Manuals in languages other than
English may be obtained from your
Dealer. Visit your dealer or
www.ariens.com for a list of
languages available for your
equipment.
Manuals printed in languages other
than English are also available as a
free download on our website:
http://www.gravely.com
MANUALES EN IDIOMAS
DIFERENTES DEL INGLES
Puede obtener manuales en
idiomas diferentes del inglés en su
distribuidor. Visite a su distribuidor
o vaya a www.ariens.com para
obtener una lista de idiomas
disponibles para su equipo.
También puede imprimir manuales
en idiomas diferentes del inglés
descargándolos gratuitamente de
nuestra página Web:
http://www.gravely.com
Manuels non anglais
Des manuels dans différentes
langues sont disponibles chez
votre revendeur. Rendez-vous
chez votre revendeur ou allez sur
le site www.ariens.com pour
consulter la liste des langues
disponibles pour votre équipement.
Les manuels imprimés dans des
langues différentes de l’anglais
sont également disponibles en
téléchargement gratuit sur notre
site Web :
http://www.gravely.com
THE MANUAL
Before operation of unit, carefully and
completely read your manuals. The contents
will provide you with an understanding of
safety instructions and controls during normal
operation and maintenance.
All reference to left, right, front, or rear are
given from operator sitting in the operation
position and facing the direction of forward
travel.
SERVICE AND REPLACEMENT
PARTS
When ordering publications, replacement
parts, or making service inquiries, know the
Model and Serial numbers of your unit and
engine.
Numbers are located on the product
registration form in the literature package.
They are printed on a serial number label,
located on the frame of your unit (Figure 1).
GB - 2
• Record Unit Model and Serial numbers
here.
• Record Engine Model and Serial numbers
here.
PRODUCT REGISTRATION
The Gravely dealer must register the product
at the time of purchase. Registering the
product will help the company process
warranty claims or contact you with the latest
service information. All claims meeting
requirements during the limited warranty
period will be honored, whether or not the
product registration card is returned. Keep a
proof of purchase if you do not register your
unit.
Customer Note: If the Dealer does not
register your product, please fill out, sign and
return the product registration card to Gravely
or go to www.gravely.com on the internet.
UNAUTHORIZED REPLACEMENT
PARTS
Use only Gravely replacement parts. The
replacement of any part on this equipment
with anything other than a Gravely authorized
replacement part may adversely affect the
performance, durability, and safety of this unit
and may void the warranty. Gravely disclaims
liability for any claims or damages, whether
regarding warranty, property damage,
personal injury or death arising out of the use
of unauthorized replacement parts.
NOTE: To locate your nearest Gravely
Dealer, go to www.gravely.com.
DISCLAIMER
Gravely reserves the right to discontinue,
change, and improve its products at any time
without public notice or obligation to the
purchaser. The descriptions and
specifications contained in this manual were
in effect at printing. Equipment described
within this manual may be optional. Some
illustrations may not be applicable to your
unit.
DEALER DELIVERY
Dealer should:
1. Test brakes after unit is assembled to be
sure adjustment has not been disturbed
in shipment (See Parking Brake Interlock System on page 12 ) . Wheel
brakes are properly adjusted at factory.
2. Check the safety interlock system to
make sure that it is functioning properly.
With operator on seat, unit must not start
unless steering levers are in neutral (N)
and Power Takeoff (PTO) is disengaged
(Off). Engine must stop if operator
leaves seat when steering levers are in
any drive position or PTO is engaged
(On). See Safety Interlock System on
page 12.
3. Fill out Original Purchaser Registration
Card and return the card to Gravely.
4. Explain Limited Warranty Policy.
5. Explain recommended lubrication and
maintenance. Advise customer on
adjustments. Instruct customer on
controls and operation of unit. Discuss
and emphasize the Safety Precautions.
Give customer Owner/Operator, Parts,
and Engine Manuals. Advise customer
to thoroughly read and understand them.
Customer Note: Your Dealer has been
provided complete set-up and preparation
instructions which must be completed prior to
you taking delivery of this unit. The dealer is
required to review important information in
this manual with you before or upon delivery
of the unit or attachment.
GB - 3
SAFETY
OL1253
OL3900
WARNING: This cutting machine is
capable of amputating hands and
feet and throwing objects. Failure
to observe the safety instructions in
the manuals and on decals could
result in serious injury or death.
Slopes are a major factor related to
loss-of-control and tip-over
accidents. Operation on all slopes
requires extra caution.
Tragic accidents can occur if the
operator is not alert to the
presence of children. Never
assume that children will remain
where you last saw them.
Gasoline is extremely flammable
and the vapors are explosive,
handle with care.
Disengage attachment, stop unit
and engine, remove key, engage
parking brake, and allow moving
parts to stop before leaving
operator’s position.
SAFETY ALERT
SYMBOL
These are safety alert
symbols. They mean:
•ATTENTION!
•YOUR SAFETY IS INVOLVED!
When you see this symbol:
•BECOME ALERT!
•OBEY THE MESSAGE!
WARNING: POTENTIALLY
HAZARDOUS SITUATION! If not
avoided, COULD RESULT in death
or serious injury.
CAUTION: POTENTIALLY
HAZARDOUS SITUATION! If not
avoided, MAY RESULT in minor or
moderate injury. It may also be used
to alert against unsafe practices.
NOTATIONS
NOTE: General reference information for
proper operation and maintenance practices.
IMPORTANT: Specific procedures or
information required to prevent damage to
unit or attachment.
PRACTICES AND LAWS
Practice usual and customary safe working
precautions, for the benefit of yourself and
others. Understand and follow all safety
messages. Be alert to unsafe conditions and
the possibility of minor, moderate, or serious
injury or death. Learn applicable rules and
laws in your area, including those that may
restrict the age of the operator.
REQUIRED OPERATOR
TRAINING
Original purchaser of this unit was instructed
by the seller on safe and proper operation. If
unit is to be used by someone other than
original purchaser (loaned, rented or sold),
ALWAYS provide this manual and any
needed safety training before operation.
SIGNAL WORDS
The safety alert symbols above and signal
words below are used on decals and in this
manual.
Read and understand all safety messages.
DANGER: IMMINENTLY
HAZARDOUS SITUATION! If not
avoided, WILL RESULT in death or
serious injury.
SAFETY DECALS AND
LOCATIONS
ALW AYS replace missing or damaged Safety
Decals. Refer to Figure 2 for Safety Decal
locations.
GB - 4
1. DANGER! TO AVOID SERIOUS
Figure 2
OD5011
1
2
6
5
4
3
2
7
8
OL1801
OL4370
OL0910
OL4460
OL4470
OL4480
OL4450
INJURY OR DEATH
Read Owner/Operator Manual.
Keep children and others away
from unit while operating.
Never direct discharge toward
other people. Thrown objects
can cause injury. Remove
objects that could be thrown by
the blade.
Look down and behind before
and while backing.
Keep children out of work area
and under watchful care of a
responsible adult.
NEVER CARRY CHILDREN.
Go up and down slopes, not
across.
DO NOT operate on slopes
over 17°.
•If machine stops going uphill, stop
blade and back down slowly.
•Avoid sudden turns.
•Keep safety devices (guards, shields,
switches, etc.) in place and working.
•Check interlock system per manual
before use.
•Understand location and function of all
controls.
•Never allow operation by untrained
persons.
GB - 5
2. DANGER! ROTATING PARTS
OL3030
OL0910
OL3292
OL4010
OL4420
OL4430
OL3320
OS0731
OF3450
OL4730
OL3521
Always keep feet and hands
away from rotating parts.
5. ROTATING PARTS
AVOID INJ U RY. Stay clear of
rotating parts.
Always stand clear of discharge
area. Do not direct discharge
toward other people.
Keep people away from unit
while operating.
Shut off engine, remove key,
read manual before you adjust
or repair unit.
NO STEP! Always keep feet
away from rotating parts.
3. WARNING!
Do not operate mower unless guards are in
operating position or bagger is attached.
Always stand clear of discharge
area.
Do not operate mower unless
bagger is attached or guards
are in operating position.
4. HOT SURFACES!
DO NOT touch parts which are
hot from operation. ALWAYS
allow parts to cool.
6. DANGER!
AVOID INJ U RY. Stay clear of
rotating parts.
7. Caution
ROLLOVER PROTECTIVE STRUCTURE
To maintain operator protection and roll bar
certification:
Replace a damaged roll bar, do NOT attempt
to repair or modify.
Any alteration of the roll bar must be
approved by the manufacturer.
DO NOT exceed the machine weight rating of
the roll bar.
8. Warning
SERIOUS INJURY OR DEATH
MAY RESULT FROM MACHINE
ROLLOVER
•Failure to follow these instructions
could result in serious injury or death
•Do not operate machine on steep
slopes or near drop offs
•Avoid sharp and/or quick turns
•Do not exceed the machine weight
rating of the ROPS
•Always use the seat belt when the
ROPS is locked in the upright position
•Do not jump if machine tips
•If ROPS is foldable
– Always keep the ROPS fully
exteneded
– WHEN ROPS MUST BE DOWN -
•Do not use seat belt
•Drive with extra care
•If equipped with seat platform,
Do not operate machine without seat
platform pins in place
GB - 6
SAFETY RULES
Read, understand, and follow all safety
practices in Owner/Operator Manual before
beginning assembly. Failure to follow
instructions could result in personal injury
and/or damage to unit.
ALWAYS remove key and/or wire from spark
plug before assembly. Unintentional engine
start up can cause death or serious injury.
Complete a walk around inspection of unit
and work area to understand:
• Work area • Your unit • All safety decals
Determine which attachments are needed
and can be used safely.
Inspect unit before each use for: missing or
damaged decals and shields, correctly
operating safety interlock system, and
deterioration of grass catchers. Replace or
repair as needed.
ALWAYS check overhead and side
clearances carefully before operation.
ALWA YS be aware of traffic when operating
along streets or curbs.
Keep children and people away.
Keep children out of work area and under
watchful care of a responsible adult.
Keep area of operation clear of all toys, pets,
and debris. Thrown objects can cause injury.
Check for weak spots on docks, ramps or
floors. Avoid uneven work areas and rough
terrain. Stay alert for hidden hazards or traffic.
DO NOT operate near drop-offs, ditches, or
embankments. Unit can suddenly turn over if
a wheel is over the edge of a cliff or ditch, or if
an edge caves in.
Data indicates that operators, age 60 and
above, are involved in a larger percentage of
riding mower related injuries. These
operators should evaluate their ability to
operate the riding mower safely enough to
protect themselves and others from serious
injury.
Read the entire Owner/Operator manual and
other training material. If the operator or the
mechanic cannot read the manual, it is the
owner’s responsibility to explain it to them.
Only the user can prevent and is responsible
for accidents or injuries occurring to
themselves, other people or property.
Only trained adults may operate or service
unit. Training includes actual operation.
Local regulations may restrict the age of the
operator.
NEVER allow children to operate or play on
or near unit. Be alert and shut off unit if
children enter area.
NEVER operate unit after or during the use of
medication, drugs or alcohol. Safe operation
requires your complete and unimpaired
attention at all times.
DO NOT wear loose clothing or jewelry and
tie back hair that may get caught in rotating
parts.
Wear adequate outer garments.
NEVER wear open sandals or canvas shoes
during operation. Wear adequate safety gear,
protective gloves and footwear.
Wear proper footwear to improve footing on
slippery surfaces.
Always wear safety goggles or safety glasses
with side shields when operating mower.
Moving parts can cut or amputate fingers or a
hand. Wrap blade(s) or wear gloves to
service. On multiblade mowers, rotation of
one blade will cause all blades to rotate.
NEVER place your hands or any part of your
body or clothing inside or near any moving
part while unit is running.
ALWAYS keep hands and feet away from all
rotating parts during operation. Rotating parts
can cut off body parts.
ALWAYS keep body and hands away from
pin holes or nozzles which eject hydraulic
fluid under pressure.
DO NOT touch parts which are hot. Allow
parts to cool.
ALWAYS keep hands and feet away from all
pinch points.
Fumes from the engine exhaust can cause
death or serious injury. DO NOT run engine in
an enclosed area. Always provide good
ventilation.
Read, understand, and follow all instructions
in the manual and on the machine before
starting. Understand:
•How to operate all controls
•The functions of all controls
•How to STOP in an Emergency
•Braking and steering characteristics
•Turning radius and clearances
Keep safety devices or guards in place and
functioning properly. NEVER modify or
remove safety devices.
Do not operate without either entire grass
catcher or the discharge guard in place.
Stop engine before removing grass catcher or
unclogging chute.
Ensure Safety Interlock System is functioning
properly. DO NOT operate unit if safety
interlock is damaged or disabled.
GB - 7
Start and operate unit only when seated in
operator’s position. Steering control levers
must be in neutral, PTO disengaged and
parking brake set when starting engine.
Use care when approaching blind corners,
shrubs, trees or other objects that may
obscure vision.
Dust, smoke, fog, etc. can reduce vision and
cause an accident. Mow only in daylight or
good artificial light.
Avoid slippery surfaces. Always be sure of
your footing.
DO NOT mow on wet grass. Reduced
traction could cause sliding and effect the
machine’s stability.
Watch for traffic when operating near or
crossing roadways.
Never carry passengers.
DO NOT try to stabilize the machine by
putting your foot on the ground.
Never direct discharge towards persons or
property that may be injured or damaged by
thrown objects. Use extreme caution on
gravel surfaces.
Always stand clear of the discharge area.
ALWAYS disengage PTO, stop unit and
engine, remove key, engage parking brake
and allow moving parts to stop before leaving
operator’s position.
Never engage PTO while raising attachment
or when attachment is in raised position.
DO NOT operate at too fast a rate. DO NOT
change engine governor settings or overspeed engine. Slow down before turning.
DO NOT operate in reverse unless absolutely
necessary. ALWAYS look down and behind
before and while backing.
Stop and inspect equipment if you strike an
object or if there is an unusual vibration.
Repair, if necessary, before restarting. Never
make adjustments or repairs with the engine
running.
Mower blades are sharp and can cut you.
Wrap the blade(s) or wear gloves, and use
extra caution when servicing them. NEVER
weld or straighten mower blades.
Rotation of one blade may cause rotation of
the other blades.
Take all possible precautions when leaving
unit unattended. Shut off engine. Remove
wire from spark plug and secure it away from
spark plug.
ALW A YS remove key to prevent unauthorized
use.
Know the weight of loads. Limit loads to those
you can safely control and the unit can safely
handle.
Disengage PTO when attachment is not in
use. ALWAYS turn off power to attachment
when travelling, crossing driveways, etc.
Mow up and down slopes, not across them.
DO NOT operate on slopes of more than 17°.
Use of a Rollover Protection System (ROPS)
is recommended for slope operation.
Rollover Protection Structure (ROPS) safety
precautions:
•Frequently inspect ROPS and seat
belt for damage or loose hardware.
•Use extreme care when working close
to fences, ditches, or on hills.
•Check overhead clearance carefully
before driving under any objects.
•ALWAYS wear seat belt while
operating the unit with the ROPS in
the upright position.
•Do not wear a seat belt while
operating the unit with the center bar
in the lowered position.
•Do not weld, cut, drill or modify ROPS
in any manner unless instructed by the
manufacturer.
Keep all movements on the slope slow and
gradual. Do not make sudden changes in
speed or direction.
Avoid starting or stopping on the slope. If tires
lose traction, disengage the blades and
proceed slowly straight down the slope.
If you cannot back up a slope or you feel
uneasy on it, do not mow it.
DO NOT park on slopes unless necessary.
When parking on slope always chock or block
wheels. Always set parking brake.
Use a slow speed. Tires may lose traction on
slopes even though the brakes are
functioning properly.
Do not bypass transmission when on a slope.
Tow only with a machine that has a hitch
designed for towing. Do not attach towed
equipment except at the hitch point.
Follow the manufacturer’s recommendations
for weight limits for towed equipment and
towing on slopes.
NEVER allow children or others in or on
towed equipment.
On slopes, the weight of the towed equipment
may cause loss of control.
Travel slowly and allow extra distance to stop.
Use extra care when loading or unloading
unit onto trailer or truck.
GB - 8
Secure unit chassis to transport vehicle.
NEVER secure from rods or linkages that
could be damaged.
DO NOT transport machine while engine is
running.
ALWA YS turn off power to attachment and
shut off fuel when transporting unit.
Keep unit free of debris. Clean up oil or fuel
spills.
This product is equipped with an internal
combustion type engine. DO NOT use unit on
or near any unimproved, forest-covered or
brush covered land unless exhaust system is
equipped with a spark arrester meeting
applicable local, state or federal laws. A spark
arrester, if it is used, must be maintained in
effective working order by operator.
Fuel is highly flammable and its vapors are
explosive. Handle with care. Use an
approved fuel container.
NO smoking, NO sparks, NO flames.
ALWAYS allow engine to cool before
servicing.
NEVER fill fuel tank when engine is running
or hot from operation.
NEVER fill or drain fuel tank indoors.
Replace fuel cap securely and clean up
spilled fuel.
Never fill containers inside a vehicle or on a
truck or trailer bed with a plastic liner. Always
place containers on the ground away from
your vehicle before filling.
When practical, remove gas-powered
equipment from the truck or trailer and refuel
it on the ground. If this is not possible, then
refuel such equipment on a trailer with a
portable container, rather than from a
gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times until
fueling is complete. Do not use a nozzle lockopen device.
If fuel is spilled on clothing, change clothing
immediately.
Avoid Electric Shock. Objects contacting both
battery terminals at the same time may result
in injury and unit damage. DO NOT reverse
battery connections.
Reverse connections may result in sparks
which can cause serious injury. Always
connect positive (+) lead of charger to
positive (+) terminal, and negative (-) lead to
negative (-) terminal.
ALW A YS disconnect negative (-) cable FIRST
and positive (+) cable SECOND. ALWAYS
connect positive (+) cable FIRST, and
negative (-) cable SECOND.
Explosive Gases from battery can cause
death or serious injury. Poisonous battery
fluid contains sulfuric acid and its contact with
skin, eyes or clothing can cause severe
chemical burns.
No flames, No sparks, No smoking near
battery.
ALWAYS wear safety glasses and protective
gear near battery. Use insulated tools.
DO NOT TIP battery beyond a 45° angle in
any direction.
ALWAYS keep batteries out of reach of
children.
Battery posts, terminals and related
accessories contain lead and lead
compounds, chemicals known to the State of
California to cause cancer and reproductive
harm. Wash hands after handling.
ALWAYS block wheels and know all jack
stands are strong and secure and will hold
weight of unit during maintenance.
Release pressure slowly from components
with stored energy.
NEVER attempt to make any adjustments to
unit while engine is running (except where
specifically recommended). Stop engine,
remove key or spark plug wire and wait for all
moving parts to stop before servicing or
cleaning.
Check parking brake operation frequently.
Adjust and service as required.
ALWAYS maintain unit in safe operating
condition. Damaged or worn out muffler can
cause fire or explosion.
Maintain or replace safety and instruction
labels, as necessary.
NEVER store unit with fuel in fuel tank, inside
a building where any ignition sources are
present.
Shut off fuel and allow engine to cool
completely before storing in closed area or
covering unit.
Clean grass and debris from unit, especially
from around muffler and engine, to help
prevent fires.
For extended storage, shut off fuel and clean
unit thoroughly. See engine manual for proper
storage.
Lower cutting deck unless a positive
mechanical lock is used.
Use only attachments or accessories
designed for your unit.
GB - 9
Check all hardware at regular intervals,
especially blade attachment bolts. Keep all
hardware properly tightened.
ASSEMBLY
WARNING: AVOID INJURY. Read
and understand entire Safety
section before proceeding.
UNIT ASSEMBLY
Package Contents:
Unit, Mower Deck and Literature Pack
Preparation Checklist
Refer to the Owner/Operator manual as
required.
1. Unpack Unit - Remove shrink wrap and
packaging materials.
2. Remove Unit From Container - Open
Bypass Valves (dump valves) (See
Moving the Unit with the Engine Off on
page 17).
Push unit from container onto a level
surface. Close the bypass valves.
3. Tires - See Specifications on page 36.
Check attachment components frequently. If
worn or damaged, replace with
manufacturer’s recommended parts.
5. Seat - See Seat Adjustments on
page 14 and Service Position on
page 20.
6. Position Steering Levers - See adjusting
the height of the steering lever handles
on page 27.
7. Battery - Remove battery from unit and
charge (See Battery on page2 3).
8. Check Engine Crankcase - Check and
add oil if needed. See Engine Manual for
specifications.
9. Check Hydraulic Fluid Level - Check and
add oil if needed. See Check Hydraulic Fluid Level on page 21.
10. Fill Engine Fuel Tank - Add clean fuel to
the fuel tank.
IMPORTANT: Refer to Engine Manual for fuel
type.
11.Hardware - Check for loose hardware.
12. Check Safety Interlock System - Check
to see that the interlock system operates
correctly (See Safety Interlock System
on page 12).
CAUTION: Avoid injury! Explosive
separation of tire and rim parts is
possible when they are serviced
incorrectly:
•Do not attempt to mount a
tire without the proper
equipment and experience
to perform the job.
•Do not inflate the tires
above the recommended
pressure.
•Do not weld or heat a wheel
and tire assembly. Heat can
cause an increase in air
pressure resulting in an
explosion. Welding can
structurally weaken or
deform the wheel.
•Do not stand in front or over
the tire assembly when
inflating. Use a clip-on
chuck and extension hose
long enough to allow you to
stand to one side.
4. Raise Rollover Protection Structure
(ROPS) Center Bar. See RollOver Protection Structure (ROPS) on
page 12.
WARNING: FAILURE OF
INTERLOCK together with
improper operation can result in
severe personal injury.
13. Lubrication - Lubricate all fittings per
maintenance label under seat and check
hydrostat oil level (See Lubricate Unit on
page 25).
14. Remove the discharge chute from the
transport position and place the
discharge chute in the operating
position.
15. Level Deck - Check unit to ensure deck
level set at factory has been maintained
(See Leveling the Mower Deck on
page 32).
16. Check Function of all Controls - Ensure
unit runs and performs properly.
WARNING: FAILURE OF
CONTROLS could result in death
or serious injury.
GB - 10
CONTROLS AND FEATURES
1
2
3
9
10
11
12
13
14
7
6
5
17
8
4
16
Figure 3
15
1. Fuel Tanks and Caps
2. Steering Levers
3. Hydraulic Oil Reservoir
4. Ignition Switch
5. Hour Meter
6.
7. Choke Control
8. Power Take Off (PTO) Switch
Throttle Lever
9. Battery
10. Fuel Shut Off Valve
11.Mower Lift Pedal
12. Mower Deck
13. Mower Lift Lock
14. Seat Adjustment Lever
15. Parking Brake
16. Bypass Valve
17. Oil Pressure Light
GB - 11
OPERATION
Lowered Position
Figure 4
Raised
Position
Lock
Pin
Lock
Pin
Hair
Pin
WARNING: AVOID INJURY. Read
and understand entire Safety
section before proceeding.
CONTROLS AND FEATURES
See Figure 3 for Controls and Features
locations.
Safety Interlock System
WARNING: Safety interlock
system failure and improper
operation of unit can result in death
or serious injury. Test this system
each time the unit is operated. If
this system does not function as
described, do not operate until
repairs are made.
Perform the following tests to ensure the
safety interlock system is working properly. If
the unit does not perform as stated, contact
your Gravely dealer for repairs.
NOTE: When the parking brake is engaged,
the steering levers are locked in neutral.
OPERATING INTERLOCK (ENGINE ON)
4*Neutral OnEngaged Shuts Off
5*Neutral OffDis-
* Operator lifts off seat.
PTO Parking
Brake
engaged
engaged
Engine
Start
Doesn’t
Start
Shuts Off
Do not wear a seat belt while operating the
unit with the center bar in the lowered
position.
IMPORTANT: Do not weld, cut, drill or modify
ROPS in any manner unless instructed by the
manufacturer.
Lower Center Bar (Figure 5)
WARNING: Lower the center bar
only when necessary to drive under
an object. There is no rollover
protection with the center bar in the
down position.
1. Remove the two hair pins and then
remove the ROPS lock pins from the
hinge plate.
2. Lower the center bar into down position.
3. Install the ROPS lock pins in the hinge
plate and secure with the hair pins.
Raise Center Bar (Figure 5)
1. Remove the two hair pins and then
remove the ROPS lock pins from the
hinge plate.
2. Raise the center bar into up position.
3. Install the ROPS lock pins in the hinge
plate and secure with the hair pins.
NOTE: Return the center bar to the raised
position when clear of obstacles.
ROLLOVER PROTECTION
STRUCTURE (ROPS)
Frequently inspect ROPS and seat belt for
damage or loose hardware.
Use extreme care when working close to
fences, ditches, or on hills.
Check overhead clearance carefully before
driving under any objects.
ALWAYS wear seat belt while operating the
unit with the ROPS in the upright position.
Parking Brake Interlock System
With the parking brake engaged, the steering
levers must be locked in neutral.
With the parking brake disengaged, the
engine must not start and the engine must
shut off if the operator leaves the seat.
GB - 12
Steering Levers
A
B
C
D
OF1680
2
1
Drive
Neutral
OFF
ON
Throttle Lever
The throttle lever changes
the engine speed. Move
the throttle lever to Fast (1)
to increase engine speed.
Move the lever to Slow (2)
to decrease engine speed.
The steering levers control speed and
direction. In addition, they will stop the unit.
A. For reverse travel, pull both steering
control levers backward.
B. For straight forward travel, push both
steering control levers forward.
C. To turn left, pull the left back or push
the right steering control lever forward
or a combination of both.
D. To turn right, pull the right back or
push the left steering control lever
forward or a combination of both.
T o stop, return both steering levers to neutral.
NOTE: The steering controls are
mechanically locked in neutral whenever the
parking brake is engaged.
NOTE: Aggressive turning can scuff or
damage lawns. ALWAYS keep both wheels
rotating when making sharp turns. DO NOT
make turns with inside wheel completely
stopped. To obtain minimum turning radius,
slowly reverse inside wheel while moving
outside wheel slowly forward.
Ignition Switch
Operate the ignition switch
with the removable key.
The switch has three
positions: Off (1), On (2)
and Start (3). To start the
engine, turn the key to
Start, then release to On.
To stop the engine, turn
the key to Off.
Choke Control
Push the choke lever
forward to start a cold
engine. Pull the choke
lever to the rear when the
engine gets warm.
Bypass Valve
Turn the bypass valve a
quarter-turn
counterclockwise to set
the transaxle in neutral
and move the unit with the
engine off.
NOTE: Make sure both
transaxles are set to
neutral before pushing the
unit.
IMPORTANT: DO NOT
tow the unit. Transport the
unit on an appropriate
truck or trailer.
Power Take Off (PTO)
Switch
Power take off (PTO)
switch engages and
disengages the mower
blades.
Pull the power take off
(PTO) switch to "On"
position to engage mower
blades.
(PTO) switch to "Off" position to disengage
mower blades.
NOTE: The engine will not start unless the
steering control levers are in the neutral
position, the PTO switch is in the “Off”
position and parking brake is set.
Push the power take off
GB - 13
Mower Lift Pedal
Display
Toggle Button
Mower lift pedal raises and lowers mower
deck for mowing or transport.
Transport:
Push mower lift pedal all the way forward until
lift lock engages.
Cutting Height:
Put cutting height adjustment pin in desired
hole. Push mower lift pedal forward and hold
it while pushing down on the lift lock. Slowly
lower mower lift pedal until deck lift contacts
cutting height adjustment pin.
Fuel Shut-Off Valve
Use this valve to control
fuel flow from left or right
fuel tank.
Open the valve to operate
the engine. Turn the valve
to "Off" when storing or
transporting the unit.
Parking Brake Lever
1. Pull lever up to engage
parking brake.
2. Push lever down to
disengage parking brake.
Hour Meter
Press and release the toggle button to shift
between different functions.
Press and hold the toggle button to reset the
timer or clear a service message.
The hour meter has three functions:
Hour Meter: measures the amount of time
the engine has been run. This time cannot be
cleared.
Timer (TMR1): measures the time spent on
individual jobs.
Press and hold the toggle button to reset the
timer to zero. TMR1 will then start measuring
engine run time until it is reset to zero again.
Service Alert (Chg Oil, Chg H Oil & Filter,
SVC Airfilter): reminds operators of the
maintenance interval for changing the engine
oil, changing the hydraulic oil and filter and
servicing the air filter.
The alert starts counting down two hours
before the maintenance is due. The meter
flashes the word, "Now," when it reaches the
maintenance time.
Press and hold the toggle button to reset the
maintenance clock to zero after perfoming
the service.
NOTE: The hour meter is preprogrammed for
the initial oil change at 25 hours and for 100
hours thereafter. The hour meter is
programmed for the initial hydraulic oil and
filter change at 75 hours and for 400 hours
thereafter.
Seat Adjustments
WARNING: Make all seat
adjustments with unit stationary,
parking brake on and engine shut
off.
To adjust seat forward or backward:
1. While seated, pull seat adjustment lever
outward and slide seat into desired
position.
2. Release lever and slide seat forward or
back to lock seat into position.
GB - 14
FILLING FUEL TANK
WARNING: AVOID INJURY. Read
and understand entire Safety
section before proceeding.
Add fuel to Fuel Tank as needed. See your
Engine Manual for correct type and grade of
fuel.
To add fuel to the fuel tank:
1. Place unit in an open or well-ventilated
open area.
2. Stop the engine and allow it to cool.
3. Clean the fuel cap and the area around
the fuel cap to prevent dirt from entering
the fuel tank. Remove the cap from the
fuel tank.
4. Fill the fuel tank to within 1 in. (25 mm)
below bottom of filler neck.
5. Replace fuel cap and tighten.
6. Clean up any spilled fuel.
GASOLINE
IMPORTANT: ALWAYS use gasoline that
meets the following guidelines:
•Clean, fresh gasoline.
•A minimum of 87 octane/87 AKI (91
RON). High altitude use may require a
different octane. Consult your engine
manual.
•Gasoline with up to 10% ethanol
(gasohol) or up to 15% MTBE (methyl
tertiary butyl ether) is acceptable.
•Use of any gasoline other than those
approved above may void the engine
warranty. If the pumps are not marked
for the content of alcohol or ethers,
check ethanol and MTBE levels with
the fuel supplier.
•Do not modify the fuel system to use
different fuels.
•Never mix oil and gasoline.
NOTE: All gasoline is not the same. If the
engine experiences starting or performance
problems after using a new gasoline, switch
to a different fuel provider or fuel brand.
IMPORTANT: Excessively oxygenated or
reformulated fuels (fuels blended with
alcohols or ethers) can damage the fuel
system or cause performance problems. If
any undesirable operating problems occur,
use a gasoline with a lower percentage of
alcohol or ether.
Fuel Stabilizer
Gasoline left in the fuel system for extended
periods without a stabilizer will deteriorate,
resulting in gum deposits in the system.
These deposits can damage the carburetor
and the fuel hoses, filter and tank. Prevent
deposits from forming in the fuel system
during storage by adding a quality fuel
stabilizer to the fuel. Follow the
recommended mix ratio found on the fuel
stabilizer container.
PRE-START
CAUTION: Make sure all hardware
is tight, all safety devices are in
place and all adjustments are
made correctly.
1. Check Safety Interlock System
If this system does not function as described
do not operate until repairs are made.
2. Check Air Cleaner
Check air filter for dirt. Clean as required.
Follow Engine Manual Maintenance
Schedule.
3. Check Engine Fuel and Crankcase
Oil
Check and add fuel if required. Check that
engine crankcase oil is full. Follow Engine
Manual Maintenance Schedule.
4. Check Tire Pressure
See Specifications on page 36 for correct tire
pressure.
5. Check Hydraulic Fluid Level
See Check Hydraulic Fluid Level on page 21.
6. Adjust Seat
Be sure all controls can be reached safely
from operator’s position.
7. Set Cutting Height
Make sure the deck is set to the correct
cutting height.
GB - 15
STARTING AND SHUT OFF
CAUTION: Read entire
Owner/Operator Manual, Clutch
Manual, and Engine Manual first.
DO NOT attempt to start engine at
this time.
To start the engine:
1. Make sure the steering levers are in
neutral.
2. Put the PTO switch in the “Off” position.
3. Engage parking brake.
4. If the engine is cold, move the choke
control to the “On” position. If the engine
is warm or hot, do not use choke.
5. Move the throttle to 3/4 “Fast” position.
See Engine Manual for detailed
instructions.
6. Put the ignition key in the switch and
turn it to the “Start” position.
7. As soon as the engine starts, release the
key.
8. Move the choke control to the “Off”
position from the “Choke” position. Wait
until the engine is running smoothly
before operation.
To stop the engine:
1. Bring the steering levers to neutral.
Disengage the PTO and engage the
parking brake.
2. Move the throttle lever to the “Slow”
position.
3. Turn the ignition key to the “Off” position.
STOPPING IN AN EMERGENCY
The unit can be stopped immediately at any
time by turning the ignition key to the "Off"
position.
TO MOW WITH UNIT
Operate the unit only when seated in the
operator’s position.
1. Start the engine. Let the engine warm
until it is running smoothly.
2. Release parking brake.
WARNING: Move the steering
control levers slowly and keep the
throttle control lever at slow speed
until you learn how to operate the
unit.
3. Bring the steering levers to neutral.
4. Slow the engine down to about 3/4
speed.
5. Turn ON the PTO switch to engage the
mower.
IMPORTANT: Never engage the PTO if the
mower is plugged with grass or other
material. This may cause damage to the
electric clutch.
6. Move throttle control to fast.
7. Move the steering levers forward to
obtain a slow ground speed.
8. To disengage the mower, move the PTO
switch to the “Off” position.
9. When you know how to operate the unit,
select a speed appropriate to your
mowing conditions.
PARKING
To park the unit:
1. Bring the steering levers to neutral. Turn
off PTO.
2. Move the throttle lever to the “Slow”
position.
3. Engage the parking brake.
4. Lower the attachment.
5. Turn the ignition key to the “Off” position
and remove the key.
GB - 16
MOVING THEUNIT WITH THE
Neutral Position
Figure 5
Drive Position
ENGINE OFF
IMPORTANT: Never tow unit.
1. Shut OFF engine.
2. Place seat in the service position (See
3. Turn the bypass valves a quarter-turn
4. Disengage parking brake.
5. Push unit to desired location.
6. Engage parking brake.
7. Turn the bypass valves a quarter-turn
Service Position on page 20).
counterclockwise to the neutral position.
WARNING: Do not bypass
transmission when on a slope.
clockwise to the drive position.
FOR BEST PERFORMANCE
Cut grass when it is dry.
Keep mower blades sharp.
Keep mower deck properly levelled.
Adjust anti-scalp rollers to prevent scalping.
Do not set height of cut too low. For very tall
grass, mow twice.
Do not travel too fast.
Mow with the engine set at full throttle.
When mulching, only remove 1/3 of grass
length per cutting. Do not cut more than
1 inch (2.54 cm) at any one time.
Discharge clippings into areas already cut.
Vary cutting pattern with each mowing.
Do not allow grass or debris to collect inside
of mower deck. Clean after each use.
GB - 17
MAINTENANCE SCHEDULE
WARNING: AVOID INJURY. Read
and understand entire Safety
section before proceeding.
PeriodServiceTask
Check Safety InterlockWARNING: Safety interlock system failure
Proper maintenance can prolong the life of
unit. The following charts show the
recommended service schedule. More
frequent service may be required due to
working conditions (heavy loads, high
ambient temperatures, dusty conditions, or
airborne debris).
See the maintenance instructions in the
Engine Manual for additional information.
and improper operation of unit can result in
death or serious injury. Test this system
each time the unit is operated. If this
system does not function as described, do
not operate until repairs are made. See
Safety Interlock System on page 12.
Each
Use
Check Parking Brake
Interlock System
Check Hydraulic FluidCheck hydraulic oil level mark on the expansion
Check TiresSee Specifications on page 36 for correct tire
Clean UnitClean engine, battery, seat, mower deck, etc. of dirt
Follow Engine Manual
Maintenance Schedule
See Parking Brake Interlock System on page 12.
tank. Add 20W50 engine oil as needed. Do not
overfill. See Check Hydraulic Fluid Level on
page 21.
pressure.
CAUTION: Avoid injury! Explosive
separation of tire and rim parts is possible
when they are serviced incorrectly:
•Do not attempt to mount a tire without the
proper equipment and experience to perform
the job.
•Do not inflate the tires above the
recommended pressure.
•Do not weld or heat a wheel and tire
assembly. Heat can cause an increase in air
pressure resulting in an explosion. Welding
can structurally weaken or deform the wheel.
•Do not stand in front or over the tire
assembly when inflating. Use a clip-on chuck
and extension hose long enough to allow you
to stand to one side.
and debris. Do not use solvents, hard cleaners, or
abrasives.
NOTE: P rotect painted surfaces with automotive
type wax.
IMPORTANT: Do not spray the unit with water,
especially when the unit is warm from operation.
Water can seep into bearings and damage them.
Perform scheduled engine maintenance. Refer to
engine manual for detailed instructions.
GB - 18
PeriodServiceTask
Every
25
Check Mower BladesCheck mower blades for wear. Sharpen or replace
as needed.
Hours
See Mower Blades on page 22.
Every
50
Hours
Every
100
Hours
Every
400
Hours
Check Air FIlterCheck air filter for dirt. Clean as required. Follow
Lubricate UnitOil all pivot points and pin connections. Grease lube
Check Brake GapAdjust gap if necessary. See Adjusting the Parking
Clean BatteryKeep battery and its terminals clean. See Clean
Clean engine cooling
system
Check FastenersCheck mower blade mounting hardware and all
Check BeltsReplace worn or deteriorated belts. See Replacing
Change Hydraulic Fluid
and Filter
*
Engine Manual for maintenance schedule.
fittings. See Lubricate Unit on page 25.
Brake on page 27.
Battery on page 24
Every 100 hours of operation, check and clean the
cooling fins and inside the engine shrouds to
remove grass, chaff or dirt clogging the cooling
system and causing overheating.
other fasteners. Replace missing or damaged
fasteners. Tighten all nuts and bolts to their correct
torque value.
Mower Belts on page 29 and Replacing the Hydro
Pump Belt on page30.
Drain hydraulic fluid tank, replace hydraulic oil filter,
refill system. See Hydraulic Fluid on page 21.
.
*Change hydraulic fluid and filter after first 75 hours of operation.
GB - 19
SERVICE AND ADJUSTMENTS
1. Seat Latch
2. Service Position
3. Steering Levers
Figure 6
2
3
1
3
Gravely Dealers will provide any servi ce whi ch
may b e required t o keep your unit operating at
peak efficiency. Should engine service be
required, it can be obtained from a Gravely
Dealer or the engine manufacturer’s
authorized service center.
WARNING: AVOID INJURY. Read
and understand entire Safety
section before proceeding.
CAUTION: HOT SURFACES may
result in injury. DO NOT touch
engine or drive parts which are hot
from operation. Allow parts to cool
before servicing.
SERVICE POSITI ON
1. Place unit on a flat level surface.
ALWAYS stop engine. Ensure unit is
secure and will not tip over. Strap and
clamp onto lift if used.
2. Place steering levers in neutral and
engage parking brake.
3. Slide seat back to rearmost position.
4. Pull the seat latch back and tip seat
forward (Figure 6).
5. When service is complete, lower seat.
CAUTION: Be sure footing is
secure to accomodate weight shift
of seat when rotating it into service
position.
GB - 20
HYDRAULIC FLUID
Figure 7
The hydraulic fluid should be at the cold
fill line of the expansion tank.
WARNING: HYDRAULIC FLUID
can result in severe burns. Fluid in
hydraulic system can penetrate
skin and result in serious injury or
death.
Be sure to stop the engine before
doing any work on hydraulic parts.
Keep body and hands away from
pin holes or nozzles which expel
hydraulic fluid when under
pressure. Use paper or cardboard,
not hands, to search for leaks.
Ensure all hydraulic fluid
connections are tight and all
hydraulic hoses and lines are in
good condition before applying
pressure to system.
FOREIGN FLUID INJECTED INTO
BODY can result in gangrene.
Fluid must be surgically removed
within a few hours by a doctor
familiar with this form of injury.
Check Hydraulic Fluid Level
Check the system with the unit cold and
parked on a flat, level surface.
Then run the unit for about one minute and
recheck the levels.
To Add Hydraulic Fluid:
1. Remove the cap from the expansion
tank.
2. Fill the expansion tank with 20W-50
engine oil with an SL API classification
until oil level reaches the cold fill line on
the tank.
3. Install the expansion tank cap and then
purge the system. See Purging the Hydraulic System on page 22.
Change Hydraulic Fluid and Filter
NOTE: Change hydraulic fluid and filter after
the first 75 hours of operation and then every
400 hours. Use 20W-50 engine oil with an SL
API classification.
1. Run the unit for a few minutes to warm
the hydraulic fluid, and then shut off the
engine, remove ignition key, and wait for
all moving parts to stop before servicing
unit.
2. Place container under oil filter to catch
oil.
3. Remove the filter cover from the
transaxle. Remove and discard the
o-ring from the cover.
4. Remove the bottom oil fill vent port plug
from the transaxle to drain completely.
5. After the oil has drained from the unit,
replace the bottom oil fill vent port plug
and then remove the oil filter.
6. Clean the filter mounting surface and
then lubricate rubber gasket on new oil
filter with clean hydraulic oil.
7. Spin new oil filter onto filter housing until
it makes contact. Tighten oil filter
another 3/4 turn.
8. Install the filter cover removed in step 3.
Tighten the mounting screws to 480–
540 lbf-in (54 – 61 N•m).
9. Remove the top fill vent port plug and fill
with 20W-50 engine oil with an SL API
classification until oil reaches the bottom
of the drain plug (about 151 ounces
(4475 mL) per transaxle). Install the
drain plug and tighten it to 200 lbf-in
(22.5 N•m).
10. Follow the instructions in To Add Hydraulic Fluid: on page 21.
11.Repeat s teps 2–9 for the other
transaxle.
GB - 21
Purging the Hydraulic System
Figure 8
1. Drain Plug
2. Oil Filter
3. Filter Cover
4. O-Ring
3
2
1
4
Figure 9
1. Blade
2. Cup Washer
3. Bolt
1
3
2
WARNING: This adjustment
requires operating the engine. Use
extreme care to avoid contact with
moving parts and hot surfaces. Be
sure rear of unit is well supported
and secure before starting engine.
NOTE: Purge the system of air any time the
transaxle has been opened for maintenance
or when oil has been added to the system.
1. Make sure the transaxles are filled to the
proper oil level.
2. With the unit up to and facing a wall, jack
up the unit so that both drive wheels are
off the ground.
3. Disengage the parking brake and put the
transaxle bypass valves in the neutral
position. See Moving the Unit with the Engine Off on page 17.
4. Start the engine and slowly move the
steering levers in forward and reverse
five or six times. The oil level will drop.
5. Stop the engine and put the transaxle
bypass valves in the drive position. See
Moving the Unit with the Engine Off on
page 17.
6. Start the engine and slowly move the
steering levers in forward and reverse
five or six times.
7. Stop the engine, check the hydraulic oil
level and add oil as needed.
8. Repeat steps 3–7 until the transaxles
operate smoothly in forward and reverse
at normal speeds without excessive
noise.
MOWER BLADES
Remove
CAUTION: Use sturdy gloves or
padding to protect hands when
working with mower blades.
1. Turn the engine off. Remove the ignition
key. Remove the ignition wire from the
spark plugs.
2. Remove the bolts, cup washer, and
blades from the spindle shafts.
Replace
1. Put the blades, cup washers, and the
bolts back on the spindle shafts.
2. Tighten the bolts to a torque of 115160 lbf-ft (156-217 N•m).
3. Replace the ignition wire on the spark
plugs.
GB - 22
Sharpen the Mower Blades
1. Cutting Edge
2. Square Corner
3. Air Lift Erosion
4. Air Lift
Figure 10
DO NOT Sharpen to This Pattern
Sharpen to This Pattern
DISCARD if More Than
1/2 in. (1.27 cm)
1
1
4
2
4
3
CAUTION: DO NOT sharpen
mower blades while on unit. An
unbalanced mower blade will
cause excessive vibration and
eventual damage to unit. Check
mower blade balance before
reinstalling blades.
NEVER weld or straighten bent
blades.
1. Remove mower blade from unit.
Discard mower blade if:
•More than 1/2 in. (1.27 cm) of metal is
removed.
•Air lifts become eroded.
•Blade is bent or broken.
2. Sharpen mowe r blade by removing an
equal amount of material from each end
of mower blade. DO NOT change angle
of cutting edge or round the corner of the
mower blade.
3. Check mowe r blade balance.
Slide mower blade on an unthreaded
bolt. A balanced blade should remain in
a horizontal position. If either end of
mower blade moves downward, sharpen
the heavy end until blade is balanced.
4. Install mower blade(s) on unit.
5. Tighten the bolts to a torque of
115-160 lbf-ft (156-217 N•m).
BATTERY
WARNING: AV OID INJURY. Read
and understand entire Safety
section before proceeding.
WARNING: Battery posts,
terminals and related accessories
contain lead and lead compounds,
chemicals known to the State of
California to cause cancer and
reproductive harm. Wash hands
after handling.
Unit comes equipped with a maintenancefree battery that requires no regular
maintenance except cleaning the terminals.
GB - 23
Remove Battery
1. Negative
terminal
2. Positive
terminal
3. Battery
4. Hold Down
Bracket
Figure 11
2
3
1
4
1. Shut OFF engine. Engage parking
brake. Remove the ignition key.
2. Place seat in the service position (See
Maintenance Schedule on page 18).
3. Disconnect cables from battery
(negative, then positive) (Figure 11).
4. Remove hold down and remove battery.
Replace Battery
1. Replace battery and secure with battery
hold down.
2. Reconnect cables to battery (positive,
then negative). Position boot over
positive terminal.
3. Return seat to operating position.
Clean Battery
Keep battery and its terminals clean. Inspect
every 100 operating hours or monthly for best
performance.
Charging the Battery
Battery Electrolyte First Aid
Follow First Aid directions for contact with
battery fluid.
•External Contact: Flush with water.
•Eyes: Flush with water for at least 15
minutes and get medical attention
immediately!
•Internal Contact: Drink large quantities
of water. Follow with Milk of Magnesia,
beaten egg or vegetable oil. Get
medical attention immediately!
In case of internal contact, DO NOT induce
vomiting!
IMPORTANT: DO NOT fast charge. Charging
at a higher rate will damage or destroy
battery. ONLY use an automatic charger
designed for use with your battery.
ALWAYS follow information provided on
battery by battery manufacturer. Contact
battery manufacturer for extensive
instructions to charge battery.
1. Remove battery from unit. See Remove Battery on page 24.
2. Place battery on bench or other wellventilated place.
3. Connect positive (+) lead of charger to
positive (+) terminal, and negative (–)
lead to negative (–) terminal.
4. Charge battery according to charger and
battery manufacturers’ instructions.
5. Replace battery. See Replace Battery on
page 24.
Jump-Starting
Gravely does not recommend jump-starting
your unit. Jump-starting can damage engine
and electrical system components. See your
engine manual for more detailed information.
1. Remove battery from unit. See Remove
2. Clean terminals and battery cable ends
3. Coat terminals with dielectric grease or
4. Replace battery. See Replace Battery on
Battery on page 24.
with wire brush.
petroleum jelly.
page 24.
GB - 24
LUBRICATE UNIT
R
E
F
LUBRICA-
TION
QTY LOCATION INTER-
VAL
1 REPACK2CASTER
PIVOT
400 Hrs
OILALL PIVOT
POINTS, PIN
CONNEC-
TIONS
50 Hrs
1
Figure 12
Steering Linkage
Jam Nut
Ball Joint
Control Arm
Figure 13
Apply oil at all pivot points and pin
connections.
STEERING CONTROL NEUTRAL
ADJUSTMENT
Eliminating Excessive Creeping of
the Unit (Figure 14)
7. Loosen the jam nuts on the ball joints at
each end of the linkage, and then
disconnect the steering linkages from
transaxle control arm.
8. Engage the parking brake to align the
steering levers.
9. Push the transaxle control arm down to
the neutral stop.
10. Turn the tie rod until the ball joint aligns
with the transaxle control arm, and then
connect the linkage to the control arm.
11.Check wheels for movement.
12. If the wheels move slightly, turn the tie
rod until the wheel stops moving, then
tighten the jam nuts on each ball joint.
WARNING: This adjustment
requires operating the engine. Use
extreme care to avoid contact with
moving parts and hot surfaces. Be
sure rear of unit is well supported
and secure before starting engine.
1. If hydraulic system is cold, run unit for a
minimum of five minutes, then shut OFF
engine.
2. With the unit up to and facing a wall, jack
up the unit so that both drive wheels are
off the ground.
3. Remove the drive wheels from the unit.
4. Start the engine, run engine at full
throttle, and release the parking brake.
5. Move the steering levers from Forw ard
to Reverse several times to make sure
controls are free. Then return steering
levers to neutral position.
6. Check wheel(s) for movement.
IMPORTANT: Before adjusting linkages,
make sure both bypass valves are in the
drive position.
NOTE: The right and left hydraulic pumps are
adjusted the same way.
GB - 25
Adjusting Transaxle Neutral
Figure 14
Axle Direction
Return to Neutral
Adjusting Screw
Speed and
Direction
Control Arm
Figure 15
Eccentric Spacer
NOTE: If neutral cannot be set adjusting the
steering linkages, the neutral mechanism on
the transaxle may need to be adjusted.
Follow steps 1 – 6 in Eliminating Excessive Creeping of the Unit (Figure 14) on page 25.
1. If a wheel moves, adjust the return to
neutral mechanism on the hydraulic
pump:
a. Shut off the engine.
b. Disconnect the steering linkage
from the control arm.
c. Loosen the return to neutral
screw on the pump.
d. Rotat e the control arm in the
opposite direction of wheel
movement.
e. Hold the stop bracket in position
and tighten the return to neutral
2. Restart the engine and move steering
3. If wheel is still moving, repeat steps 1
4. Shut OFF engine.
5. Replace drive wheels.
screw on the pump.
levers from Forward to Reverse several
times and return steering levers to
neutral position. Check wheel(s) for
movement.
and 2.
Aligning the Steering Levers
(Figure 15)
1. Shut OFF engine. Remove the ignition
key.
2. Place seat in the service position (See
Service Position on page 20).
3. Disconnect the steering linkages from
the transaxle.
4. Engage parking brake.
5. Turn the eccentric spacer until the
steering levers align. See Figure 15.
6. Loosen the jam nut at the bottom of the
tie rod and then turn the ball joint to align
it with the transaxle control arm, and
then connect the linkage to the control
arm. See Figure 13.
GB - 26
ADJUSTING THEUNIT TO T RACK
Figure 16
1. Limiter Bolt
2. Jam Nut
3. Steering Lever
4. Stop Bracket
1
2
3
1
4
2
Figure 17
1. Handle
2. Eccentric
Spacer
3. Steering Lever
4. Mounting
Hardware
1
3
2
4
STRAIGHT
WARNING: Prior to adjusting the
tracking of the unit, shut OFF
engine, engage parking brake, and
remove the ignition key.
Check and adjust tire pressure. Increase
pressure on side unit tracks to. DO NOT
exceed maximum recommended tire
pressure (See Specifications on page 36).
If tire pressure adjustment does not solve
tracking problem, adjust the limiter bolts on
the stop bracket (Figure 16). Front bolts
adjust forward and rear bolts adjust reverse.
Lengthen the limiter bolt (move closer to
lever) on side which is too fast.
ADJUSTING THE HEIGHT OF THE
STEERING LEVER HANDLES
NOTE: Align handlebars by adjusting
eccentric spacer until the handlebar height is
the same.
1. Remove mounting hardware and move
handlebar up or down until the steering
levers are at the appropriate height.
2. Install mounting hardware.
ADJUSTING THE PARKING
BRAKE
The parking brake should not need
adjustment, however if the parking brake
does not hold the unit properly, the brake may
need adjustment.
Check Adjustment
NOTE: Be sure to check the parking brake on
both sides of the unit (Figure 18).
1. Engage parking brake and set both
transmission bypass valves to the
neutral position. See Moving the Unit with the Engine Off on page 17.
2. Push the unit forward.
If the unit easily rolls forward the
transmission brakes are not fully
engaging. Adjust the brake actuator
travel to set the brake.
GB - 27
Adjust the Parking Brake
Figure 18
1. Jam Nuts
2. Spring
3. Trunnion
1
2
3
1/8–1/4 in.
(3.2 – 6.4 mm)
1-1/2 in.
(3.8 cm)
3
1. Footboard in
open position
2. Support Frame
3. Pivot
Figure 19
1
2
1. Engage the parking brake.
2. Loosen the jam nuts on the rear of the
compression spring until there is no
tension on the spring. Then tighten the
nuts until the spring measures
1-1/2 inches (3.8 cm).
3. Loosen the nuts on the front side of the
trunnion until there is a 1/8 – 1/4 inch
gap between the nut and trunnion.
4. Tighten the jam nut against the stop nut.
5. Test brake function.
NOTE: Set both bypass valves to the drive
position when finished adjusting the brake.
PTO BELT
WARNING: MOVING PAR TS can
cut or amputate body parts.
ALWAYS wait for moving parts to
stop before performing
maintenance or service.
CAUTION: DAMAGED OR WORN
BELTS may result in injury and/or
damage to unit. Check belts for
excessive wear or cracks often.
PTO Belt Access
1. Properly stop and park unit (See
Operation on page 12).
2. Lower the mower.
3. Place seat in most rearward position.
4. Remove belt covers.
5. Place foot board in open position
(Figure 19).
GB - 28
Replacing Mower Belts
Figure 20
1. PTO Mower Belt
2. Mower Drive Belt
3. Springs
4. Mower Drive Belt Idler
5. PTO Mower Belt Idler
6. Mower Clutch Sheave
7. Center Sheave
8. Belt Guide Bolt
1
2
4
7
6
5
3
8
OF4345
Figure 21
The PTO idler spring length range is
12.25 to 12.50 in. (31.0 to 31.8 cm)
measured at a 3.50 in. (8.9 cm) cutting
height. Adjust as necessary.
Measure PTO
idler spring
length here.
PTO Idler Spring Length
NOTE: Long PTO mower belt must be
removed to remove short mower belt.
CAUTION: Use care when
releasing idler spring tension. Keep
body parts well away from idlers
when performing this operation.
1. Slowly release the tension on the long
mower belt idler until all the tension is
removed from the springs.
2. Remove the belt guide bolt from the idler
arm.
3. Remove long mower belt from left blade
spindle and remove from deck.
4. Slowly release the tension on the short
belt idler until all the tension is removed
from the springs.
5. Remove short mower belt from right
blade spindle and from deck. Idler pivot
bolt must be loosened slightly to gain
clearance to remove belt from under
idler pulley (Figure 20).
6. Arrange new mower belt(s) on deck
(short belt first). Retighten short mower
belt idler pivot bolt. Install belts on
sheaves. Put belts onto center sheave
last.
NOTE: The PTO idler spring length range is
12.25 to 12.50 in. (31.0 to 31.8 cm)
measured at a 3.50 in. (8.9 cm) cutting
height. Adjust the idler spring length as
needed, see Figure 21.
7. Replace the belt guide bolt on the idler
arm.
8. Replace belt covers and return foot
board to closed position.
GB - 29
Replacing the Hydro Pump Belt
1. Hydro Belt
2. Spring
3. Idler
4. Engine
Sheave
5. Right Hand
Hydrostat
6. Left Hand
Hydrostat
7. Clutch
8. Clutch Anchor
Figure 22
6
1
5
2
7
8
4
3
Clutch Anchor and
Mounting Hardware
1. Properly stop and park unit (See
Operation on page 12).
2. Remove the PTO belt from the mower
clutch sheave (See Replacing Mower Belts on page 29).
CAUTION: Use care when
releasing idler spring tension. Keep
body parts well away from idlers
when performing this operation.
3. Slowly release the tension on the hydro
pump belt idler until all the tension is
removed from the springs.
4. Remove the clutch anchor and
mounting hardware.
5. Remove old hydro pump belt from right
hand hydrostat sheave first (Figure 22).
6. Install new hydro pump belt by
positioning belt on sheaves. Put belt
onto right hand hydrostat sheave last.
8. Replace long mower belt on mower
clutch sheave. See Replacing Mower Belts on page 29.
GB - 30
MOWER DECKS
Highest
Cutting
Height
Figure 23
Lowest Cutting
Height
Figure 24
Moving the anchor point up the lift
arm increases the amount of force
required to lift the deck.
Anti-scalp Roller Adjustment
The anti-scalp rollers are set at the factory for
typical mowing height, but can be adjusted for
high or low cutting conditions (Figure 23).
Anti-Scalp rollers are intended to prevent
lawn scalping, not to control cutting height.
For a very high cutting height, set the antiscalp rollers in the lowest position on the
bracket.
For a very low cutting height, set the antiscalp rollers in the highest position on the
bracket.
NOTE: There are four anti-scalp rollers on
the outside of the mower deck and four antiscalp rollers on the inside of the mower deck.
Make sure all anti-scalp rollers are set at the
same height.
Removing the Mower Deck
1. Remove PTO belt (See Replacing
Mower Belts on page 29).
WARNING: AVOID INJURY.
Mower lift arms and mower lift
pedal could cause severe injury if
the lift assist spring is not
disconnected before disconnecting
the lift chains.
Springs store energy. Keep body
parts well away from pinch points
when removing the deck.
Lift Assist Adjustment
The list assist springs can be adjusted to
provide more assist or to help make the deck
more stable. Decreasing the amount of force
required to lift the mower deck will increase
the mower deck’s bouncing.
Lift assist can be adjusted in two ways:
Move the spring anchor to a higher position
on the lift arm to increase the amount of effort
required to lift the deck and reduce any
bounce in the deck.
Adjust the eyebolt spring anchor on the
frame. Making the spring longer decreases
the amount of force required to lift the deck.
NOTE: Make sure the lift assist springs are in
the same position and are adjusted to the
same tension on each side of the deck to
prevent cut quality issues.
NOTE: Support the mower deck on blocks or
jack stands before disconnecting link chains
from mower lift arms to prevent the deck from
falling.
2. Raise the deck to the transport position
and then disconnect the lift assist
springs from the lift arms on each side of
the deck.
3. Slowly lower the deck to its lowest
position.
4. Remove link chains from mower lift
arms.
5. Remove the rear mower mounting pins
connecting the mower mounting arms to
the deck.
6. Slide mower deck out from under unit.
GB - 31
Figure 25
1. Mower Lift Arm
2. Link Chain
3. Mower
Mounting Arm
4. Mower
Mounting Pin
5. Mounting
Hardware
6. Lift Assist
Spring
3
4
2
2
1
1
5
6
Installing the Mowe r Dec k (Fig ure 25)
1. Slide mower deck under unit.
2. Connect rear mower mounting arms to
deck with mower mounting pins.
3. Install link chains on the mower lift arms
in the same holes they were removed
from.
4. Install PTO mower belt (See Replacing Mower Belts on page 29).
5. Raise the deck to the transport position
and connect the lift assist springs to the
lift arms.
6. Level mower deck (S ee Leveling the Mower Deck on page 32).
Leveling the Mower Deck
These adjustments should be made on a
level surface with the tires inflated to the
correct air pressure.
Check Blade Level and Pitch
1. Raise mower deck to a 3-1/2 in. (8.9 cm)
cutting height.
2. Shut off engine. Engage parking brake.
Remove the ignition key.
NOTE: Place blocks under the bottom edge
of the deck, not under the reinforcement bar
welded along deck face.
3. Place blocks at each corner of the deck
to support the weight of the deck.
4. Turn the blades so the blade ends point
left to right across the width of the deck.
5. Measure the distance between the
ground and cutting edge of the blade on
the left blade (Left position in Figure 26)
and on the right blade (Right position in
Figure 26). Distances should be within
3/16 in. (4.7 mm). If they are not, raise
the low side of the deck using the height
GB - 32
adjusters on the deck lift brackets (see
Figure 27).
6. After deck is level side to side, check the
deck front to back pitch.
7. Turn the blades so the blade ends point
front to back as shown in Figure 26.
8. Measure the distance between the
ground and the cutting edge of the
middle blade at the front of the deck
(Front position in Figure 26) and
between the ground the cutting edge of
the left and right blades at the rear of the
deck (Rear position in Figure 26).
9. The cutting edge at the front of the deck
(Front position in Figure 26) should be
1/8 in. (3.18 mm) lower than the cutting
edges at the rear of the deck (Rear
position in Figure 26).
10. If measurements are out of range, raise
the low side of the deck using the height
adjusters on the deck lift brackets (see
Figure 27). Be sure to raise the deck
evenly to keep the deck level side to
side.
NOTE: Pitching the front of the blades lower
than the rear provides a balance between cut
quality and the power needed to cut grass.
Certain cutting conditions require the deck to
be pitched with the rear of the blades lower
than the front. Heeling the deck this way
requires more engine power but can provide
better cut quality.
11.Remove the blocks from under the deck.
Adjust Blade Height
Figure 26
Blade Side-to-Side Level
Blade Front-to-Back Pitch
Front
Left
Rear
Rear
Right
Figure 27
Height Adjuster
Adjustmen t Bolt
Jam Nuts
Level and pitch the mower with the height
adjusters on each deck lift bracket
(Figure 27).
Loosen the lock nut on the deck lift
trunnion and at the lift pivot point.
Turn the adjustment bolt clockwise to
raise the deck or counterclockwise to
lower the deck.
Tighten the lock nuts.
GB - 33
CLUTCH ADJUSTMENT
1. Armature
2. Rotor
3. Inspection Slot
4. Gap Adjustment
Nut
Figure 28
1
2
3
4
4
If clutch fails to engage or disengage properly
or begins to make abnormal noise, check the
air gap adjustment at the three inspection
slots.
To check :
To adjust:
NOTE: Adjust air gap as evenly as possible.
1. Stop engine, remove key and wait for all
hot parts to cool.
2. Measure the air gap between the
armature and the rotor.
Minimum: A .016" feeler gauge should
slide between armature and rotor with
slight contact.
Maximum: A .020" feeler gauge should
slide between armature and rotor with
slight contact.
3. Repeat for each inspection slot.
1. If necessary, loosen gap adjustment
nuts until a .016" feeler gauge fits
between armature and rotor.
2. Slide a .020" feeler gauge between
armature and rotor.
3. Tighten gap adjustment nut until there is
slight contact on feeler gauge.
4. Repeat steps 1 – 3 at each inspection
slot.
5. Start unit, engage and disengage PTO.
6. Shut off unit.
7. Recheck air gap and adjust if needed.
STORAGE
WARNING: AVOID INJURY. Read
and understand entire Safety
section before proceeding.
SHORT TERM
NEVER spray unit with high-pressure water
or store unit outdoors.
Inspect unit for visible signs of wear,
breakage or damage.
Keep all nuts, bolts and screws properly
tightened and know unit is in safe working
condition.
Store unit in a cool, dry protected area.
LONG TERM
Clean unit thoroughly with mild soap and low
pressure water and lubricate (See Lubricate Unit on page 25 in Maintenance). T ouch up
all scratched painted surfaces.
Remove weight from wheels by putting
blocks under frame or axle.
When storing unit for extended periods of
time, remove all fuel from tank and carburetor
(run dry). Refer to Engine Manual.
Clean and charge the battery. Charge battery
every three to four weeks when storing unit.
Fuel System
Gasoline left in the fuel system for extended
periods without a stabilizer will deteriorate,
resulting in gum deposits in the system.
These deposits can damage the carburetor
and the fuel hoses, filter and tank. Prevent
deposits from forming in the fuel system
during storage by adding a quality fuel
stabilizer to the fuel. Follow the
recommended mix ratio found on the fuel
stabilizer container.
To treat the fuel system for storage:
1. Add fuel stabilizer according to
manufacturers’ instructions.
2. Run engine for at least 10 minutes after
adding stabilizer to allow it to reach the
carburetor.
NEVER store the engine with fuel in the fuel
tank inside of a building with potential
sources of ignition.
To Take the Unit Out of Storage
1. Refer to the engine service manual to
prepare the engine for service.
2. Put fresh, clean fuel in the fuel tank.
3. Begin the maintenance schedule.
4. Charge and install the battery.
GB - 34
ACCESSORIES
Part No.Description
7910080052 in. Discharge Cover Kit
79101000Solid Tire Kit
79101800Fuel Cap with Lock
79102100Gravely Hub Cap
79102300Flextend™ Kit
79202300Hitch Kit
79211900Work Light Kit
7920520024 x 12-12 BAR-Style Tire Kit
(60 in. and 66 in. Decks)
79206400Mulching Kit 52" Decks
79206500Mulching Kit 60" Decks
7920680060 in. Discharge Cover Kit
79209500Fuel Cap with Level Gauge
79209700Mulching Kit 66" Decks
7920980066 in. Discharge Cover Kit
79210300Chute Baffle Kit – 52" Decks
79210500Chute Baffle Kit – 60" Decks
79210800Lawn Striper Kit
89204000Bagger Kit
79211800Armrest Kit
59208800Seat Back Cushion
59208900Seat Cushion
Model Number992184992185992186992187
ModelPro-Turn 252Pro-Turn 260Pro-Turn 266Pro-Turn 260
Tires
Front Tire Size – in.15 x 6–6 (38 x 15-15)
Rear Tire Size – in.23 x 10.5-1224 x 12-12 (61 x 30-30)
Front Tire Pressure
– psi (kPa)
Rear Tire Pressure –
psi (kPa )
Mower Deck
Mower Deck LiftMechanical
Cutting Width –
in. (cm)52 (132)60 (152.4)66 (167.6)60 (152.4)
Cutting Height –
in. (cm)1.5 - 5.5 (3.8 - 14.0)
Cutting Height
Increments –
in. (cm) 0.25 (0.625)
20 - 25 (138 -172)
12 -15 (83 -103)
GB - 37
Two-Year Limited Lawn and
Garden Commercial Warranty
Ariens Company (Ariens) warrants to the original purchaser that Ariens and Gravely brand products
manufactured by Ariens and designated or labeled commercial products by Ariens will be free from defects in
material and workmanship for a period of two years after the date of purchase or 1000 hours of use,
whichever comes first. An authorized Ariens dealer (Ariens brand products) or Gravely dealer (Gravely brand
products) will repair any defect in material or workmanship, and repair or replace any defective part, subject
to the conditions, limitations and exclusions set forth herein. Such repair or replacement will be free of charge
to the original purchaser (labor and parts), except as noted below.
Limited Lifetime Warranty on Mower Deck Shell
The deck shell is warranted to the original purchaser against any defect in material or workmanship
for as long as the original purchaser owns the product. Any defect in material or workmanship of the
deck shell will be repaired free of charge (parts and labor) to the original purchaser for two years or
1000 hours of use, whichever comes first. After two years or 1000 hours of use, the parts required to
repair a defect in material or workmanship of the deck shell, not the labor, will be provided free of
charge for as long as the original p urchaser owns the product.
Limited Lifetime W a r r a nty on Main Frame
The main frame is warranted to the original purchaser against any defect in material or workmanship
for as long as the original purchaser owns the product. Any defect in material or workmanship of the
main frame will be repaired free of charge (parts and labor) to the original purchaser for two years or
1000 hours of use, whichever comes first. After two years or 1000 hours of use, the parts required to
repair a defect in material or workmanship of the main frame, not the labor, will be provided free of
charge for as long as the original p urchaser owns the product.
Three-Year Limited Warranty on Cast Iron Deck Spindles
Cast iron mower deck spindles are warranted to the original purchaser for three years from the date
of purchase. Any defect in material or workmanship of the cast iron mower deck spindles will be
repaired free of charge (parts and labor) to the original purchaser for two years after the date of purchase. After two years, the parts required to repair a defect in material or workmanship of the cast iron
deck spindles, not the labor, will be provided free of charge.
Two-Year Limited Warranty on Aluminum Deck Spindles
Aluminum mower deck spindles are warranted to the original pu rchase r for two years from the date of
purchase. Any defect in material or workmanship of the aluminum mower deck spindles will be repaired
free of charge (parts and labor) to the original purchaser for two years after the date of purchase.
One-Year Limited Warranty on 21-inch Walk-Behind Lawn Mowers
21-inch walk-behind lawn mowers labeled or designated by Ariens as a Professional/Commercial product put to any business use, agricultural, commercial, or industrial, are warranted to the original pur-chaser to be free from defects in material and workmanship for a period of one year after the date of
purchase.
90-Day Limited Warranty on Service Parts and Accessories
Genuine Ariens or Gravely brand service parts and accessories are warranted to be free from defects
in material and workmanship for a period of 90 days after the date of purchase. An authorized Ariens or
Gravely dealer will repair or replace any such part or accessory free of charge, except for labor, during
that period.
If any product is rented or leased, then the duration of these warranties shall be 90 days after the date of
purchase.
Register the product immediately at the time of sale. If the dealer does not register the product, the
customer must complete the product registration card in the literature package and return it to the Ariens
Company, or register the unit online at www.ariens.com or www.gravely.com.
To obtain warranty service, the original purchaser must:
• Perform the maintenance and minor adjustments explained in the owner’s manual.
• Promptly notify Ariens or an authorized Ariens or Gravely service representative of the need for
warranty service.
• Transport the product to and from the place of warranty service.
• Have the warranty service performed by an authorized Ariens or Gravely service representative.
To find an Ariens or Gravely authorized service representative, contact Ariens at:
655 W. Ryan Street
Brillion, WI 54110
(920) 756 - 2141
www.ariens.com
www.gravely.com
Limitations
• Batteries are warranted only for a period of 12 months after date of purchase, on a prorated basis. For
the first 90 days of the warranty period, a defective battery will be replaced free of charge. If the
applicable warranty period is more than 90 days, Ariens will cover the prorated cost of any defective
battery, for up to 12 months after the date of purchase.
Exclusions – Items Not Covered by This Warranty
• Engines and engine accessories are covered only by the engine manufacturer’s warranty and are not
covered by this warranty.
• Parts that are not genuine Ariens or Gravely service parts are not covered by this warranty.
• The following maintenance, service and replacement items are not covered by this warranty unless
they are noted in the Limitations section above: lubricants, spark plugs, oil, oil filters, air filters, fuel
filters, brake linings, brake arms, brake shoes, runners, scraper blades, shear bolts, mower blades,
mower vanes, headlights, light bulbs, knives, cutters.
• Mufflers, belts and tires on Ariens and Gravely commercial lawn and garden products are not covered
by this warranty.
• Any misuse, alteration, improper assembly, improper adjustment, neglect, or accident which requires
repair is not covered by this warranty.
• This warranty applies only to products purchased in the United States (including Puerto Rico) and
Canada. In all other countries, contact pl ace of purchase for warranty information.
Disclaimer
Ariens may from time to time change the design of its products. Nothing contained in this warranty shall be
construed as obligating Ariens to incorporate such design changes into previously manufactured products,
nor shall such changes be construed as an admission that previous designs were defective.
LIMITATION OF REMEDY AND DAMAGES
Ariens Company’s liability under this warranty, and under any implied warranty that may exist, is limited to
repair of any defect in workmanship, and repair or replacement of any defective part. Ariens shall not be
liable for incidental, special, or consequential damages (including lost profits). Some states do not allow the
exclusion of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
DISCLAIMER OF FURTHER WARRANTY
Ariens Company makes no warranty, express or implied, other than what is expressly made in this
warranty. If the law of your state provides that an implied warranty of merchantability, or an implied
warranty of fitness for particular purpose, or any other implied warranty, applies to Ariens Company,
then any such implied warranty is limited to the duration of this warranty. Some states do not allow
limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which