Gravely Pro-QXT Tractor 985910 Operator's Manual

Pro-QXT Tractor
Operator’s Manual
Manuel du Utilisateur
Model
985910 – Pro-QXT
(SN 000101 +)
E10
ENGLISH FRANÇAIS
04893800A 11/16
Printed in USA
TABLE OF CONTENTS
WELCOME . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . 2
Practices & Laws. . . . . . . . . . . . . . . . . . 2
Emission Control System. . . . . . . . . . . . 2
Required Operator Training. . . . . . . . . . 2
Signal Words . . . . . . . . . . . . . . . . . . . . . 2
Safety Decals. . . . . . . . . . . . . . . . . . . . . 3
Safety Rules. . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . 8
CONTROLS & FEATURES. . . . . . . . . . 9
Ignition Switch . . . . . . . . . . . . . . . . . . . . 10
Choke Control Lever . . . . . . . . . . . . . . . 10
Throttle Control Lever . . . . . . . . . . . . . . 10
Fuel Valve . . . . . . . . . . . . . . . . . . . . . . . 10
Drive Control Grip . . . . . . . . . . . . . . . . . 10
Operator Presence L e ver. . . . . . . . . . . . 11
Power Take-off (PTO) Switc h . . . . . . . . 11
Parking Brake Lever . . . . . . . . . . . . . . . 11
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . 11
Steering Lock Lever. . . . . . . . . . . . . . . . 11
Attachment Control Lever . . . . . . . . . . . 11
Transaxle Bypass Levers. . . . . . . . . . . . 11
Tractor Support Stand . . . . . . . . . . . . . . 11
Attachment Lever. . . . . . . . . . . . . . . . . . 11
Bow Latch . . . . . . . . . . . . . . . . . . . . . . . 11
Safety Interlock Sy stem . . . . . . . . . . . . . 11
Lift Hook. . . . . . . . . . . . . . . . . . . . . . . . . 11
BEFORE OPERATION . . . . . . . . . . . . . 12
OPERATION . . . . . . . . . . . . . . . . . . . . . 12
Emergency Stopping . . . . . . . . . . . . . . . 12
Start The Engine . . . . . . . . . . . . . . . . . . 12
Operate Unit. . . . . . . . . . . . . . . . . . . . . . 12
Stop the Engine. . . . . . . . . . . . . . . . . . . 13
Operate in Extended Straight line . . . . . 13
Move Unit Manually . . . . . . . . . . . . . . . . 13
Install / Remove Attachments . . . . . . . . 14
Lift Tractor Using Lift Hook . . . . . . . . . . 14
Transport Unit . . . . . . . . . . . . . . . . . . . . 15
MAINTENANCE . . . . . . . . . . . . . . . . . . 15
Maintenance Schedule . . . . . . . . . . . . . 15
Service Parts . . . . . . . . . . . . . . . . . . . . . 16
Check Safety Interlo ck System . . . . . . . 16
Hydraulic System. . . . . . . . . . . . . . . . . . 16
Check Tire Pressure . . . . . . . . . . . . . . . 18
Lubricate Unit. . . . . . . . . . . . . . . . . . . . . 18
Check Parking Brake. . . . . . . . . . . . . . . 18
Clean Battery. . . . . . . . . . . . . . . . . . . . . 19
Charge Battery. . . . . . . . . . . . . . . . . . . . 19
Check Fasteners . . . . . . . . . . . . . . . . . . 19
SERVICE & ADJUSTMENTS . . . . . . . . 19
Replace Fuses And Relays. . . . . . . . . . 19
Tracking and Neutral Adjustment . . . . . 20
Adjust Handlebar Height . . . . . . . . . . . . 21
Replace Attachment Drive Belts . . . . . . 22
Replace Transaxle Drive Belt . . . . . . . . 23
STORAGE. . . . . . . . . . . . . . . . . . . . . . . 24
Short Term. . . . . . . . . . . . . . . . . . . . . . . 24
Long Term . . . . . . . . . . . . . . . . . . . . . . . 25
Start-of-Season Preparation . . . . . . . . . 25
ACCESSORIES. . . . . . . . . . . . . . . . . . . 25
TROUBLESHOOTING . . . . . . . . . . . . . 26
SPECIFICATIONS. . . . . . . . . . . . . . . . . 28
WARRANTY . . . . . . . . . . . . . . . . . . . . . 29

WELCOME

Figure 1
1. Model and Serial Number Label
1
Congratulations on your purchase and welcome to the Gravely family! Every machine in the Gravely lineup is designed for long-lasting and unsurpassed performance. We are confident your machine will be part of your family for many years to come.
Have Questions or Need Assistance?
gravely.custhelp.com • gravelymower.com
A parts manual for your unit is available for free download or
Manual del operador español está disponible para su descarga
purchase at gravely.com.
gratuita o compra en gravely.com.
PRODUCT REGISTRATION
You or the dealer you purchased the unit from must register the product at the ti me of purchase. Know the model and serial numbers of your unit and register online at gravely.com or return the registration card to Ariens Company. See Figure 1 for label locat ion.
Record model number here.
Record serial number here.
MANUALS
Before operating or servicing the unit, carefully and completely read the manuals provided with the unit. They contain safety instructions and important information about unit controls.
The engine on this unit is covered by a separate manual. Refer to the engine manual for engine service recommendations. Contact the engine manufacturer for a replacement manual if necessary.
It is your responsibility to read and understand all safety precautions and instructions in the manuals. If you do not understand or have difficulty following the instructions, contact your Ariens dealer for assistance. To locate your nearest Gravely dealer, go to gravelymower.com.
DISCLAIMER
Gravely reserves the right to discontinue, make changes to, and add improvements upon its products at any time without public notice or obligation. The descriptions and specifications contained in this manual were in effect at printing. Equipment described in this manual may be optional. Some illustrations may not be applicable to your unit.
EN - 1

SAFETY

Read these safety rules and follow them closely. Failure to follow these rules could lead to loss of control of unit, severe personal injury or death to you or bystanders, or resul t in damage to property or the machine.

PRACTICES & LAWS

Practice usual and customary safe working precautions. Learn applicable rules and laws in your area. Always follow the practices set forth in this manual.

EMISSION CONTROL SYSTEM

This equipment and/or its engine may include exhaust and evaporative emissions control system components required to meet U.S. Environmental Protection Agency (EPA) and/or California Air Resources Board (CARB) regulations. T ampering with emission controls and components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by an Ariens Company dealer or an authorized engine manufacturer's service center. Contact your Ariens Company Equipment Retailer concerning emission controls and component questions.

REQUIRED OPERATOR TRAINING

Read and understand the Operator's Manual and decals on the unit. This information is for your safety and the proper use of your equipment.
Failure to follow these instructions and warnings may cause death or serious injury. If you have purchased this product from an Ariens dealer, the dealer can provide you with training.
Familiarize yourself and any other operators with all controls and the safe use of the features of this unit. If you loan, rent or sell this product to others, provide them with all manuals.
If you have any questions, please call our customer support line at 920-756-4688 or contact us at www.ariens.com. Do not use this equipment if, after reading the Operator's Manual and the on-board decals, you have any questions about the safe use of this product.
WARNING: AVOID INJURY. This machine and its attachments are capable of crushing or amputating body parts. Failure to observe the safety instructions in the manuals and on decals could result in serious injury or death.
ALWAYS disengage attachments, stop unit and engine, remove key and allow moving parts to stop before leaving operator’s position.

Safety Alert Symbol

These are safety alert symbols. They mean:
ATTENTION!
YOUR SAFETY IS INVOLVED!
When you see this symbol:
BECOME ALERT!
OBEY THE MESSAGE!

SIGNAL WORDS

The safety alert symbols above and signal words below are used on decals and in this manual.
Read and understand all safety messages.
1. Danger
DANGER: Indicates an
IMMINENTLY HAZAR DOUS SITUATION! If not avoided, WILL RESULT in death or serious injury.
2. Warning
WARNING: Indicates a
POTENTIALLY HAZ ARDOUS SITUATION! If not avoided, COULD RESULT in death or serious injury.
3. Caution
CAUTION: Indicates a
POTENTIALLY HAZ ARDOUS SITUATION! If not avoided, M AY RESULT in minor or moderate injury. It m ay also be used to alert against unsafe practices.
4. Notice
NOTICE: Indicates information or procedures
that are considered important but not hazard related. If not avoided property damage could result.
EN - 2
5. Important
Figure 2
1
IMPORTANT: Indicates general reference information worthy of special attention.

SAFETY DECALS

This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
The safety decals on your machine are visual reminders of the important safety information found in this manual. A l l messages found on your unit must be fully understood and carefully followed. Safety decals found on the machine are explained below.
Always replace missing or damaged safet y decals. Replacement decals can be found in the parts manual for your machine and ordered from your dealer.
Refer to Figure 2 for Safety Decal locations.
1. Safety Decal Identification
2. Safety Decal Description
1. DANGER!
DANGER!
Discharge Hazard – NEVER direct discharge toward people, pets or property. Thrown objects can cause injury or damage.
Keep children and others away from unit while unit is in operation.
Stop engine, remove key, and read manual before making any repairs or adjustments.
Read and understand the operator’s manual before operating unit.
Wear appropriate hearing protection.
07700130
EN - 3

SAFETY RULES

This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
The following safety instructions are a compilation of the B71.3 and B71.4 specifications of the American National Standards Institute in effect at the time of production.

Important

This machine is designed to accept and operate multiple cutting, clearing and cleaning attachments. Before operating attachment read and understand the Safety Rules found in the attachment Operator's Manual.

Training

Read, understand and follow all instructions on the machine and in the manual(s) before operating this unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.
Be sure the area is clear of byst anders and pets before operating. Stop machine if anyone enters the area.
Improper use of power equipment can cause serious permanent injury or death to the operator or a bystander.
Exercise caution to avoid slipping or falling, especially when operating the unit in reverse.
ALWAYS train any inexperienced operators and require them to read and understand all manuals and decals.
Only allow responsible adults, who are familiar with the instructions, to operate this machine.
Only the user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.

Operator Age

DO NOT allow children under the age of 18 to operate any outdoor power equipment.
NEVER allow children to operate or play on or near the equipment. NEVER allow adults to operate the equipment without proper instruction.

Children

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. NEVER assume that children will remain where you last saw them.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
NEVER carry children, even with the blade(s) shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
NEVER allow children to operate the machine.
Use extreme care when approaching blind corners, shrubs, trees, or other object s that may block your view of a child.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

Before Operating

Handle fuel with care; it is highly flammable. Maintain the machine to be in compliance
with the maintenance schedule. Keep all nuts and bolts tight to be sure t he
equipment is in safe working condition. Inspect unit before each use for missing or
damaged decals and shields, correctly operating safety interlock system, and deterioration of grass catchers. Replace or repair as needed.
Ensure Safety Interlock System is functioning properly. DO NOT operate unit if safety interlock is damaged or disabled.
NEVER tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel-soaked debris.

Operation

Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
EN - 4
NEVER operate machine in a closed or poorly ventilated area.

ALWAYS maintain unit in safe operating condition. Damaged or worn out muffler can cause fire or explosion.

This product is equipped with an internal combustion type engine. DO NOT use unit on or near any unimproved, forest-covered or brush covered land unless exhaust system is equipped with a spark arrester meeting applicable local, state or federal laws. A spark arrester, if it is used, must be maintained in effective working order by operator.
DO NOT operate machine while under the influence of alcohol or drugs.
DO NOT put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
DO NOT touch parts which are hot. Allow parts to cool.
NEVER leave a running unit unattended. ALWAYS stop engine and remove key before leaving unit to prevent unauthorized use.
ALW AYS keep hands and feet away fr om all pinch points.
Avoid slippery surfaces. AL WAYS be sure of your footing.
NEVER carry passengers. NEVER operate the machine at high
transport speeds on slippery surfaces. Look behind and use care when operating in reverse.
NEVER engage PTO when attachment, including mower blades, is not in use. ALWAYS turn off power to attachment when not in active use such as traveling or crossing driveways.
ALWAYS disengage PTO, stop unit and engine, remove key, engage parking brake and allow moving parts to stop before leaving operator's position.
Keep safety devices or guards in place and functioning properly. NEVER modify or remove safety devices.
DO NOT operate in reverse unless absolutely necessary. ALWAYS look down and behind before and while backing.

Operating Conditions

ALWAYS check overhead and side clearances carefully before operation.
ALWAYS be aware of traffic when operating near streets or along curbs.
Check for weak spots on docks, ramps or floors. Avoid uneven work areas and rough terrain. Stay alert for hidden hazards or traffic.
Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
Dust, smoke, fog, etc. can reduce vision and cause an accident.
Operate machine only in daylight or good artificial light.

Service

Maintain or replace safety and instruction labels, as necessary.
Keep unit free of debris. Clean up oil or fuel spills.
Remove attachments from tractor before lifting. Attachments must be lifted separate from tractor.
ALWAYS block wheels and know all jack stands are strong and secure and will hold weight of unit during maintenance.
Release any pneumatic or hydraulic pressure from components slowly.
NEVER attempt to make any adjustments to unit while engine is running (except where specifically recommended). Stop engine, remove key and spark plug wire and wait for all moving parts to stop before servicing or cleaning.
Allow engine to cool before servicing. Moving parts can cut or amputate fingers or
a hand. ALW A YS keep protective structures, guards,
and panels in good repair and secured in place. NEVER modify or remove saf ety devices.
ALWAYS refer to operator's manual for important details if the unit is to be stored for an extended period.
EN - 5

Storage

NEVER store unit with fuel in fuel tank, inside a building where any ignition sources are present.
Keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
For extended storage, shut off fuel and clean unit thoroughly. See engine manual for proper storage.

Lifting Unit

Only use factory-installed lifting point to lift unit.
Ensure that lifting device, cables and hooks have sufficient capacity to support the weight of the unit.
Keep bystanders away when lifting unit. DO NOT stand under unit when lifting.

Personal Protection

DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotati ng parts.
Wear adequate outer garments. NEVER wear open sandals or canvas shoes
during operation. Wear adequate safety gear, protective gloves and footwear.
Wear proper footwear to improve footing on slippery surfaces.
ALWAYS wear eye and ear protection when operating machine.

Slope Operation

DO NOT operate on slopes of more than 15°.
Exercise extreme caution when operating on slopes. DO NOT operate on steep slopes. Operate across the face of slopes; DO NOT go up and down. Keep all movement on slopes slow and gradual.
DO NOT operate near drop-offs, ditches, or embankments. Unit can suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Keep all movements on the slope slow and gradual. DO NOT make sudden changes in speed or direction, which could cause the machine to roll over.
Avoid starting, stopping, or turning on a slope. If the tires lose traction proceed slowly straight down the slope.
DO NOT park on slopes unless necessary. When parking on slope always chock or block wheels. ALWAYS engage parking brake.
Choose a low ground speed so you will not have to stop or shift while on a slope.
DO NOT operate near drop-offs, ditches, or embankments. Unit can suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
DO NOT bypass transmission or allow transmission to free-wheel when on a slope.

Fuel

T o avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Ethanol blends must not exceed E10. Higher ethanol content may cause your machine to run hotter and damage your engine.
Replace fuel cap securely and clean up spilled fuel before starting engine.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
EN - 6
Use only an approved gasoline container. NEVER store the machine or fuel container
where there is an open flame, spark, or pilot light such as on a water or space heater or other appliances.
NEVER fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. ALWAYS place containers on the ground away from your vehicle before filling.
NEVER fuel the machine indoors. NEVER remove gas cap or add fuel with the
engine running. Allow engine to cool befor e fueling.
Fuel is highly flammable and its vapors are explosive. Handle with care. Use only an approved gasoline container with an appropriately sized dispensing spout.
NO smoking, NO sparks, NO flames. Remove gas-powered equipment from the
trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete. DO NOT use a nozzle lock-open device.
NEVER overfill fuel tank. Replace gas cap and tighten securely.
If fuel is spilled on clothing, change clothing immediately.

Transporting Unit

Use extra care when loading or unloading the machine into a trailer.
Secure unit chassis to transport vehicle. NEVER secure from rods or linkages that could be damaged.
DO NOT transport machine while engine is running.
ALWAYS turn off power to attachment and shut off fuel when transporting unit.
Accessories
Follow the manufacturer's recommendation for wheel weights or counterweights.
DO NOT use a sulky or other stand-on device for transporting the operator.
Use only Ariens Company-recommended attachments that are appropriate to your use and can be used safely in your application.

Batteries

Avoid Electric Shock. Objects contacting both battery terminals at the same time may result in injury and unit damage. DO NOT reverse battery connections.
Reverse connections may result in sparks which can cause serious injury. ALWAYS connect positive (+) lead of charger to positive (+) terminal, and negative (-) lead to negative (-) terminal.
ALWAYS disconnect negative (-) cable FIRST and positive (+) cable SECOND. ALWAYS connect positive (+) cable FIRST, and negative (-) cable SECOND.
Explosive Gases from battery can cause death or serious injury. Poisonous battery fluid contains sulfuric acid and its contact with skin, eyes or clothing can cause severe chemical burns.
No flames, No sparks, No smoking near battery.
ALW A YS wear safety glasses and protective gear near battery. Use insulated tools.
ALWAYS keep batteries out of reach of children.
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
EN - 7

ASSEMBLY

1. Remove tie-down straps from front and rear of unit.
2. Remove straps retaining adjustable handlebar to unit.
3. Rotate handlebar into operating position. See Adjust Bow Latch on page 24.
WARNING: AVOI D INJURY. Ensure that lifting device, cables and hooks have sufficient capacity to support tractor.
4. Remove screws retaining tractor support stand to crate. Using a suitable hoist, lift the unit from the pallet. See Lift Tractor Using Lift Point on page 15.
NOTICE: If a hoist is not available, remove the top rear boards from the pallet and move the unit manually . See Move Unit Manually on page 13.
5. Check engine oil.
6. Check tire pressures. See Specifications on page 33.
WARNING: AVOI D INJURY. Explosive separation of tire and rim parts is possible.
• DO NOT inflate tires above the recommended pressure.
• DO NOT inflate tires with a compressor; use a hand pump.
• DO NOT stand in front of tire assembly when inflating. Use a clip-on chuck and extension hose long enough to allow you to stand to one side.
• DO NOT mount a tire without proper equipment and experience.
7. Remove battery from unit and charge. See Charge Battery on page 19.
8. Ensure all hardware is tight.
9. Check function of all controls. See Before Operation on page 12.
WARNING: AVOI D INJURY. Failure of Safety Interlock System together with improper operation can result in severe personal injury.
EN - 8

CONTROLS & FEATURES

Figure 3
5
4
3
2
6
1
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1. Attachment Drive Shaft
2. Attachment Lever
3. Bow Latch
4. Belt Cover
5. Engine Oil Dipstick/Fill
6. Battery
7. Fuel Tank and Cap
8. Muffler
9. Air Cleaner Assembly
10. Four-s eason Cover
11. Tractor Support Stand
12. Drive Control Grip
13. Operator Pres ence Lever
14. Power Take-off (PTO) Switch
15. Hour Meter
16. Transaxle Bypass Lever (2)
17. Handlebar Height Adjustment Handle
18. Steering-lock Lever
19. Key Swi tch
20. Fuel Valve
21. Choke Control Lever
22. Throttle Control Lever
23. Lift Point
24. Parking Brake Lever
25. Attachment Lever Lock
EN - 9
WARNING: AVOID INJURY.
Figure 4
Run
Off
Start
Figure 5
Choke On
Choke Off
Figure 6
Fast Slow
Figure 7
Open
(Fuel on)
Close
(Fuel off)
Figure 8
Forward
Reverse
Read and understand entire Safety section before proceeding.
See Figure 3 for Controls and Features locations.

Safety Interlock System

WARNING: Safety interlock
system failure and improper operation of unit can result in death or serious injury. Test this system each time the unit is operated. If this system does not function as described, do not operate until repairs are made.

IGNITION SWITCH

See Figure 4. Controls power to the engine. The key cannot
be removed when in run position.

THROTTLE CONTROL LEVER

See Figure 6. Controls engine speed.

FUEL VALVE

See Figure 7. Controls fuel flow to the engine.

DRIVE CONTROL GRIP

See Figure 8. Controls the forward and reverse movement
and travel speed of the tractor.

CHOKE CONTROL LEVER

See Figure 5. Controls airflow to the engine.
EN - 10
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