assembly.
6. Ensure mesh bags are installed, and the bagger
cover is closed and securely latched.
AIRFLOW INDICATOR (FIGURE 20)
When the airflow indicator is pointed straight up, the air is
restricted which indicates one or more possible
problems:
•The mesh bags are full and need to be emptied.
See Emptying Mesh Bags on page 19.
•There is a clog in the bagger. See Unclogging Bagger on page 19.
When the airflow indicator is facing forward, the air is
unrestricted indicating that the mesh bags are not full and
there are no clogs in the bagger.
OPERATING THE BAGGER
Starting
Shutting Off
1. Start engine and engage PTO (see unit’s
Operator’s Manual).
2. Set throttle to full.
3. Set mower deck height.
4. Choose a slow ground speed.
WARNING: Lower attachment, stop engine, and
remove key to prevent unauthorized use. DO
NOT park on slopes.
1. Disengage PTO.
2. Shut off unit (see unit’s Operator’s Manual).
GB – 18
EMPTYING MESH BAGS
Clamp
Prop-Rod
Figure 19
Figure 20
10
24
MAKE SURE the heat
resistant side (smooth side)
faces the unit.
If bagger stops picking up grass clippings, the mesh bags
may be full.
WARNING: NEVER open cover asse mbly wh ile
the engine is running and the PTO is engaged.
ALW AYS shut off engine prior to emptying mesh
bags.
To empty mesh bags:
1. Disengage PTO, stop engine, and remove ignition
key. W ait for all moving parts to stop before leaving
operator’s position.
2. Open cover and remove the prop-rod from the
clamp towards the back of the hood. Insert the end
of the prop-rod through the first hole in the brace of
the frame (figure 19).
3. Remove each mesh bag from cover assembly.
UNCLOGGING BAGGER
WARNING: MOVING PARTS can cut or
amputate body parts.
NEVER attempt to clear blower assembly while
engine is running.
ALWAYS stop engine, remove key, and wait for
moving parts to stop.
Sharp edges can cut. Movement of parts can
cut off fingers or a hand. Wrap blade(s), wear
sturdy gloves and use extreme caution when
working near blades or impeller.
4. Empty the grass from each mesh bag basket.
CAUTION: MAKE SURE the heat resistant
(smooth side) side of the mesh bags are facing
the unit.
5. Install mesh bag on cover assembly with the heat
resistant (smooth side) side of the bags facing the
unit (figure 20).
6. Close cover.
WARNING: PINCH POINT! Use extreme
caution when unclogging blower assembly.
Impeller can cut or pinch your hand, even when
not in operation. Wear sturdy gloves when
working near impeller.
If hose or blower assembly gets clogged, stop forward
motion and allow unit to clear itself. If unit will not clear
itself, unclog the hose and/or blower assembly manually
as instructed below.
1. Stop engine and remove ignition key. Wait for all
moving parts to stop.
2. Flip up thumb latch and remove hose.
WARNING: Blades rotate when impeller rotates.
Impeller rotates when blades rotate. Block
blades to prevent rotation before proceeding.
3. Remove grass from hose and blower assembly.
4. Install hose and ensure the hose is securely held in
place by the thumb latch.
GB – 19
OPERATING TIPS
•Cut grass when it is dry.
•Cut grass in two passes when cutting thick, long, or
wet grass. Make the first cut higher than desired.
Make the second cut at desired height.
•Always use full throttle when bagging.
•Adjust ground speed as needed to allow the bagger
to pick up debris.
MAINTENANCE
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
Ariens/Gravely Dealers will provide any service or
adjustments which may be required to keep your unit
operating at peak efficiency.
IntervalTaskAction
Each
Use
10 Hours
or Every
Season
Check
Counterweight
Check
Bagger
Hose
Check
Mesh
Bags
Check
Fasteners
Inspect
Bagger
Parts
Clean Unit Clear away debris under belt
Check
V-belt
Ensure counterweight is
installed and securely fastened.
Ensure bagger hose is securely
fastened to cover assembly and
blower assembly.
Ensure mesh bags are installed,
and bagger cover is closed and
securely latched.
Ensure all hardware is tight. Pay
special attention to the guards
and safety shields.
Inspect bagger parts for holes,
abrasions, or structural damage.
Replace any worn or damaged
parts with Ariens/Gravely service
parts.
cover, in blower assembly, in
tube, and in cover assembly.
Check V-belt for wear; replace if
worn or damaged.
STORAGE
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
IMPORTANT: NEVER spray unit with high-pressure
water. DO NOT store unit outdoors.
Clean plastic surfaces with sponge and mild detergent.
Dry with a soft cloth.
Clear away debris under belt cover, in blower assembly,
in tube, and in cover assembly before storing.
Remove all dirt, grease, leaves, etc. from unit.
Store in a clean, dry area.
Ensure all fasteners are properly tightened. Inspect
moving parts for damage and wear.
Touch up all rusted or chipped painted surfaces.
TROUBLESHOOTING
ProblemProbable CauseCorrection
Airflow
indicator
points
straight
up.
Bagger
fails to
pickup
grass or
leaves.
Blower
assembly
stops or
slows.
1.Air flow is
restricted.
1.The mesh bags
are full.
2.Bagger is
clogged.
1.Blower assembly
clogged.
2.Worn or
damaged V-belt.
1.The mesh bags
are full (see
Emptying Mesh
Bags on
page 19).
2.The bagger is
clogged (see
Unclogging
Bagger on
page 19).
1.Empty mesh
bags (see
Emptying Mesh
Bags on
page 19).
2.Unclog bagger
(see Unclogging
Bagger on
page 19).
2.Unclog bagger
(see Unclogging
Bagger on
page 19).
2.Replace V-belt.
GB – 20
SPECIFICATIONS
Model Number815022
DescriptionZT XL and Zoom XL Bagger
Serial Number000101 and up
Added Length to
Unit – Front
Added Length to
Unit – Rear
Added Width to
Unit
6-3/8in.
(16.2 cm)
22-1/4 in.
(56.5 cm)
12 in. (30.5 cm)
GB – 21
SAFETY DECALS
4
2
3
5
1
PARTS LIST
ItemPart No. Qty. Description
1053597001Bagger Cover Decal
2077314001Mower Pan Danger Decal
3077423001Warning Decal
4080882001Grass Pump Caution Decal
5077541002Decal, Hot Surface
GB – 22
NOTES
GB – 23
BLOWER ASSEMBLY TO MOWER DECK (48-, 54-INCH MOWER DECKS)
2
1
3
5
6
3
7
8
9
11
10
2
3
13
12
13
14
3
15
2
16
18
14
15
4
17
GB – 24
BLOWER ASSEMBLY TO MOWER DECK (48-, 54-INCH MOWER DECKS) (CONT.)
ItemPart No. Qty. Description
1515147001Housing, Bl ower
2075317003Knob, Wing .312-18
3064393004Washer, Flat, Steel.38 x 1.50 x .062
4515116001Belt Cover, with Decal
5059487001Bolt, Hex .38-16 x 1.00 – Grade 5
6063088001Washer, Lock .38
7072163001V-Belt, 4L Raw Laminated (48-Inch Decks)
072237001V-Belt, HA Wrapped (54-Inch Decks)
8033754001Standoff, XL Blower Cover
9065454001Nut, Nylon Lock, .312
10059806001Bolt, Hex .38-16 x 1.75 – Grade 8
11001696001Sheave, 4.00 Diameter
12001698001Assembly, Sheave Adapter
13064303002Washer, Flat, Steel .656 x 1.25 x .10
14065000124Nut, Locking-Top-Flange .25-20
15064373004Washer, Flat, Steel .281 x .62 x .065
16 059477004Bolt, Hex .25-20 x 1.00 Grade 5
17033732511Bracket, Blower Weldment
18062121001Bolt, Round Head Square Neck, .31-18 x 1.50
GB – 25
BLOWER ASSEMBLY TO MOWER DECK (42-INCH MOWER DECKS)
3
1
2
4
9
5
6
7
2
8
2
10
3
3
11
11
12
2
12
2
13
15
14
13
2
16
17
18
GB – 26
BLOWER ASSEMBLY TO MOWER DECK (42-INCH MOWER DECKS) (CONT.)
ItemPart No. Qty. Description
1515147001Housing, Bl ower
2064393005Washer, Flat, Steel.38 x 1.50 x .062
3075317003Knob, Wing .312-18
4019748001Belt Cover, 42-Inch Decks
5059806001Bolt, Hex .38-16 x 1.75 – Grade 8
6001696001Sheave, 4.00 Diamet er
7001698001Assembly, Sheave Adapter
8065298001Nut, Locking, Center .31-18
9072128001V-Belt, HA Wrapped
10002712001Standoff, 2.75 x 5/16-18
11064303002Washer, Flat, Steel .656 x 1.25 x .10
12065000124Nut, Locking-Top-Flange .25-20
13064373004Washer, Flat, Steel .281 x .62 x .065
14 059477004Bolt, Hex .25-20 x 1.00 Grade 5
15033732511Bracket, Blower Weldment
16065361001Nut, Jam .312-18
17064358001Washer, Flat Steel, .312 x .734 x .065
18062121001Bolt, Round Head Square Neck, .31-18 x 1.50
GB – 27
BLOWER ASSEMBLY
OEe006
1
3
4
5
6
7
1
2
10
6
11
12
13
10
9
8
2
12
14
16
17
18
15
18
11
10
9
2
1019
35
20
21
4
22
23
25
26
27
23
28
26
30
29
34
32
31
24
24
33
8
GB – 28
BLOWER ASSEMBLY (CONT.)
ItemPart No. Qty. Description
1515147001Housing, Bl ower
2059000082Bolt, Hex .25-20 x .50 Epoxy
3001699511Plate, Skid
4065435008Nut, Locking-Top-Flange .25-20
5037209513Plate, Mounting Bolt Reinforcing
6001680511Plate, Bearing Mount
7061144004Screw, Machine .25-20 x .75
80650001213Nut, .25-20 Nyloc Flange
9064463002Washer, Flat-Steel .344 x 1.125 x .135
10065302004Nut, Locking-Nylon .312-18
11036853002Bearing, 2 Bolt Flange - .75 ID
12062122002Bolt, Round Head Square Neck .31-18 x .62
13001700001Weldment, Impeller, 3 Blade
14059525001Bolt, Hex .25-20 x 1.50 Grade 5
15037210511Plate, Washer Bearing
16001687001Shaft, Impeller
17066060001Key, Square .187 x .50 x .187 Hardened
18062095002Bolt, Round Head Square Neck .31-18 x .88 Grade 5
19001694001Sheave, Blower 4.25 Diameter
20059478002Bolt, Hex .31-18 x .875 Grade 5
21001744001Plate, Back
22055134004Bushing, Flange .265 x .437 x .250 x .750
23059585002Bolt, Hex .38-16 x 1.75 Grade 5
24064362002Washer, Flat-Steel .406 x .812 x .065
25073241001Idler Flanged 3.50
26065420002Nut, Locking-Top-Flange .38-16
27001682001Weldment, Idler Mount
28073276001V-Idler, 4.00 x .38
29059632001Bolt, Hex .31-18 x 4.00 Grade 5
30062199004Bolt, Round Head Square Neck .25-20 x .75 Grade 5
31001681001Bracket, Adjustable Idler
32065149001Nut, Push .312
33064440003Washer, Flat-Steel .406 x 1.00 x .188
34083121001Spring, Compres sion .092 x .77 x 3.13
35065431003Nut, Locking-Top-Flange .31-18
3651514700ARBlower, Service Assembly (includes items 1-35)
GB – 29
BAGGER COVER ASSEMBLY
11
12
13
18
5
2
3
1
3
16
12
24
9
5
20
21
22
26
12
33
29
3
5
6
7
8
1
19
10
17
14
15
3
5
5
25
28
31
4
27
30
28
30
29
29
26
32
23
34
34
35
35
36
36
37
37
38
39
40
40
GB – 30
BAGGER COVER ASSEMBLY (CONT.)
ItemPart No. Qty. Description
10680250011Rivet, Pop .187 x .402
2615568001Cover, Bagger with Decal
30680760026Rivet, Pop .187 x .375
4005484001Retainer, .38 Push-On
5067148009Pin, Hair
6064362001Washer-Flat-Steel .046 x .812 x .065
7002926001Prop Rod, Bagger
8075341001Clip .38
9042229001Bagger Hose 45"
10070000261Thumb Latch
11068153001Pin, Clevis .31 x 2.62 Grade 5
120644270026Washer, Flat-Ste el .219 x .50 x .049
13001659001Boot, Upper
14062199004Bolt, Round Head Square Neck .25-20 x .75 Grade 5
15004530001Bagger Handle
16004508511Latch, Cover
17065435004Nut, Locking-Top-Flange .25-20
18001683001Indicator, Flow
19002944001Plate, Rod Clip
20001669001Screen, Bagger
21027475003Pin, Clevis .368/.373 x 3.25
22005968511Weldment, Bagger Frame
23067149002Pin, Hair, External- #16
24001748512Strap, Cover
25033707003Bag, Mesh
26006632003Frame, Bag
27006770003Hose, .38 x .50 x 3.00 Vinyl
28064417004Washer, Flat Steel .390 x 1.5 x .125
29063088004Washer, Lock .38 x .094
30070193004Knob, Wing .38-16
31033731512Strap, Bagger
32068148002Pin, Clevis .38 x .75
33059487004Bolt, Hex .38-16 x 1.00 Grade 5
34059471002Bolt, Hex .50-13 x 1.00 Grade 5
35064000064Washer, Flat Steel .406 x 1.50 .245
36065000102Nut, .50-13 Nyloc Flange
37065455004Nut, .38-16 Nyloc Flange
38033730511Mount, Rear Bagger
39037528002Grass Block, 10.5-In. Foam
40037529002Grass Block, 4-In. Foam
GB – 31
COUNTERWEIGHT ASSEMBLY
2
1
3
4
5
6
5
6
7
8
8
9
10
11
12
ItemPart No. Qty. Description
1059622002Bolt, Hex .50-13 x 5.00 Grade 5
2001720002Counterweight
3062157001Bolt, Round Head Square Neck, .312-18 x .75 Grade 5
4059633003Bolt, Hex .38-16 x 2.00 Grade 5
5059487002Bolt, Hex .38-16 x 1.00 Grade 5
6064417002Washer, Flat Steel .390 x 1.50 x .125
7033743511Bracket, Weight Mount
8065455002Nut, .38-16 Nyloc Flange
9065454003Nut, Nylon Flange .312-18
10065436002Nut, Top-Locking Flange .50-13
11064364002Washer, Flat Steel .511 x 1.44 x .125
12033744511Bracket, Bagger Axle Mount
GB – 32
Consumer Mowing Equipment
Limited Warranty
Ariens Company (Ariens) warrants to the original purchaser that Ariens, Gravely and Countax brand lawn and garden
consumer products purchased on or after 1/1/2012 will be free from defects in material and workmanship for the time period
noted in the chart below. Equipment put to personal use around a single household or residence is considered “Consumer
Use”; equipment put to any business use (agricultural, commercial, or industrial) or used at multiple locations is considered
“Commerc ial Use.” If any product is rented or leased, then the duration of these warranties shall be 90 days af ter the da te of
purchase.
An authorized Ariens dealer (Ariens brand products), Gravely dealer (Gravely brand products), or Countax dealer (Countax
brand products) will repair any defect in material or workmanship, and repair or replace any defective part, subject to the
conditions, limitations and exclusions set forth herein. Such repair or replacement will be free of charge (labor and parts) to
the original purchaser except as noted below.
Warranty
Code
HAZoom & ZT Zero-Turn Riders; AMP™ Rider3 Years90 Days
HBMax Zoom & ZT HD Zero-Turn Riders3 Years1 Year
HCTractors, "961" Series Walk-Behind Mowers2 Years90 Days
HDClassic LM Series Mowers; Wide Area Walk Mowers3 Years90 Days
N/AService (replacement) Parts90 Days (no labor)90 Days (no labor)
Special Extensions
The chart below details special extensions to this warranty:
Warranty
Code
HA, HB
HA, HB
HABatteries for AMP™ Rider2 YearsConsumer100% first year; prorated second year
Exceptions and Limitations
The chart below details special exceptions to this warranty:
Customer Responsibilities
Register the product immediately at the time of sale. If the dealer does not register the product, the customer must
complete the product registration card in the literature package and return it to the Ariens Company, or register the unit online
at www.ariens.com, www.gravely.com, www.countax.com.
To obtain warranty service, the original purchaser must:
• Perform the maintenance and adjustments explained in the owner's manual.
• Promptly notify Ariens or an authorized Ariens, Gravely or Countax service representative of the need for warranty service.
• Transport the product to and from the place of warranty service at owner's expense.
• Have the warranty service performed by an authorized Ariens, Gravely or Countax service representative.
Warranty Exception
Mower Deck Shell on
Zero-Turn Riders
Main Frame on
Zero-Turn Riders
Warranty Exception
Cloth, Plastic, and Rubber
Components (Including
Belts and Cables)
Product Group
Warranty
Period
5 YearsConsumer
5 YearsConsumer
Warranty
Period
Maximum
2 Years
See Engine
Manufacturer’s
Warranty
UseDetail
UseDetail
All
All
Warranty Period
Consumer Use
3 years parts and labor
Additional 2 years parts only
3 years parts and labor
Additional 2 years parts only
These components are not covered when used
commercially.
Warranty is limited to 2 years for consumer use.
Except as noted above, these components are
covered for defect, not for wear.
Engines are covered by engine manufacturer’s
warranty. Refer to engine manufacturer’s warranty
statement.
Warranty Period
Commercial Use
Consumer_2012
33
To Find an Authorized Service Representative:
In the U.S. and Canada:
Use the dealer locator on our websites: www.ariens.com • www.gravely.com
Or contact us by mail or by phone:
In the U.S., Canada, Mexico, Caribbean,
Central and South America:
Ariens Company
655 W. Ryan Street
Brillion, WI 54110
Phone: (920) 756 - 4688
www.ariens.com
Exclusions - Items Not Covered by This Warranty
•Parts that are not genuine Ariens, Gravely or Countax service parts are not covered by this warranty and may void the
warranty.
•Damages resulting from the installation or use of any p art, accessory, or attachment which is not approved by the Ariens
Company for use with product(s) identified herein are not covered by this warranty.
•The following maintenance, service and replacement items are not covered by this warranty unless they are noted in the
Limitations section above: lubricants, spark plugs, oil, oil filters, air filters, fuel filters, brake linings, brake arms, brake
shoes, skid shoes, scraper blades, shear bolts, mower blades, mower vanes, brushes, headlights, light bulbs, knives, cutters.
•Any misuse, alteration, improper assembly, improper adjustment, neglect, or accident which requires repair is not covered by this warranty.
•Use of gasoline blends exceeding 10% ethanol voids any and all warranties.
•Products are designed to the specifications in the area that the product was originally distributed. Different areas may
have significantly different legal and design requirements. This warranty is limited to the requirements in the area in which
the unit was originally distributed. Ariens Company does not warrant this product to the requirements of any other area.
Warranty service is limited to service within the area originally distributed.
•In countries other than the United States and Canada, contact the Ariens Company dealer for warranty policies that govern within your country. Rights may vary from country to country and within any one country.
Disclaimer
Ariens Company may from time to time change the design of its products. Nothing contained in this warranty shall be
construed as obligating the Ariens Company to incorporate such design changes into previously manufactured products, nor
shall such changes be construed as an admission that previous designs were defective.
LIMITATION OF REMEDY AND DAMAGES
Ariens Company's liability under this warranty, and under any implied warranty that may exist, is limited to repair of any defect
in workmanship, and repair or replacement of any defective part. Ariens Company shall not be liable for incidental, special, or
consequential damages (including lost profits). Some states do not allow the exclusion of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.
In Europe, Asia, Africa or the
Middle East:
Countax Ltd, Countax House
Great Haseley, Oxfordshire,
OX44 7PF
Phone: 0800 597 7777
www.countax.com
In Australia or New Zealand:
109-111 Abbot House
Hallam, Victoria 3803 Australia
Phone: (03) 9796 4244
1800 335 489
www.bynorm.com.au
AUSTRALIAN CONSUMER LAW
The following applies solely to warranties subject to Subsection 102(1) of the Australian Consumer Law: Our goods come
with guarantees that cannot be excluded by the Australian Consumer Law. You are entitled to a replacement or refund for a
major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the
goods repaired or replaced if the goods fail to be of acceptable quality and failure does not amount to a major failure.
DISCLAIMER OF FURTHER WARRANTY
Ariens Company makes no warranty, express or implied, other than what is expressly made in this warranty. If the
law of your state provides that a n implied warranty of merchant ability, or an implied warranty of fitness for particular
purpose, or any other implied warranty, applies to Ariens Company, then any such implied warranty is limited to the
duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above
limitation may not apply to you.
This warranty gives you specific legal rig hts, and you may also have ot her right s which var y from region to region.
Consumer_2012
34
655 West Ryan Street
Brillion, WI 54110
920-756-4688
Fax 920-756-2407
www.ariens.com or www.gravely.com
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