Gravely ZT Xl Bagger, Zoom XL Bagger Owners Operating Manual And Parts List
ZT XL and Zoom XL Bagger
Owner/Operator & Parts Manual
Model
815022
03374600B 1/12
Printed in USA
TABLE OF CONTENTS
Transfer
model & serial
number label
from product
registration
here.
Serial Number Label
(Under Bagger Cover)
Figure 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
INTRODUCTION
THE MANUAL
Before operation of unit, carefully and completely read
this Manual and the unit’s Owner/Operator Manual. The
contents will provide you with an understanding of safety
instructions and controls during normal operation and
maintenance.
All reference to left, right, front, or rear are given from
operator sitting in operation position and facing the
direction of forward travel.
MODEL AND SERIAL NUMBERS
When ordering replacement par ts or
making service inquiries, know the
Model and Serial numbers of your
unit.
Numbers are located on the product
registration form in the unit literatur e
package. They are printed on a serial
number label, located on the frame of
your unit.
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
PRODUCT REGISTRATION
The Ariens/Gravely dealer must register the product at
the time of purchase. Registering the product will help the
company process warranty claims or contact you with the
latest service information. All claims meeting
requirements during the limited warranty period will be
honored, whether or not the product registration card is
returned. Keep a proof of purchase if you do not register
your unit.
Customer Note: If the dealer does not register your
product, please fill out, sign, and return the product
registration card to Ariens or go to www.ariens.com or
www.gravely.com.
UNAUTHORIZED REPLACEMENT PARTS
Use only Ariens/Gravely replacement parts. The
replacement of any part on this vehicle with anything
other than an Ariens/Gravely authorized replacement
part may adversely affect the performance, durability, or
safety of this unit and may void the warranty.
Ariens/Gravely disclaims liability for any claims or
damages, whether warranty, property damage, personal
injury or death arising out of the use of unauthorized
replacement parts.
• Record Unit Model and Serial numbers here.
DISCLAIMER
Ariens/Gravely reserves the right to discontinue, make
changes to, and add improvements upon its products at
any time without public notice or obligation. The
descriptions and specifications contained in this manual
were in effect at printing. Equipment described within this
manual may be optional. Some illustrations may not be
applicable to your unit.
DELIVERY
Customer Note: If you have purchased this product
without complete assembly and instruction by your
retailer, it is your responsibility to:
1. Read and understand all assembly instructions in
this manual. If you do not understand or have
difficulty following the instructions, contact your
nearest Ariens/Gravely Dealer for assistance.
sure all assembly has been properly completed and
safety interlock system works properly.
GB – 2
© Copyrigh t 2012 Ariens Company
Make
NOTE: To locate your nearest Ariens Dealer, go to
OTt2080
OTt2070
OL3030
OL0910
OL4140
OL4010
OL4420
www.ariens.com on the internet. To locate your nearest
Gravely Dealer, go to www.gravely.com on the internet.
WARNING: Improper assembly or adjustments
can cause serious injury.
2. Understand all Safety Precautions provided in the
manuals.
SAFETY
3. Review control functions and operation of the unit.
Do not operate unit unless all controls function as
described in this manual.
4. Review recommended lubrication, maintenance
and adjustments.
5. Fill out a Product Registration Card and return the
card to the Ariens Company or go to
www.ariens.com or www.gravely.com.
SAFETY ALERTS
Look for these symbols to point out
important safety precautions. They mean:
Attention!
Personal Safe t y Is In v o lve d !
Become Alert!
Obey The Message!
The safety alert symbols above and signal words below
are used on decals and in this manual.
Read and understand all safety messages.
DANGER: IMMINENTLY HAZARDOUS
SITUATION! If not avoided, WILL RESULT in
death or serious injury.
WARNING: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, COULD RESULT in
death or serious injury.
CAUTION: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, MAY RESULT in
minor or moderate injury. It may also be used to
alert against unsafe practices.
REQUIRED OPERATOR TRAINING
Original purchaser of this unit was instructed by the seller
on safe and proper operation. If unit is to be used by
someone other than original purchaser; loaned, rented or
sold, ALWAYS provide this manual and any needed
safety training before operation.
1. WARNING!
Stop engine and wait for all moving parts to
stop before opening cover.
Avoid tip over and loss of control:
DO NOT overload bagger.
Use extreme caution on slopes.
DO NOT make abrupt turns or speed
changes.
• Weight kit is required when using bagger.
• Be aware of new turning radius.
2. DANGER!
Always keep feet and hands away from
rotating parts.
NOTATIONS
NOTE: General reference information for proper
operation and maintenance practices.
IMPORTANT: Specific procedures or information
required to prevent damage to unit or attachment.
PRACTICES AND LAWS
Practice usual and customary safe working precautions,
for the benefit of yourself and others. Understand and
follow all safety messages. Be alert to unsafe conditions
and the possibility of minor, moderate, or serious injury or
death. Learn applicable rules and laws in your area.
Always follow the practices set forth in this manual.
Never direct discharge towards persons or
property that may be injured or damaged by
thrown objects.
Keep people away from unit while
operating.
Shut off engine, remove key, and read
manual before you adjust or repair unit.
NO STEP! Always keep feet away from
rotating parts.
GB – 3
3. WARNING!
Figure 2
OEe001
1
2
3
5
4
OL4430
OL3320
OL4840
OL4690
OL0900
OL4140
OL4850
077541
Keep children and others away from unit
while operating.
4. DANGER!
Do not operate mower unless guards are in
operating position or bagger is attached.
DO NOT operate mower unless guards are
in place or blower assembly and entire
bagger are attached.
ALWAYS wear adequate hearing protection.
ROTATING FAN! Stop engine and remove
key before clearing.
Wait for all moving parts to stop.
5. HOT SURFACES
DO NOT touch parts which are hot from
operation. ALWAYS allow parts to cool.
SAFETY RULES
Do not operate on slopes over 10°.
Installing the blower assembly on your mower
requires the removal of the discharge chute and belt
guard. Retain discharge chute, discharge chute
hardware, belt guard, and belt guard hardware in a
safe location and reinstall whenever operating unit
without the blower assembly. DO NOT operate
mower unless guards are in place or blower
assembly and entire bagger are attached.
NEVER operate bagger if the unit’s safety interlock
system is not working properly.
GB – 4
Always be aware of maximum sweep of bagger when
turning. Always allow adequate clearance between
bagger, personnel and other objects when turning.
As grass catcher fills, be alert to changing unit stability
and control.
Always install counterweights before operating unit
with bagger attached. Always remove
counterweights when bagger is removed from the
unit.
Read, understand, and follow all safety practices in
Owner/Operator Manual before beginning assembly.
Failure to follow instructions could result in personal
injury and/or damage to unit.
ALWAYS remove key and/or wire from spark plug before
assembly. Unintentional engine start up can cause death
or serious injury.
Complete a walk around inspection of unit and work area
to understand:
• Work area • Your unit • All safety decals
Determine which attachments are needed and can be
used safely.
Inspect unit before each use for: missing or damaged
decals and shields, correctly operating safety interlock
system, and deterioration of grass bagger. Replace or
repair as needed.
ALWAYS check overhead and side clearances carefully
before operation. ALWAYS be aware of traffic when
operating along streets or curbs.
Keep children and people away.
Keep children out of work area and under watchful care
of a responsible adult.
Keep area of operation clear of all toys, pets, and debris.
Thrown objects can cause injury.
Check for weak spots on docks, ramps or floors. Avoid
uneven work areas and rough terrain. Stay alert for
hidden hazards or traffic.
DO NOT operate near drop-offs, ditches, or
embankments. Unit can suddenly turn over if a wheel is
over the edge of a cliff or ditch, or if an edge caves in.
Data indicates that operators, age 60 and above, are
involved in a larger percentage of riding mower related
injuries. These operators should evaluate their ability to
operate the riding mower safely enough to protect
themselves and others from serious injury.
Read the entire Owner/Operator manual and other
training material. If the operator or the mechanic cannot
read the manual, it is the owner’s responsibility to explain
it to them. Only the user can prevent and is responsible
for accidents or injuries occurring to themselves, other
people or property.
Only trained adults may operate or service unit. Training
includes actual operation.
Local regulations may restrict the age of the operator.
NEVER allow children to operate or play on or near unit.
Be alert and shut off unit if children enter area.
NEVER operate unit after or during the use of
medication, drugs or alcohol. Safe operation requires
your complete and unimpaired attention at all times.
DO NOT wear loose clothing or jewelry and tie back hair
that may get caught in rotating parts.
Wear adequate outer garments.
NEVER wear open sandals or canvas shoes during
operation. Wear adequate safety gear, protective gloves
and footw ear.
Wear proper footwear to improve footing on slippery
surfaces.
Always wear safety goggles or safety glasses with side
shields when operating mower.
Moving parts can cut or amputate fingers or a hand.
Wrap blade(s) or wear gloves to service. On multiblade
mowers, rotation of one blade will cause all blades to
rotate.
NEVER place your hands or any part of your body or
clothing inside or near any moving part while unit is
running.
ALWAYS keep hands and feet away from all rotating
parts during operation. Rotating parts can cut off body
parts.
ALWAYS keep body and hands away from pin holes or
nozzles which eject hydraulic fluid under pressure.
DO NOT touch parts which are hot. Allow parts to cool.
ALWAYS keep hands and feet away from all pinch
points.
Fumes from the engine exhaust can cause death or
serious injury. DO NOT run engine in an enclosed area.
Always provide good ventilation.
Read, understand, and follow all instructions in the
manual and on the machine before starting.
Understand:
• How to operate all controls
• The functions of all controls
• How to STOP in an emergency
• Braking and steering characteristics
• Turning radius and clearances
Keep safety devices or guards in place and functioning
properly. NEVER modify or remove safety devices.
Do not operate without either entire bagger or the
discharge chute in place.
Stop engine before removing grass catcher or unclogging
chute.
Ensure Safety Interlock System is functioning properly.
DO NOT operate unit if safety interlock is damaged or
disabled.
Start and operate unit only when seated in operator’s
position. Steering control levers must be in neutral, PTO
disengaged and parking brake set when starting engine.
Use care when approaching blind corners, shrubs, trees
or other objects that may obscure vision.
GB – 5
Dust, smoke, fog, etc. can reduce vision and cause an
accident. Mow only in daylight or good artificial light.
Avoid slippery surfaces. Always be sure of your footing.
DO NOT mow on wet grass. Reduced traction could
cause sliding and effect the machine’s stability.
Watch for traffic when operating near or crossing
roadways.
Never carry passengers.
DO NOT try to stabilize the machine by putting your foot
on the ground.
Never direct discharge towards persons or property that
may be injured or damaged by thrown objects. Use
extreme caution on gravel surfaces.
Always stand clear of the discharge area.
ALWAYS disengage PTO, stop unit and engine, remove
key, engage parking brake and allow moving parts to
stop before leaving operator ’s posi ti on.
Never engage PTO while raising attachment or when
attachment is in raised position.
DO NOT operate at too fast a rate. DO NOT change
engine governor settings or over-speed engine. Slow
down before turning.
DO NOT operate in reverse unless absolutely necessary.
ALWAYS look down and behind before and while
backing.
Stop and inspect equipment if you strike an object or if
there is an unusual vibration. Repair, if necessary, before
restarting. Never make adjustments or repairs with the
engine running.
Mower blades are sharp and can cut you. Wrap the
blade(s) or wear gloves, and use extra caution when
servicing them. NEVER weld or straighten mower blades.
Rotation of one blade may cause rotation of the other
blades.
Take all possible precautions when leaving unit
unattended. Shut off engine. Remove wire from spark
plug and secure it away from spark plug.
ALWAYS remove key to prevent unauthorized use.
Know the weight of loads. Limit loads to those you can
safely control and the unit can safely handle.
Disengage PTO when attachment is not in use. ALWAYS
turn off power to attachment when travelling, crossing
driveways, etc.
Mow up and down slopes, not across them.
Keep all movements on the slope slow and gradual. Do
not make sudden changes in speed or direction.
Avoid starting or stopping on the slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
If you cannot back up a slope or you feel uneasy on it, do
not mow it.
DO NOT park on slopes unless necessary. When parking
on slope always chock or block wheels. Always set
parking brake.
Use a slow speed. Tires may lose traction on slopes
even though the brakes are functioning properly.
Do not bypass transmission when on a slope.
Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
Follow the manufacturer’s reco mme nda tion s for weigh t
limits for towed equipment and towing on slopes.
NEVER allow children or others in or on towed
equipment.
On slopes, the weight of the towed equipment may cause
loss of control.
Travel slowly and allow extra distance to stop.
Use extra care when loading or unloading unit onto trailer
or truck.
Secure unit chassis to transpor t vehicle. NEVER secure
from rods or linkages that could be damaged.
DO NOT transport machine while engine is running.
ALWAYS turn off power to attachment and shut off fuel
when transporting unit.
Keep unit free of debris. Clean up oil or fuel spills.
This product is equipped with an internal combustion
type engine. DO NOT use unit on or near any
unimproved, forest-covered or brush covered land unless
exhaust system is equipped with a spark arrester
meeting applicable local, state or federal laws. A spark
arrester, if it is used, must be maintained in effective
working order by operator.
Fuel is highly flammable and its vapors are explosive.
Handle with care. Use an approved fuel container.
NO smoking, NO sparks, NO flames. ALWAYS allow
engine to cool before servicing.
NEVER fill fuel tank when engine is running or hot from
operation.
NEVER fill or drain fuel tank indoors.
Replace fuel cap securely and clean up spilled fuel.
Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers on
the ground away from your vehicle before filling.
When practical, remove gas-powered equipment from
the truck or trailer and refuel it on the ground. If this is not
possible, then refuel such equipment on a trailer with a
portable container, rather than from a gasoline dispenser
nozzle.
Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Avoid Electric Shock. Objects contacting both battery
terminals at the same time may result in injury and unit
damage. DO NOT reverse battery connections.
GB – 6
Reverse connections may result in sparks which can
cause serious injury. Always connect positive (+) lead of
charger to positive (+) terminal, and negative (-) lead to
negative (-) terminal.
ALWAYS disconnect negative (-) cable FIRST and
positive (+) cable SECOND. ALWAYS connect positive
(+) cable FIRST, and negative (-) cable SECOND.
Explosive Gases from battery can cause death or serious
injury. Poisonous battery fluid contains sulfuric acid and
its contact with skin, eyes or clothing can cause severe
chemical burns.
No flames, No sparks, No smoking near battery.
ALWAYS wear safety glasses and protective gear near
battery. Use insulated tools.
DO NOT TIP battery beyond a 45° angle in any direction.
ALWAYS keep batteries out of reach of children.
Battery posts, terminals and related accessories contain
lead and lead compounds, chemicals known to the State
of California to cause cancer and reproductive harm.
Wash hands after handling.
ALWAYS block wheels and know all jack stands are
strong and secure and will hold weight of unit during
maintenance.
Release pressure slowly from components with stored
energy.
NEVER attempt to make any adjustments to unit while
engine is running (except where specifically
recommended). Stop engine, remove key or spark plug
wire and wait for all moving parts to stop before servicing
or cleaning.
Check parking brake operation frequently. Adjust and
service as required.
ALWAYS maintain unit in safe operating condition.
Damaged or worn out muffler can cause fire or explosion.
Maintain or replace safety and instruction labels, as
necessary.
NEVER store unit with fuel in fuel tank, inside a building
where any ignition sources are present.
Shut off fuel and allow engine to cool completely before
storing in closed area or covering unit.
Clean grass and debris from unit, especially from around
muffler and engine, to help prevent fires.
For extended storage, shut off fuel and clean unit
thoroughly. See engine manual for proper storage.
Lower cutting deck unless a positive mechanical lock is
used.
Use only attachments or accessories designed for your
unit.
Check all hardware at regular intervals, especially blade
attachment bolts. Keep all hardware properly tightened.
Check attachment components frequently. If worn or
damaged, replace with manufacturer’s recommended
parts.
GB – 7
ASSEMBLY
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
UNPACKING UNIT
IMPORTANT: Remove contents from carton carefully.
Place cover assembly on a flat piece of cardboard to
avoid scratching it.
Package Contents:
Check the contents of your kit for the parts listed below
and shown in figure 3.
Item Description Qty Ariens P/N
1 Blower and Idler Assembly 1 51514700
2 5/16" Wing Knob 1 07531700
3 3/8" Wing Knob 4 07019300
4 3/8" x 1-1/2 x 1/16" Washer 5 06439300 *
3/8" x 1-1/2 x 1/16" Washer 4 06439300 **
5 42-Inch Belt Cover 1 01974800 *
48-, 54-Inch Belt Cover 1 00389700 **
6 5/16” Locknut 1 06529800 *
7 Bagger Weight Bracket 1 03374351
8 Axle Mount Bracket 1 03374451
9 Counterweight 2 00172000
10 Cover As sembly 1 NA
11 3/8” x 1-3/4” Hex Bolt 1 05980600
12 1/2” x 5” Hex Bolt 2 05962200
13 4" Sheave 1 00169600
14 Sheave Adapter 1 00169800
04148200
15 1/4” x 1" Hex Bolt 4 05947700
16 9/32” x 5/8” Flat Steel Washer 4 06437300
17 33/64” x 1-7/16 x 1/8” Flat Steel
Washer
18 1/4” Top Lock Flange Nut 4 06500012
19 5/16” x 2-3/4” Standoff 1 00271200 *
XL Cover Standoff 1 03375400 **
20 42-Inch V-Belt 1 07212800
48-Inch V-Belt 1 07216300
54-Inch V-Belt 1 07223700
21 Hair Pin #25 4 06714800
22 External Hair Pin 2 06714900
23 Bagger Hose 1 04222900
24 Mesh Bag 3 03370700
25 3/8 x 1/2 x 3 Plastic Tube 3 00677000
2 06436400
Item Description Qty Ariens P/N
26 Bag Frame 3 00663200
27 Strap, XL Bagger 2 03373151
28 Clevis Pin 3/8” x 3/4” 2 06814800
29 1/2” Nylon Locknut 2 06500010
30 Rear Mounting Plate 1 03373051
31 3/8” x 1" Hex Bolt 6 05948700*
3/8” x 1" Hex Bolt 7 05948700**
32 3/8" x Lock Washer 4 06308800 *
3/8" x Lock Washer 5 06308800 **
33 13/32" x 1-1/2 x 1/4" Washer 4 06400006
34 25/64" x 1-1/2 x 1/8" Washer 6 06441700
35 21/32" x 1-1/4 x 3/32" Washer 2 06430300
36 1/2” x 1" Hex Bolt 2 05947100
37 3/8” Nylon Locknut 9 06545500
38 1/2” Top Locknut 2 06543600
39 5/16” Nylon Locknut 1 06545400 *
5/16” Nylon Locknut 2 06545400 **
40 3/8” x 2" Hex Bolt 3 05963300
41 5/16” x 3/4" Roundhead
Squareneck Bolt
42 Weldment, Blower Bracket 1 03373251
* 42-Inch Mower Decks
** 48-, 54-Inch Mower Decks
1 06215700
GB – 8
OEe009
Figure 3
1
3
30
4
5
48-, 54-Inch Decks
25
26
24
10
2
5
42-Inch Decks
6
7
8
9
11
12
13
14
15
17
16
18
19
19
20
21
22
28
23
27
29
36
37
31
32
33
34
35
36
38
39
40
41
42
GB – 9
Install Counterweights
Figure 4
Remove Mounting Hardware
Remove Footrest
Figure 5
41
8
40
34
31
31
34
37
7
37
37
39
12
9
38
38
17
WARNING: ALWAYS install counterweights
before operating unit with bagger attached.
ALWAYS remove counterweights when bagger
is removed from unit.
1. Remove mounting hardware from footrest
(figure 4).
NOTE: The hex bolt and washers will be reused when
installing the bagger.
2. Install bagger weight bracket (item 7) on unit with
two 3/8” x 1" hex bolts (item 31), washers
25/64" x 1-1/2 x 1/8" washers (item 34) and 3/8”
nylon locknuts (item 37) (figure 5).
3. Install the axle mount bracket (item 8) on the front
axle with three 3/8” x 2" hex bolts (item 40) and
three 3/8” nylon locknuts (item 37). Connect the
bagger weight bracket and the axle mount bracket
with a 5/16” x 3/4" roundhead squareneck bolt
(item 41) and 5/16” nylon locknut (item 39).
4. Install two counterweights (item 9) on bagger
weight bracket (item 7) and axle mount bracket
(item 8) with two 1/2” x 5” hex bolts (item 12), two
33/64” x 1-7/16 x 1/8” flat steel washers (item 17)
and 1/2” top locknuts (item 38).
5. Install the footrest removed in step 1.
GB – 10
INSTALL SHEAVE AND SHEAVE ADAPTER
Figure 6
Right Belt
Cover
Washer
Nut
Do not remove these
nuts and bolts.
Wing Knobs
Discharge Chute
14
11
13
Washer
Right Mower
Deck Spindle
Figure 7
Save this hex bolt to run
the mower without the
bagger installed.
Washer
(FIGURE 6 AND 7)
WARNING: Keep disch arge ch ute, wing knobs
and belt covers for re-installation when the
bagger kit is removed.
1. Remove the wing knobs and discharge chute from
unit. Save wing knobs to install the blower bracket.
2. Remove mounting hardware and right belt cover
from mower deck (figure 6).
NOTE: Only remove the nut holding down the belt cover
and the loose washer. Keep the bolts in place on the
deck.
IMPORTANT: Keep the hex bolt for re-installation when
the bagger kit is removed.
NOTE: The washer is used for installing the sheave
(item 13 ) and sheav e adap ter (item 14) in step 4.
3. Remove hex bolt and washer from right mower
deck spindle (figure 7).
4. Install sheave adapter (item 14), sheave (item 13),
and washer on ri ght mo we r dec k spin dle with 3/8” x
1-3/4” hex bolt (item 11). See (figure 7).
NOTE: Two sheave adapters are suppliled with unit. Use
the sheave adapter (item 13) that matches the holes in
the pulley (item 13). Other sheave adapter is not
required.
GB – 11
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