Gravely Treker 996122, Treker 996124, Treker 996144, Treker 996143 Parts Manual

®

ENGLISH

Treker

Parts Manual

Models

996122 – 4 x 2 Red
996124 – 4 x 2 Red
996143 – 4 x 4 Red
996144 – 4 x 4 Camouflage

09650700 7/10

Printed in USA

THE MANUAL

PRODUCT REGISTRATION

Before you operate your unit, carefully and completely
read manuals supplied with the unit. The contents will
provide you with an understanding of safety instructions
and controls during normal operation and maintenance.

For your safety and the safety of others always read,
understand, and follow all DANGER, WARNING, and
CAUTION messages found in manuals and on safety
decals.

Hardware descriptions are given in decimals.

Decimals to Fractions

.063 1/16 .563 9/16
.125 1/8 .625 5/8
.188 3/16 .688 11/16
.250 1/4 .750 3/4
.313 5/16 .813 13/16
.375 3/8 .875 7/8
.438 7/16 .938 15/16
.500 1/2 1.00 1

SERVICE AND REPLACEMENT PARTS

When ordering replacement parts or making service
inquiries, know the Model and Serial numbers of your
unit and engine.

Numbers are located on the product registration card in
the unit literature package. They are printed on a serial
number label, located on the frame of your unit.

• Record Unit Model and Serial numbers here:

The Gravely dealer must register the product at the time
of purchase. Registering the product will help the
company process warranty claims or contact you with the
latest service information. All claims meeting
requirements during the limited warranty period will be
honored, whether or not the product registration card is
returned. Keep a proof of purchase if you do not register
your unit.

Customer Note: If Dealer does not register your product,
please fill out, sign and return the product registration
card to Gravely or go to www.gravely.com.

YOUR SATISFACTION IS IMPORTANT

Questions? Please follow these helpful steps:

1. Refer to the manuals supplied with your unit.
They will guide you through safe and proper

operation and maintenance.
They contain specifications on your unit.
If your questions are not answered in these manuals,

go to step number two.

2. Contact Your Dealer.
Our dealers will be happy to supply any service or

advice required to keep your unit operating at peak
efficiency.

A factory trained staff is available to support your
equipment needs. They stock genuine Gravely parts
and lubrican ts m anufa ctured with t he same p reci sion
and skill as the original.

If your questions are not resolved by the support
staff, ask for the manager or owner.

When contacting your Dealer supply your model and
serial numbers.

• Record Engine Model and Serial numbers here:

UNAUTHORIZED REPLACEMENT PARTS

Use only replacement parts. The replacement of any part
on this vehicle with anything other than a Gravely
authorized replacement part may adversely affect the
performance, durability, or safety of this unit and may
void the warranty. Gravely disclaims liability for any
claims or damages, whether warranty, property damage,
personal injury or death arising out of the use of
unauthorized replacement parts.

Gravely® is a registered trademark of Ariens Company. Treker® is a registered
trademark of Trek Bicycle Corporation.

TO SPEED PARTS ORDERING:

1. Know the model and serial numbers of your unit.

2. Know the part number required.

3. Know the quantity required.

4. Know the part description.

2

MODELS

TABLE OF CONTENTS

Domestic
Model 996122 4 x 2 Red

Treker Red
Serial No. 000101 and up

Model 996124 4 x 2 Red

Treker Red
Serial No. 000101 and up

Model 996143 4 x 4 Red

Treker Red
Serial No. 000101 and up

Model 996144 4 x 4 Camouflage

Treker Camouflage
Serial No. 000101 and up

Lower Control Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Main Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Shock Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Shock Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Trailing Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Steering Components. . . . . . . . . . . . . . . . . . . . . . . . .10

Throttle Components . . . . . . . . . . . . . . . . . . . . . . . . .12

Brake Drum Rear Components . . . . . . . . . . . . . . . . .14

Brake Disc Front Components. . . . . . . . . . . . . . . . . .16

Parking Brake and Shifter Dash Mount . . . . . . . . . . .18

Parking Brake and Shifter Transaxle . . . . . . . . . . . . .20

Parking Brake Caliper . . . . . . . . . . . . . . . . . . . . . . . .22

Brake System Front . . . . . . . . . . . . . . . . . . . . . . . . . .24

Brake System Rear . . . . . . . . . . . . . . . . . . . . . . . . . .26

Drive Belt Components . . . . . . . . . . . . . . . . . . . . . . .28

Drive Belt Driven Pulley . . . . . . . . . . . . . . . . . . . . . . .30

Engine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Front Differential and Driveshaft . . . . . . . . . . . . . . . .34

Front Differential Components . . . . . . . . . . . . . . . . . .36

Transaxle Rear and Axle Shafts. . . . . . . . . . . . . . . . .38

Transaxle Rear Components . . . . . . . . . . . . . . . . . . .40

Transfer Case and Rear Driveshaft . . . . . . . . . . . . . .42

Transfer Case Components. . . . . . . . . . . . . . . . . . . .44

Air Cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Exhaust Components. . . . . . . . . . . . . . . . . . . . . . . . .47

Fuel System Components . . . . . . . . . . . . . . . . . . . . .48

Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Instrument Panel – 4 x 2 . . . . . . . . . . . . . . . . . . . . . .52

Instrument Panel – 4 x 4 . . . . . . . . . . . . . . . . . . . . . .54

Bench Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

Four Post Accessory Bar . . . . . . . . . . . . . . . . . . . . . .58

Floor Panel and Shields. . . . . . . . . . . . . . . . . . . . . . .60

Cargo Box Components. . . . . . . . . . . . . . . . . . . . . . .62

Cargo Box Power Lift . . . . . . . . . . . . . . . . . . . . . . . . .64

Hood Assembly Components. . . . . . . . . . . . . . . . . . .66

Front Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

Rear Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

Decals and Panels – Camo . . . . . . . . . . . . . . . . . . . .74

Front Bumper Guard . . . . . . . . . . . . . . . . . . . . . . . . .75

3

© Copyright 2010 Ariens Company

LOWER CONTROL ARM

Model 996122, 996124, 996143, 996144

Item Part No. Description

1 802-486C HHCS M12X1.75X80 GR8.8 PLT
2 05929100 HHCS M10X1.5X30 GR8.8
3 803-280C NUT HEX NYLOCK M10X1.5 PLT
4 803-281C NUT HEX NYLOCK M12X1.75 PLT
5 803-341C NUT HEX SLOTTED M10X1.25 PLT
6 804-011C WASHER FLAT 3/8 USS PLT
7 06435900 WASHER, FLAT STEEL .438 x 1.00 x .083
8 06700117 PIN COTTER 3/32 X 1 LONG
9 815-143C RH DISC BRAKE ASM 172mm W/JNT

9 815-144C LH DISC BRAKE ASM 172mm W/JNT
10 840-137C BALL JOINT BOLT ON SIR
11 04067200 CONTROL ARM ASSEMBLY, LH Includes No. 2, 3, 5, 6, 7, 8, 10, 11, 12 & 13
11 04067100 CONTROL ARM ASSEMBLY, RH Includes No. 2, 3, 5, 6, 7, 8, 10, 11, 12 & 13
12 04066000 CONTROL ARM WELDMENT, LH
13 04067000 CONTROL ARM WELDMENT, RH

4

MAIN FRAME

Model 996122, 996124, 996143, 996144

Item Part No. Description

1 700-316A ST 10/20 Series Frame with Decals

5

Model 996122, 996124, 996143, 996144

1

2

4

5
6

7

8

9

10

11

12

13

14

15

16

7

3

SHOCK FRONT

6

SHOCK FRONT

Item Part No. Description

1 700-055H STEERING BRACKET RIGHT

700-054H STEERING BRACKET LEFT
2 840-100C STRUT/COIL SPRING ASM
3 803-344C NUT HEX JAM M10 X 1.25 6MTHK YLW
4 804-220C WASHER, FLAT
5 816-531C GROMMET, RUBBER MOUNT
6 840-314C WASHER, STRUT MOUNT
7 04067200 CONTROL ARM ASM, LH
8 802-486C HHCS M12 X 1.75 X 80 PLT
9 803-281C NUT NEX NYLOCK M12 X 1.75 PLT

10 815-143C RH DISK BRAKE ASM 172MM W/ JNT
11 802-771C HHCS 3/8-16 X 2 GR8 PLT
12 803-078C NUT LOCK 3/8-16 NYLON INSERT
13 803-280C NUT HEX NYLOCK M10 X 1.5 PLT
14 804-011C WASHER FLAT 3/8 USS PLT
15 803-341C NUT HEX SLOTTED M10 X 1.25 PLT
16 805-063C PIN COTTER 3/32 X 1 LONG

Model 996122, 996124, 996143, 996144

7

Model 996122, 996124, 996143, 996144

1

3

2

4

5

6

8

9

11

7

10

2

SHOCK REAR

Item Part No. Description

1 840-101C SHOCK COIL REAR TRUCK
2 802-751C HHCS M14X2.00X60 GR8.8
3 803-334C NUT HEX NYLOCK M14X2.00
4 803-319C NUT HEX TOP LOCK 9/16-12 YLW
5 700-262H TRAILING ARM RH WELDMENT
6 817-517C BUSHING IDLER ARM RUBBER
7 700-371H CENTER PIVOT TUBE WELDMENT
8 700-422H TRA ILING ARM PIV OT BOLT WELDMENT
9 815-145C RH DRUM ASM 18 OMM 4 ON 4" BC

10 802-731C HHCS M8 X 1.25 X 30 GR 10.9 YLW PLT
11 804-157C WASHER SPRING LOCK M8 PLT

8

TRAILING ARM

Model 996122, 996124, 996143, 996144

Item Part No. Description

1 700-256S TRAILING ARM RH ASSY
2 700-257S TRAILING ARM LH ASSY
3 700-262H TRAILING ARM RH WELDMENT
4 700-263H TRAILING ARM LH WELDMENT
5 700-371H CENTER PIVOT TUBE WELDMENT
6 700-422H TRAILING ARM PIVOT BOLT WLDMNT
7 803-319C NUT HEX TOP LOCK 9/16-12 YLW
8 817-517C BUSHING IDLER ARM RUBBER

9

STEERING COMPONENTS

Model 996122, 996124, 996143, 996144

10

STEERING COMPONENTS

Item Part No. Description

1 9175 NUT HEX SLOTTED M12X1.25 PLT
2 680002 TIE ROD W/BALL 826-399C/400C
3 43142100 NUT HEX M14X1.5 PLT
4 47002300 SPACER 826-399C/400C
5 700-060H STEERING COLUMN WELDMENT
6 802-387C HFS 5/16-18X3/4 GR5
7 802-714C HHCS M8X1.25X25 GR8.8 YLW PLT
8 802-760C HHCS M8X1.25X100 GR8.8 PLT
9 803-084C NUT HEX NYLOCK 5/16-18 PL T

10 803-278C NUT HEX NYLOCK M8X1.25 PLT
11 803-283C NUT HEX M16X2.00X8MM THK PLT
12 804-084C WASHER FLAT 5/16 HARD ASTMF436
13 805-063C PIN COTTER 3/32 X 1 LONG
14 817-525C BUSHING 1 OD X .75ID X 1
15 826-400C RACK & PINION ST
16 909001 BOOT 826-399C/400C
17 180006 TIE ROD
18 840-064C STEERING WHEEL
19 840-065C CAP 2 ID PLASTIC (BDY/STRG WHL
20 840-093C STEERING SHAFT TRUCK
21 23035 MVL BOLT FOR 840-093C
22 802-628C HHCS M10X1.5X35 PLT
23 803-280C NUT HEX NYLOCK M10X1.5 PLT
24 20061 MVL SPRING WASHER FOR 840-093C
25 840-130C UPPER STEERING SHAFT TRUCK ASM

Model 996122, 996124, 996143, 996144

11

THROTTLE COMPONENTS

Model 996122, 996124, 996143, 996144

12

THROTTLE COMPONENTS

Item Part No. Description

1 700-127H GAS PEDAL WELDMENT
2 700-128S GAS PEDAL W/PAD ASSEMBLY
3 700-129D GAS PEDAL MOUNT
4 700-206D GAS PEDAL ADJUSTMENT PLATE
5 700-255D BODY MOUNT SPACER .375 THICK Use as needed

700-254D BODY MOUNT SPACER .25 THICK Use as needed
6 802-010C HHCS 5/16-18 X1 1/4 GR5
7 05958000 BOLT, HEX 3/8-16 X 1 1/4 GR5
8 05947000 BOLT, HEX 5/16-18 X 3/4 GR5 YELLOW DIE
9 06500521 NUT, SERRATED FLANGE 3/8-16 PLT

10 803-086C NUT MAC-LOK FLG 3/8-16 GR F
11 807-227C SPRING EXT .5OD .075W 2.75LG
12 803-177C NUT HEX LOCK 5/16-18 FLG.
13 817-540C BUSHING NYLON 3/8ID (SNAP IN)
14 840-002C THROTTLE CABLE
15 840-134C BRAKE/ACCELERATOR PEDAL RUBBER

Model 996122, 996124, 996143, 996144

13

BRAKE DRUM REAR COMPONENTS

Model 996122, 996124, 996143, 996144

14

BRAKE DRUM REAR COMPONENTS

Model 996122, 996124, 996143, 996144

Item Part No. Description

-- 815-145C RH DRUM ASM 180mm 4 ON 4" BC ITEM 19 NOT INCLUDED

-- 815-146C LH DRUM ASM 180m m 4 ON 4" BC ITEM 19 NOT INCLUDED
1 F136 LEFT SHOE
2 F137 RIGHT SHOE
3 F777 BALL BEARING
4 F855 BEARING HOLDER HUB
5 F179 BRAKE SHOE DISC RH
6 F178 BRAKE SHOE DISC LH
7 F827 BLEEDER SCREW
8 F622 SHOES LOCKING SPRING
9 F792 RIGHT SPRING/HAND BRAKE LEVER

10 F793 LEFT SPRING/HAND BRAKE LEVER
11 F261 HYDRAULIC CYLINDER
12 F908 DRUM
13 F176 RIGHT LEVERS SET
14 F177 LEFT LEVERS SET
15 F852 CMX SPACER
16 F175 BRAKE FLANGE HUB W/STUDS
17 F258 SCREW M6 x 40
18 F610 UPPER RETURN SPRING
19 F621 SPRING PIN
20 F609 LOWER RETURN SPRING

15

BRAKE DISC FRONT COMPONENTS

Model 996122, 996124, 996143, 996144

16

BRAKE DISC FRONT COMPONENTS

Model 996122, 996124, 996143, 996144

Item Part No. Description

-- 815-143C RH DISC BRAKE ASM 172m/JNT Does Not Include #3, #4 or #5 Rev. 2

-- 815-144C LH DISC BRAKE ASM 172mm W/JNT Does Not Include #3, #4 or #5 Rev. 2
1 802-589C HHCS 7/16-14X2 GR5
2 803-229C NUT HEX FLANGE LOC 7/16-14 PLT
3 803-280C NUT HEX NYLOCK M10X1.5 PLT
4 803-332C NUT HEX M16X1.5 TOP LOCK PLT
5 815-147C FRNT DISC BRAKE STUB SHAFT 2WD
6 D2041 NUT M8
7 F763 BALL BEARING 60,05X30X37
8 F765 SNAP RING
9 F772 SCREW M 10 X 1.25 X 35

10 F773 M 10 WASHER
11 F824 DUST BOOT RING
12 F822 CAP
13 F823 SEALING RING
14 F820 RUBBER DUST BOOT
15 F827 BLEEDER SCREW
16 F828 BOOT
17 F829 PLUG
18 F832 ELASTIC RING
19 F845 SCREW M8 X 20
20 F774 SCREW M8 X 65
21 F799 HHS M10X1.5X50 PLT
22 F813 CALIPER BODY
23 F815 REACTION BRACKET
24 F818 SPACER
25 F1004 BRAKE PAD KIT (COMP. 2 WHEELS)
26 F826 PIN
27 F840 WHEEL PIVOT Rev. 2
28 F834 CALIPER CLAMPING PLATE
29 F843 DISC BRAKE
30 F181 CMEX FLANGE WITH STUDS Rev. 2
31 F896 RPBY F181 Rev. 1
32 F909 STUD

17

PARKING BRAKE AND SHIFTER DASH MOUNT

Model 996122, 996124, 996143, 996144

18

PARKING BRAKE AND SHIFTER DASH MOUNT

Item Part No. Description

1 700-255H PIN WELDMENT
2 700-271H SHIFT LEVER WLDMNT
3 700-272H SHIFT LEVER LOWER WLDMNT
4 700-273S SHIFTER ASSEMBLY
5 700-414H WELDMENT, F-N-R LEVER
6 700-415H WELDMENT, PARK BRAKE LEVER
7 700-419D SPACER PLATE
8 700-449H WELDMENT, SHIFTER HOUSING
9 700-450D PLATE, SHIFTER GATE

10 800-128C RIVET POP 3/16 .375 SSD66BS
11 800-351C E RETAINING RING EXTERNAL
12 802-004C HHCS 1/4-20X3/4 GR5
13 802-143C HHCS 3/8-16X2 GR5
14 802-788C HSHCS #4-40X1
15 802-811C HFS 1/4-20X5/8 GR5 ZNYCR
16 803-209C NUT FLANGE LOCK 3/8-16 PLT
17 803-211C NUT HEX #4-40 PLT
18 803-255C NUT HEX NYLOCK 1/4-20
19 803-293C NUT HEX FLG TL 1/4-20 ZNYCR
20 804-011C WASHER FLAT 3/8 USS PLT
21 817-019C BUSHING 1/2ODX3/8IDX1/2 FLG
22 833-330C PARK BRAKE MICRO-SWITCH
23 838-777C DASH SHIFTER DECAL
24 840-080C MOUNT MOTOR H SYTLE
25 840-270C SHIFT CABLE (DASH)
26 840-271C PARK BRAKE CABLE 105.00" LG
27 840-288C DASH SHIFTER KNOB
28 890-884C YOKE 10-32 W/ LOCK

Model 996122, 996124, 996143, 996144

19

PARKING BRAKE AND SHIFTER TRANSAXLE

Model 996122, 996124, 996143, 996144

20

PARKING BRAKE AND SHIFTER TRANSAXLE

Item Part No. Description

1 700-378D SHIFT LEVER
2 700-418D BRAKE DISC
3 700-423H CALIPER MOUNT BRACKET
4 700-446D CLAMP COUPLING
5 700-449D BRAKE HUB ADAPTER
6 700-524D BRAKE CABLE CLIP PLATE
7 700-525D CALIPER SPACER TUBE
8 800-347C WIRING/TUBE CLIP FOR 1/4 OD
9 800-351C E RETAINING RING EXTERNAL

10 800-366C KEY .187 X .187 X 2.25 LG
11 801-035C SCREW SET 5/16-18 SKT KP X 3/8
12 802-004C HHCS 1/4-20X3/4 GR5
13 802-1 97C HHCS 5/16-18X2 3/4 GR5
14 802-769C HHCS 1/4-20X1 1/4 GR8
15 802-774C HSHCS 1/4-28X5/8
16 802-809C HWH 5/16-18X1 1/4 THREAD-ROLL
17 803-177C NUT HEX FLG TOP LK 5/16-18 YLW
18 803-255C NUT HEX NYLOCK 1/4-20
19 805-063C PIN COTTER 3/32 X 1 LONG
20 805-342C PIN CLEVIS 1/4 X 3/4
21 840-270C SHIFT CABLE (DASH)
22 840-271C PARK BRAKE CABLE 105.00" LG
23 840-312C BRAKE CALIPER
24 890-884C YOKE 10-32 W/ LOCK

Model 996122, 996124, 996143, 996144

21

PARKING BRAKE CALIPER

Model 996122, 996124, 996143, 996144

22

PARKING BRAKE CALIPER

Item Part No. Description

-- 840-312C BRAKE CALIPER
1 82775 STATOR ASSEMBLY
2 82779 LEVER
3 82781 SLEEVE
4 82785 STEEL BALL
5 82788 COMPRESSION SPRING
6 82960 STATOR ASSEMBLY
7 82967 SPRING PIN SLOTTED
8 82968 SHIM
9 83113 THRUST WASHER

10 83465 SLEEVE
11 85578 STATIONARY ACTUATOR
12 05962900 BOLT, HEX 3/8-16 X 2 1/4 GR5
13 802-781C HHCS 3/8-16X3 1/2 GR8 PLT
14 803-123C NUT HEX TOP LOCK 3/8-16 PLT
15 06400216 WASHER FLAT 3/8 SAE PLT
16 PK-1660 BRAKE PAD REPLACEMENT KIT
17 PK-1584 CALIPER REPAIR KIT

Model 996122, 996124, 996143, 996144

23