Gravely Pro-Master 252, Pro-Master 260, 992213, Pro-Master 272, 992215 Owner's/operator's Manual

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Pro-Master 252 / 260 / 272

Owner/Operat or Ma nu al Manuel Du Propriétaire/Utilisateur

Models

992210 – 260M 992212 – 252M 992213 – 272H 992215 – 260H 992216 – 272H 992217 – 260H

US Patent 6,301,864

Gasoline containing up to 10% ethanol (E10) or up to 10% MTBE (methyl tertiary butyl ether) is acceptable for use in this machine.

The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty. Il est possible d’utiliser de l’essence contenant jusqu’à 10% d’éthanol (E10) ou 10% de MTBE (éther méthyl-tertiobutylique) sur cette machine. L’utilisation d’une essence contenant plus de 10% d’éthanol (E10) ou de 10% de MTBE annulent la garantie

ENGLISH FRANÇAIS

04273700A 1/11

Printed in USA

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Assembly . . . . . . . . . . . . . . . . . . . . . . . 10

Controls and Features. . . . . . . . . . . . . 12

Operation . . . . . . . . . . . . . . . . . . . . . . . 13

Maintenance Schedul e . . . . . . . . . . . . 20

Service and Adjustments . . . . . . . . . . 22

INTRODUCTION

Storage . . . . . . . . . . . . . . . . . . . . . . . . . 34

Trouble s hooting. . . . . . . . . . . . . . . . . . 35

Accessories . . . . . . . . . . . . . . . . . . . . . 37

Service Parts . . . . . . . . . . . . . . . . . . . . 37

Specifications . . . . . . . . . . . . . . . . . . . 39

Warranty. . . . . . . . . . . . . . . . . . . . . . . . 42

NON-ENGLISH MANUALS

Manuals in languages other than English may be obtained from your Dealer. Visit your dealer or www.gravely.com for a list of languages available for your equipment.

Manuals printed in languages other than English are also available as a free download on our website:

http://www.gravely.com

MANUALES EN IDIOMAS DIFERENTES DEL INGLES

Puede obtener manuales en idiomas diferentes del inglés en su distribuidor. Visite a su distribuidor o vaya a www.gravely.com para obtener una lista de idiomas disponibles para su equipo.

También puede imprimir manuales en idiomas diferentes del inglés descargándolos gratuitamente de nuestra página Web:

http://www.gravely.com

MANUELS NON ANGLAIS

Des manuels dans différentes langues sont disponibles chez votre revendeur. Rendez-vous chez votre revendeur ou allez sur le site www.gravely.com pour consulter la liste des langues disponibles pour votre équipement.

Les manuels imprimés dans des langues différentes de l’anglais sont également disponibles en téléchargement gratuit sur notre site Web:

http://www.gravely.com

THE MANUAL

Before operation of unit, carefully and completely read your manuals. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.

All reference to left, right, front, or rear are given from operator sitting in operation position and facing the direction of forward travel.

ENGINE MANUAL

The engine on this unit is covered by a separate manual specific to the engine. This manual is included in the literature package that shipped with the unit. Refer to this manual for engine service recommendations. If the engine manual is not available, contact the engine manufacturer for a replacement manual.

MODEL AND SERIAL NUMBERS

When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.

Numbers are located on the product registration form in the unit literature package. They are printed on a serial number label, located on the frame of your unit. (Figure 1)

• Record Unit Model and Serial numbers here.

• Record Engine Model and Serial numbers here.

GB - 2

DELIVERY

Figure 1

Serial Number Label

OF3310

Customer Note: If you have purchased this product without complete assembly and instruction by your retailer, it is your responsibility to:

1. Read and understand all assembly instructions in this manual. If you do not understand or have difficulty following the instructions, contact your nearest Gravely Dealer for assistance. Make sure all assembly has been properly completed and safety interlock system works properly.

NOTE: To locate your nearest Gravely dealer , go to www.gravely.com on the internet

UNAUTHORIZED REPLACEMENT PARTS

Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect performance, durability, or safety of this unit. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.

DISCLAIMER

Gravely reserves the right to discontinue, make changes to, and add improvements upon its products at any time without public notice or obligation. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your unit.

PRODUCT REGISTRATION

The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.

Customer Note: If the dealer does not register your product, please fill out, sign, and return the product registration card to Gravely.

WARNING: Improper assembly or adjustments can cause serious injury.

2. Understand all Safety Precautions provided in the manuals.

3. Review control functions and operation of the unit. Do not operate unit unless all controls function as described in this manual.

4. Review recommended lubrication, maintenance, and adjustments.

5. Fill out Product Registration Card and return the card to Ariens Company or go to www.gravely.com.

GB - 3

SAFETY

OL1253

OL3900

WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the safety instructions in the manuals and on decals could result in serious injury or death.

Slopes are a major factor related to loss-of-control and tip-over accidents. Operation on all slopes requires extra caution.

Tragic accidents can occur if the operator is not alert to the presence of children. Never assume that children will remain where you last saw them.

Gasoline is extremely flammable and the vapors are explosive, handle with care.

Disengage attachment, stop unit and engine, remove key, engage parking brake, and allow moving parts to stop before leaving operator’s position.

SAFETY ALERT SYSTEM

These are safety alert symbols. They mean:

•ATTENTION!

•YOUR SAFE TY IS INVOLVED!

When you see this symbol:

•BECOME ALERT!

•OBEY THE MESSA GE!

SIGNAL WORDS

The safety alert symbols above and signal words below are used on decals and in this manual.

Read and understand all safety messages.

WARNING: POTENTIALLY HAZARDOUS SITUATION! If not avoided, COULD RESULT in death or serious injury.

CAUTION: POTENTIALLY HAZARDOUS SITUATION! If not avoided, MAY RESULT in minor or moderate injury. It may also be used to alert against unsafe practices.

NOTATIONS

NOTE: General reference information for

proper operation and maintenance practices. IMPORTANT: Specific procedures or

information required to prevent damage to unit or attachment.

PRACTICES AND LAWS

Practice usual and customary safe working precautions, for the benefit of yourself and others. Understand and follow all safety messages. Be alert to unsafe conditions and the possibility of minor, moderate, or serious injury or death. Learn applicable rules and laws in your area, including those that may restrict the age of the operator.

REQUIRED OPERATOR TRAINING

Original purchaser of this unit was instructed by the seller on safe and proper operation. If unit is to be used by someone other than original purchaser (loaned, rented or sold), ALWAYS provide this manual and any needed safety training before operation.

DANGER: IMMINENTLY HAZARDOUS SITUATION! If not avoided, WILL RESULT in death or serious injury.

GB - 4

SAFETY DECALS AND

Figure 2

OL1801

OL4370

OL0910

OL4460

OL4470

OL4480

17°

MAX

OL4450

LOCATIONS

ALWAYS replace missing or damaged safety decals. Refer to figure 2 for Safety Decal locations.

Never fill tank when engine is running, hot or unit is indoors.

Never overfill fuel tank.

Replace fuel cap securely and clean up spilled fuel.

08000611

1. DANGER! TO AVOID SERIOUS INJURY OR DEATH

Read Operator’s Manual.

Keep children and others away from unit while operating.

Never direct discharge toward other people. Thrown objects can cause injury.

GB - 5

Look down and behind before and while backing.

Keep children out of work area and under watchful care of a responsible adult.

NEVER CARRY CHILDREN.

Go up and down slopes, not across.

DO NOT operate on slopes over 17°.

• If machine stops going uphill, stop

OL4900

OL4430

OL3320

OL3030

OL0910

OL3292

OL4010

OL4420

OD0061

OL4740

OL4730

blade and back down slowly.

• Avoid sudden turns.

Shut off engine, remove key, and read manual before you adjust or repair unit.

• Keep safety devices (guards, shields, switches, etc.) in place and working.

• Check interlock system per manual before use.

• Understand location and function of all controls.

• Never allow operation by untrained persons.

2. PINCH POINT!

Avoid pinch points.

WARNING!

Always stand clear of discharge area.

Do not operate mower unless guards are in operating position or bagger is attached.

NO STEP! Always keep feet away from rotating parts.

5.HOT SURFACES!

DO NOT touch parts which are hot from operation. ALWAYS allow parts to cool.

6.CAUTION!

No smoking.

MAX. FILL

Fill fuel tank to bottom of neck MAXIMUM.

• Never fill fuel tank when engine is running, hot or unit is indoors. Never overfill fuel tank.

• Replace fuel cap securely and clean up spilled fuel.

4. DANGER!

Always keep feet and hands away from rotating parts.

Always stand clear of discharge area. Do not direct discharge toward other people.

Keep people away from unit while operating.

7. DANGER!

DANGER!

GB - 6

AVOID INJURY. Stay clear of rotating fan.

AVOID INJURY. Stay clear of rotating parts.

9. WARNING!

OL3521

SERIOUS INJURY OR DEATH MAY RESULT FROM MACHINE ROLLOVER

• Failure to follow these instructions could result in serious injury or death

• Do not operate machine on steep slopes or near drop offs

• Avoid sharp and/or quick turns

• Do not exceed the machine weight rating of the ROPS

• Always use the seat belt when the ROPS is locked in the upright position

• Do not jump if machine tips

• If ROPS is foldable:

– Always keep the ROPS

fully exteneded

– WHEN ROPS MUST BE

DOWN -

• Do not use seat belt

• Drive with extra care

• If equipped with seat platform,

Do not operate machine without seat platform pins in place

EMISSION CONTROL SYSTEM

This equipment and/or its engine may include exhaust and evaporative emissions control system components required to meet U.S. Environmental Protection Agency (EPA) and/or California Air Resources Board (CARB) regulations. Tampering with emission controls and components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by an Ariens Company dealer or an authorized engine manufacturer's service center. Contact your Ariens Company Equipment Retailer concerning emission controls and component questions.

SAFETY RULES

Read, understand, and follow all safety practices in Owner/Operator Manual before beginning assembly. Failure to follow instructions could result in personal injury and/or damage to unit.

ALWAYS remove key and/or wire from spark plug before assembly. Unintentional engine start up can cause death or serious injury.

Complete a walk around inspection of unit and work area to understand:

• Work area • Your unit • All safety decals Determine which attachments are needed and can be used safely.

Inspect unit before each use for: missing or damaged decals and shields, correctly operating safety interlock system, and deterioration of grass catchers. Replace or repair as needed.

ALWAYS check overhead and side clearances carefully before operation. ALWAYS be aware of traffic when operating along streets or curbs.

Keep children and people away. Keep children out of work area and under

watchful care of a responsible adult. Keep area of operation clear of all toys, pets,

and debris. Thrown objects can cause injury. Check for weak spots on docks, ramps or

floors. Avoid uneven work areas and rough terrain. Stay alert for hidden hazards or traffic.

DO NOT operate near drop-offs, ditches, or embankments. Unit can suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

Data indicates that operators, age 60 and above, are involved in a larger percentage of riding mower related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

Read the entire Owner/Operator manual and other training material. If the operator or the mechanic cannot read the manual, it is the owner’s responsibility to explain it to them. Only the user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.

Only trained adults may operate or service unit. Training includes actual operation.

Local regulations may restrict the age of the operator.

NEVER allow children to operate or play on or near unit. Be alert and shut off unit if children enter area.

NEVER operate unit after or during the use of medication, drugs or alcohol. Safe operation requires your complete and unimpaired attention at all times.

GB - 7

DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotating parts.

Wear adequate outer garments. NEVER wear open sandals or canvas shoes

during operation. Wear adequate safety gear, protective gloves and footwear.

Wear proper footwear to improve footing on slippery surfaces.

Always wear safety goggles or safety glasses with side shields when operating mower.

Moving parts can cut or amputate fingers or a hand. Wrap blade(s) or wear gloves to service. On multiblade mowers, rotation of one blade will cause all blades to rotate.

NEVER place your hands or any part of your body or clothing inside or near any moving part while unit is running.

ALWAYS keep hands and feet away from all rotating parts during operation. Rotating parts can cut off body parts.

ALWAYS keep body and hands away from pin holes or nozzles which eject hydraulic fluid under pressure.

DO NOT touch parts which are hot. Allow parts to cool.

ALWAYS keep hands and feet away from all pinch points.

Fumes from the engine exhaust can cause death or serious injury. DO NOT run engine in an enclosed area. Always provide good ventilation.

Read, understand, and follow all instructions in the manual and on the machine before starting.

Understand: How to operate all controls The functions of all controls How to STOP in an Emergency Braking and steering characteristics Turning radius and clearances Keep safety devices or guards in place and

functioning properly. NEVER modify or remove safety devices.

Do not operate without either entire grass catcher or the discharge guard in place.

Stop engine before removing grass catcher or unclogging chute.

Ensure Safety Interlock System is functioning properly. DO NOT operate unit if safety interlock is damaged or disabled.

Start and operate unit only when seated in operator’s position. Steering control levers must be in neutral, PTO disengaged and parking brake set when starting engine.

Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision.

Dust, smoke, fog, etc. can reduce vision and cause an accident. Mow only in daylight or good artificial light.

Avoid slippery surfaces. Always be sure of your footing.

DO NOT mow on wet grass. Reduced traction could cause sliding and effect the machine’s stability.

Watch for traffic when operating near or crossing roadways.

Never carry passengers. DO NOT try to stabilize the machine by

putting your foot on the ground. Never direct discharge towards persons or

property that may be injured or damaged by thrown objects. Use extreme caution on gravel surfaces.

Always stand clear of the discharge area. ALWAYS disengage PTO, stop unit and

engine, remove key, engage parking brake and allow moving parts to stop before leaving operator’s position.

Never engage PTO while raising attachment or when attachment is in raised position.

DO NOT operate at too fast a rate. DO NOT change engine governor settings or overspeed engine. Slow down before turning.

DO NOT operate in reverse unless absolutely necessary. ALWAYS look down and behind before and while backing.

Stop and inspect equipment if you strike an object or if there is an unusual vibration. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running.

Mower blades are sharp and can cut you. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. NEVER weld or straighten mower blades.

Rotation of one blade may cause rotation of the other blades.

Take all possible precautions when leaving unit unattended. Shut off engine. Remove wire from spark plug and secure it away from spark plug.

ALW A YS remove key to prevent unauthorized use.

Know the weight of loads. Limit loads to those you can safely control and the unit can safely handle.

GB - 8

Disengage PTO when attachment is not in use. ALWAYS turn off power to attachment when travelling, crossing driveways, etc.

Operation on slopes may lead to loss of steering control. When operating on slopes be prepared to react to an emergency situation:

• Return steering levers to neutral position.

• Immediately set parking brake.

• Turn off PTO and engine.

Mow up and down slopes, not across them. DO NOT operate on slopes of more than 17

degrees. Keep all movements on the slope slow and

gradual. Do not make sudden changes in speed or direction.

Avoid starting or stopping on the slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

If you cannot back up a slope or you feel uneasy on it, do not mow it.

DO NOT park on slopes unless necessary. When parking on slope always chock or block wheels. Always set parking brake.

Use a slow speed. Tires may lose traction on slopes even though the brakes are functioning properly.

Do not bypass transmission when on a slope. Tow only with a machine that has a hitch

designed for towing. Do not attach towed equipment except at the hitch point.

Follow the manufacturer’s recommendations for weight limits for towed equipment and towing on slopes.

On slopes, the weight of the towed equipment may cause loss of control.

NEVER allow children or others in or on towed equipment.

Travel slowly and allow extra distance to stop. Rollover Protection Structure (ROPS) safety

precautions:

• Frequently inspect ROPS and seat belt for damage or loose hardware.

• Use extreme care when working close to fences, ditches, or on hills.

• Check overhead clearance carefully before driving under any objects.

• ALWAYS wear seat belt while operating the unit with the ROPS in the upright position.

• Do not wear a seat belt while operating the unit with the center bar in the lowered position.

• Do not weld, cut, drill or modify ROPS in any manner unless instructed by the manufacturer.

Use extra care when loading or unloading unit onto trailer or truck.

Secure unit chassis to transport vehicle. NEVER secure from rods or linkages that could be damaged.

DO NOT transport machine while engine is running.

ALWAYS turn off power to attachment and shut off fuel when transporting unit.

Keep unit free of debris. Clean up oil or fuel spills.

This product is equipped with an internal combustion type engine. DO NOT use unit on or near any unimproved, forest-covered or brush covered land unless exhaust system is equipped with a spark arrester meeting applicable local, state or federal laws. A spark arrester, if it is used, must be maintained in effective working order by operator.

Fuel is highly flammable and its vapors are explosive. Handle with care. Use only an approved gasoline container with an appropriately sized dispensing spout.

NO smoking, NO sparks, NO flames. ALWAYS allow engine to cool before servicing.

NEVER fill fuel tank when engine is running or hot from operation.

NEVER fill or drain fuel tank indoors. Replace fuel cap securely and clean up

spilled fuel. Properly remove fuel before tipping unit. Never fill containers inside a vehicle or on a

truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lockopen device.

If fuel is spilled on clothing, change clothing immediately.

Avoid Electric Shock. Objects contacting both battery terminals at the same time may result in injury and unit damage. DO NOT reverse battery connections.

GB - 9

Reverse connections may result in sparks which can cause serious injury. Always connect positive (+) lead of charger to positive (+) terminal, and negative (-) lead to negative (-) terminal.

ALW A YS disconnect negative (-) cable FIRST and positive (+) cable SECOND. ALWAYS connect positive (+) cable FIRST, and negative (-) cable SECOND.

Explosive Gases from battery can cause death or serious injury. Poisonous battery fluid contains sulfuric acid and its contact with skin, eyes or clothing can cause severe chemical burns.

No flames, No sparks, No smoking near battery.

ALWAYS wear safety glasses and protective gear near battery. Use insulated tools.

DO NOT TIP battery beyond a 45° angle in any direction.

ALWAYS keep batteries out of reach of children.

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

ALWAYS block wheels and know all jack stands are strong and secure and will hold weight of unit during maintenance.

Release pressure slowly from components with stored energy.

ASSEMBLY

WARNING: AVOID INJURY . Read

and understand entire Safety section before proceeding.

Unpack Unit

Remove unit and all other components from shipping container. Open bypass valves (see Moving Unit Manually on page 19). Push unit from container onto a level surface. Close bypass va lves.

Raise Rollover Pro tection Str ucture (ROPS) Center Bar

See Rollover Protection Structure (ROPS) on page 16.

NEVER attempt to make any adjustments to unit while engine is running (except where specifically recommended). Stop engine, remove key or spark plug wire and wait for all moving parts to stop before servicing or cleaning.

Check parking brake operation frequently. Adjust and service as required.

ALWAYS maintain unit in safe operating condition. Damaged or worn out muffler can cause fire or explosion.

Maintain or replace safety and instruction labels, as necessary.

NEVER store unit with fuel in fuel tank, inside a building where any ignition sources are present.

Shut off fuel and allow engine to cool completely before storing in closed area or covering unit.

Clean grass and debris from unit, especially from around muffler and engine, to help prevent fires.

For extended storage, shut off fuel and clean unit thoroughly. See engine manual for proper storage.

Lower cutting deck unless a positive mechanical lock is used.

Use only attachments or accessories designed for your unit.

Check all hardware at regular intervals, especially blade attachment bolts. Keep all hardware properly tightened.

Place Discharge Chute in Operating Position

(Figure 3)

WARNING: Do not operate mower unless the discharge chute is in the operating position.

Prior to operating the unit, remove the discharge chute from the transport position and place the discharge chute in the operating position .

GB - 10

Check Tire Pressure

Figure 3

Discharge Chute in Transport Position

Discharge Chute in Operating Position

CAUTION: Avoid injury! Explosive

separation of tire and rim parts is possible when they are serviced incorrectly:

• Do not attempt to mount a tire without the proper equipment and experience to perform the job.

• Do not inflate the tires above the recommended pressure.

• Do not weld or heat a wheel and tire assembly. Heat can cause an increase in air pressure resulting in an explosion. Welding can structurally weaken or deform the wheel.

• Do not stand in front or over the tire assembly when inflating. Use a clip-on chuck and extension hose long enough to allow you to stand to one side.

Check Engine Oil

Refer to Engine Manual.

Check Hydraulic Oil

See Checking Hydraulic Oil Level on page 33.

Check Coolant Level (992215, 216)

Refer to Engine Manual.

Fill Fuel T ank

Fill fuel tank. DO NOT OVERFILL! See Filling Fuel Tank on page 16.

Connect Battery

Place unit in the service position (see Service Position on page 22). Connect negative (–) battery cable to battery (see Battery Installation (Figure 10) on page 23 and

perform steps 2 through 4 in the installation section).

Check Blade Level and Blade Pitch

See Leveling the Mower Deck on page 26.

Check Safety Interlock System

WARNING: Safety in terlock

system failure and improper operation of unit can result in death or serious injury. Test this system each time unit is operated. If this system does not function as described, do not operate until repairs are made.

See Safety Interlock System on page 13.

Check Function of All Controls

Ensure unit runs and performs properly.

See Specifications on page 39.

GB - 11

CONTROLS AND FEATURES

Figure 4

4, 5

Control Panel for Models 992215, 216

Control Panel for Models 922210, 212, 213, 217

12, 14

992210, 212

1. Hood

2. Parking Brake Lever

3. Steering Levers

4. Mower Lift Lever (992213, 215, 216,

217)

5. Seat Adjustment Lever (Front/Back)

6. Seat Suspension Adjustment Knob

7. Fuel Shut-Off Valve

8. Axle Locks

9. Tie-Down Lugs

10. Mower Lift Pedal (992210, 212)

11. Height of Cut Indicator

12. Cylinder Stops (992213, 215, 216, 217)

13. Anti-Scalp Rollers

14. Cylinder Stop Storage Post (992213, 215, 216, 217)

15. Foot Board Latch

16. Mower Deck with Chute Deflector

17. Belt Cover

18. Fuel Tanks

19. PTO (Power Take-Off) Switch

20. Glow Plug Light (992215, 216)

21. Ignition Switch

22. Coolant Temperature Gauge (992215, 216)

23. Hour Meter

24. Charging System Light (992215, 216)

25. Throttle Lever

26. Fuel/Water Separator Light (992215, 216)

27. Oil Pressure Light

28. Choke Control (922210, 212, 213, 217)

29. Seat Release Knob (Tilt)

GB - 12

WARNING: AVOID INJURY . Read

and understand entire Safety section before proceeding.

CONTROLS AND FEATURES

See figure 4 for Controls and Features locations.

Safety Interlock System

WARNING: Safety interlock

system failure and improper operation of unit can result in death or serious injury. Test this system each time the unit is operated. If this system does not function as described, do not operate until repairs are made.

OPERATION

Ignition Switch

Operate the ignition switch with the removable key. The switch has three positions: Off ( 1 ) , Ru n (2) and Start (3). See

Starting And Shutting Off Engine on page 18 for

detailed instructions on how to start engine.

Choke Con trol (922210, 212, 213, 217)

Use to start a cold engine. Push choke lever forward to start a cold engine. Pull the choke lever to the rear when the engine is warm.

Throttle Lever

Changes the speed of engine.

Perform the following tests to ensure the safety interlock system is working properly. If the unit does not perform as stated, contact your Gravely dealer for repairs.

IMPORTANT: With the parking brake engaged, the steering levers must be locked in neutral.

IMPORTANT: With the parking brake disengaged, the engine must not start and the engine must shut off if the operator leaves the seat.

Test Steering

Levers

STARTING INTERLOCK 1 Neutral Off Engaged Starts 2 Neutral On Engaged Doesn’t

3 Neutral Off OPERATING INTERLOCK (ENGINE ON)

4* Neutral On Engaged Shuts Off 5* Neutral Off 6* Neutral Off Engaged On * Operator lifts off seat.

PTO Parking

Brake

Disengaged

Engine

Start Doesn’t Start

Shuts Off

Fast (1) – Increases engine speed.

Slow (2) – Decreases engine speed.

Power Take Off (PTO) Switch

Engages (1) and disengages (2) mower blades.

GB - 13

°F

170

195

220

280

100

80 100

140

WATER

TEMP

°C

Display

Toggle Button

RIGHT

TANK

LEFT

TANK

OFF

Oil Pressure Light

Indicates when engine oil pressure is low.

NOTE: It does not indicate engine oil level.

See Troubleshooting on page 35 or refer to Engine

Manual for details.

Charging System Light (992215, 216)

Indicates when the charging system is not charging the battery.

Glow Plug Light (992215, 216)

Indicates when the engine glow plugs are energized. Glow plugs energize for approximately 5 seconds when the key switch is turned to the Run position.

Fuel / Water Separator Light (992215, 216)

Indicates when the fuel/water separator filter needs to be replaced (refer to Engine Manual).

Coolant T e mpe rature Gauge (992215, 216)

Indicates temperature of coolant. See Troubleshooting on page 35 or refer to Engine Manual for details.

Hour Meter

Press and release the toggle button to shift between different functions.

Press and hold the toggle button to reset the timer or clear a service message.

The hour meter has three functions: Hour Meter: measures the amount of time

the engine has been run. This time cannot be cleared.

Timer (TMR1): measures the time spent on individual jobs.

Press and hold the toggle button to reset the timer to zero. TMR1 will then start measuring engine run time until it is reset to zero again.

Service Alert (Chg Oil, Chg H Oil & Filter, SVC Airfilter): reminds operators of the

maintenance interval for changing the engine oil, changing the hydraulic oil and filter and servicing the air filter.

The alert starts counting down two hours before the maintenance is due. The meter flashes the word, "Now," when it reaches the maintenance time.

Press and hold the toggle button to reset the maintenance clock to zero after perfoming the service.

NOTE: The hour meter is preprogrammed for the initial oil change at 25 hours and for 100 hours thereafter. The hour meter is programmed for the initial hydraulic oil and filter change at 75 hours and for 400 hours thereafter.

Fuel Shut-Off Valve

Controls fuel flow from left fuel tank (1) or right

fuel tank (2). Open valve to operate

the engine. Turn the valve to off (3) when storing or transporting the unit.

NOTE: There is no off (3) position on models 992215, 216.

Steering Levers

Control speed, directional control, and stopping unit.

•Reverse (1) – Pull both steering levers backward.

GB - 14

• Forward (2) – Push both steering levers forward.

• Left (3) – Pull left steering lever back or push right steering lever forward or a combination of both.

• Right (4) – Pull right steering lever back or push left steering lever forward or a combination of both.

T o stop, return both steering levers to neutral.

NOTE: Steering levers are mechanically locked in neutral whenever parking brake is engaged.

NOTE: Aggressive turning can scuff or damage lawns. ALWAYS keep both wheels rotating when making sharp turns. DO NOT make turns with inside wheel completely stopped. To obtain minimum turning radius, slowly reverse inside wheel while moving outside wheel slowly forward.

Parking Brake Lever

Engages (2) and disengages (1) parking brake.

Mower Lift Lever (992213, 215, 216,

217)

Raises and lowers mower deck.

To lower (1) – Move mower lift lever forward.

To raise (2) – Move mower lift lever rearward.

Cylinder Stops (992213, 215, 21 6, 217 )

CAUTION: AV OID PI NCH

POINTS. Always use the T-portion of the cylinder stop when removing or installing the cylinder stops.

Ensure the same cutting height after raising mower deck to clear an obstacle. Cylinder stops are stored on a post behind hydraulic lift cylinder and come in two sizes: 11/32 in. and 11/16 in. (8.73 mm and 17.5 mm).

1. Remove cylinder stops from post and snap onto lift cylinder rod.

2. Push lift lever forward until cylinder rests against cylinder stops.

Mower Lift Pedal (992210, 212)

Mower lift pedal raises and lowers the mower deck for transporting the unit and for setting the cutting height.

To Transport: Push mower lift pedal (1) all the way forward until lift lock (2) engages.

To Set Cutting Height: Put cutting height adjustment pin in desired hole. Push mower lift pedal (1) forward and hold while pushing down on the lift lock (2). Slowly lower mower lift pedal (1) until deck lift contacts cutting height adjustment pin.

NOTE: See Mower Lift Force Adjustment (992210, 212) on page 25 to adjust the force

required to lift the mower deck.

SEAT ADJUSTMENTS

WARNING: Make all seat

adjustments with unit stationary, parking brake on and engine shut off.

To adjust seat forward or backward:

1. While seated, pull seat adjustment lever outward and slide seat into desired position.

2. Release lever and slide seat forward or back to lock seat into position.

Seat Suspension Adjustment Knob

To make seat more firm turn knob clockwise. To make seat less firm turn knob counter clockwise.

Tipping Se at Forward

1.Pull seat release knob out.

2.Tip seat forward.

07800221

returning seat to upright position seat will automatically lock in place.

NOTE: Seat release knob is spring activated. When

GB - 15

AXLE LOCKS

Figure 5

1. Axle Lock Storage

2. Axle Locks Installed

3. Front Axle

Lowered Position

Figure 6

Raised Position

Lock Pin

Hair Pin

For a solid front axle, install axle locks on front axle. For a pivoting front axle, remove axle locks from front axle and store on unit (Figure 5).

2. Raise the center bar into up position.

3. Install the ROPS lock pins in the hinge plate and secure with the hair pins.

NOTE: Return the center bar to the raised position when clear of obstacles.

ROLLOVER PROTECTION STRUCTURE (ROPS)

Frequently inspect ROPS and seat belt for damage or loose hardware.

Use extreme care when working close to fences, ditches, or on hills.

Check overhead clearance carefully before driving under any objects.

ALWAYS wear seat belt while operating the unit with the ROPS in the upright position.

Do not wear a seat belt while operating the unit with the center bar in the lowered position.

IMPORTANT: Do not weld, cut, drill or modify ROPS in any manner unless instructed by the manufacturer.

Lower Center Bar (Figure 6)

WARNING: Lower the center bar

only when necessary to drive under an object. There is no rollover protection with the center bar in the down position.

1. Remove the two hair pins and then remove the ROPS lock pins from the hinge plate.

2. Lower the center bar into down position.

3. Install the ROPS lock pins in the hinge plate and secure with the hair pins.

Raise Center Bar (Figure 6)

1. Remove the two hair pins and then remove the ROPS lock pins from the hinge plate.

FILLING FUEL TANK

WARNING: AVOID INJURY . Read

and understand entire Safety section before proceeding.

To add fuel to fuel tank:

1. Place unit in an open or well-ventilated area.

2. Shut off engine and allow to cool.

3. Clean fuel caps and surrounding area to prevent dirt from entering fuel tank.

4. Remove fuel caps.

NOTE: If unit runs out of fuel on diesel models (992215, 216), the engine must be primed prior to starting the engine. Refer to Engine Manual for detailed instructions.

5. Fill fuel tank to the bottom of filler neck. See Specifications on page 39 for fuel tank capacity.

GB - 16

IMPORTANT: DO NOT OVERFILL! This equipment and/or its engine may include evaporative emissions control system components, required to meet EPA and/or CARB regulations, that will only function properly when the fuel tank has been filled to the recommended level. Overfilling may cause permanent damage to evaporative emissions control system components. Filling to the recommended level ensures a vapor gap required to allow for fuel expansion. Pay close attention while filling the fuel tank to ensure that the recommended fuel level inside the tank is not exceeded. Use a portable gasoline container with an appropriately sized dispensing spout when filling the tank. Do not use a funnel or other device that obstructs the view of the tank filling process.

6. Replace fuel cap and tighten.

7. ALWAYS clean up spilled fuel.

GASOLINE

IMPORTANT: ALW AYS use gasoline that

meets the following guidelines:

• Clean, fresh gasoline.

• A minimum of 87 octane/87 AKI (91 RON). High altitude use may require a different octane. Consult your engine manual.

• Gasoline with up to 10% ethanol (gasohol) or up to 15% MTBE (methyl tertiary butyl ether) is acceptable.

• Use of any gasoline other than those approved above may void the engine warranty. If the pumps are not marked for the content of alcohol or ethers, check ethanol and MTBE levels with the fuel supplier.

• Do not modify the fuel system to use different fuels.

• Never mix oil and gasoline.

NOTE: All gasoline is not the same. If the engine experiences starting or performance problems after using a new gasoline, switch to a different fuel provider or fuel brand.

IMPORTANT: Excessively oxygenated or reformulated fuels (fuels blended with alcohols or ethers) can damage the fuel system or cause performance problems. If any undesirable operating problems occur, use a gasoline with a lower percentage of alcohol or ether.

Fuel Stabilizer

Gasoline left in the fuel system for extended periods without a stabilizer will deteriorate, resulting in gum deposits in the system. These deposits can damage the carburetor and the fuel hoses, filter and tank. Prevent deposits from forming in the fuel system during storage by adding a quality fuel stabilizer to the fuel. Follow the recommended mix ratio found on the fuel stabilizer container.

PRIOR TO STARTING THE UNIT

CAUTION: Make sure al l

hardware is tight, all safety devices are in place and all adjustments are made correctly.

1. Check Safety Interlock System

If this system does not function as described do not operate until repairs are made.

2. Check Air Cleaner

Check air filter for dirt. Clean as required. Follow Engine Manual for maintenance schedule.

3. Check Engine Fuel and Engine Oil

Check and add fuel if required. Check that engine oil level is within operating range. Follow Engine Manual for maintenance schedule.

NOTE: If unit runs out of fuel on diesel models (992215, 216), the engine must be primed prior to starting the engine. Refer to Engine Manual for detailed instructions.

4. Check Tire Pressure

See Specifications on page 39 for correct tire pressure.

5. Check Hydraulic Fluid Level

See Checking Hydraulic Oil Level on page 33.

6. Adjust Seat

Be sure all controls can be reached safely from operator’s position (see Seat Adjustments on page 15).

7. Set Cutting Height

Make sure the deck is set to the correct cutting height.

GB - 17

8. Check Radiator Screen (992215,

216)

Check radiator screen for debris see Maintenance Schedule on page 20 and refer to Engine Manual for detailed instructions.

STOPPING IN AN EMERGENCY

WARNING: Operating unit on

slopes may lead to loss of steering control. When operating on slopes be prepared to react to an emergency situation.

1. Return steering levers to neutral position

2. Immediately set parking brake

3. Turn off PTO and engine

STARTING AND SHUTTING OFF ENGINE

NOTE: DO NOT operate starter more than 15

seconds per minute, as overheating and damage can occur. If engine will not start, see Troubleshooting on page 35 or refer to Engine Manual.

NOTE: The engine will not start unless the steering control levers are in the neutral position, the PTO switch is in the off position, and parking brake is engaged.

NOTE: If unit runs out of fuel on diesel models (992215, 216), the engine must be primed prior to starting the engine. Refer to Engine Manual for detailed instructions.

To Start Gas Units (922210, 212, 213,

217):

1. Insert ignition key.

2. Move choke control to the on position.

3. Move the throttle to 3/4 fast position.

4. Turn ignition key to Start (3) position.

NOTE: If engine does not start in five seconds, release ignition key, wait, and then repeat. Once engine has started, ignition key will return to the Run (2) position.

5. Move the choke control to the off position when engine has warmed up.

To Start Diesel Units (992215, 216):

1. Insert ignition key.

2. M o ve the throttle to 3/4 fast position.

3. Turn ignition key to Run (2) position. The glow plug light will come on for approximately 5 seconds.

4. When glow plug light goes out, turn ignition key Start (3) position.

NOTE: If engine does not start in five seconds, release ignition key, wait, and then repeat. Once engine has started, release ignition key and ignition key will return to the Run (2) position.

To shut off:

1. Disengage PTO.

2. Set parking brake.

3. Turn ignition key to Off (1) position.

OPERATING MOWER

1. Start engine.

2. Move throttle lever to 3/4 to full speed.

IMPORTANT: Never engage the PTO if the mower is plugged with grass or other material.

3. Engage PTO to engage mower blades.

4. Mo v e th ro ttle lever to fa st.

5. Release parking brake.

WARNING: Move the steering control levers slowly and keep the throttle control lever at slow speed until you learn how to operate the unit.

6. Use steering levers to move the unit.

7. Disengage PTO to stop mower blades.

PARKING THE UNIT

1. Move steering levers to the neutral position. Shut off PTO.

2. Move throttle lever to the slow position.

3. Engage parking brake.

GB - 18

MOVING UNIT MANUALLY

Figure 7

1. Right Bypass Valve

2. Left Bypass Valve

OD5115

IMPORTANT: Never tow unit.

1. Place unit in the service position (see Service Pos i tion on page 22).

2. Turn right and left bypass valves counterclockwise half turn (Figure 7).

WARNING: Do not bypass transmission when on a slope.

3. Disengage parking brake.

4. Push unit to desired location.

5. Engage parking brake.

6. Turn right and left bypass valves clockwise half turn.

TRANSPORTING UNIT

ALWAYS shut off engine, set parking brake, and remove key when transporting unit on a truck or trailer. Tie unit down securely. Do not tie down by linkages, guards, cables or other parts that may be damaged.

FOR BEST PERFORMANCE

Cut grass when it is dry. Keep mower blades sharp. Keep mower deck properly leveled. Adjust anti-scalp rollers to prevent scalping. Do not set height of cut too low. For very tall

grass, mow twice. Do not travel too fast. Mow with the engine set at full throttle. When mulching, only remove 1/3 of grass

length per cutting. Discharge clippings into areas already cut. Vary cutting pattern with each mowing. Do not allow grass or debris to collect inside

of mower deck. Clean after each use.

GB - 19

MAINTENANCE SCHEDULE

WARNING: AVOID INJURY . Read

and understand entire Safety section before proceeding.

Interval Task Action

Proper maintenance can prolong the life of unit. The following chart shows the recommended service schedule. More frequent service may be required due to working conditions (heavy loads, high ambient temperatures, dusty conditions, or airborne debris).

See the maintenance instructions in the Engine Manual for additional information.

Each

Use

Check Safety Interlock System

described, do not operate until repairs are made. See Safety Interlock System on page 13.

Check Parking Brake

Check Hydraulic Oil Level

Check Tires CAUTION: Avoid injury! Explosive separation of tire

Clean Unit Clean engine, battery, seat, mower deck, etc. of dirt and

Engage parking brake. Push unit. If unit rolls adjust parking brake (see Parking Brake Adjustment on page 32).

See Checking Hydraulic Oil Level on page 33.

See Specifications on page 39 for correct tire pressure.

debris. Do not use solvents, hard cleaners, or abrasives. IMPORTANT: Do not spray the unit with water, especially

when the unit is warm from operation. Water can seep into bearings and damage them.

NOTE: Protect painted surfaces with automotive type wax.

WARNING: Safety inte r l ock system failure and

improper operation of unit can result in death or serious injury. Test this system each time the unit is operated. If this system does not function as

and rim parts is possible when they are serviced incorrectly:

• Do not attempt to mount a tire without the proper equipment and experience to perform the job.

• Do not inflate the tires above the recommended pressure.

• Do not weld or heat a wheel and tire assembly. Heat can cause an increase in air pressure resulting in an explosion. Welding can structurally weaken or deform the wheel.

• Do not stand in front or over the tire assembly when inflating. Use a clip-on chuck and extension hose long enough to allow you to stand to one side.

Follow Engine Maintenance Schedule

Perform scheduled engine maintenance. Refer to Engine Manual for detailed instructions.

GB - 20

Interval Task Action

Each

Use

Every

Hours

Every

Hours

Every

100

Hours

Check Cooling System (992215, 216)

Check Mower Blades

Lubricate Front Axle and Pivot Points

Clean Battery Keep battery and battery terminals clean (see Cleaning the

Check Fasteners

Check All Belts

IMPORTANT: To avoid damaging the radiator, DO NOT USE high-pressure water to clean the radiator.

Check cooling system for dirt and debris in radiator screen, oil cooler, hoses, fan, etc. Refer to Engine Manual for detailed instructions.

Ensure mower blade hardware is tightened to 115 – 160 lbf-ft. (156 – 217 N•m). Check mower blades for wear. Sharpen or replace mower blades as needed (see Sharpening Mower Blade on page 24).

Oil all pivot points, pin connections, and apply grease to front axle grease zerk (see Lubricating Unit on page 22).

Battery (Figure 10) on page 23). Check mower blade mounting hardware and all other

fasteners. Replace missing or damaged fasteners. Tighten all nuts and bolts to their correct torque value.

Replace worn or deteriorated belts.

• Check mower drive belt. See Mower Drive Belt on page 29 for belt location.

• Check PTO belt. See PTO Belt on page 28 for belt location.

• Check transmission belt. See Transmission Belt on page 29 for belt location.

• Check radiator fan belt. Refer to Engine Manual (992215, 216).

Grease Front

Every

400

Hours

*Change hydraulic fluid and filter after the first 75 hours of operation and then every 400 hours.

Axle Caster Pivots

Change Hydraulic Oil and Filter*

Repack front axle caster pivots (see Lubricating Unit on page 22).

See Changing Hydraulic Oil and Filter on page 33.

GB - 21

SERVICE AND ADJUSTMENTS

1. Hood

2. Hood Cable

3. Hood Frame Handle

4. Hood Latches

5. Steering Levers

Figure 8

Service Position

Gravely Dealers will provid e any ser vice wh ich may b e required t o keep your unit operating at peak efficiency. Should engine service be required, it can be obtained from a Gravely Dealer or the engine manufacturer’s authorized service center.

WARNING: AVOID INJURY . Read and understand entire Safety section before proceeding.

CAUTION: HOT SURF ACES may result in injury. DO NOT touch engine or drive parts which are hot from operation. Allow parts to cool before servicing.

SERVICE POSITION

(Figure 8) IMPORTANT: Place unit on a flat level

surface. ALWAYS shut off engine, set parking brake, and remove ignition key. Ensure unit is secure and will not tip over. When a lift is used, strap and clamp unit to the lift.

1. Place steering levers in neutral position and engage parking brake.

2. Tip seat forward (see Seat Adjustments on page 15).

3. Unlatch the hood latches.

4. Using the hood frame handle, slowly lift the hood up until the hood cable is taunt and is supporting the weight of the hood.

LUBRICATING UNIT

Item Lubrication Location Interval

1 Repack Front Axle Caster

2 Grease Front Axle Grease

Oil All Pivot Points and

IMPORTANT: Wipe front axle grease zerk and two front axle castor pivots clean before and after lubrication.

NOTE: Use Ariens Hi-Temp Grease or equivalent (part number 00036700).

Pivot

Zerk

Pin Connections

Figure 9

400 hours

50 hours

SERVICING THE BATTERY

WARNING: AVOID INJURY . Read

and understand the entire Safety section before proceeding.

WARNING: Battery posts, terminals and related accessories

NOTE: Unit comes equipped with a maintenance-free battery that requires no regular maintenance except cleaning the terminals.

GB - 22

contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

Battery Removal (Figure 10)

1. Battery

2. Negative (–) Terminal

3. Negative (–) Cable

4. Positive (+) Terminal

5. Positive (+) Cable

Figure 10

Battery for models

922210, 212, 213, 217

Battery for models 992215, 216

1. Place unit in the service position (see Service Pos i tion on page 22).

2. Disconnect negative (–) cable first, then positive (+) cable.

3. Remove battery hold-down bracket and battery from unit.

(

Battery Installation (Figure 10)

1. Install battery on unit with battery holddown bracket.

2. Connect positive (+) cable first, then negative (–) cable.

3. Coat terminals with dielectric grease or petroleum jelly.

4. Close hood (see Service Position on page 22).

Cleaning the Battery (Figure 10)

1. Disconnect negative (–) cable first, then positive (+) cable.

2. Clean battery cable ends and terminals with wire brush. Rinse with a weak baking soda solution.

3. Connect positive (+) cable first, then negative (–) cable.

4. Coat terminals with dielectric grease or petroleum jelly.

Charging the Battery (Figure 10)

WARNING: FROZEN BATTERIES CAN EXPLODE and

result in death or serious injury. DO NOT charge a frozen battery. Let battery thaw before charging.

Follow First Aid directions for contact with battery fluid.

• External Contact: Flush with water.

• Eyes: Flush with water for at least 15 minutes and get medical attention immediately!

• Internal Contact: Drink large quantities of water. Follow with Milk of Magnesia, beaten egg or vegetable oil. Get medical attention immediately!

• In case of internal contact, DO NOT induce vomiting!

IMPORTANT: DO NOT fast charge. Charging at a higher rate will damage or destroy battery. ALWAYS follow information provided on battery and battery charger. Contact battery manufacturer and battery charger manufacturer for detailed instructions.

1. Remove battery from unit (see Battery Removal (Figure 10) on page 23).

2. Place battery on bench or other wellventilated area.

3. Connect positive (+) lead of charger to positive (+) terminal, and negative (–) lead to negative (–) terminal.

4. Charge battery according to the instructions from battery charger manufacturer and battery manufacturer.

5. Install battery on unit (see Battery Installation (Figure 10) on page 23).

Jump-Starting

Gravely does not recommend jump-starting your unit. Jump-starting can damage engine and electrical system components. See your Engine Manual for more detailed information.

GB - 23

MOWER BLADE

Figure 11

1. Mower Blade

2. Spindle Shaft

3. Washer

4. Bolt

Figure 12

OF3310

DO NOT Sharpen To This Pattern

Sharpen To This Pattern

DISCARD if more than 1/2 in. (1.27 cm)

1. Air Lift Erosion Area

2. Cutting Edge

NOTE: If mower is used under sandy soil conditions, replace mower blades when air lifts become eroded through at ends (Figure 12).

Removal (Figure 11)

CAUTION: Mower blades are

sharp and can cut you. Wrap mower blades or wear gloves, and use extra caution when servicing.

1. Block mower blades to prevent rotation.

1. Remove mower blade from unit.

Discard mower blade if (Figure 12):

• More than 1/2 in. (1.27 cm) of metal is removed.

• Air lifts become eroded.

• Blade is bent or broken.

2. Remove bolts, washers, and mower blades from spindle shafts.

Installation (Figure 11)

1. Install mower blades, washers, and bolts on spindle shafts.

2. Tighten bolts to 115-160lbf-ft (156-217 N•m).

SHARPENING MOWER BLADE

(Figure 12) NOTE: If mower is used under sandy soil

conditions, replace mower blades when air lifts become eroded through at ends.

CAUTION: DO NOT sharpen mower blades while on unit. An unbalanced mower blade will cause excessive vibration and eventual damage to unit. Check mower blade balance before reinstalling blades.

NEVER weld or straighten bent blades.

2. Sharpen mower blade by removing an equal amount of material from each end of mower blade. DO NOT change angle of cutting edge or round the corner of mower blade.

3. Check mower blade balance. Slide mower blade on an unthreaded bolt. A balanced blade should remain in a horizontal position. If either end of mower blade moves downward, sharpen the heavy end until blade is balanced.

4. Install mower blade on unit.

ANTI-SCALP ROLLER ADJUSTMENT

(Figure 13) The anti-scalp rollers are set at the factory for

typical mowing height, but can be adjusted for high or low cutting conditions.

Anti-Scalp rollers are intended to prevent lawn scalping, not to control cutting height.

For a very high cutting height, set the antiscalp rollers in the lowest position on the bracket.

GB - 24

For a very low cutting height, set the anti-

Figure 13

Lowest Cutting Height

Highest Cutting Height

Figure 14

Increased Spring Length = Decreased Force required to Lift Mower Deck

Decreased Spring Length = Increased Force required to Lift Mower Deck

1. Eye-Bolt

2. Jam Nuts

3. Mechanical Lift Spring

Figure 15

1. Nut

2. Bolt

3. Foot Pedal

scalp rollers in the highest position on the bracket.

NOTE: There are four anti-scalp rollers on the outside of the mower deck and two antiscalp rollers on the inside of the mower deck. Make sure all anti-scalp rollers are set at the same height.

MOWER LIFT FORCE ADJUSTMENT (992210, 212)

(Figure 14) The mower lift pedal can be adjusted to

decrease or increase the amount of force required to lift the mower deck.

NOTE: Decreasing the amount of force required to lift the mower deck will increase the mower deck’s bouncing. Increasing the amount of force required to lift the mower deck will decrease the mower deck’s bouncing.

• Adjust the eye-bolt to increase the length of the mechanical lift spring which will decrease the amount of force required to lift the mower deck.

• Adjust the eye-bolt to decrease the length of the mechanical lift spring which will increase the amount of force required to lift the mower deck.

1. Raise mower deck to transport position to reduce spring tension (see Mower Lift Pedal (992210, 212) on page 15).

2. Loosen the jam nuts on the eyebolt away from the mounting tab. (Figure 14)

3. Turn appropriate jam nut to adjust position of eyebolt in mounting tab, changing spring tension.

4. Tighten both jam nuts up against the mounting tab to lock the eyebolt in position.

5. Verify the mechanical lift springs on each side of the unit are the same length.

6. Lower mower deck to cutting position (see Mower Lift Pedal (992210, 212) on page 15).

7. Check effort of mower lift pedal and adjust as necessary by repeating steps 1 through 6.

MOWER LIFT PEDAL ADJUSTMENT (992210, 212)

1. To adjust the foot pedal, partially loosen the nuts securing bolts to foot pedal.

2. Move foot pedal to desired location.

3. Tighten nuts and torque to 52-70 lb-ft (Figure 15).

IMPORTANT: Adjust the mechanical lift spring on each side of the unit to the same length.

GB - 25

MOWER DECK

Figure 16

1. Eye-Bolt

2. Mechanical Lift Spring

OF4040

Figure 17

1. Link Chain

2. Mower Mounting Arm

3. Mower lift Arm

Figure 18

DO NOT place blocks under reinforcement bar.

DANGER: MOVING PARTS can cut or amputate body parts. ALWAYS wait for moving parts to stop before performing maintenance or service.

Removal (Figure 16)

NOTE: Only remove PTO belt from electric

clutch.

1. Remove PTO belt from electric clutch (see PTO Belt on page 28).

NOTE: Perform steps 2 and 3 for mechanical lift mower decks only (992210, 212).

CAUTION: Use care when releasing mechanical lift spring tension. Keep body parts well away from springs when performing this operation.

5. Install mechanical lift spring on each side of unit (Figure 16).

6. Install PTO belt on electric clutch (see PTO Belt on page 28).

7. Level mower deck (see Leveling the Mower Deck on page 26).

2. Raise mower deck to transport position to reduce spring tension(see Mower Lift Pedal (992210, 212) on page 15).

3. Remove mechanical lift spring from each side of unit.

4. Lower mower deck all the way down.

5. Remove link chains from mower lift arms (Figure 17).

6. Remove mower mounting arms from frame.

7. Slide mower deck out from under unit.

Installation (Figure 17)

NOTE: Perform steps 4 and 5 for mechanical

lift mower decks only (992210, 212).

1. Slide mower deck under unit.

2. Install mower mounting arms on frame.

3. Install link chains on the mower lift arms.

4. Raise mower deck to transport position (see Mower Lift Pedal (992210, 212) on page 15).

LEVELING THE MOWER DECK

These adjustments should be made on a level surface with the tires inflated to the correct air pressure.

Check Blade Level and Pitch

1. Raise mower deck to a 3 in. (7.62 cm) cutting height.

2. Shut off engine. Engage parking brake. Remove the ignition key.

NOTE: Place blocks under the bottom edge of the deck, not under the reinforcement bar welded along deck face (Figure 18).

3. Place blocks at each corner of the deck to support the weight of the deck.

4. Turn the blades so the blade ends point left to right across the width of the deck.

GB - 26

5. Measure the distance between the

Figure 19

Blade Side-to-Side Level

Blade Front-to-Back Pitch

Left

Right

Front

Rear

Figure 20

Height Adjusters

NOTE: On diesel units, height adjusters are on the opposite side of the rear arms.

ground and cutting edge of the blade on the left blade (Left position in figure 19) and on the right blade (Right position in figure 19). Distances should be within 3/16 in. (4.7 mm). If they are not, raise the low side of the deck using the height adjusters on the deck lift brackets (Figure 20).

6. After deck is level side to side, check the deck front to back pitch.

7. Turn the blades so the blade ends point front to back as shown in figure 19.

8. Measure the distance between the ground and the cutting edge of the middle blade at the front of the deck (Front position in figure 19) and between the ground the cutting edge of the left and right blades at the rear of the deck (Rear position in figure 19).

9. The cutting edge at the front of the deck (Front position in figure 19) should be 1/8 in. (3.18 mm) lower than the cutting edges at the rear of the deck (Rear position in figure 19).

10. If measurements are out of range, raise the low side of the deck using the height adjusters on the deck lift brackets (Figure 20). Be sure to raise the deck evenly to keep the deck level side to side.

NOTE: Pitching the front of the blades lower than the rear provides a balance between cut quality and the power needed to cut grass. Certain cutting conditions require the deck to be pitched with the rear of the blades lower than the front. Heeling the deck this way requires more engine power but can provide better cut quality.

11.Remove the blocks from under the deck.

Adjust Blade Height

Level and pitch the mower with the height adjusters on each deck lift bracket. (see Check Blade Level and Pitch on page 26)

Loosen the jam nut on the deck lift bracket bolt about quarter turn to reduce clamp load on the height adjusters. (Figure 20)

Loosen the jam nut on the deck adjuster bolt and then turn the bolt clockwise to raise the deck or counterclockwise to lower the deck. Tighten both jam nuts.

MOWER DRIVE BELT AND PTO BELT ACCESS

1. Lower the mower deck.

2. Place seat in most rearward position.

3. Place foot board in open position (Figure 21).

4. Secure raised footboard with latch.

GB - 27

PTO BELT

Figure 21

1. Footboard in open position

2. Frame

3. Latch

OF3229

Figure 22

1. PTO Belt

2. Square Hole

3. Springs

4. Drive Belt Idler Pivot Bolt

5. Drive Belt Idler

6. Mower Drive Belt

7. Blade Spindle Pulleys

8. PTO Belt Idler

9. Electric Clutch

10.Idler Pulleys

WARNING: MOVING PARTS can cut or amputate body parts. ALWAYS wait for moving parts to stop before performing maintenance or service.

CAUTION: DAMAGED OR WORN BELTS may result in injury and/or damage to unit. Check belts for excessive wear or cracks often.

NOTE: The Ogura electric clutch can be adjusted if the clutch starts to slip (see Clutch Adjustment on page 34).

Removal (Figure 22)

1. Open footboard (see Mower Drive Belt And Pto Belt Access on page 27).

2. Remove left hand belt cover from mower deck.

CAUTION: Use care when releasing idler spring tension. Keep body parts well away from idlers when performing this operation.

3. Place 1/2-inch driver and ratchet extension into square hole in PTO belt idler.

4. While pulling PTO belt idler towards rear of unit, remove PTO mower belt from PTO belt idler.

5. Slowly release tension on PTO belt idler until all tension is removed from springs.

6. Remove PTO mower belt from blade spindle pulleys, idler pulleys, and electric clutch.

Installation (Figure 23)

1. Install the new PTO belt on electric clutch, idler pulleys, and blade spindle pulleys.

2. Place 1/2-inch driver and ratchet extension into square hole in PTO belt idler.

3. While pulling PTO belt idler towards the rear of unit, install PTO mower belt on PTO belt idler.

4. Slowly release the tension until PTO belt idler is firmly against PTO belt.

NOTE: The PTO idler spring length range is

12.25 to 12.50 in. (31 to 31.8 cm) measured at a 3 in. (7.6 cm) cutting height. Adjust the idler spring length as needed (Figure 23).

5. Install belt guard on rear of unit.

6. Install left hand belt cover on mower deck.

7. Close footboard (see Mower Drive Belt And Pto Belt Access on page 27).

GB - 28

MOWER DRIVE BELT

Figure 23

The PTO idler spring length range is

12.25 to 12.50 in. (31 to 31.8 cm) measured at a 3 in. (7.6 cm) cutting height. Adjust as necessary.

Measure PTO idler spring length here.

PTO Idler Spring Length

1. Right Hand Hydrostat

2. Hydro Belt

3. Left Hand Hydrostat

4. Spring

5. Clutch

6. Clutch Anchor

7. Engine Sheave

8. Idler

Figure 24

Removal (Figure 22)

NOTE: The PTO belt must be removed from

blade spindle pulleys prior to removing mower drive belt. The PTO belt does not need to be removed from electric clutch.

1. Remove PTO belt from blade spindle pulleys (see PTO Belt on page 28).

2. Remove mower drive belt from right blade spindle pulley and then from center blade spindle pulley.

3. Loosen drive belt idler pivot bolt just

4. Remove mower drive belt from unit.

Installation (Figure 22)

1. Install the new mower drive belt on

2. Tighten drive belt idler pivot bolt.

3. Install PTO belt on blade spindle pulleys

enough to gain clearance to remove mower drive belt from under drive belt idler.

center blade spindle pulley, right blade spindle pulley, and drive belt idler.

(see PTO Belt on page 28).

TRANSMISSION BELT

(922210, 212, 213, 217)

Removal (Figure 24)

1. Remove PTO belt from electric clutch (see PTO Belt on page 28).

CAUTION: Use care when releasing idler spring tension. Keep body parts well away from idlers when performing this operation.

2. Remove clutch anchor.

3. Slowly release the tension on the hydro pump belt idler until all the tension is removed from the springs.

4. Remove old hydro pump belt from right hand hydrostat sheave first.

Installation (Figure 24)

1. Install new hydro pump belt by positioning belt on sheaves. Put belt onto right hand hydrostat sheave last.

2. Replace clutch anchor.

3. Install PTO belt on electric clutch (see PTO Belt on page 28).

GB - 29

TRANSMISSION BELT

Figure 25

1. Square Hole

2. Idler Pulley

3. Crankshaft Pulley

4. Transmission Belt

5. Hydrostatic Pump Pulleys

6. Spring Figure 26

1. Damper Lock

2. Damper

3. Tie-Rod Jam Nut

4. Tie-Rod

5. Steering Level

6. Brake Interlock

7. Hydrostatic Transmission

(992215, 216)

Removal (Figure 25)

1. Place unit in the service position (see Service Pos i tion on page 22).

CAUTION: Use care when releasing idler spring tension. Keep body parts well away from idler when performing this operation.

2. While pulling idler pulley away from unit, remove transmission belt from idler pulley.

STEERING CONTROL NEUTRAL ADJUSTMENT

If the steering levers do not line up (match) or the unit has excessive creeping when the steering levers are in neutral, adjust as follows.

Adjusting the Steering Levers to Line Up (Match) (Figure 26)

1. Shut off engine. Engage parking brake. Remove the ignition key.

2. Place unit in the service position (see Service Position on page 22).

3. Loosen damper locknut on the same side as the steering lever to be adjusted.

4. Loosen brake interlock on the same side as steering lever to be adjusted.

5. Loosen tie rod jam nut and turn tie rod until steering levers are aligned.

6. Tighten jam nut on tie rod, tighten brake interlock and tighten damper locknut.

3. Slowly release the tension on idler pulley until all the tension is removed from spring.

4. Remove transmission belt from crankshaft pulley and two hydrostatic pump pulleys.

Installation (Figure 25)

1. Install the new transmission belt on two hydrostatic pump pulleys and crankshaft pulley.

2. While pulling idler pulley away from unit, install transmission belt on idler pulley.

3. Slowly release the tension until idler pulley is firmly against transmission belt.

GB - 30

Eliminating Excessive

Figure 27

1. Limiter Bolt

2. Jam Nut

3. Steering Lever

4. Stop Bracket

Creeping of the Unit (Figure 26)

WARNING: This adjustment

requires operating the engine and opening the hood. Use extreme care to avoid contact with moving parts and hot surfaces. Be sure rear of unit is well supported and secure before starting engine.

1. If hydraulic system is cold, run unit for a minimum of five minutes, then shut off engine.

2. With the unit up to and facing a wall, jack the unit up so that both drive wheels are off the ground.

3. Start the engine and release the parking brake.

4. Move the steering levers from Forward to Reverse several times to make sure controls are free. Then return steering levers to neutral position.

5. Check wheel(s) for movement.

6. Shut off engine.

NOTE: The right and left steering levers are adjusted the same way. To access the tie-rod, place unit in the service position.

7. Adjust tie-rod(s):

If the wheel is moving in a forward direction:

a. Loosen the jam nut on each end

of the tie-rod.

b. Turn tie-rod counterclockwise

(lengthening the distance between

If the wheel is moving in a reverse direction:

8. Start engine.

9. Move steering levers from Forward to

10. Shut off engine.

11. If wheel is not moving, tighten jam nuts

12. If wheel is still moving, repeat steps 7

the steering lever and hydrostatic transmission) several times.

a. Loosen the jam nut on each end

of the tie-rod.

b. Turn tie-rod clockwise (decreasing

the distance between the steering lever and hydrostatic transmission) several times.

Reverse several times. Then return steering levers to neutral position.

on tie-rod. The adjustment is complete. through 12.

ADJUSTING UNIT TO TRACK STRAIGHT

(Figure 27)

WARNING: Prior to adjusting the tracking of the unit, shut off engine, engage parking brake, and remove the ignition key.

Check and adjust tire pressure. Increase pressure on side unit tracks to. DO NOT exceed maximum recommended tire pressure. See Specifications on page 39 for correct tire pressure.

If tire pressure adjustment does not solve tracking problem, adjust the limiter bolts on the stop bracket (Figure 27). Front bolts adjust forward and rear bolts adjust reverse. Lengthen the limiter bolt (move closer to lever) on side which is too fast.

GB - 31

STEERING LEVER HANDLE

Figure 28

1. Spacer

2. Handle

3. Steering Lever

Position # 1 Position # 2

Position # 3

1. Parking Brake Lever

2. Brake Rod

3. Return Nuts

4. Trunnion

5. Spring

6. Jam Nuts

1-1/4 in. (3.2 cm)

1/16 to 1/8-inch (1.59 to 3.18 mm)

Figure 29

HEIGHT ADJUSTMENT

(Figure 28) The handles have three height positions.

1. Remove spacer, handle, and eccentric spacer from steering lever.

NOTE: Position the right and left handles at the same height.

2. Install spacer, handle, and eccentric spacer in the appropriate height position. Do not tighten nut holding eccentric spacer.

3. Turn eccentric spacer until the right and left handles are the same height. T ighten nut.

PARKING BRAKE ADJUSTMENT

The parking brake might need adjustment over time and after new brake pads have been installed.

NOTE: After installing new brake pads in calipers, they must be burnished by driving for a short distance (about 100 feet) with the brake on. T o do this, bring parking brake lever part-way up while driving normally (in a straight line).

Check Adjustment (Figure 29)

NOTE: Be sure to check parking brake on

both sides of unit. NOTE: The clearance between jam nuts and

trunnion should be 1-1/4 in. (3.2 cm).

Adjusting the parking brake

(Figure 29)

1. Engage parking brake.

2. Turn jam nuts counterclockwise until the spring is completely extended and there is no pressure on the spring.

3. Measure the spring length. Depending on the model, the extended spring length may be 1-3/4 in. (4.4 cm).

4. Compress the spring 1/2 in. (1.3 cm) by turning the jam nuts clockwise.

NOTE: The clearance between jam nuts and trunnion should be 1-1/4 in. (3.2 cm).

5. Tighten jam nuts together.

6. Turn return nuts clockwise to decrease the distance or counter clockwise to increase the distance until there is 1/16 to 1/8 in. (1.59 to 3.18 mm) between return nuts and trunnion.

7. Tighten return nuts together.

GB - 32

HYDRAULIC OIL SYSTEM

Operating Range

FULL Mark

1. Operating Range

2. Full

3. Low

FULL

WARNING: HYDRAULIC FLUID can result in severe burns. Fl uid in hydraulic system can penetrate skin and result in serious injury or death.

Be sure to stop the engine before doing any work on hydraulic parts.

Keep body and hands away from pin holes or nozzles which expel hydraulic fluid when under pressure. Use paper or cardboard, not hands, to search for leaks.

Ensure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to system.

FOREIGN FLUID INJECTED INTO BODY can result in gangrene. Fluid must be surgically removed within a few hours by a doctor familiar with this form of injury.

Checking Hydraulic Oil Level

Changing Hydraulic Oil and Filter

NOTE: Change the hydraulic oil filter and

hydraulic oil every 400 hours. Use Mobil 1 Extended Performance 15W50 Synthetic Oil or equivalent for best component life (p/n 00057100).

NOTE: When changing the oil, only about

1.5 quarts (1.4 liters) will drain. The rest of the oil will remain in the pumps and motors.

1. Clean around dipstick cap and dipstick. Remove dipstick.

2. Place container under oil filter to catch oil.

3. Remove oil filter.

4. Allow tank to drain.

5. Lubricate rubber gasket on new oil filter with clean hydraulic oil.

6. Spin new oil filter onto filter housing until it makes contact. Tighten oil filter another half turn.

7. Add new oil to the oil tank. It will take about 1.5 quarts (1.4 liters). Use Mobil 1 Extended Performance 15W50 Synthetic Oil or equivalent for best pump and wheel motor life.

8. Check hydraulic oil level.

9. Properly dispose of waste oil.

COOLING SYSTEM

(992215, 216)

Checking Coolant Level

1. Start the unit and run it to operating temperature (about 10 minutes).

2. Cycle the control levers forward and backward two or three times.

3. For units equipped with a hydraulic deck lift, raise and lower the deck completely two or three times.

4. Shut off engine. Engage parking brake. Remove the ignition key.

5. Place unit in the service position (see Service Pos i tion on page 22).

6. Remove any dirt that may be around the cap/dipstick on the hydraulic reservoir.

7. Remove cap/dipstick.

8. Check hydraulic oil level mark on cap/dipstick.

9. Add Mobil 1 Extended Performance 15W50 or equivalent as needed (p/n 00057100). Do not overfill.

WARNING: To avoid personal injury DO NOT remove radiator cap when engine is hot. Check coolant level at coolant reservoir, not at radiator.

Check coolant level when engine is cold. Check coolant level at overflow reservoir.

1.Place unit in the service position (see

Service Position on

page 22).

2.Check coolant

GB - 33

marks with engine cold.

reservoir. Coolant should be between the low and full

3. If coolant is below the low mark, remove

Figure 30

1. Armature

2. Rotor

3. Inspection Slot

4. Gap Adjustment Nut

cap, and add coolant to the full mark. Refer to Engine Manual for the correct type of coolant.

Changing Coolant

Refer to Engine Manual for the correct procedure on when and how to change the coolant.

STORAGE

WARNING: AVOID INJURY . Read

and understand entire Safety section before proceeding.

CLUTCH ADJUSTMENT

(Figure 30) If clutch fails to engage or disengage properly

or begins to make abnormal noise, check the air gap adjustment at the three inspection slots.

To check:

1. Stop engine, remove key and wait for all hot parts to cool.

2. Measure the air gap between the armature and the rotor.

Minimum: A .016" feeler gauge should slide between armature and rotor with slight contact.

Maximum: A .020" feeler gauge should slide between armature and rotor with slight contact.

3. Repeat for each inspection slot.

To adjust:

1. If necessary, loosen gap adjustment nuts until a .016" feeler gauge fits between armature and rotor.

2. Slide a .020" feeler gauge between armature and rotor.

3. Tighten gap adjustment nut until there is slight contact on feeler gauge.

4. Repeat steps 1 – 3 at each inspection slot.

NOTE: Adjust air gap as evenly as possible.

5. Start unit, engage and disengage PTO.

6. Shut off unit.

7. Recheck air gap and adjust if needed.

SHORT TERM

NEVER spray unit with high-pressure water or store unit outdoors.

Inspect unit for visible signs of wear, breakage or damage.

Keep all nuts, bolts and screws properly tightened and know unit is in safe working condition.

Store unit in a cool, dry protected area.

LONG TERM

Clean unit thoroughly with mild soap and low pressure water and lubricate (see Lubricating Unit on page 22). Touch up all scratched painted surfaces.

Remove weight from wheels by putting blocks under frame or axle.

Clean and charge the battery. Charge battery every three to four weeks when storing unit.

Fuel System

To treat the fuel system for storage:

1. Add fuel stabilizer according to manufacturers’s instructions.

2. Run engine for at least 10 minutes after adding stabilizer to allow it to reach the carburetor.

NEVER store the engine with fuel in the fuel tank inside of a building with potential sources of ignition.

GB - 34

TROUBLESHOOTING

PROBLEM PROBABLE CAUSE CORRECTION

Engine does not crank.

Engine cranks but does not start.

Oil pressure light is on (922210, 212, 213, 217).

1. PTO engaged.

2. Parking brake disengaged.

3. Loose or corroded battery cables.

4. Discharged battery.

5. Faulty starter.

1. Fuel tank empty.

2. Faulty spark plug (922210, 212, 213,

217).

3. Air cleaner is plugged or dirty.

4. Fuel filter is dirty.

5. Faulty fuel pump.

6. Faulty engine.

1. Oil pressure is low. 1. Refer to Engine

1. Disengage PTO.

2. Engage parking brake.

3. Clean and tighten battery cables (see

Servicing The Battery

on page 22).

4. Charge battery (see

Servicing The Battery

on page 22).

5. See your Gravely Dealer.

1. Fill fuel tank (see Filling Fuel Tank on page 16).

2. Replace spark plug. Refer to Engine Manual.

3. Clean or replace air cleaner. Refer to Engine Manual.

4. Clean or replace fuel filter. Refer to Engine Manual.

5. Refer to Engine Manual or see your Gravely Dealer.

6. Refer to Engine Manual or see your Gravely Dealer.

Manual.

Fuel/Water separator light is on (992215,

216).

Water temperature gauge is reading above normal (engine is overheating) (992215,

216).

Charging system light is on (992215, 216).

1. Fuel/water separator filter dirty or damaged.

1. Engine oil level low.

2. Coolant level low.

3. Radiator plugged with debris.

4. Faulty radiator.

1. The charging system is not charging the battery.

GB - 35

1. Clean or replace fuel/water separator filter. Refer to Engine Manual.

1. Add engine oil. Refer to Engine Manual.

2. Add coolant (see

Checking Coolant Level on page 33).

3. Clean radiator. Refer to Engine Manual.

4. See your Gravely dealer.

1. See your Gravely dealer.

TROUBLESHOOTING

PROBLEM PROBABLE CAUSE CORRECTION

Engine continues to run when ignition key is in the off position.

PTO or mower blades do not engage or shut s off.

Unit does not drive.

1. Ignition switch failure.

2. Ignition ground wire disconnected (922210, 212, 213, 217).

1. Operator presence switch not depressed.

2. Faulty PTO switch.

1. Parking brake engaged.

2. Transmission bypass valves open.

3. Hydraulic oil level low.

4. Faulty hydraulic drive system.

1. Replace ignition switch. See your Gravely Dealer.

1. Connect ground wire to clean metal surface.

1. Depress operator presence switch by sitting on seat.

2. See your Gravely Dealer.

1. Disengage parking brake.

2. Close transmission bypass valves (see

Moving Unit Manually

on page 19).

3. Add hydraulic oil (see

Checking Hydraulic Oil Level on page 33).

4. See your Gravely Dealer.

GB - 36

ACCESSORIES

Part No. Description

79101000 Solid Tire Kit 79202600 60- and 72-Inch Striper Kit 79202700 Headlight Kit 79204200 Anti-Scalp Wheel Kit 79205200 24 x 12-12 Bar-Style Tire Kit 79206300 Counterweight Kit 79206400 52-Inch Mulching Kit 79206500 60-Inch Mulching Kit 79206600 72-Inch Mulching Kit 79206700 Lawn Striper Kit 79100800 52-Inch Discharge Cover Kit 79206800 60-Inch Discharge Cover Kit 79206900 72-Inch Discharge Cover Kit 79202200 Liftmaster Kit (Hydraulic Lift

Models)

79208200 Electric Deck Lift Kit

(Mechanical Lift Models) 79202300 Hitch Kit 89200800 Snow Blower Kit (Requires kit

89203200 & 79204500)

(Hydraulic Lift Models) 89200900 Sweeper Brush Kit (Hydraulic

Lift Models) 89203200 Quick Hitch Kit 89201100 Snow Blade Kit (Requires kit

89203200 & 79204500)

(Hydraulic Lift Models) 79204500 Weight Kit 89201300 Debris Blower Kit (Requires kit

89203200 & 79204500)

(Hydraulic Lift Models) 89203000 3-Bucket Bagger Kit 89203100 Peco Bagger Kit (Except

Diesel Models)

SERVICE PARTS

Part No. Qty Description 21536900 1 Air Filter Element (992215,

216)

21537000 1 Outer Primary Element

(992215, 216)

21538400 1 Fuel Filter - Kawasaki

(922210, 212, 213, 217)

21538900 1 Fuel Filter - Daihatsu

(992215, 216)

21535800 1 Engine Oil Filter - Kawasaki

(922210, 212, 213, 217)

21539000 1 Engine Oil Filter - Daihatsu

(992215, 216) 03931900 1 Hydraulic Oil Filter 21536100 1 Spark Plug - Kawasaki

(922210, 212, 213, 217) 21545300 1 Air Filter - Inner - Kawasaki

(922210, 212, 213, 217) 21545400 1 Air Filter - Outer - Kawasaki

(922210, 212, 213, 217) 07200026 1 52-Inch PTO Drive Belt -

Vertical Shaft (992212) 07200028 1 60-Inch PTO Drive Belt -

Vertical Shaft (992210, 217) 07200032 1 72-Inch PTO Drive Belt -

Vertical Shaft (992213) 07200036 1 52-Inch Right-Hand Mower

Drive Belt - Vertical Shaft

(992212) 07200038 1 60-Inch Right-Hand Mower

Drive Belt -Vertical Shaft

(992210, 215, 217) 07200039 1 72-Inch Right-Hand Mower

Drive Belt - Vertical Shaft

(992213, 216) 07242000 1 Transmission Belt -Vertical

Shaft (922210, 212, 213,

217)

07200030 1 60-Inch PTO Drive Belt -

Daihatsu (992215) 07200033 1 72-Inch PTO Drive Belt -

Daihatsu (992216) 07200038 1 60-Inch Right-Hand Mower

Drive Belt - Daihatsu

(992215) 07200039 1 72-Inch Right-Hand Mower

Drive Belt - Daihatsu

(992216) 07242800 1 Transmission Belt -

Daihatsu (992215, 216)

GB - 37

SERVICE PARTS

Part No. Qty Description 00450300 3 52-Inch Mower Blade 09081200 3 60-Inch Mower Blade 09290500 3 72-Inch Mower Blade 00273100 3 52-Inch Mower Blade,

08866900 3 60-Inch Mower Blade,

09290600 3 72-Inch Mower Blade,

09212200 1 Cylinder Stop, 11/32 in.

09212300 1 Cylinder Stop, 11/16 in.

Mulching

(8.73 mm)(992213, 215, 216, 217)

(17.5 mm) (992213, 215, 216, 217)

GB - 38

SPECIFICATIONS

Model Number 992210 992217 Model 260M 260H Engine

Engine Kawasaki Engine Model Number FX751V FX850V Displacement - in. (cc) 51.99 (852) Governed RPM (May be different from

maximum RPM) Liquid or Air Cooled Air Cooling System Capacity N/A

Speed

Forward Maximum – mph (km/h) 13 (20.8) Reverse Max imum – mph (km/h) 6 (9.6) Turning Radius Zero Brakes Hydro/Dynamic Drum – Parking

Electrical

Starter Electric Battery U1-250 CCA 12-V Maintenance Free Power Take-Off Electric PTO Clutch/Brake

Fuel

Fuel Type Refer to Engine Manual Fuel Tank Capacity – gal. (L) 13 (49)

Transmission

Type Hydrostatic Drive Transmission Oil Mobil 1 Extended Performance 15W50 Synthetic Oil Hydraulic System Capacity – qt (L) 4.0 (3.8) Hydraulic Oil Filter Yes

Size and Weight

Length – in. (cm) 80 (203) Width – in. (cm)

With Discharge Chute Without Discharge Chute

Seat Height – in. (cm) 47 (119.4) Height with ROPS – in. (cm)

Extended Folded

Weight – lbs (kg) 1215 (551) 1220 (553)

Tires

Front Tire Size – in. (cm) 15 x 6-6 (38 x 15-15) Rear Tire Size – in. (cm) 24 x 12-12 (61 x 30-30) Front Tire Pressure – psi (kPa) 20 – 25 (138 – 172) Rear Tire Pressure – psi (kPa) 12 – 15 (83 – 103)

Mower Deck

Mower Deck Lift Mechanical Hydraulic Cutting Width – in. (cm) 60 (152) Cutting Height – in. (cm) 1 – 5 (2.5 – 12.7) Cutting Height Increments – in. (cm) 0.5 (1.3) Infinite between 1 – 5 (2.5 – 12.7)

Maximum Towing Capacity – lbs (kg) 500 (227) Maximum Tongue Weight – lbs (kg) 50 (23)

3650

75 (191) 63 (160)

72 (183) 48 (122)

GB - 39

SPECIFICATIONS

Model Number 992212 992213 Model 252M 272H Engine

Engine Kawasaki Engine Model Number FX751V FX850V Displacement - in. (cc) 51.99 (852) Governed RPM (May be different from

maximum RPM) Liquid or Air Cooled Air Cooling System Capacity N/A

Speed

Forward Maxi mum – mph (km/h) 13 (20.8) Reverse Max imum – mph (km/h) 6 (9.6) Turning Radius Zero Brakes Hydro/Dynamic Drum – Parking

Electrical

Starter Electric Battery U1-250 CCA 12-V Maintenance Free Power Take-Off Electric PTO Clutch/Brake

Fuel

Fuel Type Refer to Engine Manual Fuel Tank Capacity – gal. (L) 13 (49)

Transmission

Type Hydrostatic Drive Transmission Oil Mobil 1 Extended Performance 15W50 Synthetic Oil Hydraulic System Capacity – qt (L) 4.0 (3.8) Hydraulic Oil Filter Yes

Size and Weight

Length – in. (cm) 80 (203) Width – in. (cm)

With Discharge Chute Without Discharge Chute

Seat Height – in. (cm) 47 (119.4) Height with ROPS – in. (cm)

Extended Folded

Weight – lbs (kg) 1195 (542) 1325 (601)

Tires

Mower Deck

Mower Deck Lift Mechanical Hydraulic Cutting Width – in. (cm) 52 (132) 72(183) Cutting Height – in. (cm) 1 – 5 (2.5 – 12.7) Cutting Height Increments – in. (cm) 0.5 (1.3) Infinite between 1 – 5 (2.5 – 12.7)

Maximum Towing C apacity – lbs (kg) 500 (227) Maximum Tongue Weight – lbs (kg) 50 (23)

67.5 (171)

55.5 (141)

3650

72 (183) 48 (122)

87 (221) 75 (191)

GB - 40

SPECIFICATIONS

Model Number 992215 992216 Model 260H 272H Engine

Engine Daihatsu Diesel Engine Model Number 950D 950DT Displacement - in. (cc) 58.09 (952) Governed RPM (May be different from

maximum RPM) Liquid or Air Cooled Liquid Cooling System Capacity See Engine Manual

Speed

Forward Maximum – mph (km/h) 13 (20.8) Reverse Maximum – mph (km/h) 6 (9.6) Turning Radius Zero Brakes Hydro/Dynamic Drum – Parking

Electrical

Starter Electric Battery Group 70, 450 CCA 12-V Maintenance Free Power Take-Off Electric PTO Clutch/Brake

Fuel

Fuel Type Refer to Engine Manual Fuel Tank Capacity – gal. (L) 13 (49)

Transmission

Type Hydrostatic Drive Transmission Oil Mobil 1 Extended Performance 15W50 Synthetic Oil Hydraulic System Capacity – qt (L) 4.0 (3.8) Hydraulic Oil Filter Yes

Size and Weight

Length – in. (cm) 80 (203) Width – in. (cm)

With Discharge Chute Without Discharge Chute

Seat Height – in. (cm) 47 (119.4) Height with ROPS – in. (cm)

Extended Folded

Weight – lbs (kg) 1515 (687) 1677 (760.7)

Tires

Mower Deck

Mower Deck Lift Hydraulic Cutting Width – in. (cm) 60 (152) 72 (183) Cutting Height – in. (cm) 1 – 5 (2.5 – 12.7) Cutting Height Increments – in. (cm) Infinite between 1 – 5 (2.5 – 12.7)

Maximum Towing Capacity – lbs (kg) 500 (227) Maximum Tongue Weight – lbs (kg) 50 (23)

75 (191) 63 (160)

3600

72 (183) 48 (122)

87 (221) 75 (191)

GB - 41

Two-Year Limited Lawn and

Garden Commercial Warranty

Ariens Company (Ariens) warrants to the original purchaser that Ariens and Gravely brand products manufactured by Ariens and designated or labeled commercial products by Ariens will be free from defects in material and workmanship for a period of two years after the date of purchase or 1000 hours of use, whichever comes first. An authorized Ariens dealer (Ariens brand products) or Gravely dealer (Gravely brand products) will repair any defect in material or workmanship, and repair or replace any defective part, subject to the conditions, limitations and exclusions set forth herein. Such repair or replacement will be free of charge to the original purchaser (labor and parts), except as noted below.

Limited Lifetime Warranty on Mower Deck Shell

The deck shell is warranted to the original purchaser against any defect in material or workmanship for as long as the original purchaser owns the product. Any defect in material or workmanship of the deck shell will be repaired free of charge (parts and labor) to the original purchaser for two years or 1000 hours of use, whichever comes first. After two years or 1000 hours of use, the parts required to repair a defect in material or workmanship of the deck shell, not the labor, will be provided free of charge for as long as the original purchaser owns the product.

Limited Lifetime Warranty on Main Frame

The main frame is warranted to the original purchaser against any defect in material or workmanship for as long as the original purchaser owns the product. Any defect in material or workmanship of the main frame will be repaired free of charge (parts and labor) to the original purchaser for two years or 1000 hours of use, whichever comes first. After two years or 1000 hours of use, the parts required to repair a defect in material or workmanship of the main frame, not the labor, will be provided free of charge for as long as the original purchaser owns the product.

Three-Year Limited Warranty on Cast Iron Deck Spindles

Cast iron mower deck spindles are warranted to the original purchaser for three years from the date of purchase. Any defect in material or workmanship of the cast iron mower deck spindles will be repaired free of charge (parts and labor) to the original purchaser for two years after the date of purchase. After two years, the parts required to repair a defect in material or workmanship of the cast iron deck spindles, not the labor, will be provided free of charge.

Two-Year Limited Warranty on Aluminum Deck Spindles

Aluminum mower deck spindles are warranted to the original purchaser for two years from the date of purchase. Any defect in material or workmanship of the aluminum mower deck spindles will be repaired free of charge (parts and labor) to the original purchaser for two years after the date of purchase.

One-Year Limited Warranty on 21-inch Walk-Behind Lawn Mowers, High-Wheel Mowers and Brush Cu t te r s

21-inch walk-behind lawn mowers, high-wheel mowers, and brush cutters labeled or designated by Ariens as a Professional/Commercial product put to any business use, agricultural, commercial, or industrial, are warranted to the original purchaser to be free from defects in material and workmanship for a period of one year after the date of purchase.

90-Day Limited Warranty on Service Parts and Accessories

Genuine Ariens or Gravely brand service parts and accessories are warranted to be free from defects in material and workmanship for a period of 90 days after the date of purchase. An authorized Ariens or Gravely dealer will repair or replace any such part or accessory free of charge, except for labor, during that period.

If any product is rented or leased, then the duration of these warranties shall be 90 days after the date of purchase.

Com_Lawn_2011

Exceptions, Limitations, Exclusions

Customer Responsibilities

Register the product immediately at the time of sale. If the dealer does not register the product, the customer must complete the product registration card in the literature package and return it to the Ariens Company, or register the unit online at www.ariens.com or www.gravely.com. To obtain warranty service, the original purchaser must:

• Perform the maintenance and minor adjustments explained in the owner’s manual.

• Promptly notify Ariens or an authorized Ariens or Gravely service representative of the need for warranty service.

• Transport the product to and from the place of warranty service.

• Have the warranty service performed by an authorized Ariens or Gravely service representative.

To find an Ariens or Gravely authorized service representative, contact Ariens at:

655 W. Ryan Street

Brillion, WI 54110

(920) 756 - 4688 www.ariens.com

www.gravely.com

Limitations

• Batteries are warranted only for a period of 12 months after date of purchase, on a prorated basis. For the first 90 days of the warranty period, a defective battery will be replaced free of charge. If the applicable warranty period is more than 90 days, Ariens will cover the prorated cost of any defective battery, for up to 12 months after the date of purchase.

Exclusions – Items Not Covered by This Warranty

• Engines and engine accessories are covered only by the engine manufacturer’s warranty and are not covered by this warranty.

• Parts that are not genuine Ariens or Gravely service parts are not covered by this warranty.

• The following maintenance, service and replacement items are not covered by this warranty unless they are noted in the Limitations section above: lubricants, spark plugs, oil, oil filters, air filters, fuel filters, brake linings, brake arms, brake shoes, runners, scraper blades, shear bolts, mower blades, mower vanes, headlights, light bulbs, knives, cutters.

• Mufflers, belts and tires on Ariens and Gravely commercial lawn and garden products are not covered by this warranty.

• Any misuse, alteration, improper assembly, improper adjustment, neglect, or accident which requires repair is not covered by this warranty.

• This warranty applies only to products purchased in the United States (including Puerto Rico) and Canada. In all other countries, contact place of purchase for warranty information.

Disclaimer

Ariens may from time to time change the design of its products. Nothing contained in this warranty shall be construed as obligating Ariens to incorporate such design changes into previously manufactured products, nor shall such changes be construed as an admission that previous designs were defective.

LIMITATION OF REMEDY AND DAMAGES

Ariens Company’s liability under this warranty, and under any implied warranty that may exist, is limited to repair of any defect in workmanship, and repair or replacement of any defective part. Ariens shall not be liable for incidental, special, or consequential damages (including lost profits). Some states do not allow the exclusion of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

DISCLAIMER OF FURTHER WARRANTY

Ariens Company makes no warranty, express or implied, other than what is expressly made in this warranty. If the law of your state provides that an implied warranty of merchantability, or an implied warranty of fitness for particular purpose, or any other implied warranty, applies to Ariens Company, then any such implied warranty is limited to the duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

Com_Lawn_2011

The engine exhaust from this product

contains chemicals known to the State

of California to cause cancer, birth

defects or other reproductive harm.

WARNING

GRAVELY 655 West Ryan Street Brillion, WI 54110-1072 920-756-4688 Fax 920-756-2407 www.gravely.com

Gravely Pro-Master 252, Pro-Master 260, 992213, Pro-Master 272, 992215 Owner's/operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

INTRODUCTION

SAFETY

ASSEMBLY

CONTROLS AND FEATURES

OPERATION

MAINTENANCE SCHEDULE

SERVICE AND ADJUSTMENTS

STORAGE

TROUBLESHOOTING

ACCESSORIES

SERVICE PARTS

SPECIFICATIONS

SPECIFICATIONS

SPECIFICATIONS