How it Works
Gravely
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991080
User Manual
56 pgs9.58 Mb0
Table of contents
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Gravely 991104, 991079, 991097, 991081, 991102 User Manual

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Pro-Turn 100 Zero-Turn Mowers
Parts Manual
Models
991079 – Pro-Turn 148
(SN 021000 +
991080 – Pro-Turn 152
(SN 021000 +
991081 – Pro-Turn 160
(SN 021000 +
991095 – Pro-Turn 148
(SN 021000 +
991096 – Pro-Turn 152
(SN 021000 +
991097 – Pro-Turn 160
(SN 021000 +
991102 – Pro-Turn 148 CARB
(SN 021000 +
991103 – Pro-Turn 152 CARB
(SN 021000 +
991104 – Pro-Turn 160 CARB
(SN 021000 +
)
)
)
)
)
)
)
)
)
E10
The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty. L’utilisation d’une essence contenant plus de 10% d’éthanol (E10) ou de 10% de MTBE annulent la
ENGLISH
04562100A 1/13
Printed in USA
THE MANUAL
PRODUCT REGISTRATION
Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.
For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.
Hardware descriptions are given in decimals.
Decimals to Fractions
.063 1/16 .563 9/16 .125 1/8 .625 5/8 .188 3/16 .688 11/16 .250 1/4 .750 3/4 .313 5/16 .813 13/16 .375 3/8 .875 7/8 .438 7/16 .938 15/16 .500 1/2 1.00 1
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.
• Record Unit Model and Serial numbers here:
The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to www.gravely.com.
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:
1. Refer to the manuals supplied with your unit. They will guide you through safe and proper
operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals,
go to step number two.
2. Contact Your Dealer. Our dealers will be happy to supply any service or
advice required to keep your unit operating at peak efficiency.
A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubrican ts m anufa ctured with t he same p reci sion and skill as the original.
If your questions are not resolved by the support staff, ask for the manager or owner.
When contacting your Dealer supply your model and serial numbers.
• Record Engine Model and Serial numbers here:
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
TO SPEED PARTS ORDERING:
1. Know the model and serial numbers of your unit.
2. Know the part number required.
3. Know the quantity required.
4. Know the part description.
2
MODELS
Domestic Model 991079 (Pro-Turn 148)
Kawasaki with 48” Mower Deck Serial No. 021000 and up
TABLE OF CONTENTS
DECALS
Decals – Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Decals – Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Model 991080 (Pro-Turn 152)
Kawasaki with 52” Mower Deck Serial No. 021000 and up
Model 991081 (Pro-Turn 160)
Kawasaki with 60” Mower Deck Serial No. 021000 and up
Model 991095 (Pro-Turn 148)
Kohler EFI with 48” Mower Deck Serial No. 021000 and up
Model 991096 (Pro-Turn 152)
Kohler EFI with 52” Mower Deck Serial No. 021000 and up
Model 991097 (Pro-Turn 160)
Kohler EFI with 60” Mower Deck Serial No. 021000 and up
Model 991102 (Pro-Turn 148 CARB)
Kawasaki with 48” Mower Deck Serial No. 021000 and up
Model 991103 (Pro-Turn 152 CARB)
Kawasaki with 52” Mower Deck Serial No. 021000 and up
Model 991104 (Pro-Turn 160 CARB)
Kawasaki with 60” Mower Deck Serial No. 021000 and up
MAIN FRAME
Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Seat Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Tire Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
POWER UNIT
Fuel Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Hydraulic Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Transmission – Right Hand . . . . . . . . . . . . . . . . . . . .24
Transmission – Left Hand . . . . . . . . . . . . . . . . . . . . .28
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
ELECTRICAL
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Continuity Diagram . . . . . . . . . . . . . . . . . . . . . . . . . .38
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
MOWER DECKS
Mechanical Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . .40
Belts, Spindles , Idlers & Blades, 4 8” & 52” Decks . . .42
Belts, Spindles, Idlers & Blades, 60” Deck. . . . . . . . .44
Deck & Mounting Arms . . . . . . . . . . . . . . . . . . . . . . .46
Anti-Scalp Rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Discharge Chute & Belt Covers . . . . . . . . . . . . . . . . .50
Discharge Chute Storage. . . . . . . . . . . . . . . . . . . . . .53
ROPS
ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
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© Copyright 2013 Ariens Company

DECALS – SAFETY

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PE105_G_safety_decals
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Model 991079, 080, 081, 095, 096, 097, 102, 103, 104
07800401
07700005A
P
07800403
07757500A
KEEP HANDS and FEET AWAY
02988100
Item Part No. Qty . Description
1 07800402 1 Decal, Safety Deck Guarding 2 07800340 2 Decal, Safety Mower Deck 3 07757500 1 Decal, Parking Brake Lever 4 07756000 2 Decal, Danger Fan
5 07754100 2 Decal, Hot Surface 6 07800401 1 Decal, Safety Guarding 7 07800403 1 Decal, Main Safety Commercial 8 07700005 1 Decal, Maintenance Instruc tion s 9 02988100 1 Decal, Danger
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DECALS – STYLE

03271900
05239700
08000605
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2
Model 991079, 080, 081, 095, 096, 097, 102, 103, 104
Item Part No. Qty . Description
1 03271 900 2 Decal, Transmission Disconnect 2 07800 221 1 Decal, Seat Release 3 03891000 1 Decal, 48 (991079, 095, 102)
07800026 1 Decal, 52 (991080, 096, 103)
03818400 1 Decal, 60 (991081, 097, 104) 4 07757600 1 Decal, Instruction al -Steering 5 08000 526 1 Decal, Gravely Heritage, Lar ge 6 03875 000 1 Decal, Belt Routing (991079, 080, 095, 096, 102, 103)
08000605 1 Decal, Belt Routing (991081, 097, 104) 7 04014 000 1 Decal, Pro-Turn 148 (991079, 095, 102)
04014100 1 Decal, Pro-Turn 152 (991080, 096, 103)
04014200 1 Decal, Pro-Turn 160 (991081, 097, 104) 8 03955200 1 Decal, Height of Cut 9 05366 200 2 Decal, X-Factor Deck
10 04 039400 1 Decal, Control Panel (9910 79, 080, 081, 102, 103, 104)
04422600 1 Decal, Control Panel (991095, 096, 097)
11 0523970 0 1 Deca l, Fuel Valve
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FRAME

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PE001_G_frame
Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 (SN 020000 – 021999)
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FRAME

Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 (SN 020000 – 021999)
Item Part No. Qty Description
1 04243851 1 Foot Plate 2 04243953 1 Kick Plate 3 07412900 4 Screw, Tapping .38-16 x .50 Hex Washer Head Thread Rolling 4 03948151 1 Muffler Heat Shield 5 07415400 8 Screw, Tapping .38-16 x .75 Hex Washer Head 6 07400034 4 Screw, Tapping .25-20 x .50 Hex Washer Head 7 03995253 1 Pro-Turn 100 Bumper 8 03995751 2 Bumper Plate 9 04243253 1 Pro-Turn 100 60" Main Frame Weldment (991081, 097, 104)
04243153 1 Pro-Turn 100 48" – 52" Main Frame Weldment (991079, 080, 095, 096, 102, 103) 10 04053651 1 PTO Belt Finger Weldment 11 07533600 2 Bumper, Rubber 12 06530400 2 Nut, Spin Lock Flange .312-18
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FRAME

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PE001_G_frame
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Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 (SN 022000 +)
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FRAME

Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 (SN 022000 +)
Item Part No. Qty Description
1 04243851 1 Foot Plate 2 04243953 1 Kick Plate 3 07412900 4 Screw, Tapping .38-16 x .50 Hex Washer Head Thread Rolling 4 03948151 1 Muffler Heat Shield 5 07415400 8 Screw, Tapping .38-16 x .75 Hex Washer Head 6 07400034 4 Screw, Tapping .25-20 x .50 Hex Washer Head 7 03995253 1 Pro-Turn 100 Bumper 8 03995751 2 Bumper Plate 9 04517353 1 Pro-Turn 100 60" Main Frame Weldment (991081, 097, 104)
04517253 1 Pro-Turn 100 48" – 52" Main Frame Weldment (991079, 080, 095, 096, 102, 103) 10 04053651 1 PTO Belt Finger Weldment 11 07533600 2 Bumper, Rubber 12 06530400 2 Nut, Spin Lock Flange .312-18 13 04517453 1 Bracket, Tank Mount Left Hand 14 04517553 1 Bracket, Tank Mount Right Hand 15 06212000 4 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 16 06215700 2 Bolt, Round Head Square Neck .31-18 x .75 Grade 5 17 06545500 4 Nut, Nyloc Flange .38-16 18 06545400 2 Nut, Nyloc Flange .31-18
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SEAT ASSEMBLY

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PE070_G_100i_seat
Model 991079, 080, 081, 095, 096, 097, 102, 103, 104
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SEAT ASSEMBLY

Model 991079, 080, 081, 095, 096, 097, 102, 103, 104
Item Part No. Qty Description
1 05717100 2 Ring, Retaining External .500 x .050 2 06425300 2 Washer, Flat Steel .531 x 1.00 x .063 3 04052900 1 Seat, Suspension – with Belt, Light Gray 4 03837800 1 Shaft, 100I Seat Pivot 5 05500901 2 Bushing, Flange .516 x .750 x .625 x .937 6 03933251 1 Seat Plate Weldment 7 06545400 4 Nut, Locking Top Flange .31-18 8 05947000 2 Bolt, Hex .31-18 x .75
9 03918551 1 Pro-Turn 100 Left Hand Top Seat Latch Mount 10 03917951 1 Pro-Turn 100 Right Hand Top Seat Latch Mount 11 08321100 1 Spring, Tension .043 x .44 x 3.31 12 03917751 1 Pro-Turn 100 Seat Latch Weldment 13 06706900 1 Pin, Center .09 x .75 Extended Prong Square Cut 14 06436200 1 Washer, Flat Steel .406 x .812 x .065 15 03930451 1 Pro-Turn 100 Seat Latch Mount Weldment Right Hand 16 03930551 1 Pro-Turn 100 Seat Latch Mount Weldment Left Hand 17 59210400 AR Kit, Armrest Assembly Right Hand 18 59210500 AR Kit, Armrest Assembly Left Hand 19 59208800 AR Kit, Back Cushion, Light Grey 20 59208900 AR Kit, Seat Cushion, Light Grey 21 59208000 AR Kit, Seat Knobs 22 59208100 AR Kit, Seat Back 23 59207900 AR Kit, Seat Slides 24 59207800 AR Kit, Seat Spring and Saddle
11

BRAKE ASSEMBLY

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PE002_G_brakes
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Model 991079, 080, 081, 095, 096, 097, 102, 103, 104
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BRAKE ASSEMBLY

Model 991079, 080, 081, 095, 096, 097, 102, 103, 104
Item Part No. Qty Description
1 05946900 3 Bolt, Hex .31-18 x 1.00
2 05503900 2 Bushing, Flange .750 x 1.000 x .625 x 1.250
3 05714600 2 Ring, Retaining External .689 x .077
4 01522000 1 Bushing, Flanged
5 06545400 7 Nut, Nyloc Flange .31-18
6 05717100 1 Ring, Retaining External .500 x .050
7 03795900 1 Weldment, Parking Brake Arm
8 03826900 1 Grip, Parking Brake
9 07517300 1 Cable Tie 10 06608400 1 Key, Woodruff .13 x .63 HRD #5 11 06900318 2 Cable, Brake Actuating 12 01305900 1 Bushing, Flange .325 x .499 x .26 x .88 13 03780900 1 Plate, Neutral Interlock 14 06514900 1 Nut, Push .312 15 06216100 4 Bolt, Round Head Square Neck .31-18 x 1.00 16 03861451 2 Neutral Lock Latch 17 03878700 1 Weldment, 100I Neutral Lock 18 03251100 1 Weldment, Park Brake Arm
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TIRE ASSEMBLY

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PE060_G_tires
Model 991079, 080, 081, 095, 096, 097, 102, 103, 104
14

TIRE ASSEMBLY

Model 991079, 080, 081, 095, 096, 097, 102, 103, 104
Item Part No. Qty Description
1 07100903 2 Tire/Wheel Assembly, 13 x 6.50-6
07100914 AR Tire, 13 x 6.50-6 Smooth 2 00675300 4 Spacer, Front Wheel 3 06500010 2 Nut, Nyloc Flange .50-13 4 05961200 2 Bolt, Hex .50-13 x 9.00 5 03924453 2 Fork 6 03760300 2 Spacer 1.258 x 1.75 x .550 7 05600432 2 Seal, Oil 1.75 x 2.332 x .312 8 05404700 4 Bearing, Cone 1.25 x .66 9 05404600 4 Bearing, Cup 2.328 x .465
10 07100810 2 Tire/Wheel Assembly, 23 x 10.50-12
07100210 AR Tire, 23 x 10.00-12
11 06517600 10 Nut, Wheel .50-20 13/16 Across Flats, Automotive Type 12 06439800 2 Washer, Flat Steel .812 x 2.00 x .148 13 06536900 2 Nut, Jam Center Lock .75-16 14 03925900 2 Cap, Dust 15 05435700 AR Bearing, 25 mm ID x 52 mm OD x 15 mm
15

FUEL TANKS

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G_fueltanks_serial_2500_up
4
22 (to Right Hand Tank)
23 (to Left Hand Tank)
21 (to Engine)
23 (from Valve)
Model 991079, 080, 081, 095, 096, 097
16

FUEL TANKS

Model 991079, 080, 081, 095, 096, 097
Item Part No. Qty Description
1 04558000 2 Cap, Fuel Vent-in Autolock 2 04082700 2 Grommet, Remote Vent Nitrile 3 03900300 2 Assembly, Medium Tank Fuel Pick-up 4 03278800 9 Clamp, Fuel Line 5 04340700 1 Tank, Left Hand Medium Gravely Fuel 6 07000018 8 Bolt, SEMS .31-18 x .62 7 07412900 2 Screw, Tapping Hex Washer Head Thread Rolling .38-16 x .50 8 06916000 2 J-Clamp 9 07517300 3 Cable Tie
10 04039151 1 PT100 Control Panel, Black 11 06900417 2 Cable, PT100 Throttle Cont ro l 12 04340600 1 Tank, RH Medium Gravely Fuel 13 06536000 4 Nut, Locking, Nylon 10-24 w/Insert 14 04068910 2 Valve, Combination 15 06116700 4 Screw, Machine Hex Washer Head 10-24 x .50 16 09258200 1 Valve, Fuel 17 04097700 2 Clamp, Hose, Spring .188 18 04306900 1 Tee, 1/4HS Run x 3/16HS Branch 19 06909400 1 J-Clamp 20 06100211 2 Screw, Machine HWH Stainless 10-24 x .38 21 03278100 40” Hose, .25 Low-Perm Bulk Gas 22 03278100 18” Hose, .25 Low-Perm Bulk Gas 23 03278100 40” Hose, .25 Low-Perm Bulk Gas
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