Gravely Pro-Master 252, Pro-Master 260, 992213, Pro-Master 272, 992215 Owner's/operator's Manual

...
Pro-Master 252 / 260 / 272
Owner/Operat or Ma nu al Manuel Du Propriétaire/Utilisateur
Models
992210 – 260M 992212 – 252M 992213 – 272H 992215 – 260H 992216 – 272H 992217 – 260H
US Patent 6,301,864
Gasoline containing up to 10% ethanol (E10) or up to 10% MTBE (methyl tertiary butyl ether) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty. Il est possible d’utiliser de l’essence contenant jusqu’à 10% d’éthanol (E10) ou 10% de MTBE (éther méthyl-tertiobutylique) sur cette machine. L’utilisation d’une essence contenant plus de 10% d’éthanol (E10) ou de 10% de MTBE annulent la garantie
ENGLISH FRANÇAIS
04273700A 1/11
Printed in USA

TABLE OF CONTENTS

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . 10
Controls and Features. . . . . . . . . . . . . 12
Operation . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance Schedul e . . . . . . . . . . . . 20
Service and Adjustments . . . . . . . . . . 22

INTRODUCTION

Storage . . . . . . . . . . . . . . . . . . . . . . . . . 34
Trouble s hooting. . . . . . . . . . . . . . . . . . 35
Accessories . . . . . . . . . . . . . . . . . . . . . 37
Service Parts . . . . . . . . . . . . . . . . . . . . 37
Specifications . . . . . . . . . . . . . . . . . . . 39
Warranty. . . . . . . . . . . . . . . . . . . . . . . . 42
NON-ENGLISH MANUALS
Manuals in languages other than English may be obtained from your Dealer. Visit your dealer or www.gravely.com for a list of languages available for your equipment.
Manuals printed in languages other than English are also available as a free download on our website:
http://www.gravely.com
MANUALES EN IDIOMAS DIFERENTES DEL INGLES
Puede obtener manuales en idiomas diferentes del inglés en su distribuidor. Visite a su distribuidor o vaya a www.gravely.com para obtener una lista de idiomas disponibles para su equipo.
También puede imprimir manuales en idiomas diferentes del inglés descargándolos gratuitamente de nuestra página Web:
http://www.gravely.com
MANUELS NON ANGLAIS
Des manuels dans différentes langues sont disponibles chez votre revendeur. Rendez-vous chez votre revendeur ou allez sur le site www.gravely.com pour consulter la liste des langues disponibles pour votre équipement.
Les manuels imprimés dans des langues différentes de l’anglais sont également disponibles en téléchargement gratuit sur notre site Web:
http://www.gravely.com
THE MANUAL
Before operation of unit, carefully and completely read your manuals. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.
All reference to left, right, front, or rear are given from operator sitting in operation position and facing the direction of forward travel.
ENGINE MANUAL
The engine on this unit is covered by a separate manual specific to the engine. This manual is included in the literature package that shipped with the unit. Refer to this manual for engine service recommendations. If the engine manual is not available, contact the engine manufacturer for a replacement manual.
MODEL AND SERIAL NUMBERS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration form in the unit literature package. They are printed on a serial number label, located on the frame of your unit. (Figure 1)
• Record Unit Model and Serial numbers here.
• Record Engine Model and Serial numbers here.
GB - 2
DELIVERY
Figure 1
Serial Number Label
OF3310
Customer Note: If you have purchased this product without complete assembly and instruction by your retailer, it is your responsibility to:
1. Read and understand all assembly instructions in this manual. If you do not understand or have difficulty following the instructions, contact your nearest Gravely Dealer for assistance. Make sure all assembly has been properly completed and safety interlock system works properly.
NOTE: To locate your nearest Gravely dealer , go to www.gravely.com on the internet
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect performance, durability, or safety of this unit. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
DISCLAIMER
Gravely reserves the right to discontinue, make changes to, and add improvements upon its products at any time without public notice or obligation. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your unit.
PRODUCT REGISTRATION
The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If the dealer does not register your product, please fill out, sign, and return the product registration card to Gravely.
WARNING: Improper assembly or adjustments can cause serious injury.
2. Understand all Safety Precautions provided in the manuals.
3. Review control functions and operation of the unit. Do not operate unit unless all controls function as described in this manual.
4. Review recommended lubrication, maintenance, and adjustments.
5. Fill out Product Registration Card and return the card to Ariens Company or go to www.gravely.com.
GB - 3

SAFETY

OL1253
OL3900
WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the safety instructions in the manuals and on decals could result in serious injury or death.
Slopes are a major factor related to loss-of-control and tip-over accidents. Operation on all slopes requires extra caution.
Tragic accidents can occur if the operator is not alert to the presence of children. Never assume that children will remain where you last saw them.
Gasoline is extremely flammable and the vapors are explosive, handle with care.
Disengage attachment, stop unit and engine, remove key, engage parking brake, and allow moving parts to stop before leaving operator’s position.
SAFETY ALERT SYSTEM
These are safety alert symbols. They mean:
ATTENTION!
•YOUR SAFE TY IS INVOLVED!
When you see this symbol:
•BECOME ALERT!
•OBEY THE MESSA GE!
SIGNAL WORDS
The safety alert symbols above and signal words below are used on decals and in this manual.
Read and understand all safety messages.
WARNING: POTENTIALLY HAZARDOUS SITUATION! If not avoided, COULD RESULT in death or serious injury.
CAUTION: POTENTIALLY HAZARDOUS SITUATION! If not avoided, MAY RESULT in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTATIONS
NOTE: General reference information for
proper operation and maintenance practices. IMPORTANT: Specific procedures or
information required to prevent damage to unit or attachment.
PRACTICES AND LAWS
Practice usual and customary safe working precautions, for the benefit of yourself and others. Understand and follow all safety messages. Be alert to unsafe conditions and the possibility of minor, moderate, or serious injury or death. Learn applicable rules and laws in your area, including those that may restrict the age of the operator.
REQUIRED OPERATOR TRAINING
Original purchaser of this unit was instructed by the seller on safe and proper operation. If unit is to be used by someone other than original purchaser (loaned, rented or sold), ALWAYS provide this manual and any needed safety training before operation.
DANGER: IMMINENTLY HAZARDOUS SITUATION! If not avoided, WILL RESULT in death or serious injury.
GB - 4
SAFETY DECALS AND
Figure 2
1
2
4
3
7
5
8
4
9
6
OL1801
OL4370
OL0910
OL4460
OL4470
OL4480
17°
MAX
OL4450
LOCATIONS
ALWAYS replace missing or damaged safety decals. Refer to figure 2 for Safety Decal locations.
Never fill tank when engine is running, hot or unit is indoors.
Never overfill fuel tank.
Replace fuel cap securely and clean up spilled fuel.
08000611
1. DANGER! TO AVOID SERIOUS INJURY OR DEATH
Read Operator’s Manual.
Keep children and others away from unit while operating.
Never direct discharge toward other people. Thrown objects can cause injury.
GB - 5
Look down and behind before and while backing.
Keep children out of work area and under watchful care of a responsible adult.
NEVER CARRY CHILDREN.
Go up and down slopes, not across.
DO NOT operate on slopes over 17°.
If machine stops going uphill, stop
OL4900
OL4430
OL3320
OL3030
OL0910
OL3292
OL4010
OL4420
OD0061
OL4740
OL4730
blade and back down slowly.
Avoid sudden turns.
Shut off engine, remove key, and read manual before you adjust or repair unit.
Keep safety devices (guards, shields, switches, etc.) in place and working.
Check interlock system per manual before use.
Understand location and function of all controls.
Never allow operation by untrained persons.
2. PINCH POINT!
Avoid pinch points.
WARNING!
3.
Always stand clear of discharge area.
Do not operate mower unless guards are in operating position or bagger is attached.
NO STEP! Always keep feet away from rotating parts.
5.HOT SURFACES!
DO NOT touch parts which are hot from operation. ALWAYS allow parts to cool.
6.CAUTION!
No smoking.
MAX. FILL
Fill fuel tank to bottom of neck ­MAXIMUM.
• Never fill fuel tank when engine is running, hot or unit is indoors. Never overfill fuel tank.
• Replace fuel cap securely and clean up spilled fuel.
4. DANGER!
Always keep feet and hands away from rotating parts.
Always stand clear of discharge area. Do not direct discharge toward other people.
Keep people away from unit while operating.
7. DANGER!
DANGER!
8.
GB - 6
AVOID INJURY. Stay clear of rotating fan.
AVOID INJURY. Stay clear of rotating parts.
9. WARNING!
OL3521
SERIOUS INJURY OR DEATH MAY RESULT FROM MACHINE ROLLOVER
• Failure to follow these instructions could result in serious injury or death
• Do not operate machine on steep slopes or near drop offs
• Avoid sharp and/or quick turns
• Do not exceed the machine weight rating of the ROPS
• Always use the seat belt when the ROPS is locked in the upright position
• Do not jump if machine tips
• If ROPS is foldable:
– Always keep the ROPS
fully exteneded
– WHEN ROPS MUST BE
DOWN -
• Do not use seat belt
• Drive with extra care
• If equipped with seat platform,
Do not operate machine without seat platform pins in place
EMISSION CONTROL SYSTEM
This equipment and/or its engine may include exhaust and evaporative emissions control system components required to meet U.S. Environmental Protection Agency (EPA) and/or California Air Resources Board (CARB) regulations. Tampering with emission controls and components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by an Ariens Company dealer or an authorized engine manufacturer's service center. Contact your Ariens Company Equipment Retailer concerning emission controls and component questions.
SAFETY RULES
Read, understand, and follow all safety practices in Owner/Operator Manual before beginning assembly. Failure to follow instructions could result in personal injury and/or damage to unit.
ALWAYS remove key and/or wire from spark plug before assembly. Unintentional engine start up can cause death or serious injury.
Complete a walk around inspection of unit and work area to understand:
• Work area • Your unit • All safety decals Determine which attachments are needed and can be used safely.
Inspect unit before each use for: missing or damaged decals and shields, correctly operating safety interlock system, and deterioration of grass catchers. Replace or repair as needed.
ALWAYS check overhead and side clearances carefully before operation. ALWAYS be aware of traffic when operating along streets or curbs.
Keep children and people away. Keep children out of work area and under
watchful care of a responsible adult. Keep area of operation clear of all toys, pets,
and debris. Thrown objects can cause injury. Check for weak spots on docks, ramps or
floors. Avoid uneven work areas and rough terrain. Stay alert for hidden hazards or traffic.
DO NOT operate near drop-offs, ditches, or embankments. Unit can suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Data indicates that operators, age 60 and above, are involved in a larger percentage of riding mower related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Read the entire Owner/Operator manual and other training material. If the operator or the mechanic cannot read the manual, it is the owner’s responsibility to explain it to them. Only the user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.
Only trained adults may operate or service unit. Training includes actual operation.
Local regulations may restrict the age of the operator.
NEVER allow children to operate or play on or near unit. Be alert and shut off unit if children enter area.
NEVER operate unit after or during the use of medication, drugs or alcohol. Safe operation requires your complete and unimpaired attention at all times.
GB - 7
DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotating parts.
Wear adequate outer garments. NEVER wear open sandals or canvas shoes
during operation. Wear adequate safety gear, protective gloves and footwear.
Wear proper footwear to improve footing on slippery surfaces.
Always wear safety goggles or safety glasses with side shields when operating mower.
Moving parts can cut or amputate fingers or a hand. Wrap blade(s) or wear gloves to service. On multiblade mowers, rotation of one blade will cause all blades to rotate.
NEVER place your hands or any part of your body or clothing inside or near any moving part while unit is running.
ALWAYS keep hands and feet away from all rotating parts during operation. Rotating parts can cut off body parts.
ALWAYS keep body and hands away from pin holes or nozzles which eject hydraulic fluid under pressure.
DO NOT touch parts which are hot. Allow parts to cool.
ALWAYS keep hands and feet away from all pinch points.
Fumes from the engine exhaust can cause death or serious injury. DO NOT run engine in an enclosed area. Always provide good ventilation.
Read, understand, and follow all instructions in the manual and on the machine before starting.
Understand: How to operate all controls The functions of all controls How to STOP in an Emergency Braking and steering characteristics Turning radius and clearances Keep safety devices or guards in place and
functioning properly. NEVER modify or remove safety devices.
Do not operate without either entire grass catcher or the discharge guard in place.
Stop engine before removing grass catcher or unclogging chute.
Ensure Safety Interlock System is functioning properly. DO NOT operate unit if safety interlock is damaged or disabled.
Start and operate unit only when seated in operator’s position. Steering control levers must be in neutral, PTO disengaged and parking brake set when starting engine.
Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
Dust, smoke, fog, etc. can reduce vision and cause an accident. Mow only in daylight or good artificial light.
Avoid slippery surfaces. Always be sure of your footing.
DO NOT mow on wet grass. Reduced traction could cause sliding and effect the machine’s stability.
Watch for traffic when operating near or crossing roadways.
Never carry passengers. DO NOT try to stabilize the machine by
putting your foot on the ground. Never direct discharge towards persons or
property that may be injured or damaged by thrown objects. Use extreme caution on gravel surfaces.
Always stand clear of the discharge area. ALWAYS disengage PTO, stop unit and
engine, remove key, engage parking brake and allow moving parts to stop before leaving operator’s position.
Never engage PTO while raising attachment or when attachment is in raised position.
DO NOT operate at too fast a rate. DO NOT change engine governor settings or over­speed engine. Slow down before turning.
DO NOT operate in reverse unless absolutely necessary. ALWAYS look down and behind before and while backing.
Stop and inspect equipment if you strike an object or if there is an unusual vibration. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running.
Mower blades are sharp and can cut you. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. NEVER weld or straighten mower blades.
Rotation of one blade may cause rotation of the other blades.
Take all possible precautions when leaving unit unattended. Shut off engine. Remove wire from spark plug and secure it away from spark plug.
ALW A YS remove key to prevent unauthorized use.
Know the weight of loads. Limit loads to those you can safely control and the unit can safely handle.
GB - 8
Disengage PTO when attachment is not in use. ALWAYS turn off power to attachment when travelling, crossing driveways, etc.
Operation on slopes may lead to loss of steering control. When operating on slopes be prepared to react to an emergency situation:
• Return steering levers to neutral position.
• Immediately set parking brake.
• Turn off PTO and engine.
Mow up and down slopes, not across them. DO NOT operate on slopes of more than 17
degrees. Keep all movements on the slope slow and
gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on the slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
If you cannot back up a slope or you feel uneasy on it, do not mow it.
DO NOT park on slopes unless necessary. When parking on slope always chock or block wheels. Always set parking brake.
Use a slow speed. Tires may lose traction on slopes even though the brakes are functioning properly.
Do not bypass transmission when on a slope. Tow only with a machine that has a hitch
designed for towing. Do not attach towed equipment except at the hitch point.
Follow the manufacturer’s recommendations for weight limits for towed equipment and towing on slopes.
On slopes, the weight of the towed equipment may cause loss of control.
NEVER allow children or others in or on towed equipment.
Travel slowly and allow extra distance to stop. Rollover Protection Structure (ROPS) safety
precautions:
Frequently inspect ROPS and seat belt for damage or loose hardware.
Use extreme care when working close to fences, ditches, or on hills.
Check overhead clearance carefully before driving under any objects.
ALWAYS wear seat belt while operating the unit with the ROPS in the upright position.
Do not wear a seat belt while operating the unit with the center bar in the lowered position.
Do not weld, cut, drill or modify ROPS in any manner unless instructed by the manufacturer.
Use extra care when loading or unloading unit onto trailer or truck.
Secure unit chassis to transport vehicle. NEVER secure from rods or linkages that could be damaged.
DO NOT transport machine while engine is running.
ALWAYS turn off power to attachment and shut off fuel when transporting unit.
Keep unit free of debris. Clean up oil or fuel spills.
This product is equipped with an internal combustion type engine. DO NOT use unit on or near any unimproved, forest-covered or brush covered land unless exhaust system is equipped with a spark arrester meeting applicable local, state or federal laws. A spark arrester, if it is used, must be maintained in effective working order by operator.
Fuel is highly flammable and its vapors are explosive. Handle with care. Use only an approved gasoline container with an appropriately sized dispensing spout.
NO smoking, NO sparks, NO flames. ALWAYS allow engine to cool before servicing.
NEVER fill fuel tank when engine is running or hot from operation.
NEVER fill or drain fuel tank indoors. Replace fuel cap securely and clean up
spilled fuel. Properly remove fuel before tipping unit. Never fill containers inside a vehicle or on a
truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock­open device.
If fuel is spilled on clothing, change clothing immediately.
Avoid Electric Shock. Objects contacting both battery terminals at the same time may result in injury and unit damage. DO NOT reverse battery connections.
GB - 9
Reverse connections may result in sparks which can cause serious injury. Always connect positive (+) lead of charger to positive (+) terminal, and negative (-) lead to negative (-) terminal.
ALW A YS disconnect negative (-) cable FIRST and positive (+) cable SECOND. ALWAYS connect positive (+) cable FIRST, and negative (-) cable SECOND.
Explosive Gases from battery can cause death or serious injury. Poisonous battery fluid contains sulfuric acid and its contact with skin, eyes or clothing can cause severe chemical burns.
No flames, No sparks, No smoking near battery.
ALWAYS wear safety glasses and protective gear near battery. Use insulated tools.
DO NOT TIP battery beyond a 45° angle in any direction.
ALWAYS keep batteries out of reach of children.
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
ALWAYS block wheels and know all jack stands are strong and secure and will hold weight of unit during maintenance.
Release pressure slowly from components with stored energy.

ASSEMBLY

WARNING: AVOID INJURY . Read
and understand entire Safety section before proceeding.
Unpack Unit
Remove unit and all other components from shipping container. Open bypass valves (see Moving Unit Manually on page 19). Push unit from container onto a level surface. Close bypass va lves.
Raise Rollover Pro tection Str ucture (ROPS) Center Bar
See Rollover Protection Structure (ROPS) on page 16.
NEVER attempt to make any adjustments to unit while engine is running (except where specifically recommended). Stop engine, remove key or spark plug wire and wait for all moving parts to stop before servicing or cleaning.
Check parking brake operation frequently. Adjust and service as required.
ALWAYS maintain unit in safe operating condition. Damaged or worn out muffler can cause fire or explosion.
Maintain or replace safety and instruction labels, as necessary.
NEVER store unit with fuel in fuel tank, inside a building where any ignition sources are present.
Shut off fuel and allow engine to cool completely before storing in closed area or covering unit.
Clean grass and debris from unit, especially from around muffler and engine, to help prevent fires.
For extended storage, shut off fuel and clean unit thoroughly. See engine manual for proper storage.
Lower cutting deck unless a positive mechanical lock is used.
Use only attachments or accessories designed for your unit.
Check all hardware at regular intervals, especially blade attachment bolts. Keep all hardware properly tightened.
Place Discharge Chute in Operating Position
(Figure 3)
WARNING: Do not operate mower unless the discharge chute is in the operating position.
Prior to operating the unit, remove the discharge chute from the transport position and place the discharge chute in the operating position .
GB - 10
Check Tire Pressure
Figure 3
Discharge Chute in Transport Position
Discharge Chute in Operating Position
CAUTION: Avoid injury! Explosive
separation of tire and rim parts is possible when they are serviced incorrectly:
• Do not attempt to mount a tire without the proper equipment and experience to perform the job.
• Do not inflate the tires above the recommended pressure.
• Do not weld or heat a wheel and tire assembly. Heat can cause an increase in air pressure resulting in an explosion. Welding can structurally weaken or deform the wheel.
• Do not stand in front or over the tire assembly when inflating. Use a clip-on chuck and extension hose long enough to allow you to stand to one side.
Check Engine Oil
Refer to Engine Manual.
Check Hydraulic Oil
See Checking Hydraulic Oil Level on page 33.
Check Coolant Level (992215, 216)
Refer to Engine Manual.
Fill Fuel T ank
Fill fuel tank. DO NOT OVERFILL! See Filling Fuel Tank on page 16.
Connect Battery
Place unit in the service position (see Service Position on page 22). Connect negative (–) battery cable to battery (see Battery Installation (Figure 10) on page 23 and
perform steps 2 through 4 in the installation section).
Check Blade Level and Blade Pitch
See Leveling the Mower Deck on page 26.
Check Safety Interlock System
WARNING: Safety in terlock
system failure and improper operation of unit can result in death or serious injury. Test this system each time unit is operated. If this system does not function as described, do not operate until repairs are made.
See Safety Interlock System on page 13.
Check Function of All Controls
Ensure unit runs and performs properly.
See Specifications on page 39.
GB - 11

CONTROLS AND FEATURES

Figure 4
1
18
3
4, 5
7
2
8
9
13
16
17
15
19
21
27
22
25
Control Panel for Models 992215, 216
Control Panel for Models 922210, 212, 213, 217
19
21
25
20
26
28
11
23
23
27
12, 14
24
29
10
11
992210, 212
6
15
1. Hood
2. Parking Brake Lever
3. Steering Levers
4. Mower Lift Lever (992213, 215, 216,
217)
5. Seat Adjustment Lever (Front/Back)
6. Seat Suspension Adjustment Knob
7. Fuel Shut-Off Valve
8. Axle Locks
9. Tie-Down Lugs
10. Mower Lift Pedal (992210, 212)
11. Height of Cut Indicator
12. Cylinder Stops (992213, 215, 216, 217)
13. Anti-Scalp Rollers
14. Cylinder Stop Storage Post (992213, 215, 216, 217)
15. Foot Board Latch
16. Mower Deck with Chute Deflector
17. Belt Cover
18. Fuel Tanks
19. PTO (Power Take-Off) Switch
20. Glow Plug Light (992215, 216)
21. Ignition Switch
22. Coolant Temperature Gauge (992215, 216)
23. Hour Meter
24. Charging System Light (992215, 216)
25. Throttle Lever
26. Fuel/Water Separator Light (992215, 216)
27. Oil Pressure Light
28. Choke Control (922210, 212, 213, 217)
29. Seat Release Knob (Tilt)
GB - 12
WARNING: AVOID INJURY . Read
1
2
3
2
1
1
2
and understand entire Safety section before proceeding.
CONTROLS AND FEATURES
See figure 4 for Controls and Features locations.
Safety Interlock System
WARNING: Safety interlock
system failure and improper operation of unit can result in death or serious injury. Test this system each time the unit is operated. If this system does not function as described, do not operate until repairs are made.

OPERATION

Ignition Switch
Operate the ignition switch with the removable key. The switch has three positions: Off ( 1 ) , Ru n (2) and Start (3). See
Starting And Shutting Off Engine on page 18 for
detailed instructions on how to start engine.
Choke Con trol (922210, 212, 213, 217)
Use to start a cold engine. Push choke lever forward to start a cold engine. Pull the choke lever to the rear when the engine is warm.
Throttle Lever
Changes the speed of engine.
Perform the following tests to ensure the safety interlock system is working properly. If the unit does not perform as stated, contact your Gravely dealer for repairs.
IMPORTANT: With the parking brake engaged, the steering levers must be locked in neutral.
IMPORTANT: With the parking brake disengaged, the engine must not start and the engine must shut off if the operator leaves the seat.
Test Steering
Levers
STARTING INTERLOCK 1 Neutral Off Engaged Starts 2 Neutral On Engaged Doesn’t
3 Neutral Off OPERATING INTERLOCK (ENGINE ON)
4* Neutral On Engaged Shuts Off 5* Neutral Off 6* Neutral Off Engaged On * Operator lifts off seat.
PTO Parking
Brake
Disengaged
Disengaged
Engine
Start Doesn’t Start
Shuts Off
Fast (1) – Increases engine speed.
Slow (2) – Decreases engine speed.
Power Take Off (PTO) Switch
Engages (1) and disengages (2) mower blades.
GB - 13
°F
170
195
220
280
100
40
80 100
140
WATER
TEMP
°C
Display
Toggle Button
RIGHT
TANK
LEFT
TANK
OFF
1
2
3
1
3
2
4
Oil Pressure Light
Indicates when engine oil pressure is low.
NOTE: It does not indicate engine oil level.
See Troubleshooting on page 35 or refer to Engine
Manual for details.
Charging System Light (992215, 216)
Indicates when the charging system is not charging the battery.
Glow Plug Light (992215, 216)
Indicates when the engine glow plugs are energized. Glow plugs energize for approximately 5 seconds when the key switch is turned to the Run position.
Fuel / Water Separator Light (992215, 216)
Indicates when the fuel/water separator filter needs to be replaced (refer to Engine Manual).
Coolant T e mpe rature Gauge (992215, 216)
Indicates temperature of coolant. See Troubleshooting on page 35 or refer to Engine Manual for details.
Hour Meter
Press and release the toggle button to shift between different functions.
Press and hold the toggle button to reset the timer or clear a service message.
The hour meter has three functions: Hour Meter: measures the amount of time
the engine has been run. This time cannot be cleared.
Timer (TMR1): measures the time spent on individual jobs.
Press and hold the toggle button to reset the timer to zero. TMR1 will then start measuring engine run time until it is reset to zero again.
Service Alert (Chg Oil, Chg H Oil & Filter, SVC Airfilter): reminds operators of the
maintenance interval for changing the engine oil, changing the hydraulic oil and filter and servicing the air filter.
The alert starts counting down two hours before the maintenance is due. The meter flashes the word, "Now," when it reaches the maintenance time.
Press and hold the toggle button to reset the maintenance clock to zero after perfoming the service.
NOTE: The hour meter is preprogrammed for the initial oil change at 25 hours and for 100 hours thereafter. The hour meter is programmed for the initial hydraulic oil and filter change at 75 hours and for 400 hours thereafter.
Fuel Shut-Off Valve
Controls fuel flow from left fuel tank (1) or right
fuel tank (2). Open valve to operate
the engine. Turn the valve to off (3) when storing or transporting the unit.
NOTE: There is no off (3) position on models 992215, 216.
Steering Levers
Control speed, directional control, and stopping unit.
•Reverse (1) – Pull both steering levers backward.
GB - 14
Forward (2) – Push both steering levers forward.
Left (3) – Pull left steering lever back or push right steering lever forward or a combination of both.
Right (4) – Pull right steering lever back or push left steering lever forward or a combination of both.
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